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23 MUI 0638 MLT 394 ACR Press Fittings Catalog 2023 10 03 WEB

The ACR Copper Press Fittings catalog presents Streamline® ACR Copper Press Fittings, designed for refrigerant applications with dual sealing elements and compatibility with leading press tools. These fittings offer a range of sizes, a 10-Year Limited Warranty, and are suitable for various HVACR applications, including air conditioning and refrigeration. The catalog includes installation instructions, testing guidelines, and dimensional data for the fittings.
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© © All Rights Reserved
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0% found this document useful (0 votes)
35 views24 pages

23 MUI 0638 MLT 394 ACR Press Fittings Catalog 2023 10 03 WEB

The ACR Copper Press Fittings catalog presents Streamline® ACR Copper Press Fittings, designed for refrigerant applications with dual sealing elements and compatibility with leading press tools. These fittings offer a range of sizes, a 10-Year Limited Warranty, and are suitable for various HVACR applications, including air conditioning and refrigeration. The catalog includes installation instructions, testing guidelines, and dimensional data for the fittings.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ACR COPPER

PRESS FITTINGS
CATALOG
ACR COPPER
PRESS FITTINGS

Streamline® ACR Copper Press Fittings are the industry’s most innovative and reliable press fittings for refrigerant applications.

With dual sealing elements and three points of 360° circular crimping, Streamline® ACR Copper Press Fittings are compatible

with leading press tools on the market and provide a level of copper joining performance second only to brazing.

• Broad offering of fitting types for today’s HVACR applications • Compatible with R410A and other commonly used refrigerant

• Available in diameters ranging from ¼” to 1-1/8” OD gases and oils

• Industry’s only press fitting, featuring DualSeal™ Ring Design • Proprietary jaws readily available from Milwaukee® Tool

• Packaged in clean, clear, resealable bags • Jaws compatible with leading full-size press tools on the market

• Offered in convenient pack quantities • 10-Year Limited Warranty

• Similar patterns and lay lengths as traditional braze copper fittings

TABLE OF CONTENTS

WHY STREAMLINE® ACR PRESS FITTINGS? 4 INSTALLATION INSTRUCTIONS 13

FEATURES & HIGHLIGHTS 5 TESTING AND LEAK DETECTION 14

TOOLS & JAW COMPATIBILITY 7 INSTALLATION GUIDELINES 16

SYSTEM DATA 8 FAQs 20

DIMENSIONAL DATA 9 NOTES 23

APPLICATIONS 12

3
WHY STREAMLINE® ACR PRESS?
Along with soldering, brazing, threading, and features to provide not only a more reliable ACR

grooving, press technology has become a press joint fitting but one that is more familiar

standard joining solution for trade professionals. and intuitive. These evolutionary advancements

The popularity of press technology in the joining have focused on delivering a refrigerant press

of plumbing, gas, and mechanical copper joining system with greater durability, easier

systems inevitably led to the development of installation, and outstanding leak resistance.
its use with air conditioning and refrigeration We understand that press tools and jaw sets are

applications. Over the recent years, there has expensive investments for the contractor and costly

been an increased acceptance and use of press inventory items for wholesalers. Therefore, we

technology with refrigerants. However, we purposely partnered with a leading American tool

were not satisfied that existing press offerings company to provide a press jaw solution that works

on the market provided sufficient reliability in the same tools used to press copper joints for

and convenience compared to the established plumbing and mechanical applications and to press

HVAC/R industry-standard brazed connections. steel joints for gas, mechanical, and fire sprinkler

During this time, our development team learned systems. Our efforts succeeded at providing

a lot about the unique challenges associated with a superior air conditioning and refrigeration

the press joining of refrigerant bearing piping copper joining system while also reducing the

systems. As a result, Streamline® ACR Press Fittings need for costly reinvestment by the contractor or

incorporate several thoughtful performance excessive SKU proliferation for the wholesaler.

4
FEATURES & HIGHLIGHTS

EyeQTM Intelligent Color Match System


With more and more joining methods and materials in the market,

Streamline® wanted to make fittings and joining system selection more

simplistic. Our ACR Copper Press Fittings are some of the first to utilize our

Eye-Q™ Intelligent Color Match System. Nuances in color across packaging,

labeling, literature, seals, and other items will help end users and distributors

visually identify the right fitting material, with the right joining method, and

for the right system application.

5
6
ACR COPPER
PRESS FITTINGS

TOOLS & JAW COMPATIBILITY


We are proud to have partnered with Milwaukee® Tool in the development of proprietary jaws for use with our dual-seal Streamline® ACR

Copper Press Fittings. These proprietary jaws are compatible with most common standard full-sized press tools on the market.

It is important to follow the specific manufacturers’ guidelines for best use and practice and for required and periodic maintenance of both

the tool and jaws used in copper press systems. Failure to do so may void the tool and jaw manufacturers’ warranties and cause improper

pressing of fittings.

For additional information regarding manufacturers’ tools and/or jaw sets, refer to the individual websites of the specific manufacturer.

