McDonnell & Miller

General Catalog

MM-825N
Product Selection Guide
HOW TO USE THIS CATALOG
This guide will assist you in your tour of the McDonnell & Miller General Catalog. The information contained in
the catalog is organized into 5 key categories:
• System Selection Chart
• Product Selection Guide
• Basic System Operation
• Products
• Technical Information and Specifications
Easy to identify symbols and product icons will help you specify and select the product that meets your requirements.

Basic System Operation… Technical Information and Specifications…

…the encyclopedia of boiler …full of helpful data to assure your selection is the right one.
operation. An easy-to-read,
informative guide to all the basic
elements that make steam and hot Glossary of Terms … a detailed description
water boiler systems work. of all terms that appear
in this catalog.

Products… Approval Agencies

…the complete McDonnell & Miller product line, divided
into 3 primary groups:
Boiler Controls
Maintenance & Replacement
Interval Guidelines…
Liquid Level Controls
…the easy to read Recommended Replacement Intervals

Just check the CONTENTS guides will help keep Recommended

pages for the associated

Recommended Replacement

you on track with

Product Series
Maintenance Interval

Flow Switches
(Maximum)

product icons to quickly find ­suggested product 150, 157, 158,

Blow down and
the control you need. maintenance and 159, 150S,
157, 158S,
test daily inspect
annually.
15 years

replacement intervals.
159S

69, 169, 269, Inspect and test

10 years
369, 469 annually.

Low Blow down

67, 767
Applications… Water
Cut-Offs 70, 70-B
weekly. Inspect
and test annually.
10 years

Blow down
61, 63,
weekly. Inspect 10 years
64, 764
and test annually.

Industrial applications 42
Blow down daily.
Inspect and test 10 years
annually.

Residential applications
Warranty &
Return Policy
Commercial applications

11
Contents

Contents
Product Selection Guide
Technical Information and Specifications
Basic System Operation. . . . . . . . . . . . . . . . . . 6 Basic Wiring . . . . . . . . . . . . . . . . . . . . 92
Products: Boiler Controls . . . . . . . . . . . . . . . 23 Glossary of Terms. . . . . . . . . . . . . . . 94
Liquid Level Controls . . . . . . . . . . 59 Approval Agencies. . . . . . . . . . . . . . . 97
Flow Switches. . . . . . . . . . . . . . . . . 66 Maintenance . . . . . . . . . . . . . . . . . . . . 98
Warranty & Return Policy. . . . . 101-102

Boiler Controls
Low Water Cut-Offs Series Page Low Water Cut-Offs Series Page

• For Hot Water Boilers • For Steam Boilers

Electronic FPC-1000/FPCe-1000^
Electronic 29

FPC-1000/FPCe-1000^
29
750-HW
28
RB-24SE 30
Float Type 61 31

RB-122-E 31
63 32

Float Type 63 33
64 33

64 34
67 34

69 35

^FPCe-1000 is coming soon

22
Contents
Product Selection Guide
Boiler Controls (continued)

Low Water Cut-Offs Series Page Water Feeders Series Page

• Combination Low Water Cut-Off/Pump • Electric

Controllers for Steam Boilers WFE 45
Electronic

• Mechanical 101-A 46
1575 40

• Mechanical 47/47-2 47
Combination Mechanical
Low Water Cut-Offs

51/51-2 51
• Combination Low Water Cut-Off/Pump
Controllers for Steam Boilers 51-S/51-S-2 55
Float Type
42S 36
247/247-2 49

93 41


94 43

• Make-Up 21 55

150S 37

25-A 54

157S 41
221 59

193 42 551-S 57

194 44 847 56

33
Contents
Product Selection Guide
Boiler Controls (continued)

Valves Series Page

• Blow Down 14-B 58

• Test-N-Check® TC-4 58

Liquid Level Controls

Conductance Actuated
(Probe Type) Float Actuated Valves
• General Purpose RS Sensors 61
Sensors and Controls 27-W 65

750B-C3 63

PA Sensors 71

44
Contents
Product Selection Guide
Flow Switches

Liquid Flow Series Page

• General Purpose
FS4-3 74

FS5 95

FS8-W 76

FS-250 78

• High Sensitivity FS1 88

FS1-W 89

FS6 90

FS6-W 90

• Industrial FS7-4 80


FS7-4E 82

FS7-4W 84

55
 Basic System Operation
Basic System Operation

Steam Boilers
They’ve been with us for over two hundred years, and
most of the time, they’re so reliable most folks don’t give
them much thought. They sit in buildings all over the
world, transferring heat from fuel to water, allowing us to
warm our buildings or complete our processes.
Steam boilers are simple, efficient and reliable. No
machine does a better job of moving BTUs from one
place to another. We’ve used them for space heating
since before the United States Civil War in 1861.
Even before the Civil War, we used steam boilers for
industrial processes. Today we use them to run factories,
press clothes, wash dishes, pasteurize milk, sterilize
medical equipment, and to heat entire cities! Their
capabilities seem endless.
But despite its simplicity, any steam boiler can run into
trouble if its control system doesn’t act properly. If the
energy you put into the boiler exceeds what the boiler
can absorb, the boiler can rupture. So you must always
be on guard.
A simple safety relief valve of the right capacity and relief-
pressure setting protects the boiler from over pressure. Steam Boiler
But over pressure isn’t the only thing that can threaten a
Fig. A
steam boiler. There are also the dangers of dry firing.
Should the internal water level drop too low, the boiler
can burn out. So here too, you must always be on guard.
You see, a steam boiler needs its water to move the heat
away from its metal surfaces. Without the right internal
level of water, heat quickly accumulates. Too much heat
creates a very dangerous operating condition.
Boiler manufacturers have always set up minimum
safe water level requirements for their equipment. Our
controls help enforce those requirements in two ways:
• By maintaining a minimum safe water level in
the boiler.
• By signaling the burner to stop should the water
level drop below that point.
In this brief Systems Guide we will explain how we do
these two very important jobs.
What’s a “Normal” Water Level?
The proper steam boiler water level varies from
manufacturer to manufacturer, but generally, we can say
that it’s “normal” to start by manually filling the boiler to
the two-thirds-full point on the gauge glass. As the boiler
operates, the water will quickly turn to steam and head
out toward the system (Fig. B).
Steaming takes place at a constant rate of about one-
half gpm per 240,000 BTU/HR (D.O.E. Heating Capacity Gauge Glass Two-Thirds Full
Rating). Fig. B

6
Basic System Operation

Basic System Operation

This is a law of physics so it doesn’t vary from
manufacturer to manufacturer. If you’re working with a
boiler with a rating of, say, 1,000,000 BTU/HR, you can
be assured the water is turning to steam and leaving
that boiler at the rate of about two gpm. And it’s leaving
at speeds measured in miles per hour (sometimes
exceeding 60 mph!). So it’s very important for your
near-boiler piping to be correct. If it’s not, the fast
moving steam will pull water out of the boiler and create
problems for you in the system and the boiler.
As the water (in the form of steam) heads out toward the
system, the water level in the boiler will, of course, drop.
How far it drops, depends a lot on the size and condition
of your piping system. You see, ideally, the water should
begin to return to the boiler before the boiler’s internal
water line drops to a critical point. That’s the point at
which the low water cut-off will cut power to the burner,
or an automatic water feeder will open. Gauge Glass One-Third Full
Because the water is in the system piping and radiating Fig. C
during operation, the “normal” water level becomes a point
that’s somewhere in the lower-third of the gauge glass
(Fig. C).
Remember, you’re working with a range of operation
here, not a fixed point. If the water were to stay at the
top of the gauge glass all the while the burner was firing,
you probably wouldn’t be making steam! So don’t get too
caught up with the word “normal” because the only thing
that’s normal is that the water level will rise and fall.
Boiler manufacturers, as we said before, do establish a
minimum safe water level for their boilers, however.
That point is usually just out of sight of the bottom of the Minimum Safe
gauge glass. Should the water level drop to this point, the Water Level
boiler may be in danger of overheating. We have to find a
way to protect the boiler from itself (Fig. D).
All leading authorities and insurance companies
recognize this need. The ASME Code for Low
Pressure Heating Boilers, for instance, specifies, “Each Gauge Glass Minimum Safe Water Level
automatically fired steam or vapor steam boiler shall be
Fig. D
equipped with an automatic low water fuel cut-off.” The
device the code refers to is what most people in the field
commonly call a “low water cut-off.” Its job is to stop the
burner and protect the boiler.

What Causes a Low Water

Condition?
Because it’s an open system, some evaporative
water loss is normal for a steam system. How much
depends on the size and condition of the system. If
you’re losing too much water, however, it’s time to begin
troubleshooting. There are many places to look.
7
 Basic System Operation
Basic System Operation

Here are a few good places to start:

• The air vents are dirty, not seating properly, and
passing steam to the atmosphere.
• Someone left the boiler blowdown valve partially open.
• Someone, for whatever reason, has been drawing
hot water from the boiler.
• The relief valve has discharged.
• The condensate pump isn’t working as it should.
– The float may have come loose.
– The condensate may be too hot to pump.
(Check those steam traps!)
• Improper near-boiler piping may be throwing water
up into the system, or causing the waterline to tilt
during operation.
• The wet returns may be leaking. (Always suspect
any buried pipe).
• A check valve may be stuck closed or partially closed.
• The boiler may be foaming and priming.
– Check the pH of the water. It should be between
7 and 9.
– Check the condition of the water. Dirty water will
prime and foam.
– Check the burner’s firing rate. Over-firing can
cause priming.
• The pipes may not be properly pitched.
• The automatic feeder may not be working properly.
– Its chamber may be filled with sediment.
– Its feed line may be clogged.
• All of the condensate may not be returning from the
system (a common problem with process applications).
• The boiler metal may be corroded and leaking at
the water line.
– Flood the boiler to its header to check for leaks.
Good troubleshooters take the time to look over the
entire system before deciding what’s wrong. Take the
time to do it right, and you’ll be the person with
the answers.

Watching the Water Level

The best way to prevent overheating damage to a boiler
is to stop the burner if the water level falls too low. This is
the low water cut-off’s job. There are several types of low
water cut-offs you can use. Let’s look at them.­

Float Operated Low Water Cut-Offs

Float operated low water cut-offs have been around
(Fig. E) since the 1920s and have earned a reputation
worldwide for reliability. Usually, you’ll mount this type
of low water cut-off directly in the boiler’s gauge glass Series 67 Float Type Low Water Cut-Off
tappings. We make “quick hook-up” fittings for these Fig. E
units to simplify installation.
8
Basic System Operation

Basic System Operation

The water level in the low water cut-off’s chamber will
mimic the water level in the boiler. As the water level
drops in the boiler during steaming, the level in the
chamber, and the cut-off’s float drops with it. Should the
float drop to the boiler’s critical low water cut-off point, the
float will trip an electrical switch that’s wired in series with
the burner. The burner instantly stops firing. It will stay off
until the water level rises to a safe operating point.
This happens when the condensate returns from the
system or when an automatic water feeder or a boiler
attendant adds water to the boiler. When the level
reaches a safe position, the low water cut-off will make
its electrical connection and the burner will restart.
When a steam system is well balanced, the low water
cut-off’s job is to stand by and wait. The situation we just
described suggests that there’s something out of balance
in that system. We’ll look at this again in a few minutes.

Probe and Float Type Built-In Low Water Cut-Offs

There are some jacketed boilers that don’t easily accept
quick hook-up fittings. These boilers will often have a
tapping for a built-in low water cut-off. These built-in units
do the same thing as the external units we just looked at,
but instead of being in a chamber, the “built-ins” are
right inside the boiler where they can sense the water
level directly.
We make two types of built-in low water cut-offs:
Probes – The boiler manufacturer will specify the point
where they’d like to have this type of low water cut-off
inserted. It will usually sit just below the water line, at a
point above the boiler’s crown. A probe uses the boiler’s
water to complete an electrical circuit past an insulator
(the center portion of the probe) back to a ground (the
threaded portion of the probe). As long as water covers
the probe an electronic “go” signal will travel to the
burner. When water drops off the probe for a continuous
ten seconds, an electronic “stop” signal goes to the
burner, shutting it down and protecting the boiler from a
low water condition.
At McDonnell & Miller, we manufacture several different
types of probe low water cut-offs to meet any of your job
applications (Fig. F).
One of those applications might involve the boiler’s
water level. The water capacity of today’s boilers is
boilerwize (FPC-1000/FPCe-1000)
considerably less than that of boilers from decades
Probe Type Low Water Cut-Off
ago. Along with this, the water level operating range
Fig. F
of today’s boilers is smaller. Further, the amplitude of
surging water levels is increasing. As a result, the low
water cut-off must be “smart” enough to recognize these
variations and react appropriately. We have done this

9
 Basic System Operation
Basic System Operation

by incorporating delay features in the probe’s operating

logic. These include a delay on break feature (DOB)
which keeps the burner lit for 10 seconds after water
leaves the probe. This minimizes the effects of a surging
water line. Another addition – the delay on make feature
(DOM) – allows an additional feed time of 30 seconds
once water comes in contact with the probe. This
minimizes rapid burner and feeder cycling by slightly
elevating the water level so that water lost to steaming
will return (in the form of condensate) before the water
level drops below the probe.
Float Type – In operation, these are similar to the
external, float operated low water cut-offs we looked
at before. The difference is that instead of sensing a
duplicated water level outside the boiler, these units
sense the level directly inside the boiler. Series WFE Uni-Match® Water Feeder

We make them for you in five mounting-barrel sizes Fig. G

(Series 69) to accommodate different boiler insulation
thicknesses. When you select a built-in, float type control
make sure it fits as far as possible into the boiler, without
the float shield coming contact with the boiler.

When a low water cut-off stops a burner, it also stops the

entire heating system. Nothing will happen until the water
in the boiler returns to a safe operating level.
While this is very good for the boiler, it may not be the
best thing for the system. If the heat in the building is off
for too long a time, water pipes may begin to freeze.
This is where automatic water feeders come in. An
automatic feeder will maintain a safe minimum water
level in the boiler and keep it operating, even if the
system is leaking. It keeps the system operating
automatically until you can make the repairs.

Combination Low Water Cut-Offs and

Automatic Water Feeders Series 101-A Water Feeder
Two of our most popular and versatile feeders are the Fig. H
Uni-Match® and the 101A (Fig. G and H). These are ideal
for use in residential or small commercial applications.
They are versatile in that they are compact and they
are easily installed to operate with either a probe type
OR a float type low water cut-off. These feeders are
always ready to add water when given the signal from
the low water cut-off. The benefits they offer are the
convenience of not having to manually add water – and
most importantly – they will protect the boiler from a dry
fire condition by maintaining a safe minimum water level
in the boiler should a system leak occur.
If you use a mechanical automatic water feeder, you can
keep your burner operating even during a power failure.

10
Basic System Operation

Basic System Operation

A mechanical feeder can also protect a boiler (Fig. I)
should a fuel-regulating device malfunction, causing the
burner to lock in and stay there. Or suppose someone
jumps-out a control, putting the burner on continuous
operation. A mechanical automatic water feeder will
continue to feed the boiler whenever the level drops to
the “feed” point.
Under normal circumstances, the electrical low water
cut-off (the second part of the feeder/cut-off combination)
is always standing by, ready to shut off the burner should
something go wrong with the automatic feeder.
An automatic water feeder doesn’t feed at the two-thirds
full point on the gauge glass. You set this by hand when
you first start the system. As we said before, the “normal”
level will range up and down as the system operates. An Series 47-2 Combination Mechanical
automatic feeder will maintain a safe minimum water line Water Feeder/Low Water Cut-Off
only. By doing this, it will lessen the possibility of Fig. I
human error.
Consider this. A boiler attendant might put too much
water in a steam boiler. He doesn’t have an automatic
feeder and he’s tired of checking the water level every
day so he fills the boiler to the two-thirds full point while
it’s operating. When the condensate returns, the boiler
floods. By adding water the attendant has limited the City Water Supply
boiler’s steam-making space. Without enough room to Feeder Cut-Off
Combination
break free of the water, the steam will now carry water
up into the system piping. This leads to higher fuel bills,
uneven heating, water hammer, scale formation in the
Steam Boiler
boiler and burner short-cycling. Suddenly, problems
plague this system, and no one is sure why. Burner
Automatic water feeders help you avoid these problems. On Return
Main
They watch that water level, maintaining a safe minimum.
Normal Operation
They allow the boiler water line to rise and fall naturally
through its normal operating range. Fig. J
How a Feeder/Cut-Off Combination Works
During Normal Operation – This is how a McDonnell
& Miller feeder/cut-off combination looks on a steam
boiler (Fig. J). Notice how we have it installed well below
the boiler’s “normal” start-up operating range (that’s
about two-thirds up the gauge glass). We don’t want it
City Water Supply
to feed while the water is out in the system as steam.
Feeder Cut-Off
Remember, the automatic water feeder is there to Combination
maintain a safe minimum water line, not a “normal,”
start-up water line.
As you now see it in the drawing, the feeder is closed
and the burner is firing. The boiler is working, sending
Steam Boiler
steam out to the building, and both the automatic water Burner
On Return
feeder and low water cut-off are standing by. Main

The Feeder Opens – If the boiler’s water line drops to the Feeder Open & Burner On
feeder/cut-off combination’s feeder-operating point (which
Fig. K
is very near the bottom of the gauge glass) (Fig. K), the
feed valve will open mechanically and add water to the
11
 Basic System Operation
Basic System Operation

boiler. How much water will enter the boiler depends on City Water Supply
several things, but there will always be enough to keep
Feeder Cut-Off
the boiler operating at a safe minimum water level. Once Combination
it has added the right amount of water, the feeder closes.
While this is happening, the burner continues to run
because the feeder keeps the boiler from dropping to its
low water cut-off point. Burner
Steam Boiler
Off Return
The Low Water Cut-Off Stops the Burner – But suppose Main

something happens and the automatic water feeder Feeder Open & Burner Off
can’t keep up with the rate at which the boiler is losing
water. Suppose, for instance, that a pipe breaks or Fig. L
someone opens a boiler drain, causing the boiler to
suddenly lose water. Should this happen, the water level
will drop to a preset point, and the automatic feeder/
cut-off combination will instantly cut power to the burner,
shutting it down and protecting the boiler from a dry-firing Feeder Cut-Off
Combination
condition. Though the burner is off, the automatic feeder City Water Supply
will continue to add water to the boiler in an attempt to
restore a safe minimum water level (Fig. L).
As you can see, a combination mechanical water feeder
and electrical low water cut-off provides you with boiler
protection even if the power fails or something goes
wrong in the burner circuitry.

Combination Water Feeders and Low Water

Cut-Offs for Larger Boilers Steam Boiler
Return
Burner Main
As we said earlier, all steam boilers evaporate water On
at the rate of one-half gpm per 1,000 square feet EDR
(240,000 BTU/HR). To satisfy a larger boiler’s needs, an Large Boilers
automatic water feeder must be able to match the boiler’s
higher steaming rate. If the feeder can’t keep up, the Fig. M
burner will suffer from nuisance low water shutdowns.
To avoid this problem, we make automatic feeder/cut-off
combinations with wider flow orifices to meet the special
needs of larger boilers. The operation of these larger
units is the same as the ones we just looked at. The key
difference is the increased flow rate (Fig. M).
Once the larger feeder/cut-off combination satisfies the
boiler’s minimum water line needs, it has to be able to
close against the force of the city water pressure moving
through that extra wide orifice. This calls for considerable
float and lever power, and it explains why our feeder/cut-
off combinations for larger boilers are bigger than those
for smaller boilers. We’ve carefully engineered them to
get the maximum closing force in the space we have to
work with. This ensures the unit will close tightly once it’s
done its job (Fig. N).
Codes call for larger boilers to have their gauge glasses
Series 51-2 Mechanical Water Feeder
mounted on water columns, rather than directly into
the boiler. Consequently, we make our larger automatic Fig. N

12
Basic System Operation

Basic System Operation

water feeders and feeder/cut-off combinations without
“quick hook-up” fittings. Instead, we give these larger
combinations one-inch (25mm), float chamber tappings
so you can mount them directly on an equalizing line. Boiler Water
Low Water Feeder City Water Supply
Fuel Cut-Off

Watching the Water Level in Process/

Space-Heating Boilers
Now let’s suppose you’re installing a steam boiler in a
factory. Some of the total steam load will travel to unit
heaters where it will keep the workers warm. The rest
of the steam will go to a steam table in the cafeteria,
Steam Boiler
a dishwasher, an oil preheater on the boiler, a few Burner
On Return
sterilizing cabinets on the plant floor, and a half dozen Main
other process applications.
This job offers a special challenge because a good Separate Water Feeder
Process/Semi-Process System
portion of the condensate won’t be working its way back
to the boiler. Some of this condensate is tainted in the Fig. O
process and we need to handle it specially. Because of
this, you’re going to have to consistently add feed water
to keep this process/space heating boiler operating.
If you use a combination feeder/cut-off on this job you
may run into a problem because the vertical space on the
control between its “feed” point and its “cut-off” point is
relatively small. The feeder might not be able to keep up
with the system’s process needs, and if it can’t, the boiler
Feeder Cut-Off
might drop into a low water condition and shutdown. Combination

It’s best to install a separate automatic feeder and low

City Water Supply
water cut-off on a job such as this when you know some
condensate won’t be returning (Fig. O). Set up this
way, the feeder can open fully and deliver its maximum
capacity to the boiler before the low water cut-off
(installed at a lower level) goes into action. By piping the
Steam Boiler Float
system like this, you eliminate nuisance burner cut-offs Condensate
Receiver
Switch
while meeting both your heating and process needs. Tank
Burner
When you select the water feeder and low water cut-off On

for your process/space heating application, always check Condensate Pump

to make sure the operating pressure of your system Single Boiler

Balanced System
doesn’t exceed the maximum operating pressure of
either control. Fig. P

The Importance of System

Balance
Steam Systems With Condensate Pumps
Most two-pipe steam systems, and some one-pipe
steam systems, need help returning condensate to the
boiler (Fig. P). The pump’s job is to provide the “push”
the water needs to get back into the boiler. The water
leaves the boiler as steam, condenses into a liquid in

13
 Basic System Operation
Basic System Operation

the radiators and piping, and flows by gravity into a controller recognizes the need and starts the pump.
condensate receiver. When the water level inside the When the boiler water returns to the proper level in the
receiver reaches a certain point, an electrical float switch gauge glass, the pump controller stops the pump.
turns the pump on. The pump quickly moves the water Should the pump not be able to keep up with the boiler’s
out of the receiver and back into the boiler. need for water, the pump controller will sense this as
Steam boilers served by condensate pumps also need well. The second switch (set at the lower of the two
low water protection, and our low water cut-offs serve that levels) will cut the electricity to the burner and protect the
purpose well. You can also use an automatic water feeder boiler from a low water condition (Fig. R).
or a combination feeder/cut-off on these systems. But Feed water enters the system through a make-up water
before you do, make sure the system is well balanced. feeder in the boiler feed pump’s receiver. If you wish, you
What we mean by “well balanced” is that the condensate can add a feeder/cut-off combination to operate at a level
pump should be able to return the water to the boiler a bit lower than the pump controller. This will give you a
before the boiler’s water level drops to a point where the mechanically operated feeder, which will act as a back-up
low water cut-off or automatic feeder goes into action. should something go wrong with the pump controller. It
will also give you a secondary low water cut-off. It’s like
If the automatic water feeder adds water to the boiler (to
having a belt and suspenders for your boiler!
maintain a safe minimum operating level), and then the
condensate pump returns its water to the boiler, the boiler
will most likely wind up with too much water. This excess
water limits the boiler’s steam making space. Without Pump Control and
Low Water Cut-Off
enough room to break free of the water, the steam can
carry water up into the system piping. That leads to
higher fuel bills, uneven heating, water hammer, scale
formation in the boiler and burner short cycling.
So before you use an automatic water feeder on a steam
City Water
boiler that’s served by a condensate pump, check to see Supply
if the system is well balanced. It should run through its Steam Boiler
Boiler Feed
cycles without going off on low water. In other words, Tank
the condensate pump should balance the flow of water Burner
On
back into the boiler before the level drops to the critical,
Boiler Feed Pump Make-Up Water
low water point. Keep in mind that a system with a Feeder
condensate pump can become unbalanced if the returns Single Boiler
Unbalanced System
clog with sediment or if any steam traps fail in an open
position. Fig. Q

Good troubleshooters always keep their eyes wide open.

Steam Systems with Boiler-Feed Pumps

Pump Controller Feeder Cut-Off
If you have a system where some steam is going for Combination

process (meaning, it won’t be coming back), or if your City Water

Supply
system isn’t well balanced, you should consider using
a boiler feed pump instead of a condensate pump.
A boiler feed pump serves the same purpose as a
condensate pump (Fig. Q). It provides the “push” the
water needs to get back into the boiler. The difference Boiler
Steam
between a condensate pump and a boiler feed pump, Boiler
Feed
Tank
however, lies in the way we control the two units. Instead Burner
On
of having an electrical float switch inside the condensate
Boiler Feed Pump Make-Up Water
receiver, a boiler feed pump takes its orders from a Feeder
McDonnell & Miller pump controller mounted directly Single Boiler
on the boiler. Feeder/Cut-Off Combination – Unbalanced System

The pump controller has two switches. The first switch Fig. R
(set at the higher of the two levels) operates the boiler
14
Basic System Operation

Basic System Operation

feed pump. When the boiler needs water, the pump Multiple Boiler Systems with a Boiler Feed
Pump and Motorized Return Valves
Meeting the Needs of Systems Here we have two boilers served by a single boiler feed
with Multiple Steam Boilers pump (Fig. S). One boiler may be a stand by to the
other, or they may be sharing the total load. For piping
(Fig. S, T U)
purposes, we’d handle either application the same way.
Notice how the condensate returns are independent.
The boiler on the right may be a stand-by to the boiler on Each flows from the boiler feed pump receiver to the
the left. Every week or so, a boiler attendant might switch boiler through a motorized valve. This is an important
them, making this one the operating boiler and the other detail. If you were to interconnect the returns, the water
the stand by. from one boiler would flow into the other.
It’s a good idea, one we’ve used for years in larger boiler Steam Moves – Remember, steam is dynamic, not static.
rooms. By having more than one boiler, each is able to Water doesn’t “seek its own” level when the steam is
supply the entire needs of the system. Your chances of moving out of the boiler. The slightest difference in firing
getting caught without steam are much less. rate or piping pressure drop between the two boilers
Some systems have multiple steam boilers. The idea will cause one to flood and the other to shut down due
here is to let several boilers join forces to meet the total to a low water condition. This is why those independent
needs of the system. The goal is energy conservation. returns are important. We’re using motorized valves on
You steam all the boilers on start-up, and then shut a few this installation (Fig. S) to isolate one boiler from the
down after you’ve heated the system and satisfied the other. When either boiler needs water, the McDonnell &
piping pick-up load. In other words, you put the system Miller pump controller on that boiler will drop to a point
on “simmer” after you’ve heated it completely. where it will close the higher of its two switches. That
switch will power that boiler’s motorized valve, causing it
Steam systems with more than one boiler often have to open. When it’s fully opened, the motorized valve will
problems if the installer fails to realize that steam is trip an end switch and start the boiler feed pump. Water
dynamic and not static. By this, we mean that steam is will flow only to the boiler that needs it. The float in the
always moving very quickly from the boiler to the system, pump controller will sense the rising water. When the
and as it moves, it loses pressure. And since one ounce water reaches the proper level, the pump controller will
of pressure represents a water column 13/4 in. (45mm) break the electrical connection to the motorized valve.
high, the slightest difference in pressure between any two The valve will begin to close, shutting off the boiler feed
boilers interconnected on their return sides can make a pump as it does.
big difference in the individual water levels.
As you can see, when we pipe multiple boilers this way it
A slight burr in a pipe or fitting can create a drop in doesn’t matter how big or small each is. The boiler feed
pressure. You can never tune two burners to produce pump, although sized for the total needs of all the boilers,
the same flame. One boiler will always be closer to the will satisfy the needs of each in turn, no matter what size.
system take-off than another. These things speak loudly
for proper piping and thoughtful management of the Keeping the Water Flowing – We’ve installed a make-up
boiler water line so that’s what we’ll look at next. water feeder in the boiler feed pump’s receiver tank. It’s
job is to maintain a minimum water line in the tank so the
pump will always have a reservoir from which it can draw
feed water. In this system, all the water will enter the
boilers through the boiler feed pump. If, for any reason,
the boiler feed pump can’t keep up with the boiler’s rate
of evaporation, the water line in the boiler will drop. The
lower switch in the McDonnell & Miller pump controller
will stop the burner.

