CONTENTS

CAMSHAFT - CHAIN A10

CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
CRANKCASE COVER 1 B6-7
CRANKSHAFT - PISTON A7
CYLINDER A6
CYLINDER HEAD A5
ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A1
 CONTENTS
CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
CRANKCASE COVER 1 B6-7
CRANKSHAFT - PISTON A7
CYLINDER A6
CYLINDER HEAD A5
ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A2
 CONTENTS
CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
CRANKCASE COVER 1 B6-7
CRANKSHAFT - PISTON A7
CYLINDER A6
CYLINDER HEAD A5
ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A3
 CONTENTS
CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
CRANKCASE COVER 1 B6-7
CRANKSHAFT - PISTON A7
CYLINDER A6
CYLINDER HEAD A5
ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A4
 CYLINDER HEAD
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-11102-02-00 CYLINDER HEAD ASSY . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-11133-10-00 . GUIDE, INTAKE VALVE . . . . . 4 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93440-09141-00 . CIRCLIP . . . . . . . . . . . . . . . . . 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 91808-16023-00 . .PIN, DOWEL . . . . . . . . . . . . . 8 ELECTRICAL 2 E6
EXHAUST B4
5 90105-06384-00 . BOLT, FLANGE . . . . . . . . . . . 8 FENDER C3
6 90116-10578-00 BOLT, STUD .............. 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 95617-08325-00 BOLT, STUD .............. 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 94701-00319-00 PLUG, SPARK (ND U27ESR-N) 1 UR FRONT WHEEL D2
FUEL TANK C12
94701-00318-00 PLUG, SPARK (NGK R CR9E) . 1 UR GENERATOR D10
HANDLE SWITCH - LEVER E3
9 4GY-11181-01-00 GASKET, CYLINDER HEAD 1 . 1 HEADLIGHT E1
10 90105-10608-00 BOLT, FLANGE . . . . . . . . . . . . 2 INTAKE A12 ,B1
METER D12
11 90105-10745-00 BOLT, FLANGE . . . . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
12 90201-101A4-00 WASHER, PLATE . . . . . . . . . . . 4 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
13 4RR-11191-02-00 COVER, CYLINDER HEAD 1 .. 1 REAR SUSPENSION C7
14 4RR-11165-01-00 PLATE, BREATHER . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
15 98507-05010-00 SCREW, PAN HEAD ........ 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
16 59V-11167-00-00 .PIPE, BREATHER 2 ........ 1 SIDE COVER C4
STAND - FOOTREST D8
17 4RR-11166-00-00 PIPE, BREATHER 1 . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
18 90467-12052-00 CLIP, SCISSOR . . . . . . . . . . . . 2 STEERING C8
19 90109-066F0-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
20 90109-06605-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
21 4BR-1111G-00-00 RUBBER, MOUNT 1 . . . . . . . . . 2
22 2GH-1111G-00-00 RUBBER, MOUNT 1 . . . . . . . . . 1
23 90209-11262-00 WASHER . . . . . . . . . . . . . . . . . 1
24 4GY-11193-00-00 GASKET, HEAD COVER 1 . . . . 1

TT250RL
A5
 CYLINDER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-11310-01-00 CYLINDER . . . . . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-11351-00-00 GASKET, CYLINDER . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93210-78544-00 O-RING .................. 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90105-06406-00 BOLT, FLANGE . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 99530-14016-00 PIN, DOWEL .............. 2 FENDER C3
6 90201-08366-00 WASHER, PLATE . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 95337-08600-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A6
 CRANKSHAFT - PISTON
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-11400-00-00 CRANKSHAFT ASSY . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-11412-00-00 . CRANK 1 . . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-W1142-00-00 . CRANK 2 . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-11681-00-00 . PIN, CRANK 1 . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 93310-632D7-00 . BEARING . . . . . . . . . . . . . . . . 1 FENDER C3
6 4GY-11651-00-00 . ROD, CONNECTING . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 90209-32328-00 . WASHER . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 90254-07017-00 . PIN, SPRING . . . . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 93306-37804-00 BEARING . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 93306-37807-00 BEARING . . . . . . . . . . . . . . . . . 1 HEADLIGHT E1
11 4GY-11454-00-00 WEIGHT 1 . . . . . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 4GY-11496-00-00 BOSS, BUFFER . . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 90501-22721-00 SPRING, COMPRESSION . . . . . 6 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 93605-10090-00 PIN, DOWEL .............. 3 REAR SUSPENSION C7
15 4GY-11531-00-00 GEAR, BALANCE WT ....... 1 REAR WHEEL D4
SEAT D1
16 4GY-11533-00-00 PLATE, ABSORBER ........ 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 93306-30210-00 BEARING . . . . . . . . . . . . . . . . . 2 SIDE COVER C4
STAND - FOOTREST D8
18 90105-10430-00 BOLT, FLANGE . . . . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 90201-102R1-00 WASHER, PLATE . . . . . . . . . . . 1 STEERING C8
20 90280-05013-00 KEY, WOODRUFF . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 4GY-11631-00-C0 PISTON (STD) . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
4GY-11636-00-00 PISTON (0.50MM O/S) . . . . . . . 1 AP
4GY-11638-00-00 PISTON (1.00MM O/S) . . . . . . . 1 AP
22 4GY-11603-00-00 PISTON RING SET (STD) . . . . . 1
4GY-11605-00-00 PISTON RING SET
(0.50MM O/S) . . . . . . . . . . . . . . 1 AP
4GY-11607-00-00 PISTON RING SET
(1.00MM O/S) . . . . . . . . . . . . . . 1 AP
23 30X-11633-03-00 PIN, PISTON .............. 1
24 93450-19052-00 CIRCLIP . . . . . . . . . . . . . . . . . . 2

TT250RL
A7
 VALVE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-12111-00-00 VALVE, INTAKE . . . . . . . . . . . . 2 CRANKCASE COVER 1 B6-7
2 4GY-12121-00-00 VALVE, EXHAUST . . . . . . . . . . 2 CRANKSHAFT - PISTON A7
CYLINDER A6
3 2GH-12116-00-00 SEAT, VALVE SPRING . . . . . . . 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-12113-00-00 SPRING, VALVE INNER . . . . . . 4 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-12117-00-00 RETAINER, VALVE SPRING .. 4 FENDER C3
6 1AA-12118-00-00 COTTER, VALVE . . . . . . . . . . . 8 FRAME C1-2
FRONT BRAKE CALIPER D3
7 33M-12119-00-00 SEAL, VALVE STEM ........ 4 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 3LD-12168-00-00 PAD, ADJUSTING (1.20) ..... 4 UR FRONT WHEEL D2
FUEL TANK C12
3LD-12168-20-00 PAD, ADJUSTING (1.25) ..... 4 UR GENERATOR D10
HANDLE SWITCH - LEVER E3
3LD-12168-40-00 PAD, ADJUSTING (1.30) ..... 4 UR HEADLIGHT E1
3LD-12168-60-00 PAD, ADJUSTING (1.35) ..... 4 UR INTAKE A12 ,B1
METER D12
3LD-12168-80-00 PAD, ADJUSTING (1.40) ..... 4 UR OIL PUMP A11
REAR ARM C5-6
3LD-12168-A0-00 PAD, ADJUSTING (1.45) ..... 4 UR REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
3LD-12168-F0-00 PAD, ADJUSTING (1.50) ..... 4 UR REAR SUSPENSION C7
3LD-12169-50-00 PAD, ADJUSTING (2.00) ..... 4 UR REAR WHEEL D4
SEAT D1
3LD-12169-70-00 PAD, ADJUSTING (2.05) ..... 4 UR SHIFT CAM - FORK B11
SHIFT SHAFT B12
3LD-12169-90-00 PAD, ADJUSTING (2.10) ..... 4 UR SIDE COVER C4
STAND - FOOTREST D8
3LD-12169-E0-00 PAD, ADJUSTING (2.15) ..... 4 UR STARTER CLUTCH B8
STARTING MOTOR D11
3LD-12169-G0-00 PAD, ADJUSTING (2.20) ..... 4 UR STEERING C8
3LD-12169-J0-00 PAD, ADJUSTING (2.25) ..... 4 UR STEERING HANDLE - CABLE D6
TAILLIGHT E2
3LD-12169-L0-00 PAD, ADJUSTING (2.30) ..... 4 UR TRANSMISSION B10
VALVE A8-9
3LD-12169-N0-00 PAD, ADJUSTING (2.35) ..... 4 UR
3LD-12169-T0-00 PAD, ADJUSTING (2.40) ..... 4 UR
3LD-12168-H1-00 PAD, ADJUSTING (1.55) ..... 4 UR
3LD-12168-K1-00 PAD, ADJUSTING (1.60) ..... 4 UR
3LD-12168-M1-00 PAD, ADJUSTING (1.65) ..... 4 UR
3LD-12168-R1-00 PAD, ADJUSTING (1.70) ..... 4 UR
3LD-12168-U1-00 PAD, ADJUSTING (1.75) ..... 4 UR
3LD-12168-W1-00 PAD, ADJUSTING (1.80) ..... 4 UR
3LD-12168-Y1-00 PAD, ADJUSTING (1.85) ..... 4 UR