Individual tool and jaw manufacturers’ recommended maintenance and calibration schedules vary. Be sure to follow the instructions

specific to the brand of tool and jaw set being used.

JAWS
• Milwaukee® Streamline® ACR Press Jaws (See FAQ #11)

TOOLS
Suitable for the following full-sized press tools with axial thrust 32-34kN:

• Milwaukee® M18™ FORCE LOGIC™ 2922-20 • Hilti Full Sized NPR 32-A Pipe Press Tool

• Milwaukee® M18™ Long Throw 2773-20L • REMS Full Sized 579011, 579010, 571014, 576011,

• Ridgid® RP300 series 320-E, RP 330-B, RP 330-C, 576010, 577010, 57211

or RP 340, RP 350 • Klauke® UAP Series

• Dewalt® Full Sized DCE200M2 • Rothenberger ROMAX® 4000, 3000, & AC ECO Series

FORCE LOGICTM is a trademark of Milwaukee® 7


ACR COPPER
PRESS FITTINGS

Streamline® ACR Copper Press Fittings are designed to join ASTM B280 and ASTM B88 (Types ACR, K and L) hard-drawn

copper tube from 1/4" to 1-1/8" as well as ASTM B280 and ASTM B1003 soft (annealed) copper tube up to 7/8”.

OPERATING PARAMETERS: APPROVED APPLICATIONS:


• Operating Pressure: 700 PSI / 48 Bar Max • Air Conditioning

• Operating Temperature: -40°F – 250°F / -40°C – 121°C • Heat Pump

• Seal Temperature Rating: -40°F – 300°F / -40°C – 149°C • VRF and VRV

• Burst Pressure: Minimum 2,100 PSI / 144 Bar • Light Commercial Refrigeration

• Vacuum Capability: 200 Microns • Non-Potable Water

• Helium Leak Tightness: 7.5 x 10-7 Pa.m3/s at +20°C • Ethylene Glycol

• Technical Gases
APPROVALS & CERTIFICATIONS: ° Nitrogen
• UL 207 • UL 1963 • UL 109
° Oxygen
• ISO 14903 • ISO 5149-2
° Argon
• (IMC) International Mechanical Code
° Carbon Dioxide
• (IRC) International Residential Code
° Hydrogen
• (UMC) Uniform Mechanical Code
° Compressed Air
• ASHRAE 15
° Inert Gases
• ASME B31.5

• CSA C22.2 No. 140.3-15 10-YEAR LIMITED WARRANTY

8
DIMENSIONAL DATA

ACR COPPER PRESS FITTINGS


90° ELBOW 90° ELBOW • STREET
PXP X FTG X P X

Z
Dimensions (in.) Dimensions (in.)
Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X X Z

RP02715 1/4" 0.04 5 750 0.51 RP02808 1/4" 0.03 5 750 0.51 1.56
RP02716 3/8" 0.07 5 450 0.75 RP02809 3/8" 0.07 5 500 0.75 1.87
RP02717 1/2" 0.11 5 250 0.75 RP02817 1/2" 0.10 5 300 0.75 1.93
RP02722 5/8" 0.17 3 150 0.87 RP02822 5/8" 0.16 3 150 0.87 2.19
RP02728 3/4" 0.22 3 120 1.08 RP02828 3/4" 0.20 3 135 1.08 2.42
RP02734 7/8" 0.27 3 105 1.08 RP02834 7/8" 0.26 3 105 1.08 2.52
RP02747 1-1/8" 0.39 2 60 1.30 RP02847 1-1/8" 0.37 2 60 1.30 2.83

45° ELBOW CAP


PXP P
X
X

Dimensions (in.) Dimensions (in.)


Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X X

RP03005 1/4" 0.04 5 750 0.28 RP07002 1/4" 0.02 5 400 0.10
RP03012 3/8" 0.06 5 450 0.35 RP07004 3/8" 0.03 5 400 0.16
RP03021 1/2" 0.11 5 250 0.37 RP07006 1/2" 0.05 5 400 0.18
RP03026 5/8" 0.16 3 150 0.43 RP07007 5/8" 0.07 2 300 0.22
RP03030 3/4" 0.20 3 120 0.55 RP07008 3/4" 0.09 2 200 0.18
RP03034 7/8" 0.25 3 105 0.55 RP07009 7/8" 0.11 2 160 0.18
RP03044 1-1/8" 0.35 2 60 0.63 RP07011 1-1/8" 0.15 1 90 0.18

TEE FLARE
PXP P X FLR SAE
H3

X X

Dimensions (in.) Dimensions (in.)


Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X Y X H3

RP04000 3/8" 0.10 5 250 0.39 0.39 RP15725 1/4" 0.07 5 225 1.46 7/16"-20 UNF
RP04001 1/2" 0.19 5 170 0.47 0.47 RP15726 3/8" 0.13 5 300 1.50 5/8"-18 UNF
RP04006 5/8" 0.27 2 90 0.55 0.55 RP15727 1/2" 0.22 5 180 1.50 3/4"-16 UNF
RP04017 3/4" 0.36 2 80 0.59 0.59 RP15728 5/8" 0.30 2 130 1.61 7/8"-14 UNF
RP04031 7/8" 0.49 2 60 0.67 0.67 RP15729 3/4" 0.46 2 50 1.95 1-1/16"-14 UNS
RP04048 1-1/8" 0.65 1 40 0.79 0.79

99
DIMENSIONAL DATA
ACR COPPER PRESS FITTINGS

COUPLING • STAKED STOP COUPLING • REDUCING


PXP P

X
X

Dimensions (in.) Dimensions (in.)


Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X X

RP10141 1/4" 0.03 5 900 0.08 RP01011 3/8" x 1/4" 0.04 5 600 0.24
RP10143 3/8" 0.05 5 600 0.08 RP01021 1/2" x 1/4" 0.07 5 0.39
RP10144 1/2" 0.09 5 300 0.08 RP01019 1/2" x 3/8" 0.07 5 300 0.24
RP10145 5/8" 0.13 5 225 0.08 RP01027 5/8" x 1/4" 0.10 2 0.51
RP10157 3/4" 0.15 2 150 0.08 RP01025 5/8" x 3/8" 0.10 5 250 0.43
RP10146 7/8" 0.19 2 90 0.08 RP01023 5/8" x 1/2" 0.12 2 160 0.24
RP10147 1-1/8" 0.27 2 70 0.08 RP01030 3/4" x 1/2" 0.14 2 0.35
RP01029 3/4" x 5/8" 0.14 2 25 0.24
RP01037 7/8" x 1/2" 0.15 2 0.43
RP01036 7/8" x 5/8" 0.17 2 0.28
COUPLING • NO STOP • EXTENDED RP01035 7/8" x 3/4" 0.18 2 25 0.24
PXP RP01052 1-1/8" x 1/2" 0.22 1 0.67
RP01050 1-1/8" x 3/4" 0.24 1 90 0.43
RP01051 1-1/8" x 5/8" 0.23 1 90 0.51
RP01049 1 1/8" x 7/8" 0.25 1 60 0.31

Dimensions (in.)
Item No. Diameter Catalog Wt. Inner Master
L

RP01947 1/4" 0.05 5 600 3.94


RP01948 3/8" 0.09 5 300 4.13
RP01949 1/2" 0.15 5 200 4.33
RP01950 5/8" 0.22 5 150 5.42
RP01951 3/4" 0.25 2 100 5.42
RP01952 7/8" 0.31 2 80 4.72
RP01955 1-1/8" 0.42 2 50 5.12

10
DIMENSIONAL DATA

ACR COPPER PRESS FITTINGS


ALSO AVAILABLE

CYCLEMASTER® MULTI SPLIT BALL VALVE, CYCLEMASTER® MULTI SPLIT BALL VALVE,
WITH ACCESS PORT WITH ACCESS PORT & INSULATION
FTG X FTG FTG X FTG
Y Y

D D
C C

A B A B

X X

Dimensions (in.) Dimensions (in.)


Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X Y X Y

RP18959 1/4" 0.61 1 32 6.51 1.81 RP19101U 1/4" 0.61 1 24 6.51 1.81
RP18960 3/8" 0.62 1 32 6.15 1.63 RP19102U 3/8" 0.62 1 24 6.15 1.63
RP18961 1/2" 0.63 1 32 6.43 1.64 RP19103U 1/2" 0.63 1 24 6.43 1.64
RP18962 5/8" 0.66 1 32 6.25 1.65 RP19104U 5/8" 0.66 1 24 6.25 1.65
RP18963 3/4" 0.93 1 24 6.70 1.94
RP18964 7/8" 0.96 1 24 6.70 1.94
RP17865 1-1/8" 1.65 1 12 8.42 2.87
RP17866 1-3/8" 2.53 1 10 10.20 3.25

DRYMASTER® HEAT PUMP FILTER DRIER HERMETICALLY SEALED SIGHT GLASS/


FTG X FTG MOISTURE INDICATOR
FTG X FTG

Dimensions (in.) Dimensions (in.)


Item No. Diameter Catalog Wt. Inner Master Item No. Diameter Catalog Wt. Inner Master
X Y X

RP17389 3/8" 1.26 1 20 8.03 2.63 RP18114 1/4" 0.18 1 56 4.85


RP17391 3/8" 2.19 1 16 8.59 3.11 RP18115 3/8" 0.19 1 56 4.49
RP16649 3/8" 0.77 1 25 8.16 2.32 RP18116 1/2" 0.25 1 56 4.71
RP16653 3/8" 1.46 1 16 8.51 3.12 RP18117 5/8" 0.28 1 56 4.95
RP16654 1/2" 1.49 1 16 8.51 3.12 RP18118 3/4" 0.44 1 48 5.37
RP18119 7/8" 0.47 1 48 5.19
RP18120 1-1/8" 0.53 1 48 6.30

11
ACR COPPER
PRESS FITTINGS

APPROVED REFRIGERANTS & OILS


Streamline® ACR Copper Press Fittings are for use in HVAC and VRF applications and are designed to join ASTM B280 and ASTM B88

(Types ACR, K and L) hard-drawn copper tube from 1/4" to 1-1/8" as well as ASTM B280 and ASTM B1003 soft (annealed) copper tube

up to 7/8”.