15
 Basic System Operation
Basic System Operation

Pump Control and Pump Control and

Low Water Cut-Off Low Water Cut-Off

City Water Supply

Make-Up Water
Feeder
Motorized Motorized
Valve Valve

Steam Steam Boiler Feed Tank

Boiler Boiler
No. 1 No. 2

Burner Burner
On On
Boiler
Feed Pump
Multiple Boilers
Boiler Feed Pump and Motorized Valves
Fig. S

City Water Supply

Feeder Cut-Off
Pump Controller Combination Pump Controller Feeder Cut-Off
Combination

Make-Up Water
Feeder
Motorized Motorized
Steam Valve Steam Valve
Boiler Boiler
No.1 No.2

Boiler Feed Tank

Burner Burner
On On

Multiple Boilers Boiler

Boiler Feed Pump, Motorized Valve & Water Feeders Feeder Pump

Fig. T

Motor Operated Motor Operated

Electric Proportioning Valve Electric Proportioning Valve
Proportioning High Water Balancing Proportioning High Water Balancing Pump Return By-pass
Regulator Cut-Off and Alarm Valve Regulator Cut-Off and Alarm Valve With Balancing Valve
Orifice Or Relief Valve
City Water Supply

Steam Boiler Feed Tank

Steam Boiler
Boiler No. 2
No. 1

Make-Up Water
Boiler Feed Pump Feeder
Multiple Boilers
Boiler Feed Pump, Electric Proportioning Regulators and Motorized Valves

Fig. U
16
Basic System Operation

Basic System Operation

Basic System Operation
If you find the pump suddenly can’t keep up with the Multiple Boiler Systems with a Boiler Feed
boiler’s needs, check the temperature of the returning Pump, Motorized Return Valves and Electric
condensate. As thermostatic radiator steam traps and
Proportioning Regulator (Fig. U)
end of main F&T traps age and fail, they pass steam into
the returns. That can make the condensate hot enough Here we’re controlling the water lines with electric
to “flash” when it hits the pump’s impeller. Boiler feed proportioning regulators. We’re matching the incoming
pumps can’t move water once it has flashed to steam. feed water to the exact amount of water that’s leaving
The pump will turn and cavitate, but it won’t satisfy as steam. By doing this, we’re able to maintain a precise
the boiler. water line in both boilers and take advantage of each
boiler’s full steaming space.
Ideally, in a low pressure steam heating system, the
condensate in the pump’s receiver shouldn’t be hotter There are times when steaming loads will vary
than 180°F (82°C). tremendously. This is especially true of steam heating
systems in larger buildings. We often set up these
Multiple Boiler Systems with a Boiler Feed buildings to operate on outdoor air temperature sensors
Pump, Motorized Return Valves and Boiler and night set-back devices. When the system first starts
in the morning the boilers will steam longer than they will
Water Feeders (Fig. T)
during the day when the pipes and radiators are hot.
This is the same system we just looked at, except we’ve This is also true of seasonal operation when you run
added a combination automatic water feeder and low the heating system less often.
water cut-off to a point just below the pump controller.
This is when proportioning regulators can make a
The feeder/cut-off’s job will be to add water mechanically
big difference. By closely monitoring the water line,
to the boiler should something happen to the boiler feed
regardless of varying system conditions, you improve
pump (for instance, if it’s cavitating because the return
the quality of steam leaving the boiler and allow the
condensate is too hot).
system to operate more efficiently.
Think of the feeder/cut-off as a back-up device to keep
the boiler in operation should something go wrong
elsewhere. The low water cut-off will back up the pump
controller’s primary low water cut-off should something
go wrong there, or if the feeder can’t keep up with the
boiler’s rate of evaporation for some reason.

17
 Basic System Operation
Basic System Operation

Receiver Tank Control City Water Supply

If you size a boiler feed pump’s receiver properly it will be
able to hold the right amount of water to keep the boiler
operating during the start-up cycles. It will also be able to
receive the returning condensate without overflowing.
Receiver sizing is more an art than a science. You have
Condensate Receiver Tank
to look closely at the entire system to figure out how long
it will take the condensate to return from the building.
There are many variables to consider: The type and
condition of steam traps, the pitch and cleanliness of Model 21
Make-Up Water
steam mains and returns, the pipe insulation or lack Feeder
of it, the shape of the building and how people use it.
There are also the times when you’ll have to deal with
condensate transfer pumps, or maybe a vacuum/ Make-Up Water Feeder
condensate pump. These pumps collect and relay return
water back to the boiler feed pump. There are many Fig. V
things that can affect how quickly these secondary
pumps move condensate back to the primary boiler
feed pump. You have to consider them all when
you’re sizing a feed pump receiver.
One thing will be a constant, however. There must
always be enough water in the receiver for the boiler to
draw from during the start-up cycle (the time between
initial steaming and the return of condensate from the
building). A McDonnell & Miller make-up feeder, set at
the one-third full point on the receiver tank, will meet the
boiler’s needs during this crucial start-up time. Let’s take
a closer look at these.

Receiver Tank Make-Up Water Feeders

Here, we’ve mounted a McDonnell & Miller make-up
water feeder on a one-inch NPT equalizing line that
extends from the top of the tank to the bottom. The level
in the feeder’s chamber will be the same as the level in
the tank. As the pump moves water out of the tank and
into the boiler, the float inside the feeder’s chamber will
open and constantly replenish the tank’s reservoir.
We’ve designed our feeders with the right amount of
float and lever power to close tightly against city water
pressure. This ensures that there will always be enough
tank space to receive the returning condensate without
having it overflow.
If the tank you’re using doesn’t have tappings for an
equalizing line, you can use our internal feeder (Fig.
V). As you can see, it mounts directly inside the tank
and feeds water through its integral strainer. We make
this unit with two flange sizes for both new and retrofit
installations.

18
Basic System Operation

Basic System Operation

A Make-Up Water Feeder Used as a Pilot Valve Needle Valve
(Fig. W)
When you have multiple boilers, the boiler feed pump has Diaphragm Valve
City Water
to be able to meet the needs of all the boilers should they Check Valve
Supply

need water simultaneously. During the start-up cycle, the Cond. Return
draw from the feed pump’s receiver can be very heavy
and the make-up feeder has to be able to match that flow.
Large Condensate Receiver Tank
When we run into this situation, we often use a make-up
water feeder as a pilot valve to operate a high capacity
diaphragm valve with “dead-end” service. When the
feeder opens it signals the diaphragm valve to snap into
action. The larger valve quickly maintains the receiver Model 25A
Make-Up Water
at the one-third full point. Once the feed pump shuts off Feeder
the dead-end service valve closes tightly to prevent over
Make-Up Water Feeder
filling. If returned condensate fills the receiver, the feed Used as Pilot Valve
valve, of course, stays closed. This piping arrangement
also gives you a lot of freedom because you can put the Fig. W
diaphragm valve in a remote location, if you’d like, for
easier service. City Water
Motorized Valve
Supply
A Make-Up Water Feeder with a Motorized Valve
(Fig. X)
Here’s another way you can quickly fill the receiver.
Use a McDonnell & Miller controller to sense the tank’s
water line. As the level rises and falls, the controller will Large Condensate Receiver Tank
electrically operate a high capacity motorized valve.
This is another piping arrangement that gives you a lot of
freedom. You can place that motorized valve anywhere Model 93
Controller
you’d like.

Low Water Cut-Offs for Receiver Tanks

(Fig. Y)
Make-Up Water Feeder
There’s always the possibility for human error on any job. and Motorized Valve
For instance, suppose someone decides to turn off the
Fig. X
water supply to your receiver tank. The pump controller
on the boiler will still start the pump, but once the receiver
City Water Supply
goes dry there won’t be any water to pump because of
Make-Up Water
the closed valve. Or suppose the building loses water Feeder
pressure and the feed pump suddenly finds itself moving
more water than the water feeder can replace. If the
Low Water
pump runs dry, it will cavitate and its mechanical seal Cut-Off
will quickly heat and break. That leaves you with a costly Condensate Receiver Tank
repair and system down time.
If you install a low water cut-off in an equalizing line
around the tank, the cut-off will protect the pump no
matter what happens.
Boiler
Feed Pump

Low Water Cut-Off

on Receiver Tank

Fig. Y

19
 Basic System Operation
Basic System Operation

Hot Water Boilers

Low water protection isn’t just for steam boilers. Hot On systems with buried pipes (say, a radiant heating
water boilers face the same perils of overheating damage system) a feed valve will open if a pipe breaks. It will
if the water line drops too low. Many people don’t think feed fresh water continuously until it either clogs (and
of this as often as they should because hot water boilers stops feeding) or destroys the ferrous components of the
serve “closed” systems. They have pressure reducing system with oxygen corrosion. A simple feed valve can
valves that are supposed to feed water automatically wind up costing a lot more than its purchase price.
should a leak develop. This is why major suppliers of feed valves, such as
Bell & Gossett, recommend you close the feed valve
The truth, however, is that a pressure reducing valve is
once you’ve established your initial fill pressure.
no substitute for a low water cut-off. Pressure reducing,
or “feed” valves, often clog with sediment and wind up This is also why we strongly recommend you use a low
not feeding at all. A buried pipe can corrode and spring a water cut-off on every hot water boiler. Feed valves are
leak that flows faster than a “feed” valve can satisfy. Relief not a substitute for low water cut-offs. They can't protect
valves can pop and, while dumping water at a great rate, your boilers from a low water condition. Feed valves are
actually prevent the feed valve from operating. fine for filling the system initially, and for helping you vent
air from the radiators. But once the system is up and
Let’s take a closer look at how we can protect these boilers.
running, you shouldn’t look to them for protection.
Hot Water Systems (Fig. Z)
As we said, the things that affect steam boilers also affect
hot water boilers. If you run them with too much water the
relief valve will open. If you run them with too little water
they’ll overheat and suffer damage.
A low water cut-off is the only sure way of protecting a hot
Compression Tank
water boiler from sudden loss of water. The ASME boiler
code recognizes this by requiring all hot water boilers of Series RB, 750 or FPC
400,000 BTU/HR or more input to have low water fuel Low Water Cut-Offs
for Hot Water Boilers
cut-off devices. Cold Supply Main
Water
ASME doesn’t call for low water cut-offs on smaller, Supply
ASME Relief
Low Water
residential boilers, but we think all hot water boilers, Fuel Cut-Off
Valve
Series 63
regardless of their size, must have protection. However,
the International Mechanical Code requires low water Test-N-Check®
cut-offs on ALL hot water and steam boilers. McDonnell Valves

& Miller make several devices, both float and probe type, Blow Down Hot Water Boiler
that protect and meet the needs of any boiler whether it’s Valve

cast iron, steel, or copper construction (Fig. AA, BB, CC). Burner
On Return
Hot water systems regularly lose water through faulty air Main

vents, loose valve stem packing, cracked boiler sections,

loose nipples, corroded pipes, broken or loose pump seals, Hot Water Boiler
leaking gaskets, dripping relief valves, to name just a few Fig. Z
places. Most installers depend on their pressure reducing
or feed valve, to replace the lost water automatically. But
feed valves often clog with sediment, especially in hard
water areas. And it’s very easy to close the supply valve
to a feed valve and forget to open it again.

20
Basic System Operation

Basic System Operation

Over firing
There are times when hot water boilers don’t lock-out on
safety. Whether by control failure or human error, things
go wrong. And when they go wrong in a hot water heating
system, the water temperature can rise quickly
to a point where the compression tank can’t take up the
expansion of the water. This causes the relief valve
to discharge.
When the relief valve opens, there’s a sudden drop
in system pressure. The water, which at this point is
probably much hotter than 212°F (100°C), will flash into
steam. This is why ASME insists that relief valves for hot
water boilers carry steam-discharge ratings.
If a feed valve doesn’t open to replace this rapidly exiting
Series 67 Float Type Low Water Cut-Off
water, a low water condition will quickly result. The only
thing that can protect the boiler at this point is a low water Fig. AA
cut-off. The feed valve can’t protect the boiler because
its typical setting is 12 psig (.83 bar). In other words,
the system pressure must drop below 12 psig (.83 bar)
before the feed valve will open.
The trouble is that while the relief valve is open and
flashing steam to atmosphere, the internal system
pressure never drops anywhere near 12 psig (.83 bar).
A relief valve with a 30 psig (2.1 bar) setting, for instance,
will open at 30 psig (2.1 bar), and close again when the
pressure drops to about 26 psig (1.79 bar). The result
is a loss of water with no make-up. Repeat this cycle
enough times and the boiler will be in a dangerous, low
water condition. Keep in mind, steam exerts pressure. It
can easily fool a feed valve, and that’s why feed valves
offer very little protection at all against low water.
FPC-1000 Probe Type Low Water Cut-Off
Fig. BB

Series RB-24SE Probe Type Low Water Cut-Off

Fig. CC

21
 Basic System Operation
Basic System Operation

Feeder/Cut-Off Combinations for Cast Iron Compression Tank

and Steel Hot Water Boilers (Fig. DD)

Series RB, 750 or FPC
To protect a boiler from dry firing, the low water cut-off Low Water Cut-Offs
for Hot Water Boilers
must located above the boiler’s crown. After the low City Water Supply Main
Supply
water cut-off shuts off the burner, you should have a way
Feeder Cut-Off
to add water to the system to ensure the crown stays Combination ASME Relief
Valve
Model 247-2, 51-2,
under water. 51-S-2, 53-2
Water
A combination water feeder and low water cut-off can do Level
this for you. If you position the feeder above the boiler’s
Test-n-Check®
crown, it will mechanically feed water if the level should Valves
drop to that point. This is an important consideration Return
because, even if the electricity is cut off, it’s possible Blow Down
Valve
for the firing cycle to continue if the fuel feed valve is Burner
On Return
mechanically locked open. The combination unit’s cut-off
switch will act as a back-up to the primary low water Hot Water Boiler
cut-off, providing the boiler with additional protection. Fig. DD

Protecting Copper Fin Tube Boilers (Fig. EE) Cold Water Supply
Compression Tank

Copper fin tube boilers move heat from the flame to the Circulating
water almost instantly. This type of boiler depends on the Pump
Zone Control
Flow Switch
proper flow of water across its heat exchanger to move Pressure Reducing Valves
Valve with Built-in
the heat quickly out of the boiler and into the system. Check Valve
Should flow stop while the burner is operating, heat will Return from
Relief Valve

quickly build and cause the water in the heat exchanger System Flow

to flash into steam. This condition is similar to a dry firing

in a cast iron or steel boiler.
A McDonnell & Miller flow switch, installed on the copper
fin tube boiler’s hot water outlet, protects it from this
danger (Fig. FF). The burner cannot fire unless water Flow Bypass Line
is moving across the flow switch. When the flow stops,
for whatever reason, the McDonnell & Miller flow switch
immediately cuts electrical power to the burner and
protects the boiler from overheating. Copper Fin Tube Boiler
Fig. EE

Series FS4-3 Flow Switch

(shown without paddle)
Fig. FF

22
 Boiler Controls
Hot Water Boilers

McDonnell & Miller Low Water cut-offs are specially

designed to protect hot water boilers from the hazards of
a low water condition. In operation they will interrupt the
electrical current to the firing device, if the water in the
system drops below the boiler manufacturer’s minimum
safe water level.
Our low water cut-offs also provide an additional circuit
for a low water alarm, should you desire to install one, for
additional protection.
Boiler Controls

How to Select Low Water

Cut-Offs for Hot Water Boilers
Boiler pressure and the method of mounting are the
primary factors to consider when selecting a low water
cut-off.

RB-24SE

FPC-1000 3/4 160 (11)

* Use the tapping designated by the boiler manufacturer for low water cut-off installation.

23
Boiler
ProductControls
Selection Guide
Steam Boilers

McDonnell & Miller Low Water Cut-offs are specially We recommend that secondary (redundant) Low Water
designed to protect steam boilers from the hazards of a Cut-Off controls be installed on all steam boilers with
low water condition. In operation they will interrupt the heat input greater than 400,000 BTU/hour or operating
electrical current to the firing device, if the water in the above 15 psi of steam pressure. At least two controls
system drops below the boiler manufacturers’ minimum
should be connected in series with the burner control
safe water level.
circuit to provide safety redundancy protection should
Our low water cut-offs also provide an additional circuit the boiler experience a low water condition. Moreover,
for a water feeder or a low water alarm, should you at each annual outage, the low water cut-offs should be
desire to install one, for additional protection. dismantled, inspected, cleaned, and checked for
proper calibration and performance.

Boiler Controls
How to Select Low Water
Cut-Offs for Steam Boilers
Boiler pressure and the method of installation are the
primary factors to consider when selecting a low water
cut-off.

Maximum Method of Installation Blow Down Valve

Boiler
Product Series Size NPT Directly into Boiler Connect to the Boiler with Provided with
Pressure Required
psi (kg/cm2) Tappings* 1" Equalizing Piping Low Water Cut-Off

FPC-1000 ¾ 15 (1) X No N/A

61 1 X Yes No

67 ½ X Yes Yes
20 (1.4)
767 2½ X Yes Yes

69 2½ X No N/A

42S 1 X Yes No

42S-A ½ X Yes Yes

63 1 X Yes No
50 (3.5)
64 1 X Yes No

64-A ½ X Yes Yes

764 2½ X Yes No

93/193 1 X Yes No

150S 1 150 (10.5) X Yes No

157S 1 X Yes No

94/194 1¼ 1¼ Yes No
250 (18)
750B-C3/C4 1 X Yes No

* Use the tapping designated by the boiler manufacturer for low water cut-off installation.

24
 Boiler Controls
Product Selection Guide
How to Select Controls Conversion Factors
STEAM BOILERS EDR
Boiler Horsepower (BHP) =
Steam Heating Boilers are classified as boilers in closed 139
heating systems where all condensate is returned to the
boiler. Best recommendation for all automatically fired
boilers is a feeder cut-off combination. It adds water as Lbs. of Water
Gallons of Water =
needed to maintain a safe operating level, and stands 8.33
by to interrupt circuit to burner if water level drops into
emergency zone.
Steam Process Boilers are classified as boilers in BTUH = EDR x 240
systems where not all the condensate is returned, and
some make-up water is needed. A separate feeder and
separate cut-off are recommended, so operating levels
can be set for the wider differential required in such BTUH
Boiler Controls

EDR =
service. 240
Selection of the correct feeder cut-off combination,
or feeder depends upon:
1. Maximum boiler pressure. BTUH = BHP x 33,479
2. Differential between water supply pressure and the
pressure setting of the steam safety valve.
3. Boiler size
HOT WATER BOILERS Boiler Steaming Rate (Gallons Per Minute)
Best recommendation for all automatically fired boilers
is a feeder cut-off combination. It adds water if needed
to match the discharge capacity of the relief valve, and EDR
GPM =
stands by to interrupt circuit to burner if water level drops 2000
into emergency zone. GPM = (BHP) x 0.069
Selection of the correct feeder cut-off combination,
or feeder depends upon:
1. Maximum boiler pressure. BTU
2. Differential between water supply pressure and the GPM =
480,000
pressure setting of the safety relief valve.
3. Boiler size
GPM = EDR x 0.000496
Boiler Rating
BTU HP EDR Cond. LB./Hr
33,475 1 140 34.5 Pounds of EDR
=
66,950 2 280 69 condensate per hour 4
167,375 5 700 173
251,063 7.5 1,050 259
334,750 10 1,400 345
418,438 12.5 1,750 431 Water Feeders and Combination
502,125 15 2,100 518 Water Feeders/Low Water Cut-Offs
585,813 17.5 2,450 604 McDonnell & Miller Boiler Water Feeders and Feeder Cut-
669,500 20 2,800 690 Off Combinations are used to provide automatic operation,
and to safeguard steam and hot water boilers against the
836,875 25 3,500 863 hazards of a low water condition.
1,004,250 30 4,200 1,035 A feeder cut-off combination mechanically adds water as
1,171,625 35 4,900 1,208 needed to maintain the required minimum water level,
and electrically stops the firing device in case of an
1,339,000 40 5,600 1,380 emergency.
1,506,375 45 6,300 1,553
1,673,750 50 7,000 1,725

25
Boiler
ProductControls
Selection Guide
How to Select Water Feeders (continued)

Steam Boilers
Boiler Size
Maximum (Mfr. Gross Rating Sq. Ft. of EDR)
Boiler
Series Characteristics Pressure
2
*Differential Pressure psi (kg/cm2)
psi (kg/cm )
10 (.7) 20 (1.4) 30 (2.1) 40 (2.8) 50 (3.5) 60 (4.2) 70 (4.9)
Uni-Match ®
For Automatic Fired 15 (1.0) All Boilers up to 5,000 sq. ft.
Heating Boilers
101A For Automatic Fired 25 (1.8) All Boilers up to 5,000 sq. ft.
Heating Boilers

Boiler Controls
47 For Heating or 25 (1.8) All Boilers up to 5,000 sq. ft.
Process Boilers
47-2 For Automatic Fired 25 (1.8) All Boilers up to 5,000 sq. ft.
Heating Boilers
247 For Heating or 30 (2.1) All Boilers up to 5,000 sq. ft.
Process Boilers
247-2 For Automatic Fired 30 (2.1) All Boilers up to 5,000 sq. ft.
Heating Boilers
51 For Heating or 35 (2.5) 8,600 12,000 15,000 17,600 20,000 21,800 23,400
Process Boilers
51-2 For Automatic Fired 35 (2.5) 8,600 12,000 15,000 17,600 20,000 21,800 23,400
Heating Boilers
51S For Heating or 35 (2.5) 10,500 17,500 22,400 26,500 30,000 32,600 35,000
Process Boilers
51S-2 For Automatic Fired 35 (2.5) 10,500 17,500 22,400 26,500 30,000 32,600 35,000
Heating Boilers
53 For Heating or 75 (5.3) 8,600 11,600 14,600 17,000 18,800 20,600 22,100
Process Boilers
53-2 For Automatic Fired 75 (5.3) 8,600 11,600 14,600 17,000 18,800 20,600 22,100
Heating Boilers
*Differential pressure should be based on water supply pressure at boiler, minus pressure setting of steam safety valve

26
 Boiler Controls
Product Selection Guide
High Water Alarm for
Steam Boilers
Model 750-HW-MT-120

The 750-HW-MT-120 control provides continuous

protection against a HIGH WATER condition in steam
boilers and other water level applications. The manual A C
reset function will require the unit be reset after water
has risen above the level of the probe.
B
D
• For commercial or industrial applications
Boiler Controls

• CSD-1 Code Compliance On Manual Reset Units, if

the control is in high water condition (water reaches the Model 750-HW-MT-120
probe) and there is an interruption of electric power,
the Burner will remain off even if power is restored. The
Reset button must be depressed to make the control back
to function after the water level drops below the probe.
Control Unit
Standard Features Temperature Ratings:
Temperature:
• Green LED indicating power is on
Storage: -40˚F to 120˚F (-40˚C to 49˚C)
• Red LED indicating high water condition
Ambient: 32˚F to 120˚F (0˚C to 49˚C)
• Test button Humidity: 85% (non-condensing)
• 20,000 ohms sensitivity Electrical Enclosure Rating: NEMA 1 General Purpose
Hz: 50/60
Control Power Consumption: 3 VA (max.)

Electrical Ratings
Switch Rating (Amperes)
Model Voltage Full Load Locked Rotor Pilot Duty
125 VA at
120 VAC 120 VAC 7.5 43.2 120 VAC 50
or 60 Hz

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
750-HW-MT-120 176236 HWCO - 120V Manual Reset 2 (.9)
(Remote sensor and probe rod must be ordered separately, see page 66-68)

Dimensions, in. (mm)

A B C D
6 ⁄8 (162)
3
5 ⁄8 (130)
1
2 ⁄16 (65)
9
1 ⁄16 (40)
9

27
Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Electronic
For Hot Water and Steam Boilers

FPC-1000/FPCe-1000 boilerwize^™
• Field configurable control
• For residential, commercial or industrial applications
• Meets the requirements of ASME Standard CSD-1. A

Standard Features

Boiler Controls
B C
• Power on LED, green (Auto)/yellow (Manual) FPC-1000/FPCe-1000
• Red LED indicating low water condition
• Test/Reset/Configuration button
• Self cleaning probe Probe Specifications
• No lockout with loss of power if probe is in water Maximum Steam Pressure: 15 psi (1.0 kg/cm2)
• Optional feature - Bluetooth® connectivity allows customers Maximum Water Pressure: 160 psi (11.2 kg/cm2)
to connect to mobile devices. Maximum Water Temperature: 250˚F (121˚C)
Probe Sensitivity: 20,000 ohms (hot water)
7,500 ohms (steam)

Control Unit
Electrical Ratings Temperature Ratings:
Temperature:
Switch Rating (Amperes)
Storage: -40˚F to 120˚F (-40˚C to 49˚C)
Model Voltage Full Load Locked Rotor Pilot Duty
Ambient: 32˚F to 120˚F (0˚C to 49˚C)
50 VA at Humidity: 85% (non-condensing)
24 VAC 24 VAC — —
24 VAC
Electrical Enclosure Rating: NEMA 1 General Purpose
125 VA at
Hz: 50/60
120 VAC 120 VAC 7.5 43.2 120 VAC

50 or 60 Hz Control Power Consumption:
• 1.7 VA at 24 VAC
• 3.6 VA at 120 VAC
Ordering Information
(Remote sensor must be ordered separately (see page 66-68)
Model Part Weight
Number Number Description lbs. (kg)
FPC-1000 144704 LWCO - w/o probe 2.5 (1.1)
FPC-1000-P 144705 LWCO - w/standard probe (‘P’) 2.5 (1.1)
FPC-1000-U 144706 LWCO - w/[Link] probe (‘U’) 2.5 (1.1)
FPC-1000-SP 144707 LWCO - w/short probe (‘SP’) 2.5 (1.1)
FPC-1000-RX2 144708 LWCO - w/RX2 probe 2.5 (1.1)
FPCe-1000-P 144709 LWCO - standard probe (‘P’) with bluetooth 2.5 (1.1)

Dimensions, in. (mm)

A B C

5 ⁄10 (133) 2 ⁄10 (73) ^FPCe-1000 is coming soon

3 9
4 (101)

28
 Boiler Controls
Product Selection Guide
Low Water Cut-Offs - Electronic
For Hot Water Boilers
D
RB-24SE C
Low Water Cut-Offs B
E
• Brass threads enable a secure and trouble-free installation
• Test button to confirm proper operation A
• Universal wiring harness fits 100% of today's gas boilers
1. Cable Connector
3
• -S, -A, -B and -L models provide “plug & play” installation 2. Power On Green LED
1
3. Red LED Low Water
with most residential boilers RB-24SE 4. Test Button 4
2
Boiler Controls

• Compact size
• Easy to install and wire
• Automatic reset feature resumes operations after a power
outage when water is on probe
• Green LED indicating power is on
• Red LED indicating low water condition
• Solid state operation
• 15,000 ohms probe sensitivity
• Maximum ambient temperature 120°F (49°C)
• Maximum water temperature 250°F (121°C)
• Maximum water pressure of 160 psi (11.2 kg/cm2) RB-24SE UWH-RB-24S

Electrical Ratings
Voltage Power Load Switching
Consumption
24 VAC 2.5 VA 2 A at 24 VAC
Note: A 15 mA minimum current draw is required.