CONTINUED ON NEXT FRAME ➤

TT250RL
A8
 VALVE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
8 3LD-12169-11-00 PAD, ADJUSTING (1.90) ..... 4 UR CRANKCASE COVER 1 B6-7
3LD-12169-31-00 PAD, ADJUSTING (1.95) ..... 4 UR CRANKSHAFT - PISTON A7
CYLINDER A6
9 1WG-12153-21-00 LIFTER, VALVE . . . . . . . . . . . . 4 UR BLUE CYLINDER HEAD A5
ELECTRICAL 1 E4-5
1WG-12153-31-00 LIFTER, VALVE . . . . . . . . . . . . 4 UR RED ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A9
 CAMSHAFT - CHAIN
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-12171-00-00 CAMSHAFT 1 . . . . . . . . . . . . . . 2 CRANKCASE COVER 1 B6-7
2 4GY-12176-00-00 SPROCKET, CAM CHAIN . . . . . 2 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90105-07385-00 BOLT, FLANGE . . . . . . . . . . . . 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 94591-43122-00 CHAIN . . . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3GC-12210-10-00 TENSIONER ASSY, CAM CHAIN 1 FENDER C3
6 4FM-12213-00-00 .GASKET, TENSIONER CASE . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 91317-06025-00 BOLT, HEXAGON SOCKET FRONT FORK C9-11
HEAD . . . . . . . . . . . . . . . . . . . . 2 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 4GY-12251-00-00 DAMPER, CHAIN 1 ......... 1 FUEL TANK C12
GENERATOR D10
9 4GY-12252-00-00 DAMPER, CHAIN 2 ......... 1 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 97027-06016-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 INTAKE A12 ,B1
METER D12
11 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 2 OIL PUMP A11
12 90109-06418-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 90430-06014-00 GASKET ................. 1 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 90338-18067-00 PLUG . . . . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
A10
 OIL PUMP
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-13300-01-00 OIL PUMP ASSY . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-13326-00-00 GEAR, PUMP DRIVEN 2 . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 99009-11400-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-13329-00-00 GASKET, PUMP COVER . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 98507-06035-00 SCREW, PAN HEAD ........ 3 FENDER C3
6 90430-06156-00 GASKET ................. 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 22F-13411-00-00 STRAINER, OIL . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 1UY-13440-02-00 ELEMENT ASSY, OIL CLEANER 1 FRONT WHEEL D2
FUEL TANK C12
9 93210-54175-00 O-RING .................. 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 93210-07135-00 O-RING .................. 2 HEADLIGHT E1
11 4GY-13447-00-00 COVER, OIL ELEMENT ...... 1 INTAKE A12 ,B1
METER D12
12 90109-06419-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 91317-06070-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 91317-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
15 90430-06014-00 GASKET ................. 1 REAR WHEEL D4
SEAT D1
16 90153-06029-00 .SCREW, HEXAGON ........ 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90105-122A1-00 BOLT, FLANGE . . . . . . . . . . . . 3 SIDE COVER C4
STAND - FOOTREST D8
18 90430-12213-00 GASKET ................. 3 STARTER CLUTCH B8
STARTING MOTOR D11
19 4GY-13161-00-00 PIPE, DELIVERY 1 . . . . . . . . . . 1 STEERING C8
20 90401-10096-00 BOLT, UNION ............. 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 90430-10171-00 GASKET ................. 4 TRANSMISSION B10
VALVE A8-9
22 90401-08133-00 BOLT, UNION ............. 1
23 90430-08119-00 GASKET ................. 2
24 4GY-13490-00-00 RELIEF VALVE ASSY ....... 1
25 93210-10096-00 O-RING .................. 1
26 4GY-13151-00-00 STAY . . . . . . . . . . . . . . . . . . . . 1
27 90105-06553-00 BOLT, FLANGE . . . . . . . . . . . . 1

TT250RL
A11
 INTAKE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-13586-00-00 JOINT, CARBURETOR 1 ..... 1 CRANKCASE COVER 1 B6-7
2 93210-40659-00 O-RING .................. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 91317-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90460-52210-00 CLAMP, HOSE . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-14401-00-00 AIR CLEANER CASE ASSY . . . 1 FENDER C3
6 4GY-14412-00-00 CAP, CLEANER CASE 1 ..... 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 15A-14462-00-00 SEAL . . . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 1LN-14451-00-00 ELEMENT, AIR CLEANER . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 4GY-14458-00-00 GUIDE . . . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-14459-00-00 HOLDER, GUIDE . . . . . . . . . . . 1 HEADLIGHT E1
11 1LN-14462-00-00 SEAL . . . . . . . . . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 92907-05200-00 WASHER . . . . . . . . . . . . . . . . . 3 OIL PUMP A11
REAR ARM C5-6
13 95607-05100-00 .NUT, U . . . . . . . . . . . . . . . . . . 5 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4GY-14453-00-00 JOINT, AIR CLEANER 1 . . . . . . 1 REAR SUSPENSION C7
15 4GY-14437-00-00 DUCT . . . . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 3AJ-1443E-00-00 PIPE, DRAIN .............. 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90467-15012-00 CLIP .................... 2 SIDE COVER C4
STAND - FOOTREST D8
18 4GY-28386-00-00 HEAD . . . . . . . . . . . . . . . . . . . . 3 STARTER CLUTCH B8
STARTING MOTOR D11
19 2TK-21757-00-00 WASHER, SPECIAL 1 ....... 3 STEERING C8
20 90154-05004-00 SCREW, BINDING . . . . . . . . . . 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 4GY-13591-00-00 CHAMBER, AIR 2 . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 4GY-15370-00-00 BREATHER ASSY . . . . . . . . . . 1
23 4GY-14413-00-00 STAY . . . . . . . . . . . . . . . . . . . . 1
24 90159-06056-00 SCREW, WITH WASHER . . . . . 1
25 4GY-11167-00-00 PIPE, BREATHER 2 . . . . . . . . . 1
26 90467-11106-00 CLIP .................... 1
27 90467-12052-00 CLIP, SCISSOR . . . . . . . . . . . . 1
28 4GY-1443E-00-00 PIPE, DRAIN .............. 1
29 90460-58124-00 CLAMP, HOSE . . . . . . . . . . . . . 1
30 90119-06096-00 BOLT, WITH WASHER . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

TT250RL
A12
 INTAKE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
31 90119-06097-00 BOLT, WITH WASHER . . . . . . . 2 CRANKCASE COVER 1 B6-7
32 90480-13428-00 GROMMET . . . . . . . . . . . . . . . . 3 CRANKSHAFT - PISTON A7
CYLINDER A6
33 90387-06737-00 COLLAR ................. 3 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
34 4GY-14485-00-00 PIPE, JOINT . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B1
 CARBURETOR
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 5GF-14301-00-00 CARBURETOR ASSEMBLY 1 . 1 CRANKCASE COVER 1 B6-7
2 98580-04016-00 . SCREW, PAN HEAD ....... 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 92990-04100-00 . WASHER, SPRING . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-14292-01-00 . BRACKET 2 . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-14105-00-00 . PILOT SCREW SET . . . . . . . . 1 FENDER C3
6 4GY-1490J-00-00 . NEEDLE SET . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 43F-14342-25-00 . JET, PILOT ( 50) .......... 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4GY-14153-00-00 . WASHER, MAIN JET . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 4GY-14329-69-00 . JET, MAIN (137) . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4RR-14341-00-00 . NOZZLE, MAIN ........... 1 HEADLIGHT E1
11 2JN-14385-00-00 . FLOAT . . . . . . . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 689-14386-00-00 . PIN, FLOAT . . . . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 4GY-14384-00-00 . GASKET, FLOAT CHAMBER . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4GY-14312-40-00 . VALVE, THROTTLE 1 . . . . . . . 1 REAR SUSPENSION C7
15 4GY-14198-01-00 . GASKET ................ 1 REAR WHEEL D4
SEAT D1
16 4GY-14107-00-00 . NEEDLE VALVE SET . . . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 4GY-14326-00-00 . SCREW, GUIDE . . . . . . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 98501-04008-00 . SCREW, PAN HEAD (+) . . . . . 4 STARTER CLUTCH B8
STARTING MOTOR D11
19 92901-04100-00 . .WASHER, SPRING . . . . . . . . 4 STEERING C8
20 3GV-1490K-00-00 . STOP SCREW SET ........ 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 14T-14323-00-00 . .SCREW, AIR ADJUSTING . . . 1 TRANSMISSION B10
VALVE A8-9
22 2KF-14371-01-00 . PLUNGER, STARTER ...... 1
23 98501-04014-00 . ..SCREW, PAN HEAD . . . . . . . 3
24 214-24535-00-00 . SCREW, LEVER FITTING . . . . 2
25 98501-04005-00 . SCREW, PAN HEAD ....... 2
26 92901-04100-00 . .WASHER, SPRING . . . . . . . . 5
27 4GY-14293-00-00 . COVER 1 . . . . . . . . . . . . . . . . 1
28 1HV-14147-00-00 . O-RING ................. 1
29 3YF-14149-00-00 . PIPE ................... 1
30 3YF-14159-00-00 . CLIP ................... 2