APPROVED REFRIGERANTS:
R-125, R-134a, R-32, R-404A, R-407A, R-407C, R-407F, R-407H, R-410A, R-417A, R-421A, R-422B, R-422D, R-427A, R-438A, R-444A,

R-447A, R-447B, R-448A, R-449A, R-450A, R-452A, R-452B, R-452C, R-454A, R-454B, R-454C, R-457A, R-459A, R-507A, R-513A,

R-513B, R-718, R-1234ze, R-1234yf, R-290, R-600A

APPROVED OILS:
Mineral Oil, POE, PVE, PAO, PAG, and AB

12
ACR COPPER
PRESS FITTINGS

INSTALLATION INSTRUCTIONS
Installer shall be qualified, licensed within the jurisdiction, and familiar with the installation of ACR press systems. The following list of items

are needed for the installation of The Streamline® ACR Copper Press Fittings:

• Streamline® ACR Press Fitting • Deburring tool

• Full-Sized press tool and Streamline® ACR Press Jaw • Abrasive Pad such as Scotch-Brite™ medium-grade (maroon)

• Copper Tube • Streamline® ACR Press Gauge or ruler / other measuring device

• Tube cutter or fine tooth saw • Permanent Marker

Installation instruction video is available on Mueller Streamline Co.'s YouTube Channel.

1 Cut copper tube square at a 90-degree angle using a tube


cutter or a fine tooth saw.
• Do not use a worn or damaged tube cutter because it can
damage the tube and compromise the installation.
• Care should be taken to avoid cutting the tube in a way that
puts incise marks inside the press fitting.
• When cutting soft (annealed) tubing, do not rush or be too
aggressive as this could force the tube out of round.

2 Deburr tube ID & OD using a deburring tool. Ensure tube ends


are free of any burrs or sharp edges.
• It is critical to visually inspect and feel the end of the tube,
as any sharp edges can damage the seals.
• Outside edges must be deburred with a cone tool.
• Alternatively, pen reamer may be used to clean up
internal edges.

3 Clean and smooth end of tube surface using an abrasive pad. Tube
surface should be free of indentation, scratches, deformations,
oxidation, dirt, and debris.
• Any imperfections on the ends of the tube where the fitting
would cover could inhibit joint integrity.
• After using abrasive pad, the surface of the tube end should
appear bright and shiny, and scratches and other defects will be
more easily recognized.
• If tube is oval or out of round, then re-round with
appropriate sizing tool.
• If any surface or roundness issues can not be corrected, then cut
off that portion of tube and restart the process
at a new piece of tube.

13
INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS CONTINUED

4 Mark copper tube to proper fitting insertion depth with the

Streamline® ACR Press Gauge or use the insertion depth chart.


• If following the insertion depth chart use a ruler or other
measuring device to measure the correct insertion depth,
marking with a permanent marker.

5 Check both fitting beads to ensure two seals per cup

are present.
• Inspect for obvious damage such as nicks or tears. If the
O-ring appears to be damaged, is out of position,
or missing- do not use the fitting and use a new one.
• Fittings should remain in resealable bag until ready to use
to avoid any dirt or debris from getting in the system.

6 Slightly rotate the fitting while sliding it onto the tube. Slide

all the way to insertion mark & make contact with stop.
• Careful alignment of tube with fitting during insertion
is critical to performance of the joint.
• The insertion mark may go slightly into the fitting or may
extend up to 1/4” beyond the end of the cup. If the insertion
mark is more than 1/4” beyond the edge of the fitting, then
the tube is not fully inserted.
• If the tube is difficult to insert into the fitting, remove the
fitting from the tube to make sure the seals are still seated
in the groove. If any seal is dislodged from its groove, then
discard the fitting and use a replacement fitting.

14
INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS CONTINUED

7a Place correct size Streamline® ACR Press Jaw over both beads

at a right angle to the tube. Start the pressing process. See

tool manufacturer for tool instruction.

7b For 1-1/8”, use the Streamline® ACR Press Ring, Ring Jaw,

and compatible full-sized press tool. Place Press Ring over

both beads at right angle to tube. Use ring jaw to start the

pressing process.
• Inspect the jaw at the start of project and periodically
during the project for build up or debris.
• The grooves in the jaw will line up over the two seals
of the fitting.
• Before pressing, visually inspect that the inserted tube has
remained in place and is still at the correct insertion depth
as indicated by the depth mark.

8 Verify connection is secure using the Streamline® ACR Press

Gauge between the O-ring beads. Rotate gauge to avoid

interference with flashing.


• If the press gauge is unable to fit through the slot on the
fitting, it was under-crimped. Attempt to re-crimp to correct
joint. If a fitting is still under-crimped, then it must be
removed and the procedure restarted.