Dimensions, in. (mm)

A B C D E
NPT
¾ 19⁄32 15⁄32 415⁄32 2
(19.1) (32.6) (29.3) (113.8) (50.8)
RB-24SE-A UWH-RB-24A
Ordering Information
Model Part
Number Number Description
RB-24SE 144701 Residential LWCO
RB-24SE-A 144723 Residential LWCO w/vent damper harness
RB-24SE-B 144724 Residential LWCO w/burner control harness
RB-24SE-S 144725 Residential LWCO w/control board harness
RB-24SE-L 144726 Residential LWCO w/burner control harness

UWH-RB-24B
RB-24SE-L
UWH-RB-24L

29
Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Electronic
For Hot Water Boilers

RB-122-E
Low Water Cut-Offs
• For residential and commercial applications
• Electronic operation
• Easy to install and wire
• Red LED indicating low water condition

Boiler Controls
• Green LED indicating power is on
• Test button RB-122-E

• Automatic reset
• No blow down required
• 20,000 ohms probe sensitivity
• Maximum ambient temperature 120°F (49°C)
• Maximum water temperature 250°F (121°C)
• Maximum water pressure 160 psi (11.2 kg/cm2)

Dimensions, in (mm)
Electrical Ratings A B C D E F G H
2-7/8 (72) 1-7/16 (36) 1-5/16 (34) 3/8 (9) 7/8 (22) 3-5/8 (92) 3/4 NPT 3-3/8 (85)
Voltage Power Load Switching
Consumption
120 VAC 3.1 VA 5.8 A at 120 VAC

Dimensions, in. (mm)

A B C D E F G H
NPT
27⁄8 (72) 17⁄16 (36) 15⁄16 (34) 3
⁄8 (9) ⁄8 (22)
7
35⁄8 (92) 3
⁄4 33⁄8 (85)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
RB-122-E 144703 Low water cut-off 1.7 (.78)

30
 Boiler Controls
Product Selection Guide
Low Water Cut-Offs – Mechanical
For Steam Boilers
Series 61 ®

Low Water Cut-Offs

• For residential and commercial low pressure steam
boiler applications
• For boilers of any steaming capacity A
B
• Adjustable BX outlet for easy installation C G

• Dual precision switches for dependable operation of the

low water cut-off and alarm or electric water feeder E CUT-OFF
LEVEL
Boiler Controls

F
• Packless bellows
Series 61
• 1" NPT equalizing pipes and blow down valve required D
• Maximum steam pressure 20 psi (1.4 kg/cm ) 2

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at 120
240 VAC 3.7 22.2 or 240 VAC

Dimensions, in. (mm)

A B C D E F G
NPT NPT
915⁄16 (252) 77⁄16 (189) 1 1 61⁄2 (165) 31⁄8 (79) 51⁄8 (130)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
61 140100 Low water cut-off 13.5 (6.1)

31
Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Mechanical
For Steam and Hot Water Boilers
Series 63 ®

Low Water Cut-Offs

• For residential, commercial, and industrial applications
• Heavy duty A
J
• Includes No. 2 switch
H
• Optional manual reset available B CUT OFF
LEVEL

• Maximum boiler pressure 50 psi (3.5 kg/cm2) G

• Use with TC-4 on hot water systems

Boiler Controls
C E
F D

Series 63

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 10.2 61.2 125 VA at
120 or 240 VAC
240 VAC
5.1 30.6 60 Hz

Dimensions, in. (mm)

A B C D E F G H J
NPT NPT
1 61⁄2 (165) 29⁄16 (65) 1 55⁄32 (131) 93⁄8 (238) 31⁄8 (79) 101⁄2 (267) 51⁄8 (130)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
63 142400 Low water cut-off 13.5 (6.1)
63-B 142700 63 w/ float block 15.0 (6.8)
63-BM 143300 63 w/float block & manual reset 15.0 (6.8)
63-M 143100 63 w/manual reset 14.0 (6.4)

32
 Boiler Controls
Product Selection Guide
Low Water Cut-Offs – Mechanical
For Steam and Hot Water Boilers
Series 64
Low Water Cut-Offs ®

• For residential, commercial, and industrial boiler

applications of any steaming capacity
A
• Heavy Duty B
• Adjustable BX outlet for easy installation C

• Dual precision switches for dependable operation of the

low water cut-off and alarm or electric water feeder D CUT-OFF
LEVEL
Boiler Controls

E
• Packless bellows
• Optional manual reset available (manual reset switch Series 64 F
must be ordered separately)
• 1" (25mm) NPT equalizing pipes required
• Maximum boiler pressure 50 psi (3.5 kg/cm2)
• Use with TC-4 on hot water systems

Dimensions, in. (mm)

A B C D E F
NPT NPT
915⁄16 (252) 77⁄16 (65) 1 61⁄2 (165) 31⁄8 (79) 1

A
B
Model 64-A
Low Water Cut-Offs C
G
• Quick hook-up fittings provided for installation directly
into gauge glass tappings D
E CUT-OFF
LEVEL

F
Model 64-A

Dimensions, in. (mm)

A B C D E F G
min. max. NPT NPT
25⁄8 (66) 915⁄16 (252) 41⁄2 (113) 67⁄8 (172) 133⁄8 (339) 31⁄8 (79) 1 1

Ordering Information Electrical Ratings

Model Part Weight Motor Switch Rating (Amperes)
Number Number Description lbs. (kg) Voltage Full Load Locked Rotor Pilot Duty
64 143600 Low water cut-off 11.3 (5.1) 120 VAC 7.4 44.4 125 VA at 120
64-A 143700 64 w/quick hook-up fittings 18.3 (8.3) 240 VAC 3.7 22.2 or 240 VAC
64-B 143800 64 w/float block 11.5 (5.2)

33
 Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Mechanical
System Selection Chart

For Steam Boilers

Series 67 ®

Low Water Cut-Offs

• For residential and commercial applications
K
• For boilers of any steaming capacity
• Quick hook-up fittings provided A J
L

• Lever-operated, full port ball valve for easy blow down B

• Adjustable BX outlet for easy installation
E
• Dual precision switches for dependable operation of the
Boiler Controls

C D F
low water cut-off and alarm or electric water feeder
G M
• Optional features H N
– Low voltage switches for self-generating millivolt Max Swing
Series 67
circuits
– Manual reset switch (manual reset switch must
be ordered separately)
• Large float chamber K
J
• Maximum steam pressure 20 psi (1.4 kg/cm2)
B

C E F
Electrical Ratings
G M
Motor Switch Rating (Amperes) Model 67-LQHU H N
Max Swing
Voltage Full Load Locked Rotor Pilot Duty (without quick
hook-up fittings)
120 VAC 7.4 44.4 125 VA at 120
240 VAC 3.7 22.2 or 240 VAC

Dimensions, in. (mm)

A B C D E F G H J K L M N
min. max. NPT NPT NPT
61⁄2 (165) 14 (356) 13⁄4 (45) 43⁄4 (121) 33⁄8 (86) 11⁄8 (29) 3
⁄8 ⁄4
3
51⁄2 (140) ⁄4
1
923⁄32 (247) 39⁄16 (90) 21⁄2 (64) 213⁄16 (71)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
67 149400 Low water cut-off 10 (4.5)
67-G 149600 67 for millivolt service 10 (4.5)
67-LQHU 149500 67 without quick hook-up fittings 8 (3.6)

34
Boiler
SystemControls
Selection Chart
Low Water Cut-Offs – Mechanical

System Selection Chart

For Steam Boilers
Series 69
Built-in Low Water Cut-Offs
®

• For residential and commercial low pressure steam

boiler applications
• For boilers of any steaming capacity
F
• For mounting in 21⁄2" NPT boiler side tappings A
C

• Insertion lengths available in 13⁄16 - 41⁄8" (30-105mm) 1 2

D
• Packless bellows
3 4

CUT-OFF
LEVEL
B
• Adjustable BX outlet for easy installation Series 69 E

• Dual precision switches for dependable operation of the

low water cut-off and an alarm or electric water feeder
• Optional low voltage switches for self-generating
millivolt circuits
• Maximum steam pressure 20 psi (1.4 kg/cm2)

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at 120
240 VAC 3.7 22.2 or 240 VAC

Dimensions, in. (mm)

A B C D E F
Insertion
Model Length NPT
69 4 ⁄8 (105)
1

169 31⁄8 (79)

269 21⁄4 (57) 1 (25) 41⁄8 (105) ⁄8 (3)
1
21⁄2 91⁄2 (241)
369 13⁄4 (45)
469, 569 13⁄16 (30)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
69 153900 Low water cut-off w/41⁄8" (105mm) 3.7 (1.7)
insertion length
69-MV-P 155000 69 w/millivolt switch 4.0 (1.8)
369 155300 69 w/13⁄4" (45mm) insertion length 4.0 (1.8)
369-MV 155400 369 w/millivolt switch 4.0 (1.8)

35
 Boiler
ProductControls
Selection Guide
Low Water Cut-Offs
System Selection Chart

Combination Low Water Cut-Off/Pump Controllers for Steam Boilers

Series 42S
Low Water Cut-Off/Pump Controllers ®

• For residential, commercial, and industrial low and

medium pressure steam boilers with a separate
water column H A
D
B
• For boilers of any steaming capacity C

• Monel bellows provides corrosion resistance F E

E D
• Single pole, single throw snap action switches CUT-OFF

Boiler Controls
LEVEL

• Enclosed junction box protects switches G F

• Maximum pressure 50 psi (3.5 kg/cm2) Series 42S

J G C

Electrical Ratings
Pump Circuit Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 345 VA at
240 VAC 3.7 22.2 120 or 240 VAC

Alarm Circuit Rating (Amperes)

Voltage Amps
120 VAC 1
240 VAC 1/2

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
42S 129302 Combination low water cut-off/15.5 (7.0)
pump controller

Dimensions, in. (mm)

Model A B C D E F G
NPT NPT
42S 121⁄4 (311) 29⁄16 (65) 1 87⁄8 (225) 311⁄16 (94) 31⁄8 (79) ⁄2
1

36
 Boiler
SystemControls
Selection Chart
Low Water Cut-Offs – Mechanical

System Selection Chart

For Steam Boilers
Series 150S ®

Low Water Cut-Off/Pump Controllers

• For commercial and industrial low or high pressure
boiler applications
• For boilers of any steaming capacity
• Monel bellows provides corrosion resistance
• Snap action switches for high temperature service
– 1 Single pole, single throw switch for pump control
– 1 Single pole, double throw switch for low water
Boiler Controls

cut-off and alarm actuation

• Optional features
– Manual reset Series 150S
– 2 Single pole, single throw switches
– Float block
– BSPT threads
• Maximum pressure 150 psi (10.5 kg/cm2)

Model 150S-MD
Maximum differential operation
– Prevents nuisance burner shutdowns in low pressure
applications operating less than 50 psi (3.5 kg/cm2)
• For additional information see page 42

Electrical Ratings
Pump Circuit Rating (Amperes) Alarm Circuit Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty Voltage Amps
120 VAC 7.4 44.4 345 VA at 120 VAC 1
240 VAC 3.7 22.2 120 or 240 VAC 240 VAC 1/2

Ordering Information Dimensions, in. (mm)

Model Part Weight A B C D
Number Number Description lbs. (kg)
5 ⁄8 (149)
7
12 ⁄16 (316)
7
6 (152) 13 ⁄4 (337)
1

150S 171702 Combination low water cut-off/ 24.7 (11.2)

pump controller
E F G H J
150S-B 171903 150S w/float block 24.7 (11.2)
150S-B-M 172803 150S-B w/manual reset 24.7 (11.2) 3 ⁄16 (84)
5
9 ⁄16 (252) 4 ⁄8 (107.5) 3 ⁄16 (91.5)
15 1 7
1 NPT
150S-BMD 172002 150S w/float block and max. dif. 24.7 (11.2)
150S-BM-MD 172805 150S-BMD w/manual reset 24.7 (11.2)
150S-MD 171802 150S w/maximum differential 24.7 (11.2)
150S-M 172806 150S w/manual reset 24.7 (11.2)
150S-M-MD 172807 150S-M w/maximum differential 24.7 (11.2)
159S 178802 150S w/2 SPST switches 26.0 (11.8)

37
 Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Mechanical
System Selection Chart

For Steam Boilers

Series 157S ®

Low Water Cut-Off/Pump Controllers

• For residential, commercial and industrial low or high
pressure boiler applications
• For boilers of any steaming capacity C L A

• Monel bellows provides corrosion resistance

• Float chamber with integral water column provided K
G J
•`Snap action for high temperature service H
B
– 1 Single pole, single throw switch for pump control J

– 1 Single pole, double throw switch for low water

Boiler Controls
D
cut-off and alarm actuation E

• Optional features F
A
– Manual reset Series 157S
– Integral conductance probes for additional levels and
greater operating differential-Model 157S-RBP-MD
– 1" or 11⁄4" NPT equalizing tappings
– 1⁄2" or 3⁄4" NPT tappings for gauge glass/tri-cock A
installations B L C
– BSPT threads
K
• Maximum pressure 150 psi (10.5 kg/cm2) B J
G
J
D
Model 157S-MD
Maximum differential operation B A F
– Prevents nuisance burner shutdowns in low pressure
applications operating less than 50 psi (3.5 kg/cm2) Model 157S-R
– For additional information see page 42

Electrical Ratings Ordering Information

Cut-off and Pump Model Part Weight
Circuits Rating (Amperes) Number Number Description lbs. (kg)
Voltage Full Load Locked Rotor Pilot Duty 157S 173502 150S low water cut-off w/water column 39.7 (18.0)
157S-MD 173603 157S w/maximum differential 39.7 (18.0)
120 VAC 7.4 44.4 345 VA at 157S-A 173702 157S w/alternate tappings 39.5 (17.9)
240 VAC 3.7 22.2 120 or 240 VAC 157S-A-M 172811 157S-A w/manual reset 39.5 (17.9)
157S-M 172812 157S w/manual reset 39.7 (18.0)
Alarm Circuit Rating (Amperes) 157S-M-MD 172813 157S-M w/maximum differential 39.7 (18.0)
157S-R 176220 157S w/alternate tappings 42.0 (19.0)
Voltage Amps 157S-R-M 172817 157S-R w/manual reset 42.0 (19.0)
120 VAC 1 157S-RBP-MD 176503 157S w/2 integral conductance probes 51.0 (23.1)
157S-RL 176902 157S w/alternate tappings 42.0 (19.0)
240 VAC 1/2 157S-RL-M 172815 157S-RL w/manual reset 42.0 (19.0)
Dimensions, in. (mm)
Model A B C D E F G H J K L
NPT NPT NPT
157S 1 1
⁄2 133⁄8 (339) 25⁄16 (59) 415⁄16 (125) 113⁄4 (298) 16 (406) 111⁄2 (292) 31⁄2 (89) 3
⁄4 57⁄8 (149)
157S-A 11⁄4 3
⁄4 133⁄8 (339) 25⁄16 (59) 415⁄16 (125) 113⁄4 (298) 16 (406) 111⁄2 (292) 31⁄2 (89) 3
⁄4 57⁄8 (149)
157S-R 1 1
⁄2 133⁄8 (339) 21⁄4 (57) 57⁄8 (149) 113⁄4 (298) 17 (432) 111⁄2 (292) 31⁄2 (89) 3
⁄4 61⁄4 (159)
157S-RL 11⁄4 1
⁄2 139⁄16 (345) 31⁄2 (89) 57⁄8 (149) 113⁄4 (298) 17 (432) 123⁄4 (324) 31⁄2 (89) 3
⁄4 61⁄4 (159)

38
 Boiler
SystemControls
Selection Chart
MD Model Setpoints

System Selection Chart

The bellows on the 150 units are sensitive to pressure. On ‘MD’ models the distance between pump off and
At higher pressures the bellows is stiffer requiring more burner off is increased by approximately 7⁄16 ". Note that the
force to move it. At lower pressures the bellows is pump on/off differential on both standard and ‘MD’ models
more pliable (less stiff) requiring less force to move it. is set at 3⁄4"
Consequently, the on/off points tend to narrow at
lower pressures. (Less distance between on and off). This larger differential is accomplished by lowering the
burner off setpoint 3⁄8 " below the casting line on ‘MD’
Early versions of the 150 units with mercury bulb switches models when setting the burner on/off points at 150 psi.
were able to be adjusted. These units had knurled This compensates for the narrowing of the setpoints at
adjustment screws that could be used to raise, lower or
Boiler Controls

lower operating pressures because the burner off point will

widen the setpoints. Although the available adjustment move upward (closer to the casting line) at lower pressures.
was small (usually 1⁄16" to 1⁄8 " total), it was enough to
compensate in the field for lower pressure systems.

Later versions of the 150 with mercury bulb switches

and all snap switch units are not adjustable in the field.
The ‘MD’ models were created to provide a 150 control
with factory settings to compensate for the narrowing of
setpoints on new and existing installations.

Operating Levels
Series 150/157 & Series 150S/157S

Standard Models "MD" Models

3/4" Differential

PUMP OFF
PUMP ON

Burner
13/8" Differential Off 13
Burner 1 /16" Differential
Switch setpoints at 150psi
Off

39
 Boiler
ProductControls
Selection Guide
Low Water Cut-Offs – Mechanical
System Selection Chart

For Steam Boilers ®

Series 1575
Low Water Cut-Off/Pump Controllers
• Primary low water fuel cut-off protection and pump
4 3/8"
(111)

control for commercial and industrial steam boilers

• Motorized valve controller, low water cut-off and alarm
4 3/16"
(106)

actuator for boilers, vessels and tanks

• Set points and differential remain constant throughout 1/2 NPT

pressure range 1 NPT

• Diagnostic features incorporated in the control include:

2 1/2"
(63)

– High ambient temperature protection

Boiler Controls
– Internal LEDs that indicate water position and condition

3 5/16"
(159)
18 5/8"
– External LEDs that indicate control activity 11 1/2"
(293)
(473)

• Adjustable pump differentials by cutting probes to desired

3 5/16"
(59)
set points
• Control unit mounted remotely from probe chamber for
1/2 NPT

maximum flexibility
• Adjustable 60-second burner-off time delay 3 1/8"
(79)

• 1 HP burner and pump relays

1 NPT

Probe Chamber
• Solid state operation (with 3 probes standard)
• Redundant low-water and pump-off circuitry
• 60,000 ohms probe sensitivity
• Test button to quickly confirm proper operation
• Probe chamber with 3 probes and gauge glass tappings
• 4th probe can be added for high water control
• NEMA1 electrical control unit enclosure
• NEMA4X probe chamber enclosure
• Maximum ambient temperature 135ºF (57ºC)
• Maximum water temperature 406ºF (208ºC) at probes
• Maximum water pressure of 250 psi (17.6 kg/cm2) Electrical Control Unit
(for remote mounting)

Dimensions, in. (mm)

Probe Chamber

A B C D E F G H J
NPT NPT
185⁄8 (473) 111⁄2 (292) 31⁄8 (79) 21⁄2 (64) 31⁄4 (82) 43⁄8 (111) 43⁄16 (106) 1 1
Electrical Control Unit
A B C D

61⁄2 (159) 53⁄16 (132) 23⁄4 (70) ⁄4 (20)

3

Electrical Rating and Switch Ratings

Supply Probe Full load (Amps) Locked Rotor (Amps) Pilot Duty (VA) Motor (HP)
Voltage Voltage NO (NC), (VAC) NO (NC), (VAC) NO (NC), (VAC) NO (NC), (VAC)
120 VAC 5 VAC 16 (5.8), 120 96 (34.8), 120 470 (290), 120 1 (1/4), 120
50/60Hz Maximum 8 (4.9), 240 48 (17.4), 240 470 (290), 240 2 (1/2), 240
Ordering Information
Model Part
Number Number Description
1575 171907 Combination LWCO/pump
40
 BoilerSystem
Basic ControlsOperation
Low Water Cut-Offs – Mechanical

Basic System Operation

Combination Low Water Cut-Off/Pump Controllers for Steam Boilers
Series 93
Low Water Cut-Off/Pump Controllers ®

• For commercial and industrial low or high pressure A

steam boilers
• Maintains consistent water level regardless of pressure
• For boilers of any steaming capacity
B
• No. 5 Switch included A D

• Magnetic repulsion eliminates need for bellows E E

Boiler Controls

CUT-OFF C
• Optional features LEVEL CUT-OFF LEVEL
150
F F
–Manual reset
B G
B
• 7B switch (135ohm proportional control signal) to Series 93 H

maintain constant boiler water level

• 1" NPT connections
• Maximum pressure 150 psi (10.5 kg/cm2)

Electrical Ratings
345 VA at 120 or 240 VAC

Dimensions, in. (mm)

A B C D E F G H
NPT NPT
3
⁄4 1 101⁄16 (256) 185⁄8 (473) 519⁄32 (142) 415⁄32 (113.5) 87⁄8 (225) 127⁄8 (327)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
93 162300 Combination low water cut-off/ 35.0 (15.9)
pump controller w/No. 5 switch
93-M 162500 93 w/manual reset 35.0 (15.9)
93-7B 163000 93 w/No. 7B switch 35.5 (16.0)
93-7B-M 163100 93-7B W/manual reset 35.5 (16.0)

41
 Boiler ControlsOperation
Basic System
Low Water Cut-Offs – Mechanical
Basic System Operation

Combination Low Water Cut-Off/Pump Controllers for Steam Boilers

Series 193
Low Water Cut-Off/Pump Controllers
®

• For commercial and industrial low or high X X

pressure steam boilers J A J
A
• Maintains consistent water level C CD D
regardless of pressure
K K
• Water column with integral tappings for V V
gauge glass and tri-cock installations M M
U
T
U
T
B
• For boilers of any steaming capacity W B
L L W
CUT-OFF CUT-OFF

• No. 5 Switch included

CUT-OFF LEVEL CUT-OFF LEVEL
150 LEVEL LEVEL
Q 150
Q E EF

Boiler Controls
F
G G
• Magnetic repulsion eliminates need R
H H

for bellows
R
Series 193 A N A N S
S
• Optional features P P

– Manual reset Ordering Information

• 7B switch (135ohm proportional control Model Part Weight
signal) to maintain constant boiler Number Number Description lbs. (kg)
water level 193 163400 Combination low water cut-off/ 52.5 (23.8)
• 1" NPT connections pump controller w/No. 5 switch
• Maximum pressure 150 psi (10.5 kg/cm2) 193-A 163500 193 w/alternate tappings 52.5 (23.8)
193-A-7B 164500 193-A w/No. 7B switch 52.5 (23.8)
193-A-7BM 164600 193-A-7B w/manual reset 52.5 (23.8)
Electrical Ratings 193-A-M 164200 193-A w/manual reset 52.5 (23.8)
345 VA at 120 or 240 VAC 193-B 163600 193 w/alternate tappings 52.5 (23.8)
193-B-M 164300 193-B w/manual reset 52.5 (23.8)
193-B-7B 164700 193-B w/No. 7B switch 52.5 (23.8)
193-D 163900 193 w/alternate tappings 52.5 (23.8)
193-D-7B 163903 193-D w/No. 7B switch 52.5 (23.8)
193-M 164100 193 w/manual reset 52.5 (23.8)
193-7B 164400 193 w/No. 7B switch 52.5 (23.8)
193-7BM 164525 193-7B w/manual reset 52.5 (23.8)
193-D-M 163902 193-D w/manual reset 52.5 (23.8)
Dimensions, in. (mm) 193-G 164760 193 w/alternate tappings 52.5 (23.8)

Model A B C D E F G H J K
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
193 1 1
⁄2 1
⁄2 1
⁄2 – – 1
⁄2 1
⁄2 1
⁄2 3
⁄4
193-A 1 1
⁄2 1
⁄2 1
⁄2 1
⁄2 1
⁄2 – – 1
⁄2 3
⁄4
193-B 11⁄4 3
⁄4 3
⁄4 3
⁄4 – – 3
⁄4 3
⁄4 1
⁄2 3
⁄4
193-D 1 1
⁄2 1 1
⁄2 1 1
⁄2 – – 1
⁄2 3
⁄4
193-G 1 1
⁄2 – 1
⁄2 1 1
⁄2 – – 1
⁄2 3
⁄4
Model L M N P Q R
193 123⁄4 (324) – 1013⁄16 (274) 13 (330) – 27⁄8 (73)
193-A – 111⁄2 (292) 1013⁄16 (274) 13 (330) 21⁄4 (57) –
193-B 12 ⁄4 (324)
3
– 1013⁄16 (274) 13 (330) – 2 ⁄8 (73)
7

193-D – 111⁄2 (292) 1013⁄16 (274) 13 (330) 21⁄4 (57) –

193-G – 111⁄2 (292) 1013⁄16 (274) 13 (330) 21⁄4 (57) –
Model S T U V W X
193 63⁄4 (171.4) 171⁄2 (445) 201⁄2 (521) 31⁄2 (89) 31⁄2 (89) 6 (152)
193-A 63⁄4 (171.4) 171⁄2 (445) 201⁄2 (521) 31⁄2 (89) 31⁄2 (89) 6 (152)
193-B 63⁄4 (171.4) 171⁄2 (445) 201⁄2 (521) 31⁄2 (89) 31⁄2 (89) 6 (152)
193-D 63⁄4 (171.4) 171⁄2 (445) 201⁄2 (521) 31⁄2 (89) 31⁄2 (89) 6 (152)
193-G 63⁄4 (171.4) 171⁄2 (445) 201⁄2 (521) 31⁄2 (89) 31⁄2 (89) 6 (152)
42
 BoilerSystem
Basic ControlsOperation
Low Water Cut-Offs – Mechanical

Basic System Operation

Combination Low Water Cut-Off/Pump Controllers for Steam Boilers
Series 94
Low Water Cut-Off/Pump Controllers ®