CONTINUED ON NEXT FRAME ➤

TT250RL
B2
 CARBURETOR
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
31 4GY-14149-00-00 . PIPE ................... 2 CRANKCASE COVER 1 B6-7
32 90413-07007-00 . WAY 3 . . . . . . . . . . . . . . . . . . 2 CRANKSHAFT - PISTON A7
CYLINDER A6
33 4GY-14149-10-00 . PIPE ................... 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
34 24W-14193-00-00 . PIPE ................... 1 ELECTRICAL 2 E6
EXHAUST B4
35 5Y1-14397-00-00 . O-RING ................. 2 FENDER C3
36 4GY-14958-00-00 . COVER, DIAPHRAGM ...... 1 FRAME C1-2
FRONT BRAKE CALIPER D3
37 6G8-14275-00-00 . SPRING . . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
38 4GY-14940-00-00 . DIAPHRAGM ASSY . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
39 4GY-14272-00-00 . VALVE, CHECK SEAT . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
40 4GY-14276-00-00 . LEVER . . . . . . . . . . . . . . . . . . 1 HEADLIGHT E1
41 4GY-14149-20-00 . PIPE ................... 1 INTAKE A12 ,B1
METER D12
42 3YF-14196-00-00 . PIPE ................... 1 OIL PUMP A11
REAR ARM C5-6
43 5H0-14126-00-00 . GASKET ................ 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
44 5H0-14991-00-00 . SCREW . . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
45 3UY-14197-00-00 . PIPE ................... 1 REAR WHEEL D4
SEAT D1
46 4GY-1490K-00-00 . STOP SCREW SET ........ 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
47 24W-14193-00-00 PIPE .................... 1 SIDE COVER C4
STAND - FOOTREST D8
48 90468-15064-00 CLIP .................... 1 STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B3
 EXHAUST
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-14611-01-00 PIPE, EXHAUST 1 . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-14628-00-00 PROTECTOR, EXHAUST PIPE . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4BD-14766-00-00 WASHER, PROTECTOR . . . . . . 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 98980-06010-00 SCREW, BIND . . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 90206-06090-00 WASHER, WAVE . . . . . . . . . . . 2 FENDER C3
6 5GF-14710-00-00 MUFFLER ASSY 1 . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 55V-14728-00-00 . PROTECTOR, MUFFLER 2 . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4BD-14766-00-00 . WASHER, PROTECTOR . . . . . 4 FRONT WHEEL D2
FUEL TANK C12
9 98907-06010-00 . SCREW, BIND . . . . . . . . . . . . 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90206-06090-00 . WASHER, WAVE . . . . . . . . . . 2 HEADLIGHT E1
11 4EL-14714-00-00 . GASKET, MUFFLER . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 95027-08040-00 . BOLT, FLANGE . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 22W-24181-00-00 . .DAMPER, LOCATING 1 . . . . . 2 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 95804-06016-00 . .BOLT, FLANGE . . . . . . . . . . . 1 REAR SUSPENSION C7
15 4FM-14613-00-00 GASKET, EXHAUST PIPE . . . . 1 REAR WHEEL D4
SEAT D1
16 90179-08410-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90109-082G0-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 SIDE COVER C4
STAND - FOOTREST D8
18 90201-08326-00 WASHER, PLATE . . . . . . . . . . . 2 STARTER CLUTCH B8
STARTING MOTOR D11
19 4GY-14799-00-00 CAP . . . . . . . . . . . . . . . . . . . . . 1 STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B4
 CRANKCASE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4RR-15100-02-00 CRANKCASE ASSY . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 99530-10114-00 . PIN, DOWEL ............. 2 CRANKSHAFT - PISTON A7
CYLINDER A6
3 91317-06040-00 BOLT . . . . . . . . . . . . . . . . . . . . 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 91317-06045-00 BOLT . . . . . . . . . . . . . . . . . . . . 3 ELECTRICAL 2 E6
EXHAUST B4
5 91317-06050-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 FENDER C3
6 91317-06055-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 91317-06070-00 BOLT . . . . . . . . . . . . . . . . . . . . 3 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 90430-06014-00 GASKET ................. 1 FRONT WHEEL D2
FUEL TANK C12
9 90462-08225-00 CLAMP .................. 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-15441-00-00 HOLDER, CLUTCH CABLE ... 1 HEADLIGHT E1
11 95817-06016-00 BOLT, FLANGE . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 90462-10215-00 CLAMP .................. 1 OIL PUMP A11
REAR ARM C5-6
13 98507-06010-00 SCREW, PAN HEAD ........ 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90340-12059-00 PLUG, STRAIGHT SCREW . . . . 1 REAR SUSPENSION C7
15 90430-12213-00 GASKET ................. 1 REAR WHEEL D4
SEAT D1
16 99530-14016-00 PIN, DOWEL .............. 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B5
 CRANKCASE COVER 1
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-15411-02-00 COVER, CRANKCASE 1 ..... 1 CRANKCASE COVER 1 B6-7
2 90340-32123-00 PLUG, STRAIGHT SCREW . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93210-32172-00 O-RING .................. 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90340-14128-00 PLUG, STRAIGHT SCREW . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 93210-14369-00 O-RING .................. 1 FENDER C3
6 4GY-15451-00-00 GASKET, CRANKCASE FRAME C1-2
FRONT BRAKE CALIPER D3
COVER 1 . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
7 99530-10114-00 PIN, DOWEL .............. 2 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 90110-06224-00 BOLT, HEXAGON SOCKET FUEL TANK C12
HEAD . . . . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
9 91317-06040-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 HEADLIGHT E1
INTAKE A12 ,B1
10 91317-06030-00 BOLT . . . . . . . . . . . . . . . . . . . . 4 METER D12
OIL PUMP A11
11 91317-06045-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
12 90465-12373-00 CLAMP .................. 1 REAR MASTER CYLINDER D9
13 91317-05012-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
REAR WHEEL D4
14 90159-06202-00 SCREW, WITH WASHER . . . . . 3 SEAT D1
SHIFT CAM - FORK B11
15 4PX-17466-00-00 GUIDE, CHAIN . . . . . . . . . . . . . 1 SHIFT SHAFT B12
SIDE COVER C4
16 4PX-15421-00-00 COVER, CRANKCASE 2 ..... 1 STAND - FOOTREST D8
17 5GF-15431-00-00 COVER, CRANKCASE 3 ..... 1 STARTER CLUTCH B8
STARTING MOTOR D11
18 93101-14164-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 STEERING C8
STEERING HANDLE - CABLE D6
19 4GY-15118-00-00 HOLDER ................. 1 TAILLIGHT E2
TRANSMISSION B10
20 90105-06553-00 BOLT, FLANGE . . . . . . . . . . . . 1 VALVE A8-9
21 4GY-15461-00-00 GASKET, CRANKCASE
COVER 2 . . . . . . . . . . . . . . . . . 1
22 99530-10114-00 PIN, DOWEL .............. 2
23 91317-06025-00 BOLT, HEXAGON SOCKET
HEAD . . . . . . . . . . . . . . . . . . . . 6
24 91317-06035-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
25 91317-06040-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
26 91317-06050-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
27 2H7-15361-00-00 GAUGE, LEVEL . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

TT250RL
B6
 CRANKCASE COVER 1
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
28 90340-20143-00 .PLUG, STRAIGHT SCREW . . . 1 CRANKCASE COVER 1 B6-7
29 93210-19123-00 O-RING .................. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
30 4GY-15415-01-00 COVER, GENERATOR . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
31 92017-06016-00 BOLT, BUTTON HEAD . . . . . . . 3 ELECTRICAL 2 E6
EXHAUST B4
32 93210-74424-00 O-RING .................. 1 FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B7
 STARTER CLUTCH
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-15512-01-00 GEAR, IDLER 1 . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 93310-212R6-00 BEARING . . . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-15521-00-00 SHAFT 1 ................. 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-15517-01-00 GEAR, IDLER 2 . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 93315-11206-00 BEARING . . . . . . . . . . . . . . . . . 2 FENDER C3
6 296-13147-00-00 SHIM . . . . . . . . . . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4GY-15515-00-00 GEAR 3 . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 90201-25291-00 WASHER, PLATE . . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 93310-225N0-00 BEARING . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-15590-00-00 STARTER ONE-WAY ASSY . . . 1 HEADLIGHT E1
11 90110-06091-00 BOLT, HEXAGON SOCKET INTAKE A12 ,B1
METER D12
HEAD . . . . . . . . . . . . . . . . . . . . 6 OIL PUMP A11
12 90560-17265-00 SPACER ................. 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 99009-17400-00 CIRCLIP . . . . . . . . . . . . . . . . . . 2 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 55X-15167-00-00 PLUG . . . . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B8
 CLUTCH
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-16111-00-00 GEAR, PRIMARY DRIVE ..... 1 CRANKCASE COVER 1 B6-7
2 90280-07055-00 KEY, WOODRUFF . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90214-16063-00 WASHER, CLAW . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90215-16286-00 WASHER, LOCK ........... 1 ELECTRICAL 2 E6
EXHAUST B4
5 90170-16425-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 FENDER C3
6 5GF-16150-00-00 PRIMARY DRIVEN GEAR FRAME C1-2
FRONT BRAKE CALIPER D3
COMP. . . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
7 30X-16154-00-00 PLATE, THRUST 1 . . . . . . . . . . 1 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 5GF-16371-00-00 BOSS, CLUTCH . . . . . . . . . . . . 1 FUEL TANK C12
GENERATOR D10
9 3XJ-16321-00-00 PLATE, FRICTION . . . . . . . . . . 7 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 3XJ-16324-00-00 PLATE, CLUTCH 1 . . . . . . . . . . 6 INTAKE A12 ,B1
METER D12
11 4GY-16351-00-00 PLATE, PRESSURE 1 ....... 1 OIL PUMP A11
12 90501-23391-00 SPRING, COMPRESSION . . . . . 5 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 90159-06010-00 SCREW, WITH WASHER . . . . . 5 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 1W1-16358-01-00 PLATE, PUSH ............. 1 REAR WHEEL D4
SEAT D1
15 5GF-16356-00-00 ROD, PUSH 1 . . . . . . . . . . . . . . 1 SHIFT CAM - FORK B11
16 92907-06200-00 WASHER . . . . . . . . . . . . . . . . . 1 SHIFT SHAFT B12
SIDE COVER C4
17 95307-06600-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 STAND - FOOTREST D8
STARTER CLUTCH B8
18 90215-16289-00 WASHER, LOCK ........... 1 STARTING MOTOR D11
STEERING C8
19 90170-16326-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
20 4GY-16380-01-00 PUSH LEVER ASSY . . . . . . . . . 1 TRANSMISSION B10
21 90149-08067-00 SCREW . . . . . . . . . . . . . . . . . . 1 VALVE A8-9

22 90430-08119-00 GASKET ................. 1

23 90508-206A6-00 SPRING, TORSION ......... 1
24 99009-20500-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1
25 93102-12224-00 OIL SEAL . . . . . . . . . . . . . . . . . 1
26 93315-11206-00 BEARING . . . . . . . . . . . . . . . . . 1
27 4GY-16357-00-00 ROD, PUSH 2 . . . . . . . . . . . . . . 1
28 93511-32017-00 BALL . . . . . . . . . . . . . . . . . . . . 1