Streamline® ACR Press Fitting Insertion Depth Chart (1/4" to 1-1/8") WARNING: Failure to follow all instructions
could affect joint/system integrity and may
Tube Size (OD) 1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1-1/8" lead to property damage. Call Customer
Service at 1-800-FITTING if you have any
Insertion Depth 1" 1-1/16" 1-3/16" 1-5/16" 1-3/8" 1-7/16" 1-1/2" questions or need assistance.

Eye and hand WARNING: With approved press tool & jaws, such as the Milwaukee® Streamline® ACR
protection must Press Jaws. Failure to use correct jaws will affect joint/system integrity & may lead to
be worn. property damage. Please see specific tool manufacturer for tool instruction.

15
INSTALLATION GUIDELINES

TESTING AND LEAK DETECTION


After installing Streamline® ACR Press Fittings, the system shall be tested for leaks. This can be done by pressurizing the system with dry

nitrogen to a minimum of 50% of the system maximum operating pressure, up to 700 PSI. If holding pressure for extended periods (up to

24 hours), then temperature impacts may need to be taken into account. System leaks can be detected by using a soapy water spray or by

utilizing a tracer gas and electronic leak detector.

Any leaks that are identified will need to be cut out and replaced. When replacing a fitting, installers should carefully inspect the surface

of that tube before using another fitting to ensure a longitudinal scratch or other surface defect will not result in another leak. It is not

allowable to braze the end of a leaking fitting. Always conduct a subsequent pressure test after any repairs are made. Federal, state, and

local codes and regulations governing installation and testing must always be followed.

INSTALLATION GUIDELINES
TUBE SELECTION STORAGE AND HANDLING
Streamline® ACR Press Fittings are designed to join ASTM Streamline® ACR Press Fittings are packaged in re-sealable

B280 and ASTM B88 hard-drawn copper tube (Types ACR, polybags to keep them clean and free from dust and debris. Prior

K, L) from 1/4" to 1-1/8" as well as ASTM B280 soft (annealed) to installation, it is highly recommended that a thorough visual

copper tube and ASTM B1003 line set tubing up to 7/8”. inspection of the fittings be performed. Fittings should be handled

with care and opened just prior to use, to ensure their cleanliness.

Copper tubing made to ASTM standards may contain surface The tubing and fittings should be carefully handled during shipment

imperfections, which are specifically defined and allowed by and unloaded with reasonable care. Protect the stored product

the standard. This product is handled and stored multiple times from moisture and dirt. Elevation above grade and off of concrete

before reaching the actual point of installation, potentially leading is desirable. In the event press fittings are dropped, visually inspect

to further scratches, nicks or dents. The ASTM standards for them to assure that fittings have not been damaged or deformed.

copper tubing were designed around joining with solder and

braze alloys – both of which are excellent gap-fill materials. TOOLS & JAWS
Streamline® ACR Press Fittings shall be installed using the proper
Those who specify and/or install press systems must be aware
tools, jaws, actuator, and rings as instructed by the respective press
of the inherent trade-offs that accompany the decision to utilize
fitting and press tool manufacturer.
press technology and O-ring seals. Installers should recognize

surface scratches and deep incise marks (identification stamping)


ELECTRICAL CONTINUITY
on the tube and avoid placing O-ring seals directly over these

surface irregularities in order to reduce the risk of leaks. Cleaning Streamline® ACR Press Fittings maintain ground continuity without
the surface with an abrasive pad will help to indentify any the need for additional ground continuity straps. The fittings must
irregularities and correct minor isses. However, tube with deep not be used as a source of electrical ground.
scratches may still present a risk of leak and need to be removed.

16
INSTALLATION GUIDELINES

MINIMUM DISTANCES WHEN WORKING WITH STREAMLINE® ACR


DISTANCE BETWEEN JOINTS SOLDERING OR BRAZING NEAR AN EXISTING
PRESS CONNECTION

Brazing near Streamline® ACR Press Fittings should be avoided. The

installer should take precautions to keep the press connection cool.

These methods may include:

1. Wrapping the press connection with a cold wet cloth.

2. Fabricating solder connections prior to installing the press fitting.

3. Applying heat barrier spray, gels, or putty to avoid heat transfer

to the press fitting.


PRESSING NEAR AN EXISTING PRESS CONNECTION

TUBE DIAMETER MINIMUM DISTANCE REQUIRED SOLDERING BRAZING


TUBE
OD INCH INCH MM DIAMETER MINIMUM MIN. DISTANCE MIN. DISTANCE
DISTANCE WET WRAPPED UNPROTECTED
1/4” 1/4” 7
OD INCH INCH INCH INCH
3/8” 1/4” 7
1/4” 1-1/2” 5” 10”
1/2” 1/4” 7
3/8” 1-1/2” 5” 10”
5/8” 1/4” 7
1/2” 1-1/2” 5” 10”
3/4” 1/4” 7
5/8” 1-1/2” 6” 12”
7/8” 1/4” 7
1-1/8” 1/4” 7 3/4” 2-1/4” 7” 14”

7/8” 3” 8” 16”

1-1/8” 4” 11” 22”

PRESSING NEAR AN EXISTING SOLDERED


OR BRAZED CONNECTION

It is important that there is no foreign debris or residual brazing alloy

on the tubing to be inserted into the Streamline® ACR Press Fitting.