A
• For commercial and industrial low or high pressure
steam boilers J

• Maintains consistent water level regardless of pressure

• For boilers of any steaming capacity K L

• No. 5 Switch included

E
• Magnetic repulsion eliminates need for bellows
Boiler Controls

250
• Optional features M M C

– Manual reset N F N

• 7B switch (135ohm proportional control signal) to K

H
G B
Series 94
maintain constant boiler water level
– BSPT threads
A
• 11⁄4" NPT connections
J
• Maximum pressure 250 psi (17.6 kg/cm2)
• Ten bolt flange
K L
D
Electrical Ratings
E
345 VA at 120 or 240 VAC CUT-OFF
LEVEL
250
Ordering Information M M C

N F N N
Model Part Weight
K G
Number Number Description lbs. (kg) H B

94 165200 Combination low water cut-off/ 52.5 (23.8)

pump controller w/No. 5 switch
94-A 165500 94 w/alternate tappings 50.3 (22.8)
94-AM 165800 94-A w/manual reset 50.3 (22.8)
94-A-7B 165700 94-AM w/No. 7B switch 52.5 (23.8)
94-M 165900 94 w/manual reset 52.5 (23.8)
94-7B 166300 94 w/No. 7B switch 52.0 (23.6)

Dimensions, in. (mm)

Model A B C D
94 6 (152) 7 (178) 10 ⁄16 (268) 18 ⁄16 (478)
9 13

94-A 6 (152) 7 (178) 109⁄16 (268) 1813⁄16 (478)

Model E F G H
94 5 ⁄8 (149)
7
4 ⁄16 (119)
11
8 ⁄4 (222)
3
12 ⁄16 (328.6)
15

94-A 5 ⁄8 (149)
7
4 ⁄16 (119)
11
8 ⁄4 (222)
3
1215⁄16 (328.6)

Model J K L M N
NPT NPT
94 1
⁄2 (15) 11⁄4 11⁄4 – –
94-A 1
⁄2 (15) 1 ⁄4
1
1 ⁄4
1
2 ⁄16 (52)
1
1 ⁄4 (32)
1

43
 Boiler ControlsOperation
Basic System
Low Water Cut-Offs – Mechanical
Basic System Operation

Combination Low Water Cut-Off/Pump Controllers for Steam Boilers

Series 194
Low Water Cut-Off/Pump Controllers
®

• For commercial, and industrial low or high pressure

steam boilers X

• Maintains consistent water level regardless of pressure A J

C D
• For boilers of any steaming capacity K U

• Water column with integral tappings for gauge glass M

V

and tri-cock installations L

T
W B
CUT-OFF

Boiler Controls
CUT-OFF LEVEL LEVEL

• No. 5 Switch included Q 250

E F
R
H
• Magnetic repulsion eliminates need for bellows S
Y
G
A N N
P
• Optional features Series 194
– Manual reset
• 7B switch (135 ohm proportional signal) control to
maintain constant boiler water level
• 11⁄4" NPT connections Ordering Information
• Maximum pressure 250 psi (17.6 kg/cm2) Model Part Weight
Number Number Description lbs. (kg)
• Ten bolt flange
194 166600 Combination low water cut-off/ 72.0 (32.7)
pump controller w/Series 5 switch
194-A 166700 194 w/alternate tappings 72.0 (32.7)
Electrical Ratings 194-A-7B 167100 194-A w/Series 7B switch 72.0 (32.7)
345 VA at 120 or 240 VAC 194-M 166900 194 w/manual reset 72.0 (32.7)
194-7B 167200 194 w/Series 7B switch 72.0 (32.7)
194-7BM 167300 194-7B w/manual reset 72.0 (32.7)
194-B 166701 194 w/alternate tappings 72.0 (32.7
Dimensions, in. (mm)
Model A B C D E F G H J K
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
194 11⁄4 1
⁄2 1
⁄2 1
⁄2 1
⁄2 ⁄2
1
– – 1
⁄2 3
⁄4
194-A 1 ⁄4
1 1
⁄2 1
⁄2 1
⁄2 – – 1
⁄2 1
⁄2 1
⁄2 3
⁄4
194-B 1 ⁄4
1 3
⁄4 3
⁄4 3
⁄4 – – 3
⁄4 3
⁄4 1
⁄2 3
⁄4

Model L M N P Q R S
194 – 11 ⁄8 (295)
5
6 ⁄4 (171.4)
3
13 ⁄16 (332)
1
2 ⁄16 (71)
13
1 ⁄4 (32)
1
2 ⁄8 (60)
3

194-A 12 ⁄8 (327)
7
– 6 ⁄4 (171.4)
3
13 ⁄16 (332)
1
2 ⁄16 (71)
13
1 ⁄4 (32)
1
23⁄8 (60)
194-B 127⁄8 (327) – 63⁄4 (171.4) 131⁄16 (332) 213⁄16 (71) 11⁄4 (32) 23⁄8 (60)

Model T U V W X Y
194 17 ⁄4 (438)
1
20 ⁄2 (521)
1
3 (76) 3 (76) 6 (152) 10 ⁄16 (274)
13

194-A 17 ⁄4 (438)
1
20 ⁄2 (521)
1
3 (76) 3 (76) 6 (152) 1013⁄16 (274)
194-B 171⁄4 (438) 201⁄2 (521) 3 (76) 3 (76) 6 (152) 1013⁄16 (274)

44
 BoilerSystem
Basic ControlsOperation
Water Feeders – Electronic

Basic System Operation

Series WFE Uni-Match®

• Field-adjustable dwell-feed cycles

A K
• Multi-Color LED status indicator
• Manual feed button D
• Hard-stop limit to minimize chances of flooding the boiler
C
• Compatible with all electronic & mechanical
H
Low Water Cut-Offs B
Boiler Controls

• Includes adapters for connection to 1⁄2" copper tubing

• Removable strainer (replace after cleaning) E F J
Series WFE G
• Maximum water pressure 150 psi (10.5 kg/cm ) 2

• Maximum boiler pressure 15 psi (1 kg/cm2)

• Maximum water temperature 120°F (49°C)
A K
• Maximum ambient temperature 100°F (38°C)
• Maximum power consumption (during water feed only)
– 15 VA at 24 VAC D
– 20 VA at 120 VAC (50 or 60 Hz)
C
H
B

E F J
G

Dimensions, in. (mm)

A B C D E F G H J K
NPT NPT
27⁄8 (73) 61⁄4 (159) 47⁄8 (124) 41⁄4 (108) 3
⁄8 117⁄32 (39) 31⁄16 (78) 3
⁄8 11⁄32 (26) 513⁄16 (148)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
WFE-24 169550 Electric Water Feeder, 24V 2.8 (1.3)
WFE-120 169560 Electric Water Feeder, 120V 2.8 (1.3)

45
 Boiler ControlsOperation
Basic System
Water Feeders – Electric
Basic System Operation

Series 101-A ®

Electric Water Feeders

• For low pressure steam boilers with cold water feed
• Eliminates necessity to manually add water to the boiler H
B
• Can be used with mechanical or electronic low water
cut-off controls A C
• Quick-change replaceable cartridge valve and strainer D
G
• Manual feed button

Boiler Controls
E
• Model 101-A features a 120 VAC solenoid
F
• Model 101-A-24 features a 24 VAC solenoid and a
separate 50VA transformer Series 101-A
• Maximum water supply pressure 150 psi (10.5 kg/cm ) 2

• Maximum boiler pressure 25 psi (1.8 kg/cm2)

• Maximum inlet water temperature 120°F (49°C)
• Maximum power consumption
– 40 VA at 24 VAC B H
– 40 VA at 120 VAC
A C
D
Flow Data G
E
Pressure Differential Flow Rate
F
psi (kg/cm2) gpm (lpm)
5 (.4) 1.4 (5.3)
10 (.7) 1.7 (6.4)
20 (1.4) 2.1 (7.9)
40 (2.8) 2.9 (11.0)
60 (4.2) 3.4 (12.9)
80 (5.6) 4.0 (15.1)

Dimensions, in. (mm)

A B C D E F G H
NPT NPT
41⁄16 (103) 67⁄8 (175) 51⁄8 (130) 79⁄16 (192) ⁄2
1
35⁄16 1
⁄2 3 (76)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
101A 169400 Electric water feeder, 120V 2.8 (1.3)
101A-24V 169500 Electric water feeder, 24V 2.8 (1.3)

46
 A

BoilerSystem
Basic ControlsOperation H
TOP VIEW
K K

L
M
G
H
G
Water Feeders – Mechanical A

Basic System Operation

B

B
®

Series 47/47-2 A D CLOSING

C LEVEL
Mechanical Water Feeders/Low Water Cut-Offs
J
• For steam and hot water boilers with cold water feed
• Continuous maintenance of minimum safe water level, H K K
TOP VIEW
independent of electrical service E L
M
Series 47
• Proportional feed action
F

• Quick hook-up fittings provided

• Quick-change replaceable cartridge valve and strainer
Boiler Controls

• Optional features
CLOSING
– No. 2 switch
D
C LEVEL
– Manual reset
• Model 47 can be field upgraded with a No. 2 switch to
add low water cut-off function
• Maximum water supply pressure 150 psi (10.5 kg/cm2) E
F
• Maximum inlet water temperature 120˚F (49˚C)
Series 47-2
• Maximum boiler pressure 25 psi (1.8 kg/cm2) H
G

N
J

P
H K K
TOP VIEW
L
M

A
B
G

Electrical Ratings
B
Motor Switch Rating (Amperes) C
D CLOSING
LEVEL
Voltage Full Load Locked Rotor Pilot Duty
A
120 VAC 10.2 61.2 125 VA at
120 or 240 VAC
240 VAC
5.1 30.6 60 Hz E
F H
TOP VIEW
Dimensions, in. (mm)
A B C D E F G A
NPT B

117⁄8 (302) 51⁄4 (133) 73⁄8 (187) min. 25⁄8 (67) 3

⁄4 51⁄8 (130) 105⁄8 (270)
14 (356) max.
D
C
H J K L M N P
NPT
75⁄16 (186) 45⁄8 (117) 1
⁄2 129⁄32 (58.4) 113⁄32 (35.7) 3 (76) 55⁄16 (135)

E 47
F
 Boiler ControlsOperation
Basic System
Water Feeders – Mechanical
Basic System Operation

Series 47 (continued)
Mechanical Water Feeders
Capacities

STEAM BOILER BOILER

Sq. Ft. Btu hp
gpm (kg/hr.) lbs./hr. (K-Calories/Hr.) (Kilowatts)
8 (1814) 4,000 16,000 4,000,000 116
(15,900) (1137)

Boiler Controls
6 (1361) 3,000 12,000 3,000,000 87
a ci ty (11,900) (853)
m C ap
imu
Max
4 (907) 2,000 8,000 2,000,000 58
(7,900) (569)
Cut-Off
y at Switch
2 (454) 1,000 Capacit 4,000 1,000,000 29
(4,000) (284)

0 (0) 0 0 0 0
psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
47 132700 Mechanical water feeder 27.5 (12.5)
47-2 132800 47 w/No. 2 switch 28.5 (13.0)
47-2-M 132900 47-2 w/manual reset 28.5 (13.0)
47-X 133400 47 w/o quick hook-up fittings 25.0 (11.4)
47-2X 176212 47-2 w/o quick hook-up fittings 26.0 (11.8)

48
 BoilerSystem
ControlsOperation
G

Basic B

CLOS
C

Water Feeders – Mechanical

Basic System Operation

H H
D K
TOP VIEW J
Series 247/247-2
Mechanical Water Feeders/Low Water Cut-Offs ®

• For steam and hot water boilers with cold water feed
• Continuous maintenance of minimum safe water level, A

independent of electrical service B

• Proportional feed action F

• Quick-change replaceable cartridge valve and strainer

C E
• Quiet, durable operation
Boiler Controls

• Isolated feed valve minimizes lime and scale build-up

• Optional features B
Series 247 D
– No. 2 switch
– Manual reset
• Model 247 can be field upgraded with a No. 2 switch
to add low water cut-off function A
B
• Maximum water supply pressure 150 psi (10.5 kg/cm ) 2

• Maximum inlet water temperature 120˚F (49˚C) F

• Maximum vessel pressure 30 psi (2.1 kg/cm ) 2

C E

B D
Series 247-2

G G
B

CLOSING LEVEL
C W

Electrical Ratings
Motor Switch Rating (Amperes) H H
D K H H
TOP VIEW J
Voltage Full Load Locked Rotor Pilot Duty J K

120 VAC 10.2 61.2 125 VA at

120 or 240 VAC
240 VAC
5.1 30.6 60 Hz
A
B

F
Dimensions, in. (mm)
A B C D E F C G EH J K
NPT NPT
61⁄2 (165) 1 91⁄8 (232) 51⁄8 (130) 45⁄8 (117) 25⁄8 (67) 75⁄16 (186) ⁄2
1
113⁄32 (35.7) 129⁄32 (48.4)
B D

49
 Boiler ControlsOperation
Basic System
Water Feeders – Mechanical
Basic System Operation

Series 247 (continued)

Mechanical Water Feeders
Capacities
STEAM BOILER BOILER
Sq. Ft. Btu hp
gpm (kg/hr.) lbs./hr. (K-Calories/Hr.) (Kilowatts)
8 (1814) 4,000 16,000 4,000,000 116
(15,900) (1137)

Boiler Controls
6 (1361) 3,000 12,000 3,000,000 87
a c it y (11,900) (853)
m C ap
imu
Max
4 (907) 2,000 8,000 2,000,000 58
(7,900) (569)
Cut-Off
y at Switch
2 (454) 1,000 Capacit 4,000 1,000,000 29
(4,000) (284)

0 (0) 0 0 0 0
psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
247 133700 Mechanical water feeder 22.0 (10.0)
247-2 133800 247 w/No. 2 switch 22.5 (10.2)
247-2-M 133900 247-2 w/manual reset 22.5 (10.2)

50
 BoilerSystem
Basic ControlsOperation
Water Feeders – Mechanical

Basic System Operation

Series 51/51-2
Mechanical Water Feeders/Low Water Cut-Offs
®

• For low pressure steam and hot water boilers larger than
5,000 sq. ft. (465m2) capacity with cold water feed
A B
• Quick-change replaceable cartridge valve and strainer
• Optional features
– No. 2 switch C
CLOSING
– Manual reset LEVEL

– Float block
Boiler Controls

• Proportional feed action F

• Model 51 can be field upgraded with a No. 2 switch to E

Series 51
add low water cut-off function
• Maximum water supply pressure 150 psi (10.5 kg/cm2)
• Maximum inlet water temperature 120˚F (49˚C)
• Maximum vessel pressure 35 psi (2.5 kg/cm2)
A B

Electrical Ratings
Motor Switch Rating (Amperes) C
CLOSING
LEVEL
Voltage Full Load Locked Rotor Pilot Duty
D
120 VAC 10.2 61.2 125 VA at
F
120 or 240 VAC
240 VAC
5.1 30.6 60 Hz E

Series 51-2
Dimensions, in. (mm)
A B C D E F Capacities
NPT NPT NPT
1 8 (203) 103⁄8 (264) 53⁄4 (146) 1 3
⁄4 STEAM BOILER
FEEDER DISCHARGE
[Link]. hp
gpm (kg/hr.) lbs./hr. (Kilowatts)
Ordering Information 20 (4536) 10,000 40,000 290
(2843)
Model Part Weight 18 (4082) 9,000 36,000 261
(2559)
Number Number Description lbs. (kg) 16 (3629) 8,000 32,000 232
(2274)
51 134700 Mechanical water feeder 35.3 (16.0) 14 (3175) 7,000 28,000 203
(1990)
51-B 134800 51 w/float block 38.5 (17.5) 12 (2722) 6,000 24,000 174
pa cit y (1706)
51-B-2 135400 51-B w/Series 2 switch 38.3 (17.4) 10 (2268) 5,000 m
Ca
20,000 145
mu
51-B-2-M 135500 51-B-2 w/manual reset 38.3 (17.4) Ma
x i (1421)
8 (1814) 4,000 16,000 116
51-2 135000 51 w/Series 2 switch 35.8 (16.2) (1137)

51-2-M 135200 51-2 w/manual reset 35.7 (16.2) 6 (1361) 3,000

ff
12,000 87
(853)
Switc h Cut-O
4 (907) 2,000 c it y a t 8,000 58
Capa (569)
2 (454) 1,000 4,000 29
(284)
0 (0) 0 0 0
psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

51
 Boiler ControlsOperation
Basic System
Water Feeders – Mechanical
Basic System Operation

Series 51-S/51-S-2 ®

Mechanical Water Feeders/Low Water Cut-Offs

• For high capacity [up to 35,000 sq. ft. (3250m2)] low pressure
steam and hot water boilers with cold water feed A B

• Optional features
– No. 2 switch
– Manual reset CLOSING
– Float block C LEVEL

• Proportional feed action

Boiler Controls
D F

• Maximum water supply pressure 100 psi (7 kg/cm2)

• Maximum inlet water temperature 120˚F (49˚C) Series 51-S E

• Maximum vessel pressure 35 psi (2.5 kg/cm ) 2

Electrical Ratings A B

Motor Switch Rating (Amperes)

Voltage Full Load Locked Rotor Pilot Duty
120 VAC 10.2 61.2 125 VA at C
CLOSING
LEVEL
120 or 240 VAC
240 VAC
5.1 30.6 60 Hz D F

E
Series 51-S-2
Dimensions, in. (mm)
A B C D E F
NPT NPT NPT
1 81⁄8 (203) 103⁄8 (264) 53⁄4 (146) 1 3
⁄4 Capacities

FEEDER DISCHARGE STEAM BOILER

[Link]. hp
Ordering Information gpm (kg/hr.) lbs./hr. (Kilowatts)
20 (4536) 10,000 40,000 290
Model Part Weight (2843)
(4082) 9,000 36,000 261
Number Number Description lbs. (kg) 18
(2559)
y
16 (3629) 8,000 c it 32,000 232
51-S 135600 Mechanical water feeder 36.5 (16.6) pa (2274)
(3175) 7,000
Ca 28,000 203
14
51-S-2 135900 51-S w/No. 2 switch 37.3 (16.9) m
um (1990)
51-S-2-M 136000 51-S-2 w/manual reset 37.3 (16.9)
i

(2722) 6,000 24,000 174

ax

12
M

(1706)
51-SB 135700 51-S w/float block 41.8 (19.0) 10 (2268) 5,000 20,000 145
(1421)
51-SB-2 136300 51-SB w/No. 2 switch 41.8 (19.0) 8 (1814) 4,000 16,000 116
51-SB-2-M 136100 51-SB-2 w/manual reset 43.7 (19.8) ut-Off
(1137)
C
w it c h
y at S
6 (1361) 3,000 12,000 87
acit (853)
Cap
4 (907) 2,000 8,000 58
(569)
2 (454) 1,000 4,000 29
(284)
0 (0) 0 0 0
psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

52
Boiler Controls
Make-Up Water Feeders

In boiler feed systems with higher pressures, a make-up

feeder is usually provided on the condensate receiver.
It adds water to the receiver when necessary so there is
always an adequate supply for boiler demand.
McDonnell & Miller Make-up feeders provide large feeding
capacity. Unless otherwise stated, valves and seats are of
stainless steel and protected by a large integral strainer.
Positive alignment of the valve is assured by cam &
roller, straight thrust action. These feeders can be used
for many other liquid control applications such as:

Boiler Controls
• Pharmaceutical
• Laboratory
• Industrial
• Distillation equipment
• Receiver tanks
• Evaporative coolers
• Humidifiers
• Aquariums
• Steam baths
• Wet and dry hygrometers

Water Feeding Capacity lbs./hr. (kg/hr.)

City Water Supply Pressure with 3/4" NPT Pipe and No Tank Pressure, 0 psi (kg/cm2)
Model
Number 10 (.7) 20 (1.4) 30 (2.1) 40 (2.8) 50 (3.5) 60 (4.1) 70 (4.8) 80 (5.5) 90 (6.2)
25-A 3100 (1406) 4500 (2041) 5600 (2540) 6550 (2971) 7400 (3357) 8150 (3697) 8800 (3992) 9400 (4264) 10200 (4627)
21 & 221 4100 (1860) 6000 (2722) 7500 (3402) 8600 (3901) 9600 (4355) 10500 (4763) 11300 (5126) 12000 (5443) 13200 (5988)
847 1000 (454) 1500 (680) 1800 (816) 2100 (953) 2400 (1089) 2600 (1179) 2800 (1270) 3000 (1361) 3300 (1497)
851 2000 (907) 3000 (1361) 3700 (1678) 4300 (1850) 4800 (2177) — — — —
851-S 3000 (1361) 4000 (1814) 5000 (2268) 6200 (2812) — — — — —
551-S 2500 (1134) 3600 (1633) 4500 (2041) 5200 (2359) 5800 (2631) 6500 (2948) 7000 (3175) 7600 (3447) 8800 (3992)

53
 Boiler Controls
Water Feeders – Make-Up

Series 25-A
Make-Up Water Feeder
• For boiler receiver tanks
C
• Float operated E D

• Proportional feed action

• Soft seat provides positive seal
F
A
• Seal between float chamber and valve chamber is not G
a positive seal
Boiler Controls

J
• Maximum water supply pressure 100 psi (7 kg/cm2)
B
• Maximum inlet water temperature 120˚F (49˚C)
Series 25-A H
• Maximum vessel pressure 35 psi (2.5 kg/cm2)

Dimensions, in. (mm)

A B C D E F G H J
NPT NPT NPT NPT
13
⁄16 (21) 3
⁄4 121⁄4 (311) 81⁄8 (206) 1 ⁄2 (12.7)
1
103⁄8 (264) 1 ⁄4
3

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
25-A 126800 Make-up water feeder 37.5 (17)
25-AB 126900 25-A w/float block 41.8 (19)

Capacities
BOILER
FEEDER DISCHARGE
gpm hp
(kg/hr.) lbs./hr. (lpm) (Kilowatts)
(4990) 11,000 22 (83.27) 319 (3127)

(4536) 10,000 20 (75.70) 290 (2843)

(4082) 9,000 18 (68.13) 261 (2559)

it y
(3629) 8,000 ac 16 (60.56) 232 (2274)
C ap
(3175) 7,000 um 14 (52.99) 203 (1990)
im
ax
(2722) 6,000 M 12 (45.42) 174 (1706)

(2268) 5,000 10 (37.85) 145 (1421)

(1814) 4,000 8 (30.28) 116 (1137)

(1361) 3,000 6 (22.71) 87 (853)

(907) 2,000 4 (15.14) 58 (569)

(454) 1,000 2 (7.57) 29 (284)

(0) 0 0 (0) 0 (0)

psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
WATER SUPPLY PRESSURE IN LBS. PER SQ. IN.

54
Boiler Controls
Water Feeders – Make-Up
Series 21
Make-Up Water Feeder
• For boiler receiver tanks
• Direct mounting eliminates need for equalizing
connections D C

• Proportional feed action H B

• Mounting Flange – six ⁄16" (11.1mm) bolt holes on a 5 ⁄4"

7 3 E

(146mm) bolt circle

• Soft seat provides positive seal F G A

Boiler Controls
• Maximum water supply pressure 150 psi (10.5 kg/cm2)
• Maximum inlet water temperature 120˚F (49˚C) Series 21
D C

• Maximum vessel pressure 35 psi (2.5 kg/cm2)

H B
Dimensions, in. (mm) E
D C

A B C D E F G H
H
F NPT G A
B

E
8 ⁄2 (216)
1
3 ⁄16 (84)
5
5 ⁄8 (143)
5
8 ⁄16 (224)
13
4 ⁄4 (121)
3
6 ⁄4 (159)
1
⁄4
3
7 ⁄8 (186)
3

Series 221 F G A

Make-Up Water Feeder

D C
• For boiler receiver tanks
• Direct mounting eliminates need for equalizing H
connections B

• Proportional feed action E

• Mounting Flange – six 17⁄32" (13.5mm) bolt holes on a 81⁄2"

(216mm) bolt circle F G A

• Soft seat provides positive seal

• Maximum water supply pressure 150 psi (10.5 kg/cm2) Series 221
• Maximum inlet water temperature 120˚F (49˚C)
• Maximum vessel pressure 35 psi (2.5 kg/cm2)
Dimensions, in. (mm)
A B C D E F G H
NPT
81⁄2 (216) 411⁄16 (84) 55⁄8 (143) 813⁄16 (224) 43⁄4 (121) 61⁄4 (159) ⁄4 (20)
3
91⁄2 (241)
Capacities Ordering Information
BOILER
gpm hp Model Part Weight
(kg/hr.) lbs./hr.
(7258) 16,000
CAPACITY CURVE
32
(lpm) (Kilowatts)
(121.12) 464 (4549)
Number Number Description lbs. (kg)
(6804) 15,000 30 (113.55) 435 (4264)
(6350) 14,000 28 (105.98) 406 (3980) 21 126400 Make-up water feeder 15.3 (6.9)
(5897) 13,000 26 (98.41) 377 (3696)
(5443) 12,000 24 (90.84) 348 (3411) 221 126600 Make-up water feeder 21.3 (9.7)
(4990) 11,000 22 (83.27) 319 (3127)
(4536) 10,000 20 (75.70) 290 (2843)
(4082) 9,000 18 (68.13) 261 (2559)
(3629) 8,000 16 (60.56) 232 (2274)
(3175) 7,000 14 (52.99) 203 (1990)
(2722) 6,000 12 (45.42) 174 (1706)
(2268) 5,000 10 (37.85) 145 (1421)
(1814) 4,000 8 (30.28) 116 (1137)
(1361) 3,000 6 (22.71) 87 (853)
(907) 2,000 4 (15.14) 58 (569)
(454) 1,000 2 (7.57) 29 (284)
(0) 0 0 (0) 0 (0)
psi 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
(kg/cm ) (0) (0.7)(1.4)(2.1)(2.8)(3.5)(4.2)(4.9)(5.6)(6.3)(7.0)(7.7)(8.4)(9.1)(9.8)(10.5)
2

WATER SUPPLY PRESSURE IN LBS. PER SQ. IN.