TT250RL
B9
 TRANSMISSION
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-17411-00-00 AXLE, MAIN . . . . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-17161-01-00 GEAR, 6TH PINION (29T) . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90209-18208-00 WASHER . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 93410-22039-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-17131-00-00 GEAR, 3RD PINION (22T/25T) . 1 FENDER C3
6 55V-17151-02-00 GEAR, 5TH PINION (27T) . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 51Y-17121-00-00 GEAR, 2ND PINION (16T) . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 93306-20427-00 BEARING (62/22-9-C3) . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 93306-00320-00 BEARING . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4PX-17402-00-00 DRIVE AXLE ASSY ......... 1 HEADLIGHT E1
11 4GY-17221-00-00 GEAR, 2ND WHEEL (29T) .... 1 INTAKE A12 ,B1
METER D12
12 90209-23241-00 WASHER . . . . . . . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 93410-26067-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 93410-22039-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
15 4GY-17231-00-00 GEAR, 3RD WHEEL (30T) .... 1 REAR WHEEL D4
SEAT D1
16 4GY-17251-00-00 GEAR, 5TH WHEEL (24T) .... 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 4GY-17261-01-00 GEAR, 6TH WHEEL (22T) .... 1 SIDE COVER C4
STAND - FOOTREST D8
18 4GY-17241-00-00 GEAR, 4TH WHEEL (27T) .... 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 4GY-17211-00-00 GEAR, 1ST WHEEL (37T) . . . . . 1 STEERING C8
20 90201-177G4-00 WASHER, PLATE . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 90209-18208-00 WASHER . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 93410-17037-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1
23 93306-20332-00 BEARING . . . . . . . . . . . . . . . . . 1
24 93306-20532-00 BEARING . . . . . . . . . . . . . . . . . 1
25 93102-25226-00 OIL SEAL . . . . . . . . . . . . . . . . . 1
26 9383R-13211-00 SPROCKET, DRIVE (13T) . . . . . 1
27 90215-23265-00 WASHER, LOCK ........... 1
28 90179-18552-00 NUT . . . . . . . . . . . . . . . . . . . . . 1

TT250RL
B10
 SHIFT CAM - FORK
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-18540-00-00 SHIFT CAM ASSY . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 136-18542-00-00 . .POINT, NEUTRAL . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-18511-00-00 FORK, SHIFT 1 ............ 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-18512-00-00 FORK, SHIFT 2 ............ 1 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-18513-00-00 FORK, SHIFT 3 ............ 1 FENDER C3
6 4GY-18531-00-00 BAR, SHIFT FORK GUIDE 1 . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B11
 SHIFT SHAFT
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-18101-00-00 SHIFT SHAFT ASSY ........ 1 CRANKCASE COVER 1 B6-7
2 4GY-18102-00-00 SHIFT SHAFT ASSY 2 . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-18140-00-00 STOPPER LEVER ASSY ..... 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90508-26561-00 SPRING, TORSION ......... 1 ELECTRICAL 2 E6
EXHAUST B4
5 90109-063F7-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 FENDER C3
6 4GY-18110-00-00 SHIFT PEDAL ASSY ........ 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 1W6-18113-00-00 . COVER, SHIFT PEDAL . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 90508-14525-00 . SPRING, TORSION ........ 1 FRONT WHEEL D2
FUEL TANK C12
9 97027-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-18120-00-00 SHIFT LEVER ASSY ........ 1 HEADLIGHT E1
11 90508-09420-00 . SPRING, TORSION ........ 1 INTAKE A12 ,B1
METER D12
12 90508-32682-00 . .SPRING, TORSION . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 93608-43228-00 PIN, DOWEL .............. 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90201-12474-00 WASHER, PLATE . . . . . . . . . . . 1 REAR SUSPENSION C7
15 99001-09600-00 .CIRCLIP . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 93102-14209-00 OIL SEAL, SD TYPE ........ 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
B12
 FRAME
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 5GF-21110-00-P0 FRAME COMP. ............ 1 DPBMC CRANKCASE COVER 1 B6-7
2 5GF-21105-00-P0 BACK STAY SUB COMP. 1 . . . 1 DPBMC CRANKSHAFT - PISTON A7
CYLINDER A6
3 90106-08053-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90201-08086-00 WASHER, PLATE . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 4GY-21315-00-00 STAY, ENGINE 2 . . . . . . . . . . . 1 FENDER C3
6 4GY-21318-01-00 STAY, ENGINE 5 . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 95817-08055-00 BOLT, FLANGE . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 95607-08200-00 NUT, SELF-LOCKING . . . . . . . . 2 FRONT WHEEL D2
FUEL TANK C12
9 90105-10232-00 BOLT, FLANGE . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 95607-10200-00 NUT, SELF-LOCKING . . . . . . . . 1 HEADLIGHT E1
11 4GY-21319-00-00 STAY, ENGINE 6 . . . . . . . . . . . 2 INTAKE A12 ,B1
METER D12
12 95817-08070-00 BOLT, FLANGE . . . . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
13 95607-08200-00 NUT, SELF-LOCKING . . . . . . . . 2 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90105-10609-00 BOLT, FLANGE . . . . . . . . . . . . 1 REAR SUSPENSION C7
15 95607-10200-00 NUT, SELF-LOCKING . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 90105-10050-00 BOLT, FLANGE . . . . . . . . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90105-10444-00 BOLT, FLANGE . . . . . . . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 95607-10200-00 NUT, SELF-LOCKING . . . . . . . . 2 STARTER CLUTCH B8
STARTING MOTOR D11
19 4GY-21317-00-00 STAY, ENGINE 3 . . . . . . . . . . . 1 STEERING C8
20 95817-08016-00 BOLT, FLANGE . . . . . . . . . . . . 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 90105-10183-00 BOLT, FLANGE . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 95607-10200-00 NUT, SELF-LOCKING . . . . . . . . 1
23 4GY-21471-00-00 PROTECTOR, ENGINE . . . . . . . 1
24 95817-06012-00 BOLT, FLANGE . . . . . . . . . . . . 2
25 95817-06012-00 BOLT, FLANGE . . . . . . . . . . . . 1
26 4GY-21486-00-00 DAMPER 2 . . . . . . . . . . . . . . . . 1
27 90267-32071-00 RIVET, BLIND ............. 1
28 90201-03313-00 WASHER, PLATE . . . . . . . . . . . 1
29 4EW-22178-00-00 TENSIONER . . . . . . . . . . . . . . . 1
30 93300-60804-00 BEARING . . . . . . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

TT250RL
C1
 FRAME
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
31 90387-086N4-00 COLLAR ................. 1 CRANKCASE COVER 1 B6-7
32 95027-08060-00 BOLT, FLANGE . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
33 90170-08158-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
34 90201-086P8-00 WASHER, PLATE . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
35 4ES-22178-00-00 TENSIONER . . . . . . . . . . . . . . . 1 FENDER C3
36 90387-060A3-00 COLLAR ................. 1 FRAME C1-2
FRONT BRAKE CALIPER D3
37 90119-06118-00 BOLT, WITH WASHER . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
38 1JK-21268-00-00 SEAL . . . . . . . . . . . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C2
 FENDER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-21511-40-00 FENDER, FRONT . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 90119-06063-00 BOLT, WITH WASHER . . . . . . . 4 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90387-06681-00 COLLAR ................. 4 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-Y2161-60-00 REAR FENDER COMP. ...... 1 ELECTRICAL 2 E6
EXHAUST B4
5 99231-00080-00 . EMBLEM, YAMAHA . . . . . . . . 1 FENDER C3
6 90480-14102-00 . GROMMET . . . . . . . . . . . . . . . 3 FRAME C1-2
FRONT BRAKE CALIPER D3
7 1KT-21746-00-00 . DAMPER . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 97007-06016-00 BOLT, HEX ............... 2 FRONT WHEEL D2
FUEL TANK C12
9 90387-064J1-00 COLLAR ................. 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90109-064A5-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 HEADLIGHT E1
11 90387-06648-00 COLLAR ................. 1 INTAKE A12 ,B1
METER D12
12 95607-06200-00 NUT, SELF U-FLANGE . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 4GY-21642-00-00 GUARD, FLAP . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90119-06194-00 BOLT, WITH WASHER . . . . . . . 2 REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C3
 SIDE COVER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-Y2171-C0-00 COVER, SIDE 1 . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 90480-13018-00 . GROMMET . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4RR-2173E-30-00 . GRAPHIC 1 . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4PX-21781-00-00 . EMBLEM 1 . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 90150-06036-00 SCREW, ROUND HEAD . . . . . . 1 FENDER C3
6 90480-12320-00 GROMMET . . . . . . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4GY-Y2172-C0-00 COVER, SIDE 2 . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4GY-2174A-00-00 . INSULATOR, SIDE COVER .. 1 FRONT WHEEL D2
FUEL TANK C12
9 4RR-2173F-30-00 . GRAPHIC 2 . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4PX-21781-00-00 . EMBLEM 1 . . . . . . . . . . . . . . . 1 HEADLIGHT E1
11 90150-06021-00 SCREW, ROUND HEAD . . . . . . 1 INTAKE A12 ,B1
METER D12
12 90480-12320-00 GROMMET . . . . . . . . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
13 4GY-2177G-00-00 BOX, BATTERY . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4GY-2174T-00-00 INSULATOR, SIDE COVER 2 . . 1 REAR SUSPENSION C7
15 90101-06664-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 90119-06094-00 BOLT, WITH WASHER . . . . . . . 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 4GY-21365-00-00 HOOK, BATTERY BAND ..... 1 SIDE COVER C4
STAND - FOOTREST D8
18 4GY-82123-00-00 SEAT, BATTERY . . . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 5GF-2179T-00-00 PLATE, EPA 3 (CALIFORNIA) . 1 STEERING C8
20 5GF-2179X-00-00 PLATE, EPA .............. 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C4
 REAR ARM
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 5GF-22110-00-00 REAR ARM COMP. ......... 1 CRANKCASE COVER 1 B6-7
2 4GY-22177-00-00 END 3 ................... 2 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-22165-00-00 BRACKET . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 98507-05010-00 SCREW, PAN HEAD ........ 5 ELECTRICAL 2 E6
EXHAUST B4
5 93315-22251-00 BEARING . . . . . . . . . . . . . . . . . 2 FENDER C3
6 90201-254H8-00 WASHER, PLATE . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 93108-35004-00 OIL SEAL (35-41-8) ......... 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 30X-2219X-00-00 COVER .................. 2 FRONT WHEEL D2
FUEL TANK C12
9 29L-22184-00-00 BUSH . . . . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-22151-00-00 SEAL, GUARD . . . . . . . . . . . . . 1 HEADLIGHT E1
11 97007-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 90201-064K6-00 .WASHER, PLATE . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 22F-2139X-00-00 DAMPER . . . . . . . . . . . . . . . . . 2 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4RR-22199-00-00 SUPPORT, CHAIN . . . . . . . . . . 1 REAR SUSPENSION C7
15 4RR-22128-01-00 COVER, THRUST 1 ......... 1 REAR WHEEL D4
SEAT D1
16 95027-06050-00 BOLT, FLANGE . . . . . . . . . . . . 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90387-06513-00 COLLAR ................. 2 SIDE COVER C4
STAND - FOOTREST D8
18 4RR-22143-00-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 95027-06010-00 BOLT, FLANGE . . . . . . . . . . . . 1 STEERING C8
20 5X6-22141-01-00 SHAFT, PIVOT . . . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 90185-16127-00 NUT, SELF-LOCKING . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 90201-164H4-00 WASHER, PLATE . . . . . . . . . . . 1
23 4GY-2217A-00-00 ARM, RELAY . . . . . . . . . . . . . . 1
24 93315-32053-00 BEARING . . . . . . . . . . . . . . . . . 2
25 93109-20076-00 O-RING .................. 4
26 90387-166X1-00 COLLAR ................. 1
27 90387-1606R-00 COLLAR ................. 1
28 90387-164N2-00 COLLAR ................. 1
29 95817-10016-00 BOLT, FLANGE . . . . . . . . . . . . 1
30 90201-106F2-00 WASHER, PLATE . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