The surface condition on the area of press joint should be clean and

free from debris and comply with ASTM B280, ASTM B88, or ASTM

B1003. The area of the braze joint shall be cooled down before

insertion.

TUBE
MINIMUM DISTANCE REQUIRED
DIAMETER
OD INCH INCH MM

1/4” 3” 25.4

3/8” 3” 25.4

1/2” 3” 25.4

5/8” 3” 25.4

3/4” 3” 25.4

7/8” 3” 25.4

1-1/8” 3” 25.4

17
INSTALLATION GUIDELINES

PRESSURE LOSS FLARE ADAPTER TIGHTENING TORQUE

Streamline® ACR Press Elbows are designed to provide the same Streamline® ACR Press Flare Adapters utilize a heavy-duty flare

radius and flow that is proven with our solder/braze-type fittings. nut that is made to comply with SAE standards in the US as well

as JIS B 8607 and is suitable for connecting to minisplit and


PRESSURE LOSS EXPRESSED AS EQUIVALENT LENGTH (IN FEET OF PIPE) VRV/VRF equipment.

EQUIVALENT LENGTH
TYPE OD INCHES FLARE TIGHTENING TORQUE
(FT) TUBE DIAMETER
(DO NOT OVERTIGHTEN)
Elbow 1/4” .7
OD INCH TORQUE FT-LBS TORQUE N-m
Elbow 3/8” .8

Elbow 1/2” .9 1/4” 10-13 14-18

Elbow 5/8” 1 3/8” 25-30 34-42

Elbow 3/4” 1.2 1/2” 35-44 49-61

Elbow 7/8” 1.4 5/8” 49-59 68-82

Elbow 1-1/8” 1.7 3/4” 67-81 90-110

For best results, apply a


small amount of refrigerant
oil to the flare face during
installation and always
torque the flare end prior to
making the press connection.

PRESSING SPACE LIMITATIONS


Press tool and jaw sets can be difficult to get into some tighter spaces. In these instances, it is recommended that, when possible, to

preassemble product away from these space restricted areas. These assemblies can then be installed to minimize the potential for improper

alignment of the pressing tools and jaws. For most press joints, use of the press tools and jaws will not pose spatial issues. The following

guidelines are recommended for standard installations.

1/4” – 7/8” STANDARD JAW CLEARANCE REQUIREMENT

PIPE DIAMETER A MINIMUM B MINIMUM


(INCHES) (INCHES) (INCHES)

1/4" 5/8" 1-3/4”

3/8" 3/4" 1-3/4”

1/2" 3/4" 2”

5/8" 7/8" 2-1/4”

3/4" 7/8" 2-1/2”

7/8" 1” 2-1/2”

18
INSTALLATION GUIDELINES

1-1/8" PRESSING WITH RING AND ACTUATOR IN TIGHT SPACES

1 Wrap the press ring around the press fitting with the
opening facing away from you. 2 Close the press ring tight around the fitting.

3 Rotate the press ring until the actuator jaw receptacle is


facing toward you. 4 Properly insert the actuator jaw and begin the
pressing procedure.

MINIMUM SPACE REQUIREMENTS FOR WORKING WITH RING AND ACTUATOR

PIPE DIAMETER A MINIMUM B MINIMUM


(INCHES) (INCHES) (INCHES)

1-1/8” 2-1/2” 3-1/2”