55
 Boiler Controls
Water Feeders – Make-Up

Series 847
Make-Up Water Feeder
• For receiver tanks in commercial or industrial applications
A B
• Mounts directly on the receiver, eliminating need for
equalizing connections
WATER LINE
• Quick-change replaceable cartridge valve and strainer F

• Proportional feed action C

• Mounting Flange – six 7⁄16" (11.1mm) bolt holes on a 53⁄4"
Boiler Controls

(146mm) bolt circle E

• Optional features
Series 847
– No. 2 switch D
– Alternate valve orientation
• Maximum supply pressure 150 psi (10.5 kg/cm2)
• Maximum inlet water temperature 120˚F (49˚C)
• Maximum receiver pressure 25 psi (1.8 kg/cm2)

Dimensions, in. (mm) Ordering Information

A B C D E F Model Part Weight
NPT Number Number Description lbs. (kg)
75⁄16 (186) 415⁄16 (125) 45⁄8 (117) 39⁄16 (90) 1
⁄2 37⁄16 (87) 847 134300 Make-up water feeder 11 (5.0)
847-C 134350 847 w/alternate valve orientation 12 (5.4)
847-C-2 134400 847-C w/No. 2 switch 12 (5.4)

Capacities

STEAM BOILER BOILER

Sq. Ft. Btu/Hr. hp
gpm (kg/hr.) lbs./hr. (K-Calories/Hr.) (Kilowatts)
8 (1814) 4,000 16,000 4,000,000 116
(15,800) (1137)

6 (1361) 3,000 12,000 3,000,000 87

a c it y (11,900) (853)
m C ap
imu
Max
4 (907) 2,000 8,000 2,000,000 58
(7,900) (569)
Cut-Off
y at Switch
2 (454) 1,000 Capacit 4,000 1,000,000 29
(4,000) (284)

0 (0) 0 0 0 0
psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

56
 Boiler Controls
Water Feeders – Make-Up

Series 551-S
Make-Up Water Feeder
• For applications where water is added to steam
separators, receivers, tanks, or other vessels D
E C
• Proportional feed action
• Quick-change replaceable cartridge valve and strainer
B
• Optional features F
CLOSING
LEVEL
– Float Block
A
Boiler Controls

• Maximum water supply pressure 75 psi (5.3 kg/cm2)

• Maximum inlet water temperature 120˚F (49˚C)
G
• Maximum vessel pressure 25 psi (1.8 kg/cm2) 551-S
H J

Dimensions, in. (mm)

A B C D E F G H J
NPT NPT NPT
45⁄8 (117) 1
⁄8 (3.2) 1 121⁄4 (311) 41⁄8 (105) 103⁄8 (264) 1 611⁄16 (170) 3
⁄4

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
551-S 136400 Make-up water feeder 35.8 (16.2)
551-SB 136500 551-S w/float block 35.8 (16.2)

Capacities
BOILER
FEEDER DISCHARGE gpm hp
(kg/hr.) lbs./hr. (lpm) (Kilowatts)

(3175) 7,000 14 (52.99) 203 (1990)

(2722) 6,000 12 (45.42) 174 (1706)

y
c it
(2268) 5,000 pa 10 (37.85) 145 (1421)
Ca
um
(1814) 4,000 a xi m 8 (30.28) 116 (1137)
M

(1361) 3,000 6 (22.71) 87 (853)

(907) 2,000 4 (15.14) 58 (569)

(454) 1,000 2 (7.57) 29 (284)

(0) 0 0 (0) 0 (0)

psi 0 10 20 30 40 50 60 70
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9)
WATER SUPPLY PRESSURE IN LBS. PER SQ. IN.
(Available city water supply pressure, or pump pressure,
less internal pressure of unit on which control is installed)

57
Boiler Controls
F

Valves E
B

A
Series 14-B Ball Type F G
Blow Down Valve
E
B
• For McDonnell & Miller Series 47 and 67 boiler control
blow down valve replacement A
• Full-ported ball action valve G
Series 14-B
• PTFE seats provide bind free, leak tight ball movement
• Easy open handle keeps hands away from hot water
and steam

Boiler Controls
• Gasket and mounting screws included C
• Maximum pressure 30 psi (1.8 kg/cm2) 90ϒ

• See page 117 for blow-down information D

Dimensions, in. (mm) Ordering Information C

90ϒ
A B C D E F G Model Part D
Weight
NPT Number Number Description lbs. (kg)
63⁄4 (171.4) 4 (102) 21⁄4 (57) 3
⁄4 21⁄2 (64) 21⁄2 (64) 53⁄4 (146) 14-B 310447 Blow down valve 1 (.5)

Series TC-4
Test-N-Check® Valves
• For hot water boilers
• Simplifies ASME CSD-1 code mandated testing of
low water cut-offs by eliminating the need to drain
the system
• Includes one upper and one lower valve for mounting
at crosses in equalizing lines Series TC-4
• Restricts water flow when the low water cut-off’s Upper Valve
blow down valve is open
• Adjustable built-in vacuum breaker in upper valve
provides rapid evacuation of water from the float
chamber
• 1" NPT
• Maximum temperature 250°F (121°C)
• Maximum pressure 160 psi (11 kg/cm2)

Dimensions, in. (mm) Series TC-4

Lower Valve
A B C D
NPT
1 11⁄2 (38) 11⁄2 (38) 5 (125) Ordering Information
E F G Model Part Weight
NPT NPT Upper Lower Number Number Description lbs. (kg)
1 1 5 ⁄4 (133)
1
31⁄16 (78) TC-4 195000 Test-N-Check Valves, set of 2 5.3 (.4)

58
 Liquid Level Controls
Remote Sensor Location Probe Installation
The location of the remote sensor is not limited to All boiler manufacturers designate the preferred (and
mounting on top of a tank. Depending on the application, sometimes secondary) location for installation of the probe
it may be decided to mount the remote sensor in a stillwell on their boiler. They have determined that this location is
or equalizing line. The following diagrams show typical above the minimum safe water level and provides the 1⁄4"
locations for several applications. clearance needed to ensure the probe is not grounded.
Always install the probe in these locations, especially on a
hot water boiler. If installed in other locations on a hot water
boiler, this area could be prone to develop an air pocket.

Installation in piping external to the boiler on hot water

systems has pitfalls. If the probe is too long and touches
the wall of the pipe, the circuit is completed and the control
“thinks” there is water in the system. If the water level drops
below the level of the probe in this situation, the burner
circuit will never be interrupted and a dry-fire could occur.

The most common problem with installation on hot water

systems occurs when installing the probe in copper pipe.
The sweat to thread adapters installed could result in the
probe not being inserted in the pipe. An air pocket could
develop or scale bridging could occur. While an air pocket
Open tanks or vessels will probably require mounting
causes nuisance shutdown of the boiler, scale bridging
the remote sensor on a stillwell to dampen the liquids'
Liquid Level Controls

can result in a dry-fire if the water drops below the level of

wave action. Use 3” or 4” perforated plastic drain pipe
the probe. Always make sure at least 1⁄2 the length of the
with a flange to thread connection at the top. The stillwell
probe is in the run of the pipe to ensure proper operation.
can rest on the bottom of the tank or be suspended and
secured with brackets.

Make sure tip of probe is in pipe with

1/4" clearance from wall of pipe.

If probe is installed too close to boiler

wall, an electrical short could occur.

Mounting the remote sensor in an equalizing pipe is an

alternative to top mounting. The equalizing pipe should
be at least a 2” pipe and have a drain valve at the bottom
for flushing. If probe is installed with extensions, an air pocket could develop
shutting down the boiler. Debris could develop which can cause an
electric short, rendering the low water cut-off ineffective.

59
Liquid
ProductLevel Controls
Selection Guide
Operation and Selection

A conductance-type control, Series 1575 will sense liquids Refer to the following charts to determine the resistivity of
up to 60,000 ohms resistivity. It can be used to activate a the liquid in an application. If it is above the 60,000 ohm
low level alarm, high level alarm, pumps to fill/drain a tank rating, another type of control will be required.
or any combination thereof. Typical applications include,
but are not limited to, cooling towers, storage tanks, water Conductivity Values of Water
fountains and condensate receivers. Resistivity Conductivity
Liquid (Ohms/cm) (Micromhos/cm)
The control utilizes the conductivity of a liquid to make Water - Deionized 2,000,000 0.5
or break circuits. Some liquids may be more resistive Water - Distilled 450,000 2
than the control can sense (above 60,000 ohms). The
Water - Condensate 18,000 50
resistive and conductive properties of a liquid depend on
Water - Chlorinated 5,000 200
several factors, including the amount of soluble material,
temperature of the liquid, and placement of the probes. Water - Hard/Natural 5,000 200
A TDS tester, which can be purchased from a supply Water - Sewage 5,000 200
house carrying boiler chemicals, is required to accurately Water - Salt 2,200 450
measure a liquid's resistivity.

Control Unit
Converting Total Dissolved Solids to
Resistivity and Conductivity
Total Dissolved Solids Resistivity Conductivity
(ppm) (Ohms/cm) (Micromhos/cm)
0.0277 18,000,000 0.056
0.0417 12,000,000 0.084
0.0833 6,000,000 0.167
0.500 1,000,000 1.00
1.25 400,000 2.50
10.0 50,000 20.0
For many applications, water is the liquid being sensed. 100 5,000 200
Raw or tap water usually has naturally occurring salts, 1,000 500 2,000
chlorides and minerals that make it conductive enough 10,000 50 20,000
to operate the control. Condensate receiver and cooling
tower water are also very conductive due to evaporation.
Ultrapure water (RO, deionized, demineralized, etc.) is
highly resistive and is not able to conduct the current
needed to operate the control.

60
 Liquid Level Controls
Series RS – High Pressure Sensors & Probes
For Conductance Actuated Controls
Series RS Sensors
Series-RS-X-BR-1:
• NEMA 4X Enclosure F

• For sophisticated multi-level control in tanks, boilers and C

D
hydronic systems B
E
• Remote sensors, which thread into the top of the boiler A

or tank, are available with 1, 2, 3, 4 or 5 probes of

varying lengths that can easily be cut to desired set points Probe
High Pressure 4 1/2" (114mm)
• Probe lengths 12 - 72" (2.5 - 183cm) in 12" (2.5cm) Remote Sensor
through 36"
(914mm)
increments (purchased separately) Model RS-1-BR-1

• Control, remote sensor and probe(s) must be ordered

separately. Order Spacer S-4 when 2 or more probes
greater than 36" (914mm) will be used
• No blow down required
• Maximum Temperature 406°F (208°C)
• Maximum Pressure 250 psig (17.6 kg/cm2)

High Pressure
Liquid Level Controls

Remote Sensor
Model RS-2-BR-1
Model RS-3-BR-1
High Pressure Remote Sensors and Probes
Model Part Weight
Number Number Description lbs. (kg)
RS-1-BR-1 179524 Remote Sensor; 1 level 1.7 (.8)
RS-2-BR-1 179525 Remote Sensor; 2 levels 3.3 (1.5)
RS-3-BR-1 179526 Remote Sensor; 3 levels 3.3 (1.5)
RS-4-BR-1 179527 Remote Sensor; 4 levels 4.0 (1.8)
RS-5-BR-1 179528 Remote Sensor; 4 levels 4.3 (1.95)
for non-metallic tanks High Pressure
Remote Sensor
See page 70 for probe rods. Model RS-4-BR-1
Model RS-5-BR-1

Dimensions, in. (mm)

Remote Sensor A B C Remote Sensor D E F
1 Probe 1 NPT 1 ⁄16 (43)
11 1
⁄2 NPT 1 Probe 4 ⁄16 (116)
9
1 ⁄4 (32)
1
3 ⁄4 (83)
1

2 or 3 Probes 2 NPT 211⁄32 (59.5) 1

⁄2 NPT 2 or 3 Probes 37⁄8 (98) 4 (102) –
4 or 5 Probes 21⁄2 NPT 215⁄32 (63) 1
⁄2 NPT 4 or 5 Probes 4 (102) 4 (102) –

61
Liquid Level Controls

Sensors – Low Pressure

RS-1-HP
Series-RS High Pressure Remote Sensor:
• NEMA 1 Enclosure
• Maximum Temperature 406°F (208°C) N
L
• Maximum Pressure 250 psig (17.6 kg/cm2)
• For single sensor applications with high-pressure M
environments. Requires additional probe rod. See page 70.
K
Remote Sensor
Model RS-1-HP

Ordering Information Dimensions, in. (mm)

Model Part Weight Model K L M N
Number Number Description lbs. (kg) RS-1-HP ⁄4 NPT
3
⁄8 (22)
7
3 (80) 3 ⁄8 (86)
3

RS-1-HP 176199 High pressure remote sensor 0.5 (.23) Remote Sensor

RS-1-LP
• Maximum Water Temperature:
E
250°F (121°C) Model RS-1-LP B
• Maximum Water Pressure:
C
160 psi (11.2kg/cm2) Model RS-1-LP
• Maximum Steam Pressure: A
15 psig (1.0 kg/cm2) D
• Can be installed in horizontal orientation
Remote Sensor
Model RS-1-LP

Ordering Information Dimensions, in. (mm)

Model Part Weight A B C D E
Number Number Description lbs. (kg) NPT
RS-1-LP 176203 Remote Sensor 3.0 (1.4) ⁄4
3 7
⁄8 (22) 3 (80) 23⁄4 (70) 33⁄8 (86)
RS-1-LP-S 176218 Remote Sensor w/short probe 3.0 (1.4)

62
 Liquid Level Controls
Sensors – High Pressure

Series 750B-C3 Chamber ®

with 3 Probes

Series 750B-C4 Chamber

with 4 Probes 4 3/8"
(111)

4 3/16"

Specifications Chamber (106)

• NEMA 4X chamber enclosure 1/2 NPT

• Maximum steam pressure 250 psig (17.6 kg/cm2)

1 NPT

2 1/2"
(63)

• Designed for use with a remotely mounted

controller to make a complete system for level

3 5/16"
(159)
control in a boiler or other vessel.
18 5/8"
(473)
11 1/2"
(293)

3 5/16"
(59)
1/2 NPT

Ordering Information
Model Part Weight 3 1/8"
(79)
1 NPT
Number Number Description lbs. (kg) Remote Chamber
Liquid Level Controls

750B-C3 176316 Cast iron chamber w/3 probes 26 (11.8)

750B-C4 176317 Cast iron chamber w/4 probes 26 (11.8)

Probe Rods
• Stainless steel - Series 316 material
• PTFE coated probe ends provide protection from false
signals [available on 24-72" (610 - 1829mm) probes]
• For use with RS sensors

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
G-2-SS 179156 24" (610mm) Ground Probe 1.0 (.5) PTFE
Coating
G-3-SS 179157 36" (914mm) Ground Probe 1.5 (.7)
G-4-SS 179158 48" (1219mm) Ground Probe 2.0 (.9)
G-5-SS 179159 60" (1524mm) Ground Probe 2.5 (1.1)
G-6-SS 179160 72" (1829mm) Ground Probe 3.0 (1.4)
P-1⁄3 SS 176208 41⁄2" (114mm) Probe 0.5 (.23)
P-1-SS 179530 12" (305mm) Probe 0.5 (.23)
P-2-SS 179535 24" (610mm) Probe w/PTFE 1.0 (.5)
P-3-SS 179540 36" (914mm) Probe w/PTFE 1.5 (.7)
P-4-SS 179545 48" (1219mm) Probe w/PTFE 2.0 (.9)
P-5-SS 179550 60" (1524mm) Probe w/PTFE 2.5 (1.1)
P-6-SS 179555 72" (1829mm) Probe w/PTFE 3.0 (1.4) P-SS Probes G-SS Probes

Selecting control according to anticipated use, the sensor should be selected according to the number of probes required.
The probe rods are ordered separately according to length needed. The control, sensor and each probe rod must be
specified separately, using the appropriate model and part numbers.

63
 Liquid
ProductLevel Controls
Selection Guide

PA-800 Series Low Pressure

System Selection Chart

• Maximum Ambient Temperature: 120°F (49°C)

• Maximum Water Temperature: 250°F (121°C)
3/4 NPT 3/4 NPT
• Maximum Water Pressure: 160 psi (11.2 kg/cm2)

Ordering Information
Model Part Control/Sensor Rod Weight
Number Number Used On Req. lbs. (kg) PA-800/SP/PA-RB Series PA-800-U
PA-800 354081 FPC-1000 & RS-1-LP 0.5 (.23)
PA-RB-122 354083 RB-122E, RS-1-LP, FPC-1000-SP 0.5 (.23)
PA-800-RX2 354140 FPC-1000-RX2 0.5 (.23) 1/2 NPT
PA-800-U 354141 FPC-1000-U 0.5 (.23)

PA-800-RX2

PA-750 Series
Operating Range: 3/8 NPT
3/8 NPT
• Maximum System Pressure: 250 psig (17.6 kg/cm2) -
High Pressure
• Maximum System Pressure: 15 psig (1.0 kg/cm2) -
Low Pressure
• Maximum Temperature at Electrode: 406°F (121°C) PA-750-LP PA-750-HP

Ordering Information
Model Part Control/Sensor Rod Weight
Number Number Used On Req. lbs. (kg)
PA-750-LP 176318 750-HW X 0.5 (.23)
PA-750-HP 176319 750B-C & RS-BR Series X 0.5 (.23)

Accessories
Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
S-4 179529 Spacer 3.0 (1.4)
use with RS sensors and P&G probes

Spacer and Collar

64
 Liquid
SystemLevel Controls
Selection Chart

Valve

System Selection Chart

Series 27-W
Liquid Level Controls
• For commercial and industrial liquid level open tank
applications
C
• Materials of construction
– Brass B
– Monel valve seat, EPDM disc D
A
• Maximum pressure 35 psi (2.5 kg/cm2)
• Maximum supply pressure 100 psi (7 kg/cm2) E F

• Minimum liquid temperature 40˚F (4.4˚C) Series 27-W

• Maximum liquid temperature 212˚F (100˚C)

Dimensions, in. (mm)

A B C D E F
NPT
19⁄16 (40) 27⁄8 (73) 3
⁄4 5 (127) 85⁄8 (219) 27⁄16 (62)
Capacities
Liquid Level Controls

BOILER
FEEDER DISCHARGE hp
gpm
(kg/hr.) lbs./hr. (lpm) (Kilowatts)
(4990) 11,000 22 (83.27) 319 (3127)

(4536) 10,000 20 (75.70) 290 (2843)

(4082) 9,000 18 (68.13) 261 (2559)

it y
(3629) 8,000 p ac 16 (60.56) 232 (2274)
Ca
(3175) 7,000 um 14 (52.99) 203 (1990)
a x im
M
(2722) 6,000 12 (45.42) 174 (1706)

(2268) 5,000 10 (37.85) 145 (1421)

(1814) 4,000 8 (30.28) 116 (1137)

(1361) 3,000 6 (22.71) 87 (853)

(907) 2,000 4 (15.14) 58 (569)

(454) 1,000 2 (7.57) 29 (284)

(0) 0 0 (0) 0 (0)

psi 0 10 20 30 40 50 60 70 80 90 100
(kg/cm2) (0) (.7) (1.4) (2.1) (2.8) (3.5) (4.2) (4.9) (5.6) (6.3) (7.0)
DIFFERENTIAL PRESSURE IN POUNDS PER SQ. IN.
(Water pressure less boiler pressure)

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
27-W 127200 Liquid level control 5 (2.3)

65
 Flow Switches
Product Selection Guide

Liquid Flow Switches

System Selection Chart

The flow of liquids in pipelines plays an important role

in industry and commerce. Under most circumstances
it is essential to know whether or not there is a flow in
a pipeline, and to act upon that knowledge. That is the
reason for, and the function of, McDonnell & Miller
Flow Switches.
A complete line of Liquid Flow Switches has been
developed for a wide range of applications and literally In the tables of flow rates included in this catalog the word
hundreds of uses, including: “Flow” means that switch will close one circuit and open
the other, when flow rate is increased to the rate shown.
• Air Conditioning
• Hot Water Space Heating Systems The words “No-Flow” mean the switch will reverse
position—open first circuit and close the second—when
• Hot Water Supply Systems
flow rate is decreased to the rate shown.
• Pump Systems
• Water Cooled Equipment
• Blending or Additive Systems
• Liquid Transfer Systems NOTE: DO NOT USE LIQUID FLOW SWITCHES
ON SYSTEMS WITH FLOW GREATER
• Fire Sprinkler Systems
THAN 10 FEET (3M) PER SECOND.
• Water Treatment Systems
• Swimming Pool Chlorination
• Industrial Laser Coolant System
Mounting Methods
Flow NEMA
Switches Enclosure With Tee With Welded
Half-Coupling
All
Type 1—General purpose indoor
Models
Half-
FS-254,FS1W, Type 4X—Watertight, Dust tight and Tee
Coupling
FS6W,FS7-4W, Corrosion resistant
FS8W
Type 7—Hazardous Location
FS7-4E (Class 1–Group C or D)
Type 9—Hazardous Location
Flow Switches

(Class 2–Group E,F or G) Hex or Face Bushing With Body Tapped for
FS7-4W Direct Installation
Models FS74E, FS74SE Flow Switches are Underwriters (Series FS1, FS5 and FS6)
Laboratories Inc. Listed for use in these hazardous FS6
locations: With Face or
Hex Bushing
Class I, Division I, Group C – Atmospheres containing
ethylether vapors, ethylene or cyclopropane.
Class I, Division I, Group D – Atmospheres containing
gasoline, petroleum, naphtha, benzene, butane, propane,
alcohols, acetone, benzol, Iacquer solvent vapors or
natural gas.
Class II, Division I, Group E – Atmospheres containing
dust of aluminum, magnesium or their commercial alloys.
Class II, Division I, Group F – Atmospheres containing
carbon black, coal or coke dust.
Class II, Division I, Group G – Atmospheres containing
flour, starch or grain dusts.
Note: For other listings contact the factory.
66
 Flow Switches
Flow Switches
System Selection Chart
Flow Switch Installation

System Selection Chart

For best operation, the paddle type flow switches should
be installed in a horizontal pipe in the upright position. They
should be installed in a threaded pipe tee on 2" or smaller
pipe or a welded half coupling when installing on larger
welded pipe.

1" NPT

A. Incorrect Installation
OR

1" (25mm)

Installation in copper pipe requires special attention. The

use of thread to sweat adapters to install the flow switch
can cause the paddle arm to be out of the flow of water. It is
critical that the paddle and paddle arm be in the run of the B. Suggested Installation
pipe for proper operation.

We have found that a paddle type flow switch may not work
properly when installed using a thread to sweat adapter.
The width of the paddle needs to be reduced in order to
fit through the adapter. The additional height locates the
paddle arm and a portion of the paddle above the flow of the
water (A). This changes the fulcrum point of the mechanism 1" (25mm)

Flow Switches
and can result in the paddle hitting the wall of the adapter
FLUID FLOW
before it proves. Because the flow switch does not work
when first installed, the adjustment screw is turned one way
or the other to get it to trip. The combination of trimmed
C. Suggested Installation
paddle, paddle arm out of flow and attempted adjustment
will keep the flow switch from operating properly.

If the flow switch is installed in 2” or smaller copper pipe,

the use of a threaded reducing tee and thread to sweat NOTE: DO NOT USE LIQUID FLOW SWITCHES
adapters on the main run tee connections would be best (B). ON SYSTEMS WITH FLOW GREATER
Larger pipe may require cutting down the 1” thread to sweat THAN 10 FEET (3M) PER SECOND.
adapter to just below the threads and brazing this piece to
a hole in the larger pipe (C). The intention is to maintain
the 1” or less distance from the wall of the pipe to the top
of the thread adapter. Keeping this distance to less than 1”
ensures the paddle arm and paddles are in the flow of water.

67
 Flow Switches
Product Selection Guide

How To Select Liquid Flow Switches

System Selection Chart

1. What function will the flow switch perform?

McDonnell & Miller Flow Switches are equipped with (LPM) GPM

either one or two SPDT switches. They can make or (984) 260
Liquid Flow Switches
break an electrical circuit when flow starts or when flow (908) 240
For General Purpose Applications
stops, and can be used to: Flow Switch Operating Envelopes
(833) 220
Actuate a signal when flow stops
Start a motor with flow (757) 200

Shut off an alarm when flow is adequate (681) 180

Stop a motor with no flow (606) 160

2. Size of pipe (530) 140

McDonnell & Miller Flow Switches may be used on
pipe sizes 1/2" - 36" NPT. (454) 120

3. How much flow is present? (378) 100 -W

S8
The flow rate at which the flow switch is to respond UM
-F
(303) 80
should be determined next. McDonnell & Miller M
AX
IM

Flow Switches are actuated (make or break) with an (227) 60

FL
O W
-3
increase in flow. The term “Flow” represents the actual IMU
MF
S4

(151) 40
movement (velocity) of liquid within a pipe sufficient to
X
MA
OW
FL
actuate the switch. The term “No-Flow” represents a (76) 20
decrease in velocity, or total flow stoppage, which will FS5

permit the switch to return to its original position. 1 2 3 4 5 6

IMPORTANT: In operation, the switch must be actuated (25) (50) (80) (100)
NPT Pipe Diameter In.
(125) (150)
by “Flow” before it can be reversed again by “No-Flow”.
All McDonnell & Miller Flow Switches can easily be
adjusted in the field to require a higher actuating “Flow”
or “No-Flow”. (LPM) GPM

4. Maximum liquid pressure in pipe (9841) 2600

Liquid Flow Switches
The maximum pipeline pressure should be considered (9084) 2400 For Industrial Applications
Flow Switch Operating Envelopes
when selecting a particular model. Different flow (8327) 2200

switch models can accommodate a range of pipeline (7570) 2000

pressures up to 1000 psi (70kg/cm2). (6813) 1800

5. Maximum temperature (6056) 1600

Determine the liquid and ambient atmospheric (5299) 1400 FS7-4L

Flow Switches

UM
temperature when selecting the flow switch model. (4542) 1200
AX
IM

Various McDonnell & Miller Flow Switches can be (3785) 1000 O

W
M

FL
used at ambient temperatures from 32°F (0°C) and (3028) 800
liquid temperatures up to 300°F (149°C). If ambient (2271) 600
FS7-4
FS7-4D
UM
temperatures are lower than 32°F (0°C) use the FS7-4W. (1514) 400
FS7-4W
FS7-4SW WM
INIM
FLO
NO
6. Type of liquid (757) 200
McDonnell & Miller Flow Switch models have wetted
parts of brass, monel or stainless steel. Depending 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
(50) (100) (150) (200) (250) (300) (350) (400) (450) (500) (550) (600) (650) (700) (750) (800) (850) (900)
on the particular model they may be used with water, NPT Pipe Diameter In.

certain light viscous fluids, some oils, various caustic

solutions and other fluids.
7. Atmosphere surrounding flow switch
It should be determined if the location will be subject
to high humidity, weather conditions or explosive
atmospheres. Standard, water tight and hazardous NOTE: DO NOT USE LIQUID FLOW SWITCHES
duty flow switch models are available. ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

68
Flow Switches
System Selection Chart

System Selection Chart

8. Incompressible fluids
Fluid flow within a pipe contains both laminar and
Formulas Area = D2π/4
turbulent flow. The desired placement of any flow D = Inside Diameter
switch is in the more predictable laminar flow regions. π = 3.14
Turbulent flow is unpredictable, can cause false Formula for large pipe, higher velocities
indications of flow speed and can cause damage to
1. Velocity in ft. per sec. (FPS) = GPM x 0.321
the flow sensing device. An obstruction of flow such as
an elbow, fitting or inlet generates a turbulent wave or Pipe Area in sq. in.
wake. For that reason placement is recommend at least Example: With a flow of 1200 GPM through an 8" pipe,
5 pipe diameters downstream for liquid flow switches. determine velocity.
In any flow problem, the flow rate in either feet per
second (fps) or gallons per minute (gpm) must be 1200 x 0.321
Velocity = or 7.7 ft. per sec.
established. For your convenience, we have provided 50.0
the formulas for determining flow in your application. Use
the table (below right) to quickly determine the inside 2. GPM = Velocity in ft. per sec. x Pipe Area sq. in.
area of standard pipes. For nonstandard pipe schedules, 0.321
determine the inside area by finding the inside diameter
and applying the formula to the right. Example: With a flow of 6.5 ft. per sec. through a 10" pipe,
determine GPM.
Position of the Flow Switch
Installing the flow switch in a horizontal run of pipe is 6.5 x 78.9
GPM = or 1600 GPM
recommended. However because of space limitations, 0.321
the only available installation may be in a vertical
section of pipe. The Series FS4-3, FS8-W and FS5 3. LPM = Liters per Minute
may be used in this situation as they will generally LPM x .163
operate satisfactorily when installed in a vertical pipe Velocity in meters per sec. (MPS) =
Pipe Area in cm2
with either upward or downward flow (upward flow is
preferable) PROVIDED THERE IS NO UNUSUAL LPM = Velocity in meters per sec. x Pipe Area in cm2
AMOUNT OF DIRT OR SEDIMENT IN THE WATER. .163
Flow rates required to actuate the Series FS4-3, FS8W
and FS5 are not available for vertical pipe installation. A GPM = LPM x .264 LPM = GPM
.264
“factory adjusted” flow switch normally does not require
any field adjustment for upward or downward flow. Nominal
But to make sure, it is advisable to hold flow switch in Standard Inside Area
position to be installed and check for “no flow” switch Pipe Size Pipe Sq. in. (cm2)
operation by hand operation of the paddle. in. Schedule No. “A”