TT250RL
C5
 REAR ARM
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
31 90179-10665-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
32 90401-14163-00 BOLT, UNION ............. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
33 90201-164H4-00 WASHER, PLATE . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
34 90201-14740-00 WASHER, PLATE . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
35 90185-14112-00 NUT, SELF-LOCKING . . . . . . . . 1 FENDER C3
36 93399-99935-00 BEARING . . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
37 93440-30113-00 CIRCLIP . . . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
38 3XJ-22475-00-00 SEAL, DUST .............. 2 FRONT WHEEL D2
FUEL TANK C12
39 90387-103X9-00 COLLAR ................. 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
40 4GY-2217F-00-00 ROD, CONNECTING 1 . . . . . . . 1 HEADLIGHT E1
41 93315-32052-00 BEARING . . . . . . . . . . . . . . . . . 2 INTAKE A12 ,B1
METER D12
42 93109-20076-00 O-RING .................. 2 OIL PUMP A11
REAR ARM C5-6
43 90179-12666-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
44 95817-12016-00 BOLT, FLANGE . . . . . . . . . . . . 1 REAR SUSPENSION C7
45 1HX-2135F-10-00 COVER .................. 2 REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C6
 REAR SUSPENSION
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 5GF-22210-00-P0 SHOCK ABSORBER ASSY, CRANKCASE COVER 1 B6-7
REAR . . . . . . . . . . . . . . . . . . . . 1 LRYS1 CRANKSHAFT - PISTON A7
CYLINDER A6
2 4GY-22219-00-00 . BRACKET, UPPER . . . . . . . . . 1 CYLINDER HEAD A5
3 4GY-22212-01-P0 . SPRING . . . . . . . . . . . . . . . . . 1 LRYS1 ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
4 3LD-22214-01-00 . GUIDE, SPRING 1 ......... 1 EXHAUST B4
FENDER C3
5 93399-99916-00 . BEARING . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
6 93440-30113-00 . CIRCLIP . . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
7 90387-100Y3-00 . COLLAR ................ 2 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 38V-22211-00-00 . COVER ................. 2 FUEL TANK C12
GENERATOR D10
9 3XP-22224-00-00 . GUIDE, SPRING 2 ......... 1 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 3SP-22241-00-00 BOLT 1 .................. 1 INTAKE A12 ,B1
METER D12
11 95607-10200-00 NUT, SELF-LOCKING . . . . . . . . 1 OIL PUMP A11
12 90105-10614-00 BOLT, FLANGE . . . . . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 90201-112U6-00 WASHER, PLATE . . . . . . . . . . . 2 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 4GY-22261-00-00 DAMPER, SUB TANK . . . . . . . . 1 REAR WHEEL D4
SEAT D1
15 90460-55233-00 CLAMP, HOSE . . . . . . . . . . . . . 2 SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C7
 STEERING
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 93332-00078-00 BEARING . . . . . . . . . . . . . . . . . 2 CRANKCASE COVER 1 B6-7
2 4GY-23416-00-00 COVER, BALL RACE 2 ...... 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90201-282R3-00 WASHER, PLATE . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90201-284R9-00 WASHER, PLATE . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 90179-28543-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 FENDER C3
6 90202-28216-00 WASHER, PLATE . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4GY-23418-00-00 WASHER, SPECIAL . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4RR-23435-00-00 CROWN, HANDLE . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 90179-24542-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 95027-08040-00 BOLT, FLANGE . . . . . . . . . . . . 4 HEADLIGHT E1
11 3SR-23442-01-00 HOLDER, HANDLE LOWER . . . 2 INTAKE A12 ,B1
METER D12
12 92990-12200-00 WASHER, PLAIN . . . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
13 95617-12100-00 NUT, SELF-LOCKING . . . . . . . . 2 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 1E6-23441-10-35 HOLDER, HANDLE UPPER . . . 2 SL REAR SUSPENSION C7
15 95024-08035-00 BOLT, FLANGE . . . . . . . . . . . . 4 REAR WHEEL D4
SEAT D1
16 4RR-2831V-00-00 STAY, HEAD LIGHT 1 ....... 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 4RR-2832V-00-00 STAY, HEAD LIGHT 2 ....... 1 SIDE COVER C4
STAND - FOOTREST D8
18 4GY-23174-00-00 STAY, HEADLIGHT ......... 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 97007-06012-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 STEERING C8
20 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 4GY-23389-00-00 GUIDE, CABLE ............ 1 TRANSMISSION B10
VALVE A8-9
22 90105-05361-00 BOLT, FLANGE . . . . . . . . . . . . 1
23 4GY-23472-20-00 PROTECTOR . . . . . . . . . . . . . . 1
24 1FK-84527-00-00 DAMPER . . . . . . . . . . . . . . . . . 4
25 4GY-23192-00-00 BAND ................... 2
26 3K7-84154-10-00 GROMMET . . . . . . . . . . . . . . . . 1

TT250RL
C8
 FRONT FORK
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4PX-23102-10-00 FRONT FORK ASSY (L.H) . . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-23126-00-00 . TUBE, OUTER (LEFT) ...... 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4V4-23153-L0-00 . ..RING, SNAP . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 2VM-23145-L0-00 . OIL SEAL . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3XJ-23125-L0-00 . METAL, SLIDE 1 .......... 1 FENDER C3
6 2VM-23144-L0-00 . SEAL, DUST ............. 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4V4-23146-L0-00 . .WASHER, OIL SEAL . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4GY-23110-00-00 . INNER TUBE COMP.1 ...... 1 FRONT WHEEL D2
FUEL TANK C12
9 3XJ-23171-L0-00 . . PISTON, FRONT FORK .... 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-23170-00-00 . CYLINDER COMP., FRONT HEADLIGHT E1
FORK . . . . . . . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
11 2VM-23173-L0-00 . SPINDLE, TAPER . . . . . . . . . . 1 OIL PUMP A11
12 4PX-2314A-10-00 . PISTON ROD ASSY . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 4PX-23141-10-00 . SPRING, FRONT FORK . . . . . 1 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 4V4-23142-L0-00 . SEAT, SPRING UPPER ..... 2 REAR WHEEL D4
SEAT D1
15 4GY-23118-01-00 . SPACER ................ 1 SHIFT CAM - FORK B11
16 2HH-23158-L0-00 . GASKET ................ 1 SHIFT SHAFT B12
SIDE COVER C4
17 4PX-2316A-10-00 . VALVE COMP. . . . . . . . . . . . . 1 STAND - FOOTREST D8
STARTER CLUTCH B8
18 3XP-23188-00-00 . . O-RING ................ 1 STARTING MOTOR D11
STEERING C8
19 55Y-2312G-M0-00 . PLUG . . . . . . . . . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
20 3XJ-23357-L0-00 . NUT . . . . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
21 2VM-23111-L0-00 . BOLT, CAP .............. 1 VALVE A8-9

22 4V4-23188-L0-00 . ..O-RING ................ 1

23 24M-23190-00-00 . AIR VALVE COMP. ........ 1
24 3J2-23147-00-00 . O-RING ................. 1
25 2VN-23185-L0-00 . COVER, VALVE . . . . . . . . . . . 1
26 4PX-23103-10-00 FRONT FORK ASSY (R.H) . . . . 1
27 4PX-23136-10-00 . TUBE, OUTER (RIGHT) ..... 1
28 4V4-23153-L0-00 . ..RING, SNAP . . . . . . . . . . . . . 1
29 2VM-23145-L0-00 . OIL SEAL . . . . . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