19
FAQS

1. What is the operating pressure and temperature for 11. What pressing jaws can be used with Streamline® ACR
Streamline® ACR Copper Press Fittings? Copper Press Fittings?
700 PSI from -40°F to 250°F Milwaukee® Tool has developed jaws for use specifically with
Streamline® ACR Copper Press Fittings. Below are their part
2. For what types of applications are Streamline® ACR numbers for each size jaw. Jaw kits are available with and
Copper Press Fittings approved? without a Press Tool.
• Air Conditioning
• 1/4“ Milwaukee® Streamline® ACR Press Jaw (49-16-2650M)
• Heat Pump
• 3/8“ Milwaukee® Streamline® ACR Press Jaw (49-16-2652M)
• VRF and VRV
• 1/2“ Milwaukee® Streamline® ACR Press Jaw (49-16-2653M)
• Light Commercial Refrigeration
• 5/8“ Milwaukee® Streamline® ACR Press Jaw (49-16-2654M)
• Non-Potable Water
• 3/4“ Milwaukee® Streamline® ACR Press Jaw (49-16-2655M)
• Ethylene Glycol
• 7/8“ Milwaukee® Streamline® ACR Press Jaw (49-16-2656M)
• 1-1/8” Milwaukee® Streamline® ACR Press Ring (49-16-2657M)
3. What products are included in the Streamline® ACR
• Milwaukee® FORCE LOGIC™ Ring Jaw (also needed for 1-1/8" )
Copper Press offering?
(49-16-2659)
Fitting sizes 1/4” to 1-1/8” including couplings, elbows, tees, caps,
and flare fittings. Also available are Cyclemaster® ball valves. 12. Can a Streamline® ACR Copper Press Fitting be
re-crimped?
4. What piping can be used with Streamline® ACR
Yes — only if required. Jaws should be repositioned 90° from
Copper Press Fittings?
original crimp. There is no guarantee this will correct a problem.
Streamline® ACR Copper Press Fittings are designed for use in
systems utilizing ASTM B280 and ASTM B88 hard-drawn copper 13. What should I do if an ACR Press fitting rotates on the
tube (Types ACR, K, L) from 1/4" to 1-1/8" as well as ASTM B280 tube due to some torque stress or casual impact of a joint?
and ASTM B1003 soft (annealed) copper tube up to 7/8”.
Rotational movement of the fitting does not indicate an issue that
will lead to a leak or separation. Confirm that the tube is inserted all
5. What is the warranty for Streamline® ACR Copper
the way to the fitting stop and that the correct jaws for Streamline
Press Fittings?
ACR Press were used. Complete assembly work around the joint in
10-year limited warranty for HVAC applications.
question and position it exactly as intended and then re-press the
fitting — ideally with the jaws positioned 90-degrees to the original
6. What testing for long term life was performed on
crimp. Conduct normal pressure test according to the application.
Streamline® ACR Copper Press Fittings?
Each size is validated in our FLOWLAB™ using R410A heat 14. What is the most common error made when installing
pump systems to conduct accelerated life testing that a Streamline® ACR Copper Press Fitting?
simulates at least 12 years of life in an HVAC system. The
The most common error is skipping installation instructions and
number of cycles is based on AHRI protocols for equipment
not adequately prepping the tube. It is very important to use
life and involves rapid transitions between heating and
the abrasive pad and deburring tool. Tube edges need to be
cooling cycles to fully stress system components.
free of burrs or any sharp edges. Sealing surfaces also need to
be free of deep scratches, gouges, or other irregularities that
7. Can Streamline® ACR Copper Press Fittings be installed
could interfere with the seals. Refrigerant gas systems involve
in a system subject to freezing?
small molecules running at high pressure, therefore following
Yes — Reference the minimum operating temperature the tube preparation instructions is critical to avoid leaks.
of the fittings.
15. Can I cut the pipe with a reciprocating saw or other
8. Can Streamline® ACR Copper Press Fittings be installed aggressive cutting tool?
in tight spaces?
No – all end cuts should be made with wheel type tube cutters.
Yes — as long as there is sufficient clearance around each joint to
allow for the pressing tool and jaw to crimp without interference. 16. Do I have to lubricate the pipe or the fitting?
No — Streamline® ACR Copper Press Fittings do not
9. What does HNBR stand for?
typically require lubrication of the pipe or the fitting.
Hydrogenated Nitrile Butadiene Rubber. If additional seal lubrication is required, silicon or
nonpetroleum based lubricants are recommended.
10. What pressing tools can be used with Streamline® ACR
Copper Press Fittings?
Streamline® ACR Press Fittings are compatible with 32 kN full-sized
press tools such as Milwaukee® M18™ Force Logic™ Press Tools.