Flow Switches
1/2 40 .304 (1.96)
The Series FS7-4, FS6, and FS1 must be mounted 3/4
on upperside of horizontal pipe. These units will 40 .533 (3.44)
not operate properly on a vertical pipe. 1 40 .864 (5.57)
11/4 40 1.496 (9.65)
1
1 /2 40 2.036 (13.14)
2 40 3.36 (21.68)
21/2 40 4.79 (30.90)
FLOW
SWITCH 3 40 7.39 (47.68)
LOCATION
31/2 40 9.89 (63.81)
4 40 12.73 (82.13)
5 40 20.01 (129)
6 40 28.89 (186)
8 40 50.0 (322)
10 40 78.9 (509)
12 30 113.1 (730)
14 30 137.9 (890)
16 30 182.6 (1181)

69
 Flow Switches
Liquid Flow Switch Specification Chart

General Purpose Applications

Use on NPT Wetted Parts Maximum Fluid Temperature Minimum
Pipe Sizes Connection Pressure °F (°C) Ambient Switch

Stainless

Buna N

Solder
Monel
Brass

Viton
Steel
Model Number in. NPT BSPT psi kg/cm2 Min. Max. Temp.°F (°C) Enclosure
FS4-3 1-6 • • • • • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS251 1-6 • • • • 2 • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS4-3D1 1-6 • • • • • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS4-3J 1-6 • • • • • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS4-3RPT 1-6 • • • • • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS4-3S 1-6 • • • • 160 11.3 32 (0) 300 (149) 32 (0) General Purpose
FS5-3/4 3/4 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-1 1 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-D-3/41 3/4 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-D-11 1 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-J-1 1 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-DJ-3/41 3/4 • • 3 150 10.5 32 (0) 250 (121) 32 (0) General Purpose
FS5-S-1 1 • • • 150 10.5 32 (0) 225 (107) 32 (0) General Purpose
FS5-DS-11 1 • • • 150 10.5 32 (0) 225 (107) 32 (0) General Purpose
FS254 1-6 • • • • 2 • 160 11.3 32 (0) 225 (107) 32 (0) NEMA 4-X
FS8-W 1-6 • • • • • 160 11.3 32 (0) 225 (107) 32 (0) NEMA 4-X
FS8-WJ 1-6 • • • • • 160 11.3 32 (0) 225 (107) 32 (0) NEMA 4-X
High Sensitivity Applications
FS6-3/4 3/4 • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS6-1 1 • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS6-J-3/4 3/4 • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS6-J-1 1 • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS6-W-3/4 3/4 • • • 100 7 32 (0) 225 (107) 32 (0) NEMA 4-X
Flow Switches

FS6-W-1 1 • • • 100 7 32 (0) 225 (107) 32 (0) NEMA 4-X

FS6-WJ-3/4 3/4 • • • 100 7 32 (0) 225 (107) 32 (0) NEMA 4-X
FS6-WJ-1 1 • • • 100 7 32 (0) 225 (107) 32 (0) NEMA 4-X
FS1 1/2 • • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS1-J 1/2 • • • • 100 7 32 (0) 225 (107) 32 (0) General Purpose
FS1-W 1/2 • • • • 100 7 32 (0) 225 (107) 32 (0) NEMA 4-X
1 “D” Denotes 2 SPDT Switches
2 EPDM O-ring
3 Ethylene-Propylene Elastomer
4 Brazed
NEMA 4X flow switches are water tight, dust tight and corrosion resistant
NEMA7, 9 flow switches are rated for hazardous duty

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

70
Flow Switches
Liquid Flow Switch Specification Chart (continued)

Industrial/Heavy Duty Applications

Use on NPT Wetted Parts Maximum Fluid Temperature Minimum
Pipe Sizes Connection Pressure °F (°C) Ambient Switch

Stainless

Bronze

Solder
Brass

Steel

PTFE
Model Number in. NPT BSPT psi kg/cm2 Min. Max. Temp.°F (°C) Enclosure
FS7-4 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4D1 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4E 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4EJ 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4EL 8 - 32 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4ELJ 8 - 32 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4J 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4DJ1 11/4 - 16 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4L 8 - 32 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4LJ 8 - 32 • • • • • 4 300 21 32 (0) 300 (149) 32 (0) General Purpose
FS7-4S 11/4 - 16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) General Purpose
FS7-4DS1 11/4 - 16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) General Purpose
FS7-4SE 11/4 -16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4SEJ 11/4 - 16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) NEMA 7, 9
FS7-4SJ 11/4 - 16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) General Purpose
FS7-4SDJ 11/4 - 16 • • • 4 1000 70 32 (0) 300 (149) 32 (0) General Purpose
FS7-4SW 11/4 - 16 • • • 4 1000 70 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
FS7-4SWJ 11/4- 16 • • • 4 1000 70 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
FS7-4W 11/4 -16 • • • • • 4 300 21 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
FS7-4WJ 11/4 - 16 • • • • • 4 300 21 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
FS7-4WL 8 - 32 • • • • • 4 300 21 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
FS7-4WLJ 8 - 32 • • • • • 4 300 21 -65 (-54) 300 (149) -65 (-54) NEMA 4-X
1 “D” Denotes 2 SPDT Switches

Flow Switches
2 EPDM O-ring
3 Ethylene-Propylene Elastomer
4 Brazed
NEMA 4X flow switches are water tight, dust tight and corrosion resistant
NEMA 7, 9 flow switches are rated for hazardous duty

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

71
 Flow Switches
Flow Velocities
Gallons Per Minute (GPM)
Pipe Size (NPT)
Velocity
FPS 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 31/2" 4" 5" 6"
GPM
.2 .19 .33 .54 .94 1.27 2.1 3.0 4.8 6.2 7.9 12.5 18
.4 .38 .66 1.08 1.88 2.54 4.2 6.0 9.6 12.4 15.8 25.0 36
.6 .57 .99 1.62 2.92 3.81 6.2 8.9 13.4 18.6 23.7 37.5 54
.8 .76 1.32 2.16 3.76 5.08 8.3 11.9 19.2 24.8 31.6 50.0 72
1.0 .95 1.66 2.70 4.70 6.30 10.5 14.9 23.0 30.8 39.7 65.4 90
1.5 1.42 2.50 4.05 7.10 9.48 15.8 22.4 34.5 46.2 59.6 98.1 135
2.0 1.89 3.32 5.40 9.40 12.6 21.0 29.8 46.0 61.6 79.4 131 180
2.5 2.37 4.16 6.75 11.8 15.8 26.3 37.3 57.5 77.0 99.3 164 225
3.0 2.84 4.94 8.10 14.1 19.0 31.5 44.7 69.0 92.4 119 196 270
3.5 3.31 5.82 9.45 16.5 22.1 36.8 52.2 80.5 108 139 229 315
4.0 3.78 6.65 10.8 18.8 25.3 42.0 59.6 92.0 123 159 262 360
4.5 4.26 7.48 12.2 21.2 28.4 47.3 67.1 104 139 179 294 405
5.0 4.74 8.32 13.5 23.5 31.6 52.5 74.5 115 154 199 327 450
6.0 5.68 9.99 16.2 28.2 37.9 63.0 89.4 138 185 238 392 540
7.0 6.62 11.61 18.9 32.9 44.2 73.5 104 161 216 278 458 630
8.0 7.56 13.32 21.6 37.6 50.5 84.0 119 184 246 318 523 720
9.0 8.52 15.02 24.3 42.3 56.8 94.5 134 207 277 357 589 810
10.0 9.48 16.62 27.0 47.0 63.0 105 149 230 308 397 654 900

Liters Per Minute (LPM)

Pipe Size (NPT)
Velocity
MPS 1/2" 3/4" 1" 11/4" 11/2" 2" 21/2" 3" 31/2" 4" 5" 6"
LPM

.06 .72 1.25 2.04 3.56 4.81 7.95 11.4 18.2 23.5 29.9 47.3 68.1
.12 1.44 2.5 4.09 7.12 9.61 15.9 22.7 36.3 46.9 60 94.6 136.2
Flow Switches

.18 2.16 3.75 6.13 11.1 14.4 23.5 33.7 50.7 70.4 89.7 141.6 204.4
.24 2.88 5 8.18 14.2 19.2 31.4 45 72 93.9 119.6 189.2 272.5
.30 3.6 6.3 10.2 17.8 23.9 39.7 56.4 87 116.6 150.3 247.5 340.7
.46 5.4 9.5 15.3 26.9 35.9 59.8 84.8 130.6 174.9 225.6 371.3 511
.61 7.2 12.6 20.5 35.4 47.6 79.5 112.8 174.1 233.2 300.5 495.8 681.3
.76 9 15.8 25.6 44.7 59.8 99.6 141.2 217.6 291.5 375.9 620.8 851.6
.91 10.8 18.7 30.7 53.4 71.9 119.2 169.2 261.2 349.7 450.4 741.9 1021.9
1.07 12.6 22 35.8 62.5 83.7 139.3 197.6 304.7 408.8 526.1 866.8 1192.3
1.22 14.3 25.2 40.9 71.2 95.8 159 225.6 348.2 465.6 601.8 991.7 1362.6
1.37 16.1 28.3 46.2 81.2 107.5 179 254 393.6 526.2 677.5 1112.8 1532.9
1.52 17.9 31.5 51.1 89 119.6 198.7 282 435.3 582.9 752.2 1237.7 1703.3
1.83 21.5 37.8 61.3 106.7 143.5 238.5 338.4 522.3 700.2 900.8 1483.7 2043.9
2.13 25.1 43.9 71.5 124.5 167.3 278.2 393.6 609.4 817.6 1052.2 1733.5 2384.6
2.44 28.6 50.4 81.8 144.3 191.1 317.9 450.4 696.4 931.1 1203.6 1979.6 2725.2
2.74 32.3 56.9 92 160.1 215 357.7 507.2 783.5 1048.5 1351.3 2229.4 3065.3
3.05 35.9 62.9 102.2 177.9 238.5 397.4 564 870.6 1165.8 1502.7 2475.4 3406.5

72
Flow Switches

Pressure Drop
PSI
Pipe Size Flow Rate (GPM)
NPT (in.) Series .2 .5 1.0 2.0 4.0 8.0 10.0 15.0 20.0 25.0 30.0 50.0 75.0 100.0 150.0 200.0
1/2 FS1 .26 .32 .47 .72 2.74 9.74 14.4
3/4 & 1 FS6 .01 .02 .03 .04 .36 1.44 2.16 4.86 7.94 12.3 18 50
3/4 FS5 3/4" 1.75 2.25 2.80 3.10 8.05 6.3
1 FS5 1" 1.75 2.25 2.80 3.10
1 FS4-3 .15 .32 .54 1.26 2.20
1 FS8-W .01 .05 .20 .33 .74 1.30
1 1/4 FS7-4 .03 .08 .17 .39 .72
2 FS7-4 .02 .02 .04 .09 .13 .19 .51 .90
3 FS4-3 .01 .01 .02 .05 .10 .18 .40 .79
3 FS8-W .01 .01 .02 .06 .10 .13 .17 .19
4 FS7-4 .01 .02 .03 .05 .06
6 FS7-4 .01 .01 .02 .02

kPa
Pipe Size Flow Rate (LPM)
NPT (in.) Series .76 1.89 3.79 7.57 15.1 30.3 37.9 56.8 75.7 94.6 113.6 189.3 283.9 378.5 567.8 757
1/2 FS1 1.79 2.21 3.24 4.96 18.89 67.15 99.28
3/4 & 1 FS6 0.07 0.14 0.21 0.28 2.48 9.93 14.89 33.51 54.74 84.81 124.11 344.74
3/4 FS5 3/4" 12.07 15.51 19.31 21.37 55.50 43.44

Flow Switches
1 FS5 1" 12.07 15.51 19.31 21.37
1 FS4-3 1.03 2.21 3.72 8.69 15.17
1 FS8-W 0.07 0.34 1.38 2.28 5.10 8.96
1 1/4 FS7-4 0.21 0.55 1.17 2.69 4.96
2 FS7-4 0.14 0.14 0.28 0.62 0.90 1.31 3.52 6.21
3 FS4-3 0.07 0.07 0.14 0.34 0.69 1.24 2.76 5.45
3 FS8-W 0.07 0.07 0.14 0.41 0.69 0.90 1.17 1.31
4 FS7-4 0.07 0.14 0.21 0.34 0.41
6 FS7-4 0.07 0.07 0.14 0.14

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

73
 Flow Switches
Flow Switches – Liquid
Series FS4-3
General Purpose Liquid Flow Switches
• Universal design serves the widest variety of applications
A C G
• For starting or stopping electrically operated equipment B H
such as signal lights, alarms, motors, automatic burners,
metering devices and others F
D
• Replacement for common flow switches from
FLOW

Johnson/Penn, Potter/Taco, Watts, Hydrolevel

E M
and other manufacturers N
• 1" NPT
• Two electrical knock-outs allows connection from L
either end Series FS4-3
• Sensitivity adjusting screw makes flow adjustment easy
• Single pole, double throw snap switch
• Hardened stainless steel bearings minimize friction
A C G
• Sealed Monel bellows B H

• Four stainless steel paddles included -

1", 2", 3" & 6" (25, 50, 80, & 150mm) D F
FLOW

• Optional features
– Two SPDT switches to make or break two separate E M J
N
circuits
– Materials of construction suitable for corrosive liquids
– BSPT threads L K
• Minimum temperature (fluid or ambient) 32°F (0°C)
• Maximum temperature 300°F (149°C)
• Maximum pressure 160 psi (11.3 kg/cm2)
Flow Switches

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles
Dimensions, in. (mm)
A B C D E F G
3 (76) 1 ⁄2 (38)
1
⁄8 (22)
7
2 ⁄32 (56)
7
8 ⁄16 (211)
7
2 ⁄16 (75)
15
3 ⁄8 (86)
3

H J K L M N
NPT
111⁄16 (43) 17⁄16 (37) 11⁄8 (29) 37⁄16 (87) 21⁄16 (52) 1

74
Flow Switches
Flow Switches – Liquid
Series FS4-3 (continued)
General Purpose Liquid Flow Switches
Flow Rates Ordering Information
Max. Flow
Pipe Mode of Operation Rate gpm Model Part Weight
(lpm) w/o
Size NPT Flow No Flow Paddle Number Number Description lbs. (kg)
in. Settings gpm (lpm) gpm (lpm) Damage
FS4-3 114400 General purpose flow switch 1.9 (0.9)
Factory or
FS4-3J 114610 FS4-3 w/BSPT connections 1.9 (0.9)
1 Minimum 6 (22.7) 3.6 (13.6) 27 FS4-3-RPT 114639 FS4-3 w/test button 1.9 (0.9)
Maximum 10.2 (38.6) 9.2 (34.8) (102.2) FS4-3D 114550 FS4-3 w/2 SPDT switches 2.3 (1.0)
Factory or FS4-3S 114641 FS4-3 w/SS body, monel bellows 1.9 (0.9)
11⁄4 Minimum 9.8 (37.1) 5.6 (21.2) 47 FS4-3SJ 176216 FS4-3S w/BSPT connections 1.9 (0.9)
Maximum 16.8 (63.6) 15 (56.8) (177.9)
Factory or
11⁄2 Minimum 12.7 (48.1) 7 (26.5) 63
Maximum 23 (87.1) 19.5 (73.8) (238.5)
Factory or
2 Minimum 18.8 (71.2) 9.4 (35.6) 105
Maximum 32.8 (124.1) 24 (90.8) ( 397.4)
Factory or
21⁄2 Minimum 24.3 (92) 11.6 (43.9) 149
Maximum 42.4 (160.5) 37.5 (141.9) (564)
Factory or
3 Minimum 30 (113.6) 12 (45.4) 230
Maximum 52.1 (197.2) 46.1 (174.5) (870.6)
Factory or
4 Minimum 39.7 (150.3) 19.8 (74.9) 397
Maximum 73.5 (278.2) 64.2 (242) (1502.7)
Factory or
5 Minimum 58.7 (222.2) 29.3 (110.9) 654

Flow
Flow Switches
Maximum 115 (435.3) 92 (348.2) (2415.4)

Switches
Factory or
6 Minimum 79.2 (300) 39.6 (150) 900
Maximum 166 (628.3) 123 (465.6) (3406.5)
Values are ± 10%

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

75
 Flow Switches

Flow Switches – Liquid

Series FS8-W
General Purpose Liquid Flow Switches
• For general purpose applications with environmental
exposure, or those requiring a water-tight, dust tight, or A
a NEMA 4X rated flow switch
• 1" NPT
• Sealed Monel bellows
• Single pole, double throw snap switch
B C
• Four stainless steel paddles included - E
1", 2", 3" and 6" (25, 50, 80 and 150mm)
• Sensitivity adjusting screw makes flow adjustment easy D
• Optional feature Series FS8-W
– BSPT threads
• Minimum temperature (fluid or ambient) 32°F (0°C)
• Maximum temperature 225°F (107°C) F
• Maximum operating pressure 160 psi (11.3 kg/cm ) 2

• Replacement for NEMA 4X-style flow switches from

Potter/Taco, Watts, Penn and other manufacturers
F
L
O
W

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles
Flow Switches

Dimensions, in. (mm)

A B C D E F
NPT
31⁄4 (83) 83⁄8 (213) 25⁄16 (59) 37⁄16 (87) 1 31⁄4 (83)

76
Flow Switches

Flow Rates
Pipe Mode of Operation Max. Flow
Rate gpm
Size NPT Flow Velocity No Flow Velocity (lpm) w/o
Paddle
in. Settings gpm (lpm) fps (mps) gpm (lpm) fps (mps) Damage
Factory or
1 Minimum 4.9 (18.5) 1.82 (.55) 3.4 (12.9) 1.25 (.38) 27
Maximum 17.6 (66.6) 6.53 (2.00) 15 (56.8) 5.56 (1.69) (102.2)
Factory or
11 ⁄4 Minimum 7.5 (28.4) 1.60 (.49) 5.3 (20.1) 1.14 (.35) 47
Maximum 29 (110) 6.23 (1.9) 24.6 (93.1) 5.28 (1.61) (177.9)
Factory or
11 ⁄2 Minimum 9.4 (35.6) 1.48 (.45) 6.7 (25.4) 1.05 (.32) 63
Maximum 37.8 (143) 5.95 (1.81) 32.2 (122) 5.07 (1.54) (238.5)
Factory or
2 Minimum 13.7 (51.8) 1.31 (.4) 9.4 (35.6) .9 (.27) 105
Maximum 56.4 (214) 5.39 (1.64) 47.4 (179) 4.53 (1.38) (397.4)
Factory or
21 ⁄2 Minimum 17.9 (67.8) 1.20 (.36) 12.1 (45.8) .81 (.25) 149
Maximum 71.3 (270) 4.78 (1.46) 59.2 (224) 3.97 (1.21) (564)
Factory or
3 Minimum 24.2 (91.6) 1.05 (.32) 16.4 (62.1) .71 (.22) 230
Maximum 89 (337) 3.87 (1.18) 72.5 (274) 3.15 (.96) (870.6)
Factory or
4 Minimum 35.3 (134) .89 (.27) 27 (102) .68 (.21) 397
Maximum 118 (446) 2.89 (.91) 105 (397) 2.64 (.8) (1502.7)
Factory or
5 Minimum 48.6 (184) .78 (.24) 37.4 (142) .6 (.18) 654
Maximum 178 (674) 2.86 (.87) 160 (606) 2.57 (.78) (2475.4)
Factory or
6 Minimum 60.3 (228) .67 (.20) 46.8 (177) .52 (.16) 900
Maximum 245 (927) 2.72 (.83) 225 (852) 2.5 (.76) (3406.5)

Flow Switches
Values are ± 10%

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
FS8-W 120601 General purpose flow switch w/NEMA 4X enclosure2.0 (0.9)
FS8-WJ 120602 FS8-W w/BSPT connections 2.0 (0.9)

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

77
 Flow Switches
Flow Switches – Liquid

Series 250
General Purpose Liquid Flow Switches
• Universal design serves the widest variety of applications
• For starting or stopping electrically operated equipment B

such as signal lights, alarms, motors, automatic burners,

metering devices and others
• Replacement for common flow switches from Johnson/
Penn, Potter/Taco, Watts, Hydrolevel and
other manufacturers
• 1" NPTM Pipe Connection
• Sensitivity adjusting screw makes flow adjustment easy
• Single pole, double throw snap switch
FS251
• EPDM O-ring sealed
• Four stainless steel paddles included -
1", 2", 3" and 6" (25, 50, 80 and 150mm)
• Minimum temperature (fluid or ambient) 32°F (0°C)
• Maximum temperature 225°F (107°C)
• Maximum operating pressure 160 psi (11.3 kg/cm2)
• Models:
FS251 - NEMA1 enclosure
FS254 - NEMA4 enclosure

FS254
Flow Switches

Dimensions, in. (mm)

A B C D E F G

FS251 3 (76) 11⁄2 (38) 27⁄32 (56) 7

⁄8 (22) 87⁄16 (211) 215⁄16 (75) 33⁄8 (86)
FS254 31⁄4 (83) 15⁄8 (41) 3
⁄4 (19) 1
⁄2 NPTF 83⁄8 (213) 23⁄4 (70) 37⁄8 (98)

0
H J K L M N Turn-in Radius
(not shown)

FS251 111⁄16 (43) 11⁄2 (38) 11⁄8 (29) 37⁄16 (87) 21⁄16 (52) 1" NPTM 215⁄16 (59)
FS254 21⁄4 (57) 11⁄2 (38) 11⁄8 (29) 37⁄16 (87) 17⁄8 (48) 1" NPTM 215⁄16 (59)

78
Flow Switches
Flow Switches – Liquid

Series 250 (continued)

General Purpose Liquid Flow Switches
Flow Rates Electrical Ratings
Pipe Mode of Operation Max. Flow Motor Switch Rating (Amperes)
Rate gpm
Size NPT Flow No Flow (lpm) w/o Voltage Full Load Locked Rotor Pilot Duty
Paddle
in. Settings gpm (lpm) gpm (lpm) Damage 125 VA at
120 VAC 7.4 44.4
Factory or 120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles
1 Minimum 5.8 (22) 5.1 (19) 27
Maximum 17.6 (66.6) 6.53 (2.00) (102)
Factory or
Ordering Information
11 ⁄4 Minimum 6.7 (25) 6.0 (23) 47
Maximum 19.1 (72) 18.0 (68) (178) Model Part Weight
Factory or Number Number Description lbs. (kg)
11 ⁄2 Minimum 8.4 (32) 7.0 (26) 63 FS-251 120611 General purpose flow switch – NEMA 1 1.9 (0.9)
Maximum 25.3 (96) 24.1 (91) (242) FS-254 120610 General purpose flow switch – NEMA 4 1.9 (0.9)
Factory or
2 Minimum 12.9 (49) 11.2 (42) 105
Maximum 31.5 (119) 30.2 (114) (397)
Factory or
21 ⁄2 Minimum 17.9 (68) 14.5 (55) 149
Maximum 43.2 (164) 40.0 (151) (564)
Factory or
3 Minimum 26.2 (99) 20.2 (76) 230
Maximum 54.9 (208) 49.8 (188) (871)
Factory or
4 Minimum 42.0 (159) 33.7 (128) 397
Maximum 75.6 (286) 68.0 (257) (1503)
Factory or

Flow Switches
5 Minimum 54.6 (207) 46.7 (177) 654
Maximum 109.4 (414) 98.4 (372) (2475)
Factory or
6 Minimum 67.7 (256) 60.2 (228) 900
Maximum 131.1 (496) 123.5(467) (3407)
Values are ± 10%

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

79
 Flow Switches
Flow Switches – Liquid
Series FS7-4
Industrial Liquid Flow Switches
• Universal design serves the widest variety of large pipe
applications, including heating and hydronic systems, A F
air conditioning, refrigeration and process work B
• 11⁄4" NPT
C HJ
• Brass with sealed tube construction DIA. HOLE
FOR ELEC.
• Single pole, double throw snap switch CONNECTION

• Magnetic switching mechanism eliminates need

for bellows D K
HEX.
E
• Sensitivity adjusting screw makes flow adjustment easy PADDLE FOR
Series FS7-4 1-1/4" & 1-1/2"
• Paddles can be trimmed to suit application needs (32 & 40mm) TEES
2 L
• Optional features PADDLE 3
– Two SPDT switches to make or break two separate FOR 2" TO 5"
(50-125mm) PIPE
4
circuits Packed loose 5
in carton. 6
– Stainless steel body and paddles
– BSPT threads
• Minimum temperature (fluid or ambient) 32°F (0°C)
• Maximum temperature 300°F (149°C) A F
• Maximum operating pressure B G
300 psi (21 kg/cm2)
1000 psi (70 kg/cm2) – Stainless Steel models C HJ
DIA. HOLE
FOR ELEC.
CONNECTION
N
D K
HEX.
E
PADDLE FOR
1-1/4" & 1-1/2" M
(32 & 40mm) TEES
Electrical Ratings 2 L
Flow Switches

PADDLE 3
Motor Switch Rating (Amperes) FOR 2" TO 5" 4
(50-125mm) PIPE
Packed loose 5
Voltage Full Load Locked Rotor Pilot Duty in carton. 6
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles

Dimensions, in. (mm)

A B C D E F G
2 ⁄8 (73)
7
1 ⁄16 (37)
7
⁄8 (22)
7
1 ⁄4 (45)
3
13 ⁄16 (345)
9
5 ⁄16 (148)
13
3 ⁄8 (86)
3

H J K L M N
NPT
41⁄8 (105) ⁄16 (24)
15
37⁄16 (87) 25⁄8 (67) 11⁄4 91⁄2 (241)