TT250RL
C9
 FRONT FORK
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
30 3XJ-23125-L0-00 . METAL, SLIDE 1 .......... 1 CRANKCASE COVER 1 B6-7
31 2VM-23144-L0-00 . SEAL, DUST ............. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
32 4V4-23146-L0-00 . .WASHER, OIL SEAL . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
33 4GY-23110-00-00 . INNER TUBE COMP.1 ...... 1 ELECTRICAL 2 E6
EXHAUST B4
34 3XJ-23171-L0-00 . . PISTON, FRONT FORK .... 1 FENDER C3
35 4GY-23170-00-00 . CYLINDER COMP., FRONT FRAME C1-2
FRONT BRAKE CALIPER D3
FORK . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
36 2VM-23173-L0-00 . SPINDLE, TAPER . . . . . . . . . . 1 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
37 4PX-2314A-10-00 . PISTON ROD ASSY . . . . . . . . 1 FUEL TANK C12
GENERATOR D10
38 4PX-23141-10-00 . SPRING, FRONT FORK . . . . . 1 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
39 4V4-23142-L0-00 . SEAT, SPRING UPPER ..... 2 INTAKE A12 ,B1
METER D12
40 4GY-23118-01-00 . SPACER ................ 1 OIL PUMP A11
41 2HH-23158-L0-00 . GASKET ................ 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
42 4PX-2316A-10-00 . VALVE COMP. . . . . . . . . . . . . 1 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
43 3XP-23188-00-00 . . O-RING ................ 1 REAR WHEEL D4
SEAT D1
44 55Y-2312G-M0-00 . PLUG . . . . . . . . . . . . . . . . . . . 1 SHIFT CAM - FORK B11
45 3XJ-23357-L0-00 . NUT . . . . . . . . . . . . . . . . . . . . 1 SHIFT SHAFT B12
SIDE COVER C4
46 2VM-23111-L0-00 . BOLT, CAP .............. 1 STAND - FOOTREST D8
STARTER CLUTCH B8
47 4V4-23188-L0-00 . ..O-RING ................ 1 STARTING MOTOR D11
STEERING C8
48 24M-23190-00-00 . AIR VALVE COMP. ........ 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
49 3J2-23147-00-00 . O-RING ................. 1 TRANSMISSION B10
50 2VN-23185-L0-00 . COVER, VALVE . . . . . . . . . . . 1 VALVE A8-9

51 4V2-23167-L0-00 . HOLDER, AXLE . . . . . . . . . . . 1

52 2KF-23127-01-00 . NUT, OUTER TUBE . . . . . . . . 4
53 4GY-23191-50-00 BOOT ................... 2 YB
54 55U-23489-00-00 BAND ................... 2
55 43M-23192-L0-00 BAND ................... 2
56 98506-04016-00 SCREW, PAN HEAD ........ 2
57 4PX-23340-10-00 UNDER BRACKET COMP. . . . . 1
58 95021-08040-00 BOLT, FLANGE . . . . . . . . . . . . 4

CONTINUED ON NEXT FRAME ➤

TT250RL
C10
 FRONT FORK
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
59 5GF-2331E-00-00 GUIDE, CABLE ............ 1 CRANKCASE COVER 1 B6-7
60 4GY-23389-00-00 GUIDE, CABLE ............ 1 CRANKSHAFT - PISTON A7
CYLINDER A6
61 90105-05361-00 BOLT, FLANGE . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
62 4PX-23318-00-00 HOLDER, CABLE 1 . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
63 90465-14192-00 CLAMP .................. 2 FENDER C3
64 91317-06016-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
C11
 FUEL TANK
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4PX-24110-00-00 FUEL TANK COMP. . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4RR-24240-30-00 GRAPHIC SET . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 1UY-24610-00-00 CAP ASSEMBLY . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90445-09220-00 HOSE . . . . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3XJ-24380-00-00 PIPE JOINT ASSY . . . . . . . . . . 1 FENDER C3
6 90445-092E8-00 HOSE . . . . . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 90464-60067-00 CLAMP .................. 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 24X-24144-00-00 HOLDER, DAMPER . . . . . . . . . 2 FRONT WHEEL D2
FUEL TANK C12
9 90480-18549-00 GROMMET . . . . . . . . . . . . . . . . 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 95027-06016-00 BOLT, FLANGE . . . . . . . . . . . . 4 HEADLIGHT E1
11 90119-06214-00 BOLT, WITH WASHER . . . . . . . 2 INTAKE A12 ,B1
METER D12
12 3JD-24186-00-00 WASHER, SPECIAL . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
13 4PX-21348-00-00 BRACKT, TANK FITTING . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4PX-21946-00-00 BRACKET, SEAT FITTING . . . . 1 REAR SUSPENSION C7
15 98507-06014-00 SCREW, PAN HEAD ........ 4 REAR WHEEL D4
SEAT D1
16 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 4 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 4PX-24173-00-00 BAND, TANK FITTING 1 . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 2GU-24500-01-00 FUEL COCK ASSY 1 . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 3AJ-24534-00-00 . .SEAL, COCK . . . . . . . . . . . . . 1 STEERING C8
20 97801-03008-00 . .SCREW, PAN HEAD . . . . . . . 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 4X8-24512-00-00 . .O-RING . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 3AJ-24523-00-00 . .VALVE PACKING . . . . . . . . . 1
23 4PX-24311-00-00 PIPE, FUEL 1 . . . . . . . . . . . . . . 1
24 90467-11106-00 CLIP .................... 1
25 90467-09006-00 CLIP, SCISSOR . . . . . . . . . . . . 1
26 90202-05193-00 WASHER, PLATE . . . . . . . . . . . 2
27 90149-06011-00 SCREW . . . . . . . . . . . . . . . . . . 2
28 4GY-24184-00-00 DAMPER, LOCATING 4 . . . . . . 1
29 90465-13275-00 CLAMP .................. 1

TT250RL
C12
 SEAT
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-24730-90-00 DOUBLE SEAT ASSEMBLY . . . 1 CRANKCASE COVER 1 B6-7
2 4GY-24731-90-00 . COVER, SEAT . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 3TB-24185-00-00 . DAMPER, LOCATING 5 . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 95807-06016-00 BOLT, FLANGE . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D1
 FRONT WHEEL
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4PX-25111-00-35 HUB, FRONT . . . . . . . . . . . . . . 1 SL CRANKCASE COVER 1 B6-7
2 93306-20212-00 BEARING . . . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93306-00316-00 BEARING . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 93106-22032-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 90560-15240-00 SPACER ................. 1 FENDER C3
6 94416-21555-00 RIM (1.60-21) . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 3LD-25104-00-00 SPOKE SET, FRONT . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 94108-2115Y-00 TIRE (80/100-21 D739F) . . . . . . 1 DUNLOP FRONT WHEEL D2
FUEL TANK C12
9 94227-21101-00 TUBE (80/100-21 TR4) . . . . . . . 1 DUNLOP GENERATOR D10
HANDLE SWITCH - LEVER E3
10 94309-21161-00 BAND, RIM (70-80/100-21) . . . . 1 DUNLOP HEADLIGHT E1
11 2J5-25394-01-00 SPACER, BEAD . . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 90387-1501X-00 COLLAR ................. 1 OIL PUMP A11
REAR ARM C5-6
13 4PX-25181-00-00 AXLE, WHEEL . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4PX-25190-00-00 GEAR UNIT ASSY . . . . . . . . . . 1 REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D2
 FRONT BRAKE CALIPER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 3XP-2582T-00-00 DISC, BRAKE ............. 1 CRANKCASE COVER 1 B6-7
2 90109-065F3-00 BOLT . . . . . . . . . . . . . . . . . . . . 6 CRANKSHAFT - PISTON A7
CYLINDER A6
3 5GF-2580T-00-00 CALIPER ASSY (LEFT) ...... 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4EW-W0057-00-00 . .PISTON ASSY, CALIPER ... 1 ELECTRICAL 2 E6
EXHAUST B4
5 3JD-W0047-00-00 . . ..CALIPER SEAL KIT . . . . . . 1 FENDER C3
6 3SP-25919-01-00 . SUPPORT, PAD . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 1UY-W0048-50-00 . .BLEED SCREW KIT ....... 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 5GF-W0045-00-00 . BRAKE PAD KIT . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 3GD-25933-00-00 . .PIN, PAD . . . . . . . . . . . . . . . . 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90105-10778-00 BOLT, FLANGE . . . . . . . . . . . . 2 HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D3
 REAR WHEEL
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-25311-00-35 HUB, REAR . . . . . . . . . . . . . . . 1 SL CRANKCASE COVER 1 B6-7
2 90560-20278-00 SPACER ................. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93306-07202-00 BEARING . . . . . . . . . . . . . . . . . 3 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 93106-28023-00 OIL SEAL, DD TYPE ........ 2 ELECTRICAL 2 E6
EXHAUST B4
5 94421-18612-00 RIM (2.15-18) . . . . . . . . . . . . . . 1 FENDER C3
6 2VN-25304-00-00 SPOKE SET, REAR . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 94110-1815H-00 TIRE (100/100-18 59M D739) .. 1 DUNLOP FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 94211-18176-00 TUBE (100/100-18) . . . . . . . . . . 1 DUNLOP FRONT WHEEL D2
FUEL TANK C12
9 94309-18146-00 BAND, RIM (110/100-18) . . . . . . 1 DUNLOP GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90201-08326-00 WASHER, PLATE . . . . . . . . . . . 6 HEADLIGHT E1
11 26A-25452-50-00 SPROCKET, DRIVEN (52T) ... 1 INTAKE A12 ,B1
METER D12
12 90109-081G2-00 BOLT . . . . . . . . . . . . . . . . . . . . 6 OIL PUMP A11
REAR ARM C5-6
13 95607-08200-00 NUT, SELF-LOCKING . . . . . . . . 6 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90480-08608-00 GROMMET . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
15 39X-25394-00-00 SPACER, BEAD . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 4XM-25364-00-00 DAMPER . . . . . . . . . . . . . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90387-2001U-00 COLLAR ................. 1 SIDE COVER C4
STAND - FOOTREST D8
18 90387-2001V-00 COLLAR ................. 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 3BN-25388-00-00 PULLER, CHAIN 1 . . . . . . . . . . 1 STEERING C8
20 3BN-25389-00-00 PULLER, CHAIN 2 . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 4GY-25381-00-00 AXLE, WHEEL . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 90201-204M9-00 WASHER, PLATE . . . . . . . . . . . 1
23 90171-18053-00 NUT, CASTLE ............. 1
24 91401-25030-00 PIN, COTTER . . . . . . . . . . . . . . 1
25 94581-51110-00 CHAIN, DRIVE (DID520V2-110L) 1

