EF_GC Series

Gear Couplings

ENGINEERING MOTION FOR BETTER TOMORROW

 Gear Couplings

JK Fenner Curved Tooth Flexible Gear Couplings are the result of many years of experience in the
field of Mechanical Power Transmission.

These Gear Couplings are distinguished by their mechanical flexibility and compensation of
Angular, Parallel and Axial misalignments of the connected shafts. They are made for extensive
use in Metal Rolling Mills, Paper Machinery, Cranes, Dredgers, Rubber and Plastic Industries,
Cement Plants, Conveyors and Elevators, Compressors, Fans and Blowers, Screens and other
general industries.

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 Gear Couplings

Flexible Gear Couplings basically consist of and the peak load should be considered.
two hubs, with crowned external teeth and
SERVICE FACTOR : Generally, for medium
two outer sleeves with internal spur teeth.
duty use a service factor of 1.5. For heavy
Gear Hubs and the outer sleeves are duty use a factor of 2 and for extra heavy
manufactured from carbon steel and are duty a factor of 3 should be used.
hardened to the required degree. They are For special applications please contact
machined to fine tolerances for proper JK Fenner with full details.
meshing of the gears as well as for inter-
LUBRICATION: The coupling must be filled
changeability.
with grease or oil. It is recommended to use
HUBS: The teeth of Gear Hubs are crowned grease where the maximum temperature is
and are generated by involute system. The within 80°C and for temperature above
amount of crowning and backlash values 80°C, oil should be used. When using grease
are so chosen as to ensure the best results it is suggested to fill the coupling completely
in torque transmission, greater flexibility with Lithium based grease with EP additives
and smooth operations. (NLGI-No.1 consistency). When the coupling
SLEEVES: The internal teeth of the sleeves is to be filled with oil, fill half the coupling with
are generated to ensure correct profile. The EP Gear Oil.
coupling sleeves are joined together with RECOMMENDATION FOR GREASE & OIL:
high tensile steel bolts (class 8.8 IS : 1367)
Grease : Indian Oil - Servogem EP 1 or
fitted using a gasket in between them.
equivalent
'0' RINGS : The setting of special '0' Rings at
Oil : Indian Oil - Servomesh SP 680 or
the ends of coupling hubs prevents leakage
equivalent
of lubricants and entry of dust. The '0' rings
can also withstand high degree of SELECTION OF THE COUPLINGS: The following
temperature upto 120° C details are required for selection of the
coupling :
SEAL CARRIERS : Seal carriers have been
provided for sizes from EF_GC 12 to EF_GC 19 1. Type of driven machine.
to facilitate inspection and replacement
2. Power absorbed by the driven machine
of'O' rings without disturbing the alignment.
and Peak load.
POWER RATINGS : The normal power ratings
3. Speed and Diameter of the connecting
are given in the Table. For selection of the
shafts and space available for
correct size of couplings, proper service
accommodating the coupling.
factor depending on the type of machines

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 Gear Couplings

4. M a x i m u m m i s a l i g n m e n t t o b e b) Peak load : 180% of full load.

compensated. c) Design power : 250 x 180/100 x 2 = 900
5. Surrounding temperature. KW
6. Any other special feature of the drive. d) Power to be transmitted at 100 rev/min :
900 x 100 / 730 = 123.3 KW
Example : A gear coupling is required to
transmit 250 KW from an Electric Motor e) Coupling size : By referring to the Table,
running at 730 rev/min to a Pulper Machine. coupling size EF_GC 5,
Considering the peak load as 180% of full has got a rating of 168
load, the Motor shaft as 100 mm and the KW at 100 rev/min
Pulper shaft as 110 mm, select a suitable which exceeds the
gear coupling. required power of
123.3KW. The bore range
a) Service factor : 2 (for heavy duty
is selected for the
application)
application.

EF_GC Series GA

Half Flexible Coupling Couplings Couplings

Size 1 to 11 Size 12 to 19

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 Gear Couplings

Table : 01
Power @ Continuous Bore Range (mm) Dimensions (mm)
Coupling
100 rpm Torque Max in
Size A B D E F G G1 H J
(kW) (Nm) Min Max PB Rigid