20
FAQS

17. What can I put on the seal if there is tightness when 24. How do I press onto the flared or swaged tubing that
inserting the fitting? comes out of the condenser and evaporator on
Installers must use a cone tool to deburr the outside edge of residential units?
the tube. Edge burrs are the number one reason for insertion The fittings cannot be crimped onto cup-sized tubing. However,
difficulty. If still tight, installers can always lubricate the seals with next to the factory braze if there is at least enough tubing
the refrigerant oil being used in the system (for example: POE). for full insertion or 2 inches of straight tube after the end is
removed, and it is accessible with the jaws and the tool at 90°
18. Can Streamline® ACR Copper Press Fittings be installed you can cut the end off and crimp directly to the tube.
in a potable water application?
No — Streamline® ACR Copper Press Fittings are 25. Is it okay if the tool and jaw are not 90° angle to
not approved for any potable water usage. the fitting?
No — for a proper crimp the tool and jaw need
19. What should I do if a Streamline® ACR Press Fitting to be at a 90° angle to the fitting.
leaks after pressing?
If the fitting was recently crimped (5-10 minutes) prior to 26. Do I have to use Streamline® Copper Tube with Streamline®
pressurization, it is possible the bubbles are a result of trapped ACR Copper Press Fittings?
air in crimp area that can leak out over time, and is not a fitting Although suggested to use Streamline® Copper Tube, the
leak. This is more likely to occur on smaller fittings. Since the fittings have been qualified to any tube that fits into the
joint is a permanent one, if a fitting is continuing to leak after standards of ASTM B88, ASTM B280 or ASTM B1003.
20 minutes, remove the affected fitting and replace with a
new one. If fitting is to be returned for analysis, please ensure 27. With two seals per cup, do I have to crimp them twice?
that there is at least 3 inches of tube on each end of the fitting No — the jaw profile is designed to encompass both
so it can be analyzed and leak cause determined. Without O-rings in the cup to be crimped at the same time.
sufficient tubing, fittings often cannot be tested and analyzed.
28. How many press cycles can you complete on a full battery
20. If a Streamline® ACR Press Fitting leaks, can you braze charge?
it in instead of cutting it out and having to replace the Consult the tool manufacturer’s manual for battery life.
missing tube?
No — Streamline® ACR Press Fittings should never be brazed. 29. When should the tool be serviced?
Trying to braze the fitting will melt the O-ring material Consult the tool manufacturer’s manual for service requirements.
and thus introduce contaminants into the system
that could cause other system issues. If leaking, the 30. Do the engineered sealing elements compensate for
fitting needs to be cut out and replaced. imperfections in the piping to make a tight seal?
It depends. The sealing elements do compensate for some
21. How do I identify scratches of concern? scratches on the surface of the tube; however, the tubing
Any scratch that can be felt with your fingernail could be a needs to be inspected prior to use. Imperfections in and
concern. If you can slide your nail down the scratch, then it is adjacent to the crimp area could inhibit the joint integrity
too severe and must be cut off unless it can be sanded out. and should be avoided. These imperfections may include
surface scratches, incise marks, zippers and out of round
22. How to remove a scratch? tubing. All tube needs to be properly prepped prior to use.
To remove scratches, try using a piece of Scotch-Brite™
abrasive pad to prep the surface. If this does not work 31. The product specifications state that continuous operating
to create a smooth tube surface, the scratch may need temperature up to 250⁰F / 121⁰C. Why is the O-ring is rated
to be cut out and a different part of tube used. to 300⁰F / 149⁰C?
The system must normally operate below 250⁰F, but if
23. How do I know that the tube is inserted all the way? temperature spikes in the system happen to occur the
Use the Streamline® ACR Press Gauge or refer to the “Minimum O-ring can withstand these spikes up to 300⁰F.
Insertion Depth” chart available on the polybags and in the
submittal for the proper insertion depth. Mark the tube with a 32. Have Streamline® ACR Copper Press Fittings been tested
permanent marker to indicate proper insertion depth before to withstand vibration?
putting on the Streamline® ACR Copper Press Yes — the fittings have been tested in accordance with
Fitting. The fitting edge should butt up against the the vibration test defined in UL 109 Section 8.
mark when inserted fully onto the tube.

21
FAQS

33. Can the Streamline® ACR Copper Press Fittings be 38. How deep of a vacuum can Streamline® ACR Copper
used to connect aluminum, steel or stainless steel? Press Fittings support?
No — these fittings are designed for copper-to-copper Streamline® ACR Copper Press Fittings have been qualified in
connections only. vacuum down to 200 microns and lower. Consult your equipment
manufacturer for specific vacuum testing requirements.
34. My jaws sometimes get stuck on the fitting after
crimping. What can I do to make it easier to 39. Why use an abrasive pad over sandpaper?
remove the jaws? It is suggested to use an abrasive pad because it provides for
Try applying a thin coating of spray lubricant to the jaw a smoother tube surface. Many varieties of sand paper are
before starting a job. It may also help to rotate the jaw too aggressive and can create deep scratches in copper tube
slightly after pressing to release it from the fitting. surfaces. If sand cloth or sandpaper is preferred, then use a
340 grit or higher. Rolls of open mesh abrasive are typically
35. Do I need to keep Streamline® ACR Copper Press too aggressive.
Fittings in the bag?
Yes — maintaining cleanliness is highly important 40. What refrigerants are Streamline® ACR Copper Press
to reliable connections. Keep bag sealed to Fittings not rated for?
protect fittings from contamination. Currently, the fittings are not rated for R-22, R-717, R-723, R-744,
or R-764. Please check on www.muellerstreamline.com for most
36. Are Streamline® ACR Copper Press Fittings suitable
for medical gas applications? up to date list of refrigerants.
No — they are not approved for medical gas applications.
41. Can you braze onto a 90⁰ Elbow – Street?
37. Can Streamline® ACR Copper Press Fittings be No — this would carry significant risk of melting the seals
used in heating and hot water systems? in the other cup.
Yes — the fittings are suitable for use in non-
potable chilled and heating water systems.

22
NOTES

23
Streamline® is the preferred and specified brand of industry professionals around
the world. Manufactured to the highest quality standards and designed for years
of trouble-free service, Streamline’s suite of piping systems products provide
the confidence that only comes when a solution is designed to work together.

• Nitrogenized® ACR Copper Tubing • Copper Press Fittings


• Dehydrated Refrigeration Coils • Copper Solder/Braze Fittings
• Line Sets & Mini-Split Line Sets • Carbon Steel Press Fittings
• XHP Copper-Iron Tubing • Refrigerant Brass Push Fittings
• XHP Copper-Iron Braze Fittings • Brass Flare Fittings
• System Protection Devices • Refrigeration Valves

150 Schilling Blvd, Suite 201, Collierville, TN 38017 | 1-800-FITTING | www.muellerstreamline.com


© 2023 Mueller Streamline Co.

MLT-394 • SEPTEMBER 2023

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