TT250RL
D4
 REAR BRAKE CALIPER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-2582W-00-00 DISC, REAR BRAKE 2 . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 90109-065F3-00 BOLT . . . . . . . . . . . . . . . . . . . . 6 CRANKSHAFT - PISTON A7
CYLINDER A6
3 5GF-2580W-00-00 CALIPER ASSY, REAR 2 . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 3SP-W0057-50-00 . PISTON ASSY, CALIPER . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3JD-W0047-50-00 . . CALIPER SEAL KIT . . . . . . . 1 FENDER C3
6 4GY-25919-50-00 . SUPPORT, PAD . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 1UY-W0048-50-00 . .BLEED SCREW KIT ....... 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 5GF-W0046-00-00 . BRAKE PAD KIT 2 . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 3SP-25924-51-00 . PIN, PAD . . . . . . . . . . . . . . . . 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 4GY-25827-50-00 . SHIM, CALIPER . . . . . . . . . . . 1 HEADLIGHT E1
11 4GY-22898-50-00 . INSULATOR, HEAT . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 91690-60016-00 PIN, SPRING . . . . . . . . . . . . . . 2 OIL PUMP A11
REAR ARM C5-6
13 4GY-27491-00-00 PROTECTOR . . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 95027-06016-00 BOLT, FLANGE . . . . . . . . . . . . 2 REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D5
 STEERING HANDLE - CABLE
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-26111-00-00 HANDLEBAR . . . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 90338-09012-00 PLUG, SPEC’L SHAPE . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90338-09012-00 PLUG, SPEC’L SHAPE . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 4GY-26242-00-00 .GRIP (RIGHT) . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3Y1-26243-01-00 TUBE, THROTTLE GUIDE . . . . 1 FENDER C3
6 3Y1-26249-00-00 .RING, LEAF .............. 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4GY-26241-00-00 GRIP . . . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4GY-26302-02-00 THROTTLE CABLE ASSY . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 4GY-26335-02-00 CABLE, CLUTCH . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90464-10193-00 CLAMP .................. 1 HEADLIGHT E1
11 3BN-26141-20-00 GUARD, BRUSH 1 . . . . . . . . . . 1 PWS1 INTAKE A12 ,B1
METER D12
12 3BN-26142-20-00 GUARD, BRUSH 2 . . . . . . . . . . 1 PWS1 OIL PUMP A11
REAR ARM C5-6
13 1E6-26342-00-00 BOOT, CABLE . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 98507-06035-00 SCREW, PAN HEAD ........ 1 REAR SUSPENSION C7
15 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 95607-06100-00 .NUT, U . . . . . . . . . . . . . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 90387-06500-00 COLLAR ................. 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 34K-26281-00-00 CAP, GRIP UPPER . . . . . . . . . . 1 STEERING C8
20 1VJ-26282-00-00 CAP, GRIP LOWER . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 98507-05020-00 SCREW . . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9
22 98507-05025-00 .SCREW, PAN HEAD . . . . . . . . 1

TT250RL
D6
 FRONT MASTER CYLINDER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-25870-01-00 MASTER CYLINDER SUB CRANKCASE COVER 1 B6-7
ASSEMBLY . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
2 5CG-W0041-00-00 . CYLINDER KIT, MASTER . . . . 1 CYLINDER HEAD A5
3 3RW-25854-00-00 . DIAPHRAGM, RESERVOIR .. 1 ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
4 4GY-25852-00-00 . CAP, RESERVOIR . . . . . . . . . 1 EXHAUST B4
FENDER C3
5 98706-04012-00 . SCREW, FLAT HEAD (+) . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
6 3RW-25867-00-00 BRACKET, MASTER CYLINDER 1 FRONT FORK C9-11
7 95027-06025-00 BOLT, FLANGE . . . . . . . . . . . . 2 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 5GF-25872-00-00 HOSE, BRAKE 1 ........... 1 FUEL TANK C12
GENERATOR D10
9 90401-10159-00 BOLT, UNION ............. 2 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 90201-10118-00 WASHER, PLATE . . . . . . . . . . . 4 INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D7
 STAND - FOOTREST
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 5GF-27200-00-00 PEDAL, BRAKE . . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 4TP-27242-00-00 . PEDAL, BRAKE . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 90508-14352-00 . SPRING, TORSION ........ 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 91701-06022-00 . PIN, CLEVIS . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 91401-20012-00 . PIN, COTTER . . . . . . . . . . . . . 1 FENDER C3
6 4GY-27217-00-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 90506-20369-00 SPRING, TENSION . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4DA-27411-00-00 FOOTREST 1 . . . . . . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 4GY-27421-00-00 FOOTREST 2 . . . . . . . . . . . . . . 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90240-10117-00 PIN, CLEVIS . . . . . . . . . . . . . . . 2 HEADLIGHT E1
11 91401-25015-00 .PIN, COTTER ............. 2 INTAKE A12 ,B1
METER D12
12 90508-28777-00 SPRING, TORSION ......... 1 OIL PUMP A11
REAR ARM C5-6
13 90508-284A7-00 SPRING, TORSION ......... 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 4GY-27422-00-00 BRACKET, FOOTREST 2 . . . . . 1 REAR SUSPENSION C7
15 90111-10008-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 REAR WHEEL D4
SEAT D1
16 4GY-27311-01-00 STAND, SIDE . . . . . . . . . . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90506-35474-00 SPRING, TENSION . . . . . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 90105-10728-00 BOLT, FLANGE . . . . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 90387-1003G-00 COLLAR ................. 1 STEERING C8
20 92990-10200-00 WASHER, PLAIN . . . . . . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 95617-10100-00 NUT, U . . . . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
VALVE A8-9

TT250RL
D8
 REAR MASTER CYLINDER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-2583V-00-00 RR. MASTER CYLINDER ASSY. 1 CRANKCASE COVER 1 B6-7
2 4GY-W0042-00-00 . CYLINDER KIT, MASTER . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 93210-15620-00 . .O-RING . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 2VN-25866-00-00 . .CIRCLIP . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 E6
EXHAUST B4
5 3PA-2582A-50-00 . JOINT .................. 1 FENDER C3
6 95307-08600-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 4GY-27222-00-00 JOINT ................... 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 4GY-25895-00-00 HOSE, RESERVOIR . . . . . . . . . 1 FRONT WHEEL D2
FUEL TANK C12
9 90467-12053-00 CLIP .................... 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 2VN-25894-00-00 TANK, RESERVOIR . . . . . . . . . 1 HEADLIGHT E1
11 4PX-25852-00-00 CAP, RESERVOIR . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
12 2VN-25854-00-00 DIAPHRAGM, RESERVOIR ... 1 OIL PUMP A11
REAR ARM C5-6
13 2VN-25855-00-00 BUSH, DIAPHRAGM ........ 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 92017-08016-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 REAR SUSPENSION C7
15 95807-06014-00 BOLT, FLANGE . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 3ET-25888-00-00 COVER, RESERVOIR TANK . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 90240-08120-00 PIN, CLEVIS . . . . . . . . . . . . . . . 1 SIDE COVER C4
STAND - FOOTREST D8
18 90201-08089-00 WASHER, PLATE . . . . . . . . . . . 1 STARTER CLUTCH B8
STARTING MOTOR D11
19 91401-25015-00 .PIN, COTTER ............. 1 STEERING C8
20 4GY-25873-01-00 HOSE, BRAKE 2 ........... 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 90401-10159-00 BOLT, UNION ............. 2 TRANSMISSION B10
VALVE A8-9
22 90201-10118-00 WASHER, PLATE . . . . . . . . . . . 3
23 4FU-25844-00-00 WASHER, LOCK ........... 1
24 2VM-25876-00-00 HOLDER, BRAKE HOSE 2 . . . . 1
25 97707-50510-00 SCREW, TAPPING . . . . . . . . . . 2
26 90462-12195-00 CLAMP .................. 1
27 95027-06012-00 BOLT, FLANGE . . . . . . . . . . . . 2