80
Flow Switches
Product Selection Guide
Flow Rates Ordering Information
Max. Flow
Mode of Operation Rate gpm
(lpm) w/o
Size NPT Flow No Flow Paddle Model Part Weight
Model in. Settings gpm (lpm) gpm (lpm) Damage
Number Number Description lbs. (kg)
Factory or
11⁄4 Minimum 4.8 (18.2) 3 (11.4) 47 FS7-4 119700 Industrial flow switch 5.5 (2.5)
Maximum 7.7 (29.1) 5.9 (22.3) (177.9) FS7-4S 120160 FS7-4 w/SS body 5.0 (2.3)
Factory or FS7-4J 120060 FS7-4 w/ BSPT connections 5.5 (2.5)
11⁄2 Minimum 6.3 (23.8) 3.6 (13.6) 63 FS7-4SJ 120171 FS7-4J w/SS body 5.0 (2.3)
Maximum 10 (37.9) 7 (26.5 (238.5) FS7-4SDJ 120174 FS7-4SJ w/2 SPDT switches 5.0 (2.3)
Factory or
2 Minimum 9.9 (37.5) 5.9 (22.3) 105
Maximum 15.8 (59.8) 11 (41.6) (397.4)
Factory or
21⁄2 Minimum 15.3 (57.9) 9.5 (36) 149
Maximum 23.7 (89.7) 17 (64.3) (564)
Factory or
3 Minimum 24.4 (92.4) 15.4 (58.3) 230
Maximum 35.5(134.4) 29.2(110.5) (870.6)
Factory or
4 Minimum 33.3 (126) 21.1 (79.9) 397
Maximum 61.4(232.4) 37.7(142.7) (1502.7)
Factory or
FS7-4 5 Minimum 44.4(168.1) 31 (117.3) 654
Maximum 84 (317.9) 51 (193) (2475.4)
Factory or
6 Minimum 56.3(213.1) 48.7(184.3) 900
Maximum 114.8(434.5) 71 (270.6) (3406.5)
Factory or
8 Minimum 104 (393.6) 89 (336.9) 1,500
Maximum 210 (794.9) 131(495.8) (5677.5)
Factory or
10 Minimum 184 (696.4) 157(594.2) 2,500
Maximum 369 (1397) 231(874.3) (9462.5)
Factory or
12 Minimum 289 (1094) 247(934.9) 3,500
Maximum 582 (2203) 363 (1374) (13,247.5)
Factory or
14 Minimum 387 (1465) 323 (1223) 4,000
Maximum 753 (2850) 495 (1874) (15,140)

Flow Switches
Factory or
16 Minimum 513 (1942) 428 (1620) 5,000
Maximum 998 (3777) 656 (2483) (18,925)
Factory or
20 Minimum 520 (1968) 260 (984) 8,000
Maximum 780 (2952) 693 (2623) (30,280)
Factory or
24 Minimum 752 (2846) 376 (1423) 12,000
FS7-4L Maximum 1128(4269) 1002(3793) (45,420)
Factory or
30 Minimum 1177(4455) 589 (2229) 20,200
Maximum 1766(6684) 1570(5950) (76,457)
Factory or
36 Minimum 1723(6522) 861 (3259) 28,270
Maximum 2584(9870) 2297(8694) (107,002)
Values are ± 10%

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

81
 Flow
BoilerSwitches
Controls
Flow Switches – Liquid
Series FS7-4E
Industrial Liquid Flow Switches
• For hazardous environment applications requiring a
NEMA 7 (Class I, Group C or D) or NEMA 9 Class II,
F
Group E, F, or G) rated flow switch B
A
G

• 1 ⁄4" NPT
1 H

• Brass with sealed tube construction C

J
N
• Single pole, double throw snap switch D
HEX. K
E
Boiler Controls

• Magnetic switching mechanism PADDLE FOR

1-1/4" & 1-1/2" M
(32 & 40mm) TEES

• Sensitivity adjusting screw makes flow adjustment easy PADDLE

2
3
L
FOR 2" TO 6"
4
• Paddles can be trimmed to suit application needs
(50-150mm) PIPE
Packed loose 5
inSeries
carton. FS7-4E
6
• Optional features
– Extended paddle arm
• Minimum temperature (fluid or ambient) 32°F (0°C)
F
• Maximum temperature 300°F (149°C) B
A
G

• Maximum operating pressure H

300 psi (21 kg/cm2) J
1000 psi (70 kg/cm2) – Stainless Steel models C
D K
HEX.
E
PADDLE FOR
1-1/4" & 1-1/2" M
(32 & 40mm) TEES
2 L
PADDLE
FOR 2" TO 6"
3
(50-150mm) PIPE 4
Packed loose 5
in carton. 6

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
125 VA at
Flow Switches

120 VAC 7.4 44.4

120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles

Dimensions, in. (mm)

A B C D E F G
NPT
45⁄8 (117) 25⁄16 (59) 1
⁄2 13⁄4 (45) 133⁄4 (350) 71⁄4 (184) 325⁄32 (96)

H J K L M N
NPT
27⁄16 (62) 115⁄16 (50) 37⁄16 (87) 25⁄8 (67) 11⁄4 911⁄16 (246.6)

82
82
Flow
BoilerSwitches
Controls

Flow Rates Ordering Information

Pipe Mode of Operation Max. Flow
Rate gpm Model Part Weight
Size NPT Flow No Flow (lpm) w/o Number Number Description lbs. (kg)
Paddle
in. Settings gpm (lpm) gpm (lpm) Damage FS7-4E 120100 FS7-4 w/NEMA 7 & 9 enclosure 12.3 (5.6)
Factory or FS7-4EL 120150 FS7-4E w/extended paddle 12.3 (5.6)
11⁄4 Minimum 4.8 (18.2) 3 (11.4) & paddle arm
47
Maximum 7.7 (29.1) 5.9 (22.3) (177.9)
Factory or
11⁄2 Minimum 6.3 (23.8) 3.6 (13.6) 63

Boiler Controls
Maximum 10 (37.9) 7 (26.5) (238.5)
Factory or
2 Minimum 9.9 (37.5) 5.9 (22.3) 105
Maximum 15.8 (59.8) 11 (41.6) (397.4)
Factory or
21⁄2 Minimum 15.3 (57.9) 9.5 (36) 149
Maximum 23.7 (89.7) 17 (64.3) (564)
Factory or NOTE: DO NOT USE LIQUID FLOW SWITCHES
3 Minimum 24.4 (92.4) 15.4 (58.3) 230 ON SYSTEMS WITH FLOW GREATER
Maximum 35.5 (134.4) 29.2 (110.5) (870.6) THAN 10 FEET (3M) PER SECOND.
Factory or
4 Minimum 33.3 (126) 21.1 (79.9) 397
Maximum 61.4 (232.4) 37.7 (142.7) (1502.7)
Factory or
5 Minimum 44.4 (168.1) 31 (117.3) 654
Maximum 84 (317.9) 51 (193) (2475.4)
Factory or
6 Minimum 56.3 (213.1) 48.7 (184.3) 900
Maximum 114.8 (434.5) 71 (270.6) (3406.5)
Factory or

Flow Switches
8* Minimum 104 (393.6) 89 (336.9) 1,500
Maximum 210 (794.9) 131 (495.8) (5677.5)
Factory or
10* Minimum 184 (696.4) 157 (594.2) 2,500
Maximum 369 (1397) 231 (874.3) (9462.5)
Factory or
12* Minimum 289 (1094) 247 (934.9) 3,500
Maximum 582 (2203) 363 (1374) (13,247.5)
Factory or
14* Minimum 387 (1465) 323 (1223) 4,000
Maximum 753 (2850) 495 (1874) (15,140)
Factory or
5,000
16* Minimum 513 (1942) 428 (1620)
Maximum 998 (3777) 656 (2483) (18,925)
Values are ± 10%
* Equipped with a 6" paddle

83
 Flow
BoilerSwitches
Controls
Flow Switches – Liquid

Series FS7-4W
Industrial Liquid Flow Switches
• For applications requiring a water-tight, dust-tight or a
NEMA 4X rated flow switch
A F
• 11⁄4" NPT B G
H
• Brass with sealed tube construction
J
• Single pole, double throw snap switch C
N
D
• Magnetic switching mechanism eliminates need HEX.
E
K
Boiler Controls

for bellows PADDLE FOR

M
1-1/4" & 1-1/2"
(32 & 40mm) TEES
• Sensitivity adjusting screw makes flow adjustment easy PADDLE
2
3
L
FOR 2" TO 6"
4
• Paddles can be trimmed to suit application needs (50-150mm) PIPE
Packed loose
Series FS7-4W
5
in carton. 6
• Optional features
– Extended paddle arm
– Stainless steel body and paddles
– BSPT threads
A
B
• Minimum temperature (fluid or ambient) -65°F (-54°C)
H
• Maximum temperature 300°F (149°C)
J
C
• Maximum operating pressure
300 psi (21 kg/cm2) D
HEX. K
1000 psi (70 kg/cm2) – Stainless Steel models PADDLE FOR
E
1-1/4" & 1-1/2"
(32 & 40mm) TEES
2
PADDLE
FOR 2" TO 6"
3
(50-150mm) PIPE 4
Packed loose 5
in carton. 6

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
Flow Switches

240 VAC
3.7 22.2 50 or 60 cycles

Dimensions, in. (mm)

A B C D E F G
NPT
45⁄8 (117) 25⁄16 (59) 1
⁄2 13⁄4 (45) 133⁄4 (350) 71⁄4 (184) 325⁄32 (96)

H J K L M N
NPT
27⁄16 (62) ⁄16 (50)
15
37⁄16 (87) 25⁄8 (67) 11⁄4 911⁄16 (246.6)

84
Flow
BoilerSwitches
Controls
Flow Rates Ordering Information
Max. Flow
Pipe Mode of Operation Rate gpm Model Part Weight
Size NPT Flow No Flow (lpm) w/o
Number Number Description lbs. (kg)
Paddle
in. Settings gpm (lpm) gpm
Damage
(lpm) FS7-4W 120201 FS7-4 w/NEMA 4X enclosure 12.3 (5.6)
FS7-4SW 120191 FS7-4W w/SS body 11.7 (5.3)
Factory or FS7-4WJ 120261 FS7-4W w/BSPT connections 12.3 (5.6)
47
11⁄4 Minimum 4.8 (18.2) 3 (11.4) FS7-4SWJ 120197 FS7-4SW w/BSPT connections 11.7 (5.3)
Maximum 7.7 (29.1) 5.9 (22.3) ( 177.9) FS7-4WLJ 120361 FS7-4WJ w/extended 12.7 (5.8)
Factory or paddle & paddle arm
63
11⁄2 Minimum 6.3 (23.8) 3.6 (13.6)
Maximum 10 (37.9) 7 (26.5) (238.5)
Factory or 105

Boiler Controls
2 Minimum 9.9 (37.5) 5.9 (22.3) NOTE: DO NOT USE LIQUID FLOW SWITCHES
Maximum 15.8 (59.8) 11 (41.6) (397.4) ON SYSTEMS WITH FLOW GREATER
Factory or 149 THAN 10 FEET (3M) PER SECOND.
21⁄2 Minimum 15.3 (57.9) 9.5 (36)
Maximum 23.7 (89.7) 17 (64.3) (564)
Factory or 230
3 Minimum 24.4 (92.4) 15.4 (58.3)
Maximum 35.5 (134.4) 29.2 (110.5) (870.6)
Factory or 397
4 Minimum 33.3 (126) 21.1 (79.9)
Maximum 61.4 (232.4) 37.7 (142.7) (1502.7)
Factory or 654
5 Minimum 44.4 (168.1) 31 (117.3)
Maximum 84 (317.9) 51 (193) (2475.4)
Factory or 900
6 Minimum 56.3 (213.1) 48.7 (184.3)
Maximum 114.8 (434.5) 71 (270.6) (3406.5)
Factory or 1,500
8* Minimum 104 (393.6) 89 (336.9)
Maximum 210 (794.9) 131 (495.8) (5677.5)

Flow Switches
Factory or 2,500
10* Minimum 184 (696.4) 157 (594.2)
Maximum 369 (1397) 231 (874.3) (9462.5)
Factory or 3,500
12* Minimum 289 (1094) 247 (934.9)
Maximum 582 (2203) 363 (1374) (13,247.5)
Factory or 4,000
14* Minimum 387 (1465) 323 (1223)
Maximum 753 (2850) 495 (1874) (15,140)
Factory or 5,000
16* Minimum 513 (1942) 428 (1620)
Values are ± 10%
* Equipped with a 6" paddle

85
 Flow
BoilerSwitches
Controls
“K” Factors – adjusting paddle length

If the flow rate in the pipe exceeds the maximum FS4-3 “K” Factor
adjustment on the Flow Switch a change can be made in
the paddle length. Modifying the paddle length is a simple Pipe Flow No-Flow
Size NPT Maximum Maximum
procedure that will adapt this equipment to a broader in. Adjustment Adjustment
range of applications. Use the following formula as a
guide when changing paddle lengths 2 69.2 50.3
21/2 102.2 81.0
K
Paddle Length = _______________ 3 162.5 143.5
Flow Rate (GPM) 4 276.0 241.0
FS4-3 Example A 5 550.0 440.0
Boiler Controls

Calculate paddle length to provide switch action when flow 6 977.0 728.0
in a 3 inch pipe increases to 100 GPM (366 LPM)
Use Maximum Adjustment Flow
FS7-4 “K” Factor
162.5 = 1.625 in. (41.27mm)
L= ______ Pipe Flow No-Flow
100 Size NPT Maximum Maximum
in. Adjustment Adjustment
FS7-4 Example B
2 34.63 30.43
Calculate paddle length to provide switch action when flow 21/2 54.00 47.46
in a 3 inch pipe increases to 100 GPM (366 LPM) 3 92.94 81.69
Use Maximum Adjustment Flow 31/2 133.67 117.49
92.94 = .93 in. (23.62mm) 4 183.35 161.15
L= ______ 5 322.61 283.55
100
6 510.70 448.87
FS7-4 Example C 7 705.05 619.67
Calculate paddle length to provide switch action when flow 8 1014.47 891.62
in a 12 inch pipe decreases to 1200 GPM (4392 LPM) 9 1302.47 1144.79
Use Maximum Adjustment No-Flow 10 1791.70 1574.74
12 2776.04 2439.88
2439.8 = 2.033 in. (51.63mm)
L= ________
14 3729.02 3255.02
16 4869.81 4250.81

FS8W Example D 1200 18 6164.08 5380.57
Flow Switches

Calculate paddle length to provide switch action when flow 20 7661.11 6687.31
in a 4 inch pipe increases to 200 GPM (732 LPM) 30 18202.0 15888.0
Use Maximum Adjustment Flow

442 = 2.21 in. (56.13mm)

L= ______ FS8-W “K” Factor
200 Pipe Flow No-Flow
Size NPT Maximum Maximum
in. Adjustment Adjustment
2 118.5 99.5
21/2 168.9 141.8
3 278.0 227.0
4 442.0 391.0
5 847.0 762.0
6 1440.0 1325.0

86
Flow
BoilerSwitches
Controls
Flow Switches – Liquid
Series FS5
General Purpose Liquid Flow Switches
• For general purpose applications requiring low flow A
B
rate sensitivity
• In-line configuration eliminates need for a pipe tee
• Sizes available
– 3⁄4" NPT E
– 1" NPT
• Materials of construction
– Brass, carbon & EPDM elastomer (for water);

Boiler Controls
Models FS5 & FS5-D C
Series FS5 D
– Stainless steel, carbon & Buna N (for water or
water and petroleum base compounds)
Models FS5-S & FS5-DS
A J
• Single pole, double throw snap switch B H
• Sensitivity adjusting screw makes flow adjustment easy G
• Optional feature
– BSPT threads F
K
E
• Minimum temperature (fluid or ambient) 32°F (0°C)
L
• Maximum temperature
225°F (107°C) – Stainless Steel models
250°F (121°C) – Brass C
D M
• Maximum operating pressure 150 psi (10.5 kg/cm2)
Electrical Ratings Dimensions, in. (mm)
Motor Switch Rating (Amperes) A B C D
Voltage Full Load Locked Rotor Pilot Duty 3 ⁄16 (87)
7
1 ⁄16 (40)
9
1 ⁄16 (33)
5
3 ⁄16 (56)
3

120 VAC 7.4 44.4 125 VA at

120 or 240 VAC
240 VAC 3.7 22.2 E F G H
50 or 60 cycles
5 ⁄16 (129)
1
3 ⁄4 (83)
1 7
⁄8 (22) 1 ⁄32 (40.5)
19

Ordering Information J K L M
Model Part Weight 3 ⁄16 (81)
3 7
⁄8 (22) 1 ⁄8 (35)
3
1 ⁄16 (43)
11

Number Number Description lbs. (kg)

FS5-3⁄4 114760 General purpose flow switch 2.5 (1.1) Flow Rates
3 "
⁄4 NPT Pipe Mode of Operation Max. Flow
Rate gpm
FS5-J-3⁄4 114765 FS5-3⁄4 w/BSPT connections 2.5 (1.1) Size NPT Flow No Flow (lpm) w/o
FS5-1 114780 General purpose flow switch 2.5 (1.1) Paddle
in. Settings gpm (lpm) gpm (lpm) Damage
1" NPT
3
⁄4 Factory or
FS5-J-1 114785 FS5-1 w/BSPT connections 2.5 (1.1)
FS5-S-1 114795 FS5-1 w/SS body 2.3 (1.0) or Minimum 1.5 (5.7) 1.1 (4.2) 16.62 (62.9)
1 Maximum 15 (56.8) 10 (37.9) 27 (102.2)
Values are ± 10%

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

87
 Flow
BoilerSwitches
Controls
Flow Switches – Liquid
Series FS1
High Sensitivity Liquid Flow Switches
• For general purpose applications where high sensitivity
is required and moderate or low flow rates are
encountered such as air conditioning, heating and
hydronic systems, water, fuel oil, some viscous liquids A E
D
and oils in process work
• In-line configuration eliminates need for a pipe tee F
G
• High flow capacity
Boiler Controls

FLOW

• 1⁄2" NPT C J
H

• Single pole, double throw snap switch B

• Switch compartment is completely sealed to protect it Series FS1

from the liquid
• Sensitivity adjusting screw makes flow adjustment easy A E

• Optional feature
– BSPT threads F
G
• Minimum temperature (fluid or ambient) 32°F (0°C)
FLOW

• Maximum temperature 225°F (107°C) C J

H
• Maximum operating pressure 100 psi (7 kg/cm ) 2 B

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles

Dimensions, in. (mm)

A B C D E F G H J
NPT NPT
33⁄4 (95) 25⁄8 (67) 1
⁄2 7
⁄8 (22) 313⁄16 (97) 33⁄16 (81) 47⁄16 (113) 11⁄4 (32) ⁄2
1

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

88
Flow
BoilerSwitches
Controls
Flow Switches – Liquid

Model FS1-W
High Sensitivity Liquid Flow Switches
• For applications requiring a water-tight, dust-tight, or a
NEMA 4X rated flow switch

B J

Boiler Controls
A
D C
E
Model FS1-W

Dimensions, in. (mm) G

B J
A B C D E
NPT NPT F
1
⁄2 2 ⁄8 (67)
5 1
⁄2 1 ⁄8 (35)
3
2 ⁄8 (67)
5

A H
D C
F G H J
E
NPT
37⁄16 (87) 51⁄2 (140) 11⁄4 (32) ⁄2 (15)
1

Ordering Information Flow Rates

Model Part Weight Mode of Operation Max. Flow
Number Number Description lbs. (kg) Flow No Flow Rate

FS1 113200 High sensitivity flow switch - 3.0 (1.4) Settings gpm (lpm) gpm (lpm) gpm (lpm)

1
⁄2" NPT body Factory or
FS1-J 113550 FS1 w/BSPT connections 3.3 (1.5) Minimum 0.41 (1.55) 0.24 (.91) 25
FS1-W 113601 FS1 w/NEMA 4X enclosure 3.5 (1.6) Maximum 1.81 (6.85) 1.28 (4.84) (95)
Values are ± 10%

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

89
 Flow Switches
Liquid Level Controls
Flow Switches – Liquid
Series FS6
High Sensitivity Liquid Flow Switches
• For heavy duty applications where high sensitivity is
required, such as water treatment systems, cooling E
B
systems for electronic circuits, compressors, booster
pumps, and bearings, and other applications that need
instant switching A
• In-line configuration eliminates need for a pipe tee
• Very high flow capacity
FLOW
Boiler Controls

G
• Actuates at extremely low flow rate
C
• Sizes available D
– 3⁄4" NPT Series FS6
– 1" NPT
• Single pole, double throw snap switch
• Switch compartment is completely sealed to protect it B E F
from the liquid
• Sensitivity adjusting screw makes flow adjustment easy A
• Optional feature
Liquid Level Controls

– BSPT threads FLOW

• Minimum temperature (fluid or ambient) 32°F (0°C) G

• Maximum temperature 225°F (107°C) C

D
• Maximum operating pressure 100 psi (7 kg/cm2)

Dimensions, in. (mm)

A B C D E F G
NPT
31⁄2 (89) 323⁄32 (94.4) 33⁄8 (86) ⁄4 or 1
3 7
⁄8 (22) 33⁄4 (95) 2 (51)

Model FS6-W
High Sensitivity Liquid Flow Switches
• For applications requiring a water-tight, dust-tight, or a A
NEMA 4X rated flow switch D

C
E
H F

Model FS6-W G

Dimensions, in. (mm)

A B C D E F G H
NPT
5 (127) 53⁄4 (146) 2 (51) 15⁄8 (41) ⁄32 (23)
29
113⁄16 (46) ⁄4 or 1
3
33⁄8 (86)

90
Flow
LiquidSwitches
Level Controls

Electrical Ratings
Motor Switch Rating (Amperes)
Voltage Full Load Locked Rotor Pilot Duty
120 VAC 7.4 44.4 125 VA at
120 or 240 VAC
240 VAC
3.7 22.2 50 or 60 cycles

Flow Rates

Boiler Controls
Pipe Mode of Operation Max. Flow Rate
Size NPT Flow No Flow gpm (lpm)
in. Settings gpm (lpm) gpm (lpm)
3
⁄4 Factory or
or Minimum .12 (.45) .06 (.23) 16.62 (629)
1 Maximum 2.5 (9.46) 1.5 (5.68) 27 (102.2)
Values are ± 10%

Liquid Level Controls

Ordering Information
Model Part Weight
Number Number Description lbs. (kg)
FS6-3⁄4 115400 High sensitivity flow switch 4.5 (2)
3
⁄4" NPT body
FS6-J-3⁄4 115550 FS6-3⁄4 w/BSPT pipe threads 4.5 (2)
FS6-1 115600 High sensitivity flow switch 4.5 (2)
1" NPT body
FS6-J-1 115650 FS6-1 w/BSPT pipe threads 4.5 (2)
FS6-W-3⁄4 115651 FS6-3⁄4 w/NEMA 4X enclosure 4.5 (2)
FS6-WJ-3⁄4 115653 FS6-W-3⁄4 w/BSPT connections 4.5 (2)
FS6-W-1 115652 FS6-1 w/NEMA 4X enclosure 4.5 (2)
FS6-WJ-1 115654 FS6-W-1 w/BSPT connections 4.5 (2)

NOTE: DO NOT USE LIQUID FLOW SWITCHES

ON SYSTEMS WITH FLOW GREATER
THAN 10 FEET (3M) PER SECOND.

91
Basic Wiring
Types of Electrical Switches

Type Description Where Used

Make or break one Series 150S boiler control

circuit. pump switch
Series 11 switch

SPST
(Single Pole, Single Throw)

Make one circuit and break Series 2 switch

NC one circuit with common Series 150S boiler control
terminal. burner switch & alarm
C NO All flow switches
Series 150E pump
& burner switches
SPDT
(Single Pole, Double Throw)

Make two circuits and Series FS7-4D flow switch

NC break two circuits with two Series FS4-3D flow switch
common terminals.
Series FS5-D flow switch
C NO

NC
C NO

DPDT
(Double Pole, Double Throw)

Make one circuit and break Series 5 switch

one circuit with no common
terminals.
Basic Wiring

SPDB
(Single Pole, Double Break)

92
 Basic Wiring
Switch Operation

CUT-OFF
TERMINALS
C 1 TOP 2

ALARM
TERMINALS N.O. CUT-OFF
TERMINALS ALARM
3 4
OR 1 2
N.C. ELECTRIC
FEEDER
TERMINALS 3 4
No. 11 Switch
No. 2 Switch Used on McDonnell No. 64,
Used on McDonnell No. 47-2, No. 67, No. 61 and all Water level normal.
No. 247-2, No. 51-2, No. 51-S-2, “Built-in” type Low Water Burner on­–electric
No. 53-2 and No. 63 Cut-offs. feed valve or alarm
off.

C C 1 2 1 2

N.O. N.O. 3 4 3 4

N.C. N.C. Water level dropped to Low water level.

Water level normal. Low water level. Burner electric feed valve or alarm Burner off­–electric
Burner on–alarm off. off­–alarm on. operating level. Burner on. feed valve or alarm
on.

PUMP ALARM CUT-OFF

TERMINALS TERMINALS TERMINALS
PUMP ALARM LOW WATER
BLUE RED BLUE RED
CIRCUIT CIRCUIT CUT-OFF
TERMINALS TERMINALS TERMINALS

2 4 3 1
Series 150S Switch 2 4 3 1

Used on No. 150S and 157S 1 3 4 2

Series. 1 3 4 2

BLUE RED
At Normal Operating Level At Normal Operating Level
1 2 4 5 6 Boiler feed pump off–burner No. 5 Switch Boiler feed pump off–
on –alarm off. Used on 93, 193, 94 and burner on–alarm off.
194 Series.

As Water Level Drops BLUE RED BLUE RED

1 2 4 5 6 Boiler feed pump on–burner
on –alarm off.
Basic Wiring

2 4 3 1 2 4 3 1

1 3 4 2 1 3 4 2

At Low Water Cut-Off Level

1 2 4 5 6 Boiler feed pump on–burner
off–alarm on. Boiler feed pump on– At Low Water Cut-Off Level
burner on–alarm off. Boiler feed pump on–burner
off–alarm on.