EFGC 1 14 1350 15 45 12 55 113 93 14 45 3 66 78 80 74

EFGC 2 30 2850 20 60 18 75 144 105 19 51 3 86 101 104 84

EFGC 3 53 5060 30 75 28 95 174 130 18 63.5 3 105 126 130 105

EFGC 4 105 10000 35 95 32 110 212 160 22 77.5 5 129 152 156 123

EFGC 5 168 16050 40 110 36 130 234 185 22 90 5 151 178 181 148

EFGC 6 231 22010 55 130 52 155 274 216 29 105 6 178 208 209 172

EFGC 7 336 32064 65 155 60 180 312 246 29 120 6 213 245 247 193

EFGC 8 472 45072 80 175 75 200 337 278 29 135 8 235 271 273 215

EFGC 9 650 62078 90 195 85 230 380 308 38 150 8 263 306 307 240

EFGC 10 880 84100 100 215 95 240 405 358 38 175 8 286 330 338 279

EFGC 11 1125 115000 115 235 110 260 455 400 35 195 10 315 376 382 304

EFGC 12 1700 174000 150 275 140 300 520 450 28 220 10 370 430 440 415

EFGC 13 2600 275000 180 280 170 315 560 540 30 265 10 395 470 494 427

EFGC 14 3980 380090 200 355 190 380 690 576 35 280 16 465 555 565 478

EFGC 15 4713 450092 230 385 220 415 735 636 35 310 16 500 595 605 554

EFGC 16 6000 573000 260 450 250 480 820 696 42 340 16 574 670 685 616

EFGC 17 7900 754450 290 480 280 530 895 776 42 380 16 610 745 755 653

EFGC 18 9424 899992 320 515 310 550 925 840 45 410 20 670 775 785 660

EFGC 19 11600 1107800 330 540 320 580 995 925 55 450 25 710 830 840 825

* All dimensions are subject to alteration without notice

Note: Custom built Gear Spacer

Couplings and Torsion Shaft Gear
Couplings are also manufactured &
supplied as per requirements. Please
contact JK Fenner with all details.

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 Gear Couplings

Max No Size Maximum Misalignment Approx Weight (Kg) Moment Amount of

Coupling
Speed of of Parallel Axial Full Half of Inertia Grease/ Oil
Size Angular
(RPM) Bolts Bolts (mm) (mm) Flex Flex (Kgm2) Kg. Ltr.
EFGC 1 7000 6 M8x38 ±0.4 ±0.5 1.5° 4.5 4.4 0.005 0.21 0.17

EFGC 2 6200 6 M10x50 ±0.4 ±0.5 1.5° 8.5 8.6 0.015 0.5 0.4

EFGC 3 5650 6 M12x55 ±0.8 ±0.5 1.5° 15 14.9 0.040 0.8 0.6

EFGC 4 5100 6 M16x65 ±0.8 ±0.5 1.5° 27 26.8 0.103 1.0 0.7

EFGC 5 4700 8 M16x65 ±1.0 ±0.5 1.5° 37.8 38.4 0.189 1.5 1.4

EFGC 6 4350 8 M20x85 ±1.0 ±1.0 1.5° 60.8 63.7 0.430 2.5 2.0

EFGC 7 4000 8 M20x85 ±1.2 ±1.0 1.5° 90.7 95.7 0.844 3.6 3.1

EFGC 8 3800 10 M20x85 ±1.2 ±1.0 1.5° 118.7 124.8 1.320 4.0 4.1

EFGC 9 3600 10 M20x105 ±1.3 ±1.0 1.5° 168.6 177 2.451 5.5 4.9

EFGC 10 3450 14 M20x105 ±1.5 ±1.0 1.5° 230 236 3.722 7.5 7.3

EFGC 11 3300 14 M20x105 ±1.5 ±1.0 1.5° 312 320 6.11 11 11

EFGC 12 3050 14 M24x85 ±1.5 ±1.0 1.5° 443 455 11.82 13 15

EFGC 13 1900 16 M24x90 ±1.5 ±1.0 1.5° 590 605 16.56 14 18

EFGC 14 1400 16 M30x110 ±1.5 ±1.0 1.5° 886 865 39.27 23 22

EFGC 15 1395 18 M30x110 ±1.5 ±1.0 1.5° 1123 1115 57.84 37 31

EFGC 16 1200 18 M36x130 ±1.5 ±1.0 1.5° 1570 1551 102.65 50 45

EFGC 17 1000 20 M36x130 ±1.5 ±1.0 1.5° 2122 2060 171.76 51 61

EFGC 18 940 20 M36x130 ±1.5 ±1.0 1.5° 2390 2257 210.65 49 59

EFGC 19 900 22 M36x150 ±1.5 ±1.0 1.5° 3170 3150 324.12 54 62

* All dimensions are subject to alteration without notice

MISALIGNMENT :
The crowning of the teeth allows the coupling to
withstand angular misalignment upto a
maximum of 1.5° per gear mesh. The coupling
can also absorb axial displacement of the
shafts upto a maximum of 2 mm.

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 Gear Couplings

PRODUCT RANGE

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7
 Industrial Automation Product Range

VFD VFD

Corporate Office : Registered Office :

Khivraj Complex II, V Floor, 480, Anna Salai, 3, Madurai - Melakkal Road,
Nandanam, Chennai-600 035. Kochadai, Madurai - 625 016.
Tel : +91 44 4399 4666 Tel : 0452-2383801,
Email : [email protected] 2383802,
www.jkfenner.com

BRANCHES:

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