TT250RL
D9
 GENERATOR
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-81410-01-00 STATOR ASSY ............ 1 CRANKCASE COVER 1 B6-7
2 4RR-81450-00-00 ROTOR ASSY ............. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 91317-05025-00 BOLT . . . . . . . . . . . . . . . . . . . . 3 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 91317-05012-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 90465-08358-00 CLAMP .................. 1 FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D10
 STARTING MOTOR
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-81800-02-00 STARTING MOTOR ASSEMBLY 1 CRANKCASE COVER 1 B6-7
2 3KS-81840-00-00 . BRUSH HOLDER ASSY . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-81815-01-00 . CORD, STARTER MOTOR . . . 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 3WP-81826-00-00 . BOLT . . . . . . . . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 11H-81844-00-00 . .GASKET . . . . . . . . . . . . . . . . 2 FENDER C3
6 1FK-81847-00-00 . ..O-RING ................ 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 90105-06717-00 BOLT, FLANGE . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D11
 METER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4V5-83505-60-00 TRIP METER COMP. ........ 1 MILE CRANKCASE COVER 1 B6-7
2 4V5-83513-00-00 DAMPER . . . . . . . . . . . . . . . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 5GF-83519-00-00 BRACKET, METER ......... 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 1M1-83526-00-00 DAMPER 2 . . . . . . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 90201-05033-00 WASHER, PLATE . . . . . . . . . . . 2 FENDER C3
6 437-83525-00-00 CLIP .................... 2 FRAME C1-2
FRONT BRAKE CALIPER D3
7 3R8-83578-00-00 KNOB, TRIP METER ........ 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 90157-02031-00 SCREW, PAN HEAD ........ 1 FRONT WHEEL D2
FUEL TANK C12
9 95807-06014-00 BOLT, FLANGE . . . . . . . . . . . . 2 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 5GF-83550-00-00 SPEEDOMETER CABLE ASSY 1 HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
D12
 HEADLIGHT
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-84320-00-00 LENS ASSEMBLY . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 3FW-84314-00-00 BULB, HEADLIGHT CRANKSHAFT - PISTON A7
CYLINDER A6
(12V-35/36.5W) . . . . . . . . . . . . . 1 CYLINDER HEAD A5
3 3FW-84340-00-00 SOCKET CORD ASSY 1 . . . . . . 1 ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
4 4GY-84311-30-00 BODY, HEADLIGHT . . . . . . . . . 1 EXHAUST B4
FENDER C3
5 4GY-84332-00-00 SPRING, SCREW . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
6 50W-84334-00-00 NUT, ADJUSTING .......... 1 FRONT FORK C9-11
7 2F9-84331-00-00 SCREW, RIM ADJUSTING . . . . 1 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 55U-84337-00-00 BOLT, SPECIAL . . . . . . . . . . . . 2 FUEL TANK C12
GENERATOR D10
9 55U-84328-00-00 SPACER ................. 2 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 3XP-84196-00-00 COVER, SOCKET . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
11 92901-04600-00 WASHER, PLATE . . . . . . . . . . . 1 OIL PUMP A11
12 2RR-84178-00-00 PLUG . . . . . . . . . . . . . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 90159-06189-00 SCREW, WITH WASHER . . . . . 3 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 99231-00100-00 EMBLEM, YAMAHA . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
E1
 TAILLIGHT
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-84710-00-00 TAILLIGHT UNIT ASSY ...... 1 CRANKCASE COVER 1 B6-7
2 36Y-84714-40-00 . .BULB, TAILLIGHT CRANKSHAFT - PISTON A7
CYLINDER A6
(12V-21/5W) . . . . . . . . . . . . . . 1 CYLINDER HEAD A5
3 4GY-84733-00-00 . .LENS, TAILLIGHT . . . . . . . . . 1 ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
4 97706-40530-00 . .SCREW, TAPPING ........ 2 EXHAUST B4
FENDER C3
5 4GY-84723-00-00 . .GASKET, TAIL LENS ...... 1 FRAME C1-2
FRONT BRAKE CALIPER D3
6 90387-065L5-00 COLLAR ................. 3 FRONT FORK C9-11
7 90201-06057-00 WASHER, PLATE . . . . . . . . . . . 3 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 95707-06500-00 NUT, FLANGE . . . . . . . . . . . . . 3 FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
E2
 HANDLE SWITCH - LEVER
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 1LN-82911-00-00 HOLDER, LEVER 1 ......... 1 CRANKCASE COVER 1 B6-7
2 33G-82913-01-00 HOLDER, LEVER LOWER 1 . . . 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-83912-00-00 LEVER 1 ................. 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 90109-06799-00 .BOLT ................... 1 ELECTRICAL 2 E6
EXHAUST B4
5 95607-06100-00 .NUT, U . . . . . . . . . . . . . . . . . . 1 FENDER C3
6 4GY-82917-01-00 SWITCH . . . . . . . . . . . . . . . . . . 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 98507-05020-00 SCREW . . . . . . . . . . . . . . . . . . 2 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
8 92907-05100-00 WASHER, SPRING . . . . . . . . . . 2 FRONT WHEEL D2
FUEL TANK C12
9 90123-08046-00 .BOLT ................... 1 GENERATOR D10
HANDLE SWITCH - LEVER E3
10 90179-08148-00 .NUT .................... 1 HEADLIGHT E1
11 55Y-83922-00-00 LEVER 2 ................. 1 INTAKE A12 ,B1
METER D12
12 90109-062A8-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 OIL PUMP A11
REAR ARM C5-6
13 95607-06100-00 .NUT, U . . . . . . . . . . . . . . . . . . 1 REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
14 90149-06131-00 SCREW . . . . . . . . . . . . . . . . . . 1 REAR SUSPENSION C7
15 90170-06010-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 REAR WHEEL D4
SEAT D1
16 90501-10312-00 SPRING, COMPRESSION . . . . . 1 SHIFT CAM - FORK B11
SHIFT SHAFT B12
17 5GF-83976-00-00 SWITCH, HANDLE 1 ........ 1 SIDE COVER C4
STAND - FOOTREST D8
18 98507-04014-00 . ..SCREW . . . . . . . . . . . . . . . . 2 STARTER CLUTCH B8
STARTING MOTOR D11
19 4GY-83975-00-00 SWITCH, HANDLE 2 ........ 1 STEERING C8
20 98506-05018-00 . SCREW, PAN HEAD ....... 2 STEERING HANDLE - CABLE D6
TAILLIGHT E2
21 437-83936-01-00 BAND, SWITCH CORD . . . . . . . 4 TRANSMISSION B10
VALVE A8-9

TT250RL
E3
 ELECTRICAL 1
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-85540-00-00 C.D.I. UNIT ASSY . . . . . . . . . . . 1 CRANKCASE COVER 1 B6-7
2 29U-82310-41-00 IGNITION COIL ASSY ....... 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 98507-06020-00 SCREW, PAN HEAD ........ 2 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 2 ELECTRICAL 2 E6
EXHAUST B4
5 1LN-82370-00-00 PLUG CAP ASSY . . . . . . . . . . . 1 FENDER C3
6 3TJ-81960-02-00 RECTIFIER & REGULATOR FRAME C1-2
FRONT BRAKE CALIPER D3
ASSY . . . . . . . . . . . . . . . . . . . . 1 FRONT FORK C9-11
7 98507-06030-00 SCREW, PAN HEAD ........ 2 FRONT MASTER CYLINDER D7
FRONT WHEEL D2
8 92907-06600-00 WASHER, PLATE . . . . . . . . . . . 2 FUEL TANK C12
GENERATOR D10
9 4UC-82100-01-00 BATTERY (GS GT7B-4) . . . . . . 1 HANDLE SWITCH - LEVER E3
HEADLIGHT E1
10 133-82131-00-00 BAND, BATTERY . . . . . . . . . . . 1 INTAKE A12 ,B1
METER D12
11 4RR-82150-00-00 FUSE HOLDER ASSY ....... 1 OIL PUMP A11
12 36Y-82151-00-00 . .FUSE (15A-BL) . . . . . . . . . . . 1 REAR ARM C5-6
REAR BRAKE CALIPER D5
13 4RR-82115-01-00 WIRE, PLUS LEAD . . . . . . . . . . 1 REAR MASTER CYLINDER D9
REAR SUSPENSION C7
14 4GY-82119-00-00 COVER, LEAD WIRE . . . . . . . . 1 REAR WHEEL D4
SEAT D1
15 4GY-82116-00-00 WIRE, MINUS LEAD . . . . . . . . . 1 SHIFT CAM - FORK B11
16 4GY-82510-10-00 MAIN SWITCH ASSY . . . . . . . . 1 SHIFT SHAFT B12
SIDE COVER C4
17 90149-06228-00 SCREW . . . . . . . . . . . . . . . . . . 1 STAND - FOOTREST D8
STARTER CLUTCH B8
18 90387-087L0-00 COLLAR ................. 1 STARTING MOTOR D11
STEERING C8
19 4GY-82568-01-00 COVER, MAIN SWITCH . . . . . . 1 STEERING HANDLE - CABLE D6
TAILLIGHT E2
20 90480-24222-00 GROMMET . . . . . . . . . . . . . . . . 1 TRANSMISSION B10
21 4GY-82505-00-00 EMBLEM, MAIN SWITCH . . . . . 1 VALVE A8-9

22 5GF-82590-00-00 WIRE HARNESS ASSY ...... 1

23 90464-16061-00 CLAMP .................. 4
24 90464-08189-00 CLAMP .................. 2
25 90464-15195-00 CLAMP .................. 1
26 90464-15192-00 CLAMP .................. 2
27 90464-20191-00 CLAMP .................. 2
28 90464-15200-00 CLAMP .................. 1
29 1UA-82591-00-00 BAND ................... 4

CONTINUED ON NEXT FRAME ➤

TT250RL
E4
 ELECTRICAL 1
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
30 90464-15152-00 CLAMP .................. 1 CRANKCASE COVER 1 B6-7
31 90465-13275-00 CLAMP .................. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
CYLINDER HEAD A5
ELECTRICAL 1 E4-5
ELECTRICAL 2 E6
EXHAUST B4
FENDER C3
FRAME C1-2
FRONT BRAKE CALIPER D3
FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
E5
 ELECTRICAL 2
Ref. Part CONTENTS
No. Number Description Qty Remarks CAMSHAFT - CHAIN A10
CARBURETOR B2-3
CLUTCH B9
CRANKCASE B5
1 4GY-82540-10-00 NEUTRAL SWITCH ASSY .... 1 CRANKCASE COVER 1 B6-7
2 90430-10148-00 GASKET ................. 1 CRANKSHAFT - PISTON A7
CYLINDER A6
3 4GY-82509-00-00 WIRE, SUB LEAD .......... 1 CYLINDER HEAD A5
ELECTRICAL 1 E4-5
4 3SX-81940-00-00 STARTER RELAY ASSY ..... 1 ELECTRICAL 2 E6
EXHAUST B4
5 95707-06500-00 NUT, FLANGE . . . . . . . . . . . . . 2 FENDER C3
6 4GY-81953-00-00 STAY, RELAY ............. 1 FRAME C1-2
FRONT BRAKE CALIPER D3
7 95027-06012-00 BOLT, FLANGE . . . . . . . . . . . . 1 FRONT FORK C9-11
FRONT MASTER CYLINDER D7
FRONT WHEEL D2
FUEL TANK C12
GENERATOR D10
HANDLE SWITCH - LEVER E3
HEADLIGHT E1
INTAKE A12 ,B1
METER D12
OIL PUMP A11
REAR ARM C5-6
REAR BRAKE CALIPER D5
REAR MASTER CYLINDER D9
REAR SUSPENSION C7
REAR WHEEL D4
SEAT D1
SHIFT CAM - FORK B11
SHIFT SHAFT B12
SIDE COVER C4
STAND - FOOTREST D8
STARTER CLUTCH B8
STARTING MOTOR D11
STEERING C8
STEERING HANDLE - CABLE D6
TAILLIGHT E2
TRANSMISSION B10
VALVE A8-9

TT250RL
E6