93
Glossary of Terms
The definitions given in this section are only those that Condensate
apply to heating and as referenced in this catalog. It is In steam heating, the water formed by cooling steam
realized that some do not define the terms for all usages, as in a radiator. The capacity of traps, pumps, etc., is
but in the interest of clearance and space this sacrifice sometimes expressed in lbs. of condensate they will
was made. handle per hour. One pound of condensate per hour is
equal to approximately 4 sq. ft. of steam heating surface
Absolute Pressure
(240 BTU per hour per sq. ft.).
Actual pressure above zero, which is the atmospheric
pressure added to the gauge pressure. It is expressed Condensate Pump
as a unit pressure such as lbs. per sq. in absolute. A pump that is controlled by a switch mounted on the
condensate tank. It adds water to the boiler when the
Atmospheric Pressure
condensate tank becomes full, whether the boiler needs
The weight of a column of air, one square inch in cross
water or not.
section and extending from the earth to the upper
level of the blanket of air surrounding the earth. This Dry Fire
air exerts a pressure of 14.7 pounds per square inch Insufficient water in a boiler to carry off the heat of
at sea level, where water will boil at 212 degrees F. combustion. It causes dry fire which results in cracked
High altitudes have lower atmospheric pressure with cast iron sections, and melted fire tubes.
correspondingly lower boiler point temperatures. Dry Saturated Steam
Blow Down Valve Saturated steam containing no water in suspension.
Also referred to as a blowoff valve. A valve which EDR – (Equivalent Direct Radiation)
permits a boiler control to be flushed out, and the The amount of heating surface that will give off 240 BTU
function of same to be checked. per hour when filled with a liquid that is heated to 215°F
Boiler and surrounded by 70°F air. It may not have a direct
A closed vessel in which steam is generated or in which relation to the actual surface area.
water is heated by fire or electricity. Fire Tube Boiler
Boiler Crown This type of boiler has the water on the external side
The part of a boiler which forms the top of the furnace in of the tube and the heat (fire) on the internal side of
a fire box boiler, or the equivalent surface in other types the tube.
of boilers.
Flash (Steam)
Boiler Feed Pump The rapid passing into steam of water at a high
A pump that is governed by a control that monitors the temperature when the pressure it is under is reduced so
actual boiler water level; and only adds water to the that its temperature is above that of its boiling point for
boiler when the boiler needs it. The pump controller is the reduced pressure. For example: if hot condensate
mounted on the boiler. is discharged by a trap into a low pressure return or into
Boiler Heating Surface the atmosphere, a certain percentage of the water will
The area of the heat transmitting surfaces in contact be immediately transformed into steam. It is also
with the water (or steam) in the boiler on one side and called re-evaporation.
the fire or hot gases on the other. Foaming
Boiler Horse Power A condition that occurs when an organic substance,
The equivalent evaporation of 34.5 lbs of water per hour usually oil, is floating on the surface of the water in a
at 212 degrees F to steam at 212 degrees F. This is equal boiler. When the boiler is fired, a layer of foam develops
to a heat output of 33,475 BTU per hour, which is equal on the surface of the water. This generally is indicated in
to approximately 140 sq. ft. of steam radiation (EDR). the gauge glass by large swings in water level.
British Thermal Unit (BTU) Freeze Up
The quantity of heat required to raise the temperature of This refers to a structure that has lost its heating system,
Glossary of Terms

1 lb. of water 1 degree F. This is somewhat approximate and the water in the piping freezes.
but sufficiently accurate for any work discussed in Furnace
this catalog. That part of a boiler or warm air heating plant in which
BSPT combustion takes place. Sometimes also the complete
British Standard Pipe Thread heating unit of a warm air heating system.
Built-Ins
A float-type control that screws directly into the boiler,
such as the Series 69 and Series 70 low water cutoffs.
94
 Glossary of Terms
Gauge Glass NPT
National Pipe Thread.
Sometimes called water glass or sight glass. It is a device
that gives a visual means of the water level in a boiler. By Overfiring
code, all steam boilers are required to have one. A situation where the burner does not turn off, for a
number of reasons. The pressure of the system rises
Head
and the safety relief valve opens.
Unit pressure usually expressed ft. of water or
mil-inches of water. Pilot Valve
A valve that uses a small valve to control a large valve.
Heat
That form of energy into which all other forms may Pressure
be changed. Heat always flows from a body of higher Force per unit area such lb. per sq. inch.
temperature to a body of lower temperature. See also:
Pressure Reducing Valve
Latent Heat, Sensible Heat, Specific Heat, Total Heat,
A piece of equipment for changing the pressure of a gas
Heat of the Liquid.
or liquid from a higher to a lower one.
Heat of the Liquid Priming
The heat (BTU) contained in a liquid due to its
When the steam leaving the boiler carries large amounts
temperature. The heat of the liquid for water is zero at
of water with it, this is called priming. Insufficient heat,
32 degrees F, and increases 1 BTU: approximately for
water hammer, and a flooded boiler, if the system has
every degree rise in temperature.
an automatic water feeder are some of the symptoms.
Heat Unit It is generally caused by a high water level in the boiler,
In the foot-pound-second system, the British Thermal and near boiler piping.
Unit (BTU).
Radiator
Heating Medium A heating unit located within the room to be heated
A substance such as water, steam, or air used to convey and exposed to view. A radiator transfers heat by
heat from the boiler, furnace, or other source of heat to radiation to objects “it can see” and by conduction to
the heating units from which the heat is dissipated. the surrounding air which in turn is circulated by natural
convection.
Hot Water Heating System
A heating system in which water is used as the medium Sensible Heat
by which heat is carried through pipes from the boiler to Heat which only increases the temperature of objects as
the heating units. opposed to latent heat.
Latent Heat of Evaporation Skimming
The heat (BTU of pound) necessary to change 1 pound A procedure for cleaning the surface of the water in a
of liquid into vapor without raising its temperature. In boiler. This procedure should be done on all new boiler
round numbers, this is equal to 960 BTU per pound of water. installations, and when there is a foaming condition.
Low Pressure Steam Steam
As defined by ASME, low pressure steam is 15 PSIG Water in the vapor phase. The vapor formed when water
or less. has been heated to its boiling point, corresponding to
the pressure it is under. See also Dry Saturated Steam,
Make-Up Water
Wet Saturated Steam, Super Heated Steam
Fresh water added to the system, by various means, to
replace normal and abnormal water losses. Steam Heating System
A heating system in which the heating units give up their
Manual Reset
heat to the room by condensing the steam furnished to
A control that has to have human input before the burner
them by a boiler or other source.
will come back on after a low water condition.
Maximum Differential (MD) Steam Pop Safety Valve (Relief Valve)
Glossary of Terms

A device to prevent over pressure in a boiler. It should

A control with this designation has a greater spread
be set for 15 psi on low pressure steam boilers. On
between pump on and burner off.
high pressure boilers, it should be set at the maximum
Minimum Safe Water Level working pressure of the boiler, or lower if the boiler is not
Also known as the minimum safe operating level. The going to be operated at its maximum pressure.
minimum level of water in a boiler where the burner will
still operate. Below this level, the burner should be off
due to low water.

95
Glossary of Terms
Steam Trap
A device for allowing the passage of condensate and air
but preventing the passage of steam.
Supply Mains
The pipes through which the heating medium flows from
the boiler or source of supply to the run-outs and riser
leading to the heating units.
Two-Pipe System (Steam or Water)
A heating system in which one pipe is used for the
supply main and another for the return main. The
essential feature of a two-pipe hot water system is that
each heating unit receives a direct supply of the heating
medium which cannot have served a preceding
heating unit.
Tube Bundle
A single tube (pipe) formed into a tight array so as to
present a large surface area in a small space.
Vacuum Heating System (Steam)
A one or two-pipe heating system equipped with the
necessary accessory apparatus to permit the pressure
in the system to go below atmospheric.
Vapor
Any substance in the gaseous state.
Vapor Heating System (Steam)
A two-pipe heating system which operates under
pressure at or near atmospheric and which returns the
condensation to the boiler or receiver by gravity.
Vent Valve (Steam)
A device for permitting air to be forced out of a heating
unit or pipe and which closes against water and steam.
Vent Valve (Water)
A device permitting air to be pushed out of a pipe or
heating unit but which closes against water.
Water Tube Boilers
This type of boiler has the water circulated through a
tube bundle with the heat applied on the external side of
the tube.
Wet Return (Steam)
That part of a return main of a steam heating system
which is completely filled with water of condensation.
Glossary of Terms

96
 Approval Agencies

Factory Mutual
Underwriters Laboratories Listed This product is approved for used in an
This product has been UL Listed. “accepted” system installation. Such
installations where the product falls into
one of the following categories:
• Is used for the control or prevention of
Underwriters Laboratories Listed – property damage.
Canada and the United States • Those items that are improperly
This product has been UL Listed. designed would pose serious hazards.

Underwriters Laboratories Recognized

Component – Canada and the United
Canadian Standards Association
States
®
This product meets or exceeds the Canadian
This product has been UL Recognized.
Standards Association requirements.

AGENCY LISTINGS
Underwriters Laboratories

File UL Category Description M&M Products

Code
Series FPC-1000, Series FPCe-1000, RB Series,
MP918
MBPR CONTROLS, LIMIT 42S, 150S, 93, 94, 61, 63, 64, 67,69
47, 247, 51, 51-S, 53, WFE, 1575, RS Series

MP918 MBPR2 CONTROLS, LIMIT - COMPONENT PA Series, 750B-C3/4

Series FPC-1000, Series FPCe-1000,
MP918 MBPR7 CONTROLS, LIMIT - CANADA
RB-Series, WFE
MP918 MBPR8 CONTROLS, LIMIT - COMPONENT - CANADA PA Series, 750B-C3/4

FS1 Series, FS4 Series, FS5 Series,

MH2725 MFHX SWITCHES
FS6 Series, FS7 Series, FS8 Series, FS-250 Series
FS1 Series, FS4 Series, FS5 Series, FS6 Series,
MH2725 MFHX7 SWITCHES - CANADA
FS7 Series, FS8 Series, FS-250 Series
MH16430 MJAT SPECIALTY, HEATING AND HEATING-COOLING TC-4
APPLIANCE ACCESSORIES
MH16430 MJAT7 SPECIALTY, HEATING AND HEATING-COOLING TC-4
APPLIANCE ACCESSORIES - CANADA
E33646 NMFT MOTOR CONTROLLERS, MISCELLANEOUS FS7-4, FS7-4W
E33646 NMFT7 MOTOR CONTROLLERS, MISCELLANEOUS - CANADA FS7-4, FS7-4W
MISCELLANEOUS MOTOR CONTROLLERS,
E33552 NQLX FS7-4E, AFE-1
FOR USE IN HAZARDOUS LOCATIONS
MISCELLANEOUS MOTOR CONTROLLERS,
E33552 NQLX7 FS7-4E
FOR USE IN HAZARDOUS LOCATIONS - CANADA
MP1197 YIOZ VALVES, ELECTRICALLY OPERATED 101A
Approval Agencies

Canadian Standards Association

CSA Class
File
Code Description M&M Products

5545 3211-07
INDUSTRIAL CONTROL EQUIPMENT 42S, 150S, 93, 94, 61, 63, 64, 67
69, 47, 247, 51, 51S, 53, 101A, 1575, 750B-C3/4

97
Maintenance
IMPORTANT
• Previously used controls should never be • Visually inspect the inside of the float
installed on a new system. Always install new chamber during the annual inspection.
controls on a new boiler or system. Partial disassembly may be required.
• A more frequent replacement interval may be
necessary based on the condition of the unit
at time of inspection. McDonnell & Miller’s
warranty is one (1) year from date of
installation or two (2) years from the date
of manufacture.

Inspect all controls annually, and replace, Refer to the installation instructions provided
repair or clean, as needed. All chambered with the product for specific assembly and test
units are to be blown down per manufacturers procedures.
instructions and local code requirements. McDonnell & Miller products must also be
These requirements are to be determined by maintained in accordance with the following
the local service company, and are based on ASME Code.
water quality and system operation variables.

ASME Boiler and Pressure Vessel Code – Section VI Paragraph 7.07 G

Low-Water Fuel Cut-Off and Water Feeder Give special attention to solder joints on
Maintenance. Low-water fuel cut-offs and bellows and float when this type of control is
water feeders should be dismantled annually, used. Check float for evidence of collapse
by qualified personnel, to the extent necessary and check mercury bulb (where applicable)
to insure freedom from obstructions and for mercury separation or discoloration. Do
proper functioning of the working parts. Inspect not attempt to repair mechanisms in the field.
connecting lines to boiler for accumulation Complete replacement mechanisms, including
of mud, scale, etc., and clean as required. necessary gaskets and installation instructions
Examine all visible wiring for brittle or worn are available from the manufacturer. After
insulation and make sure electrical contacts reassembly, test as per 7.05H.
are clean and that they function properly.

Maintenance

98
 Maintenance

McDonnell & Miller controls manufactured

after 1972 feature a stamped date code, so
you can easily check the life expectancy and
recommended replacement intervals. If a
control has no date stamp or does not
Product Date Code Translation
have a logo on it – replace it!
Month Year Example
See the chart (next page) for more specific W = 1979
information on maintenance and replacement X = 1980
A = January Y = 1981
intervals. Below are guides to help you Z = 1982
B = February
quickly locate and translate the date code on 38 = 1983
48 = 1984
McDonnell & Miller controls. C = March 58 = 1985
68 = 1986
D = April 78 = 1987 K09
88 = 1988 Translates to
E = May 98 = 1989 October 1990
09 = 1990
WHERE TO FIND F = June 19 = 1991
29 = 1992
G = July 39 = 1993
49 = 1994
59 = 1995
H = August
96 = 1996
J = September 97 = 1997
DATE CODES 98 = 1998
Between
K = October 99 = 1999
00 = 2000 1996 and 2008
L = November 01 = 2001 the month
02 = 2002 designator
03 = 2003
M = December 04 = 2004
proceeds year
05 = 2005 96K equals
06 = 2006 October 1996
07 = 2007
08 = 2008

09 = 2009
01 = 2010
11 = 2011
21 = 2012
31 = 2013 Beginning in
41 = 2014
51 = 2015 2009 the
61 = 2016 month
71 = 2017 designator
81 = 2018 proceeds
91 = 2019
02 = 2020
the year and
12 = 2021 the year is
22 = 2022 reversed
32 = 2023 K61 equals
42 = 2024
Maintenance

October 2016
52 = 2025
62 = 2026
72 = 2027
82 = 2028
92 = 2029
03 = 2030

99
Maintenance
Recommended
Replacement Intervals

Recommended
Replacement
Recommended Interval
Product Series Maintenance (Maximum)
1575,150S, 157S, Blow down and test daily 15 years
158S, 159S inspect annually.
69, 169, 269, Inspect and test annually. 10 years
369, 469
67, 767 Blow down weekly. Inspect and 10 years
test annually.
61, 63, Blow down weekly. Inspect and 10 years
Low Water Cut-Offs 64, 764 test annually.
42S Blow down daily. Inspect and 10 years
test annually.
93, 94, Blow down and test daily. 15 years
193, 194 Inspect and test annually.
750, Inspect and test annually. 15 years
RB-122E, FPC-1000
RB-24SE Inspect and test annually. 10 years
WFE/Uni-Match® Inspect and test annually. 10 years
Replace filter annually.
101-A Inspect, test, and replace 10 years
cartridge valve annually.
Water Feeders
21, 221, 25-A, 51-S, 53, Inspect and test annually. 15 years
851-S, 3155 Blow down weekly.
101-A, 47, 51, 247, Blow down weekly. Inspect and 10 years
847, 551-S, 851 replace cartridge valve annually.

Liquid Level Controls 27-W Inspect and test annually. 5 years
27-W Inspect and test annually. 5 years
Replacement 14-B Inspect and test annually. 10 years
Blow Down Valves 14 Replace with 14-B blow down valve. 3 years
Replacement FPC-1000, RB-122E Self cleaning probes. 10 years
Probes inspect 5 yrs.
Replacement Head 25-A, 42, 42S, 51, 51-S, Inspect and test annually. 5 years
Mechanisms for 53, 61, 63, 64, 67, 93,
Maintenance

Commercial/Industrial 94, 150, 150S, 150E,

Applications 157, 157S, 193, 194

Flow Switches FS1, FS4-3, FS5 Inspect and test annually. 10 years
FS6, FS7-4
FS8W, AF, FS-250

100
 Warranty
Commercial Warranty
Warranty. For goods sold to commercial buyers, Seller warrants the goods sold to Buyer hereunder (with the exception of membranes, seals, gaskets,
elastomer materials, coatings and other “wear parts” or consumables all of which are not warranted except as otherwise provided in the quotation or
sales form) will be (i) be built in accordance with the specifications referred to in the quotation or sales form, if such specifications are expressly made
a part of this Agreement, and (ii) free from defects in material and workmanship for a period of one (1) year from the date of installation or two (2) years
from the date of manufacture, whichever shall occur first, unless a longer period is specified in the product documentation (the “Warranty”).
Except as otherwise required by law, Seller shall, at its option and at no cost to Buyer, either repair or replace any product which fails to conform with
the Warranty provided Buyer gives written notice to Seller of any defects in material or workmanship within ten (10) days of the date when any defects
or non-conformance are first manifest. Under either repair or replacement option, Seller shall not be obligated to remove or pay for the removal of the
defective product or install or pay for the installation of the replaced or repaired product and Buyer shall be responsible for all other costs, including,
but not limited to, service costs, shipping fees and expenses. Seller shall have sole discretion as to the method or means of repair or replacement.
Buyer’s failure to comply with Seller’s repair or replacement directions shall terminate Seller’s obligations under this Warranty and render the Warranty
void. Any parts repaired or replaced under the Warranty are warranted only for the balance of the warranty period on the parts that were repaired
or replaced. Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been: (a) repaired by third
parties other than Seller or without Seller’s written approval; (b) subject to misuse, misapplication, neglect, alteration, accident, or physical damage; (c)
used in a manner contrary to Seller’s instructions for installation, operation and maintenance; (d) damaged from ordinary wear and tear, corrosion, or
chemical attack; (e) damaged due to abnormal conditions, vibration, failure to properly prime, or operation without flow; (f) damaged due to a defective
power supply or improper electrical protection; or (g) damaged resulting from the use of accessory equipment not sold or approved by Seller. In any
case of products not manufactured by Seller, there is no warranty from Seller; however, Seller will extend to Buyer any warranty received from Seller’s
supplier of such products.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, GUARANTEES,
CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER, INCLUDING WITHOUT LIMITATION
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY
DISCLAIMED AND EXCLUDED. EXCEPT AS OTHERWISE REQUIRED BY LAW, BUYER’S EXCLUSIVE REMEDY AND SELLER’S AGGREGATE
LIABILITY FOR BREACH OF ANY OF THE FOREGOING WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCT AND
SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE BUYER FOR THE DEFECTIVE PRODUCT. IN NO EVENT SHALL SELLER
BE LIABLE FOR ANY OTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL, PUNITIVE,
EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE,
LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION.
LIMITED CONSUMER WARRANTY
Warranty. For goods sold for personal, family or household purposes, Seller warrants the goods purchased hereunder (with the exception of
membranes, seals, gaskets, elastomer materials, coatings and other “wear parts” or consumables all of which are not warranted except as otherwise
provided in the quotation or sales form) will be free from defects in material and workmanship for a period of one (1) year from the date of installation
or two (2) years from the product date code, whichever shall occur first, unless a longer period is provided by law or is specified in the product
documentation (the “Warranty”).
Except as otherwise required by law, Seller shall, at its option and at no cost to Buyer, either repair or replace any product which fails to conform with
the Warranty provided Buyer gives written notice to Seller of any defects in material or workmanship within ten (10) days of the date when any defects
or non-conformance are first manifest. Under either repair or replacement option, Seller shall not be obligated to remove or pay for the removal of the
defective product or install or pay for the installation of the replaced or repaired product and Buyer shall be responsible for all other costs, including,
but not limited to, service costs, shipping fees and expenses. Seller shall have sole discretion as to the method or means of repair or replacement.
Buyer’s failure to comply with Seller’s repair or replacement directions shall terminate Seller’s obligations under this Warranty and render this Warranty
void. Any parts repaired or replaced under the Warranty are warranted only for the balance of the warranty period on the parts that were repaired or
replaced. The Warranty is conditioned on Buyer giving written notice to Seller of any defects in material or workmanship of warranted goods within ten
(10) days of the date when any defects are first manifest.
Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been: (a) repaired by third parties other
than Seller or without Seller’s written approval; (b) subject to misuse, misapplication, neglect, alteration, accident, or physical damage; (c) used in a
manner contrary to Seller’s instructions for installation, operation and maintenance; (d) damaged from ordinary wear and tear, corrosion, or chemical
attack; (e) damaged due to abnormal conditions, vibration, failure to properly prime, or operation without flow; (f) damaged due to a defective power
supply or improper electrical protection; or (g) damaged resulting from the use of accessory equipment not sold or approved by Seller. In any case of
products not manufactured by Seller, there is no warranty from Seller; however, Seller will extend to Buyer any warranty received from Seller’s supplier
of such products.
THE FOREGOING WARRANTY IS PROVIDED IN PLACE OF ALL OTHER EXPRESS WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED
TO ONE (1) YEAR FROM THE DATE OF INSTALLATION OR TWO (2) YEARS FROM THE PRODUCT DATE CODE, WHICHEVER SHALL
OCCUR FIRST. EXCEPT AS OTHERWISE REQUIRED BY LAW, BUYER’S EXCLUSIVE REMEDY AND SELLER’S AGGREGATE LIABILITY FOR
BREACH OF ANY OF THE FOREGOING WARRANTIES ARE LIMITED TO REPAIRING OR REPLACING THE PRODUCT AND SHALL IN ALL
CASES BE LIMITED TO THE AMOUNT PAID BY THE BUYER FOR THE DEFECTIVE PRODUCT. IN NO EVENT SHALL SELLER BE LIABLE FOR
ANY OTHER FORM OF DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, EXEMPLARY
OR SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE, LOSS OF
INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF REPUTATION.
Warranty

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above exclusions may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which may vary from state to state.
To make a warranty claim, check first with the dealer from whom you purchased the product or call +1-847-966-3700 for the name and location of the
nearest dealer providing warranty service.

101
Return Goods Policy
Return Goods Policy
Unused material may be returned for credit only with the written
or oral consent of McDonnell & Miller. This consent is in the form
of an RGA number issued by McDonnell & Miller, and is subject
to the following conditions.
1. Materials must be unused, of current design, and in
original cartons.
2. Credit will be issued based upon either a referenced
invoice or product date code if an invoice is not referenced.
Requester is to supply copy of the referenced invoice
if requested.
3. A 25% restocking charge will apply.
4. Unauthorized material returned to McDonnell & Miller will be
either refused or sent back to the sender freight collect by a
carrier chosen by McDonnell & Miller.
5. If material is received but subsequently found not to have
met the above conditions, it will be sent back to the sender
freight collect by a carrier chosen by McDonnell & Miller.
6. Products which are obsolete or made to special order are
not returnable.

Return Goods Policy

102
Notes
Notes

103
Notes
Notes

104
Notes
Notes

105
The Little
The LittleRed
RedSchoolhouse
Schoolhouse - Training
- Training
® ®
the
the Industry
Industry
Bell & Gossett &has
BellBell &long
Gossett been
has has
Gossett known
long forbeen
been
long its dedication
known for to
known fortraining. Since
its inception in 1954,
its dedication more
to than 70,000
training. The engineers,
“Little Red
its dedication to training. The “Little Red contractors and other
hydronicSchoolhouse
HVAC and plumbing
Schoolhouse ®“ has professionals
®“ graduated
has graduated have
over been
60,000
over educated at the
60,000
“Little Red Schoolhouse.”
students
studentssince it was
since founded
it was foundedin 1954.
in 1954.
Graduates
Known as Graduates
the from
industry’s the “Little
from theBell
educator, Red
“Little Schoolhouse”
Red Schoolhouse”
& Gossett’s Little Red School-
may be
house sets itself found
mayapart
be foundthroughout
throughout
from other North
educational America,
North America,
facilities in the industry by
Europe,
emphasizing Africa, AsiaAsia
a systems-based
Europe, Africa, and Australia.
concept
and ofAustralia.
teaching, rather than focusing
on product
Forfeatures and benefits.
applications to attend these
For applications to attend these
seminars, please contact a Bell & Gossett
seminars,
TrainingRepresentative
modules please
in yourcontact
are frequently updated
area. TheyatoBellwill&have
support Gossett
advancements
the schedule dates for all seminars andwill
in equipment Representative
design and in your
operation, area.
along They
with the havefocus on
evolving
the
sustainability, schedule
decarbonization dates
and for all seminars
electrification
will make all the arrangements for you. of and
hydronic systems.
will make all the arrangements
As a service and a continuing educational for you.
Seminars currently offered are:
Seminars currently offered are: As atoservice
source the HVAC andindustry,
a continuing
theseeducational
seminars
• Modern Hydronic System Design - Basic* source to the HVAC industry, these seminars
What
• to expect:
Modern Hydronic System Design - Basic* are offered free of charge. IACET certified
•• Modern
No cost Hydronic
to attendSystem Design - Advanced*
training.* CEU are offered
credits arefree of charge.
awarded for each IACET certified
seminar.
• Modern& Hydronic System Design - Advanced*
•• Design
StudentApplication of Water
learning environment Based HVAC in
is technical nature, with noCEU
Systems salescredits are awarded
or marketing [Link] each seminar.
••• Large
Design
Training& Application
taught of Water
by System
full-time Based HVAC
instructors Systems
focused * The USGBC has approved the technical
on education.
Chilled Water Design*
••• Pump
Training
Large has&aWater
Chilled
Service long-standing reputation and high degreeand
System School
Maintenance Design* of*credibility
The USGBC
instructional amonghas approved
quality
industry the technical
of the professionals.
Modern
and
Hydronic instructional
• Accreditation by IACET to provide globally accepted Continuing Education Units (CEU) forSeminar
Heating quality
Systems - of
Basic the Modern
all courses.
• Pump Systems
Service & Maintenance School (15Hydronic
GBCI
•• Steam Design
Students are eligible &
toApplications
receive 1.7 CEUs (17 hours) provided theyCE Hours)
Heating
attend and and the Large
Systems
participate inChilled
- BasictheSeminar
full seminar; no
•• Steam
Steam Systems
System
partial credits Design
Operation
will &&Applications
be given. Maintenance Water(15Design
GBCI CE Seminar
Hours)(11 andGBCI
the CE LargeHours).
Chilled
••• Plumbing
Course subject matter is accessible TheseWatercourses
Design are approved
Seminar for
(11 GBCI
GBCI
via multiple media forms, including web-based instruction, recorded CE Hours).webinars
Steam System Operation
Systems Design & Maintenance Continuing Education Hours towards LEED
and downloadable PDF documents. These courses are approved for GBCI
• Plumbing Systems Design Credential
Continuing Maintenance
Education Programs.
Hours towards LEED
Classroom amenities: Credential Maintenance Programs.
• Classroom-style seating for 40.
• State-of-the-art audio-visual equipment to maximize knowledge retention.
• Hands-on, working demonstrations of numerous hydronic systems.
Xylem Inc.
• All seminars include a tour of Xylem’s manufacturing facilities.
8200 N. Austin Avenue
Xylem
Morton Inc. Illinois 60053
Grove,
How to enroll: 8200
Phone: (847)N. Austin Avenue
966-3700
Bell & Gossett Representatives in your
Morton
Fax: (847)area
Grove, willIllinois
965-8379 have scheduled
60053 class dates and can assist with arrangements. Or, visit
[Link]/LRSH for [Link]
a Phone:
calendar (847) listing of all in-person Schoolhouse course offerings and on-line registration.
966-3700
Fax: (847) 965-8379
Bell & Gossett is a trademark of Xylem Inc. or one of its
Seminars currently offered include:
[Link]
subsidiaries. © 2021 Xylem Inc. HS-900G R2 March 2021

• Modern Hydronic Heating Systems: Basic

Bell & Gossett Seminar
is a trademark • oneSteam
of Xylem Inc. or of its Systems Design and Application
• Design & Application of Hydronic Commercial • Plumbing Systems Design
subsidiaries. © 2021 Xylem Inc. HS-900G R2 March 2021

Heating Systems • Service & Maintenance of Hydronic System

• Large Chilled Water System Design Equipment

*Students are responsible for travel costs to and from Morton Grove, Illinois, as well as all lodging costs during their stay.

Learn more about our full

LWCO product line
Xylem Inc.
8200 N. Austin Avenue
Morton Grove, Illinois 60053
Phone: (847) 966-3700
Fax: (847) 965-8379
[Link]/mcdonnellmiller
Xylem, McDonnell & Miller, Bell & Gossett, GuardDog and boilerwize are
trademarks or registered trademarks of Xylem Inc. or one of its subsidiaries.
All other trademarks or registered trademarks are property of their respective
owners.
© 2024 Xylem Inc. MM-825N August 2024