Carbon Clean Achieving Net Zero
Carbon Clean Achieving Net Zero
carbonclean.com
Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Introduction:
Maintaining Priorities with
Advanced Technologies
Climate change remains a defining issue for the that in the long-term, climate change is as serious
21st century. When it comes to meeting the targets a threat as the pandemic. Rather than derailing
set out in the Paris Agreement, time is not on our the battle against climate change, the current
side. The objective — limiting the increase in global health, and economic crisis has created
global average temperature to below 1.5°C over an opportunity to accelerate it, by giving us the
pre-industrial levels — is as pressing as ever. chance to examine the lifestyles and social systems
that have brought us to the current moment.
Prior to the COVID-19 pandemic, awareness Governments around the world are seizing the
of the issue’s urgency was gaining momentum opportunity to advance a “green recovery” from the
throughout some segments of industry, current crisis that allows us to “build back better.”
with an ever-growing list of enterprises
outlining plans to achieve carbon net zero. One significant long-term solution towards
decarbonisation and a sustainable economy is
While there have been concerns that the a shift towards renewable energy sources. But
commitment would wane as focus shifted to the renewable energy alone will not be enough to
challenges posed by COVID-19, that does not help transition the world away from fossil fuels,
appear to be the case. A recent Ipsos Mori poll particularly when it comes to heavy industry.
found that 71 percent of people worldwide agree
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
In the past, complex production processes and atmosphere, and allow the CO2 to be converted to
energy demands have made decarbonisation useful commercial products or stored underground.
difficult. These hard to abate sectors have also
received relatively little attention compared with Analysis by the Intergovernmental Panel on
the focus on energy efficiency, renewables, and Climate Change (IPCC) and International Energy
consumer behaviours. Heavy industry is here to stay, Agency (IEA) has consistently shown that
and provides an immense opportunity for making widespread deployment of CCUS is an essential
significant progress towards net zero worldwide. component of meeting climate targets and
reaching net zero. CCUS significantly reduces
This is where carbon capture, utilisation, and costs and minimises societal disruption in meeting
storage (CCUS) technologies can play a crucial climate targets by enabling hard to abate industries
role in moving industry towards net zero. These to significantly decarbonise — without more
technologies capture carbon dioxide (CO2) from significant overhauls of their current processes.
industrial plants prior to it reaching the earth’s
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Chapter 1:
The Goal of Net Zero
Net zero is not necessarily just a set of technologies or a set of policy or financing
options. It’s much bigger than that. It has to do with a collective set of actions that
humanity needs to take as a whole to be able to get to that space where we’re not
emitting any excess CO2 into the atmosphere.”
Aniruddha Sharma
CEO, Carbon Clean
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Aniruddha Sharma, CEO, Carbon Clean, says that, there needs to be planning around the
that achieving net zero involves three levels. implications of technology on all walks of life, such
At the ground level, there needs to be a shift in as transport, travel, and industry. That leads to the
popular awareness and consumer demand that third level, which contains tremendous untapped
drives behavioral changes when it comes to potential: industry-specific options to reducing
individual decisions and product choices. Beyond carbon emissions for hard to abate industries.
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Chapter 2:
The Costs of Capturing Carbon
Industrial installations have a range of options is a one-time investment in installing CCUS
when it comes to decarbonisation measures, equipment, while the operating costs include the
from switching lighting to LED bulbs, to cost of energy needed to power the equipment.
buying renewable energy, to installing CCUS While capital costs for CCUS installation have
technology. Each of these measures has a payoff traditionally been expensive, advances in CCUS
commensurate with the investment. With CCUS, technology have reduced the cost of capture
the investment is measured by the metric cost of to new low levels, making CCUS, on balance, a
capture, which is the dollar cost per tonne of CO2 pragmatic and cost-effective option for industry.
that is captured (and then stored or sold), rather
than emitted into the atmosphere. Cost of capture Carbon Clean is continuing to invest in the
allows companies to best prioritise technologies production of their containerised solution to achieve
and spending for decarbonisation measures. $30 tonne cost of CO2 capture not including carbon
credits by 2021. Consequently, large emitters
This cost includes both capital expenses could potentially offset the cost of carbon capture
and operating expenses. The capital cost with their carbon tax from as early as next year.
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
“For example, imagine that you install CCUS technology that captures 100,000 tonnes
of CO2 and it costs $10 million dollars. You operate it for 5 years. Take that as a
benchmark: divide the total amount of tonnes by the cost over time. You come to the
cost of total CO2 captured per tonne.”
Prateek Bumb
Co-Founder and CTO, Carbon Clean
Since October 2016, Carbon Clean in partnership and is designed to capture 60,000 tonnes CO2
with Tuticorin Alkali Chemicals and Fertilisers per year. Not only does the plant meet cost and
Limited has been operating the world’s first performance expectations, but the CO2 is also
low-cost industrial scale carbon capture and converted into a commercial product soda ash
utilisation (CCU) plant in India. Installed on a coal (an ingredient found in household products).
fired boiler, the project is located near Chennai
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Secondly, CCUS allows hard to abate industries These are industries that also typically provide
— such as cement, steel, refineries, and EfW — high-paid jobs: in the US, for instance, workers
to continue to operate and thrive in a sustainable, in the refining, cement, and steel sectors are
net zero economy, protecting the millions who paid significantly more than the average wage in
are employed in these industries globally. These the state in which they live. By converting hard
industries often co-locate in regions with good access to abate industries to lower emissions, CCUS
to transport infrastructure and necessary inputs serves to avoid the kind of local economic and
(such as energy demands, feedstocks, and skilled social dislocation that might otherwise result from
workers), often making the local communities they meeting important climate targets such as net zero.
are based in dependent on them for employment.
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Chapter 3:
The Four Key Industries —
Cement, Steel, Refineries and
Energy from Waste
Of the hard to abate industries, four key sectors consumer products and transportation, to waste.
stand out as ideal candidates for carbon capture: Their centralised facilities provide high-value
cement, steel, refineries, and energy from opportunities to make significant reductions in
waste (EfW) facilities. These sectors encompass industrial carbon emissions, while enabling these
the entire lifecycle of modern economic sectors to continue fueling economic growth.
activity, from infrastructure and construction, to
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
While small-scale carbon capture plants have been commissioned at a small number of
cement plants in China and Europe, a large-scale demonstration plant of this capacity
has never been announced before in the cement industry. Dalmia Cement and Carbon
Clean will explore multiple utilisation streams for the CO2 that is captured from this sizable
plant, including direct sale for use in other industries and manufacture of chemicals.
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
The complexity of the steel production process from being commercialised, and will require large
provides a different set of technical challenges modifications to existing steelmaking infrastructure.
and opportunities. The main question for
steel works is choosing exactly where to most The best way to decarbonise existing steel
effectively install capture technology, as there are plants is to use CCUS on the blast furnace to
multiple emissions sources on-site. A number of capture the majority of emissions, and store
solutions are possible to bring steel to net zero. the carbon. In some cases, this carbon can be
mixed with water and a plant waste known as
In the long run, technological changes to the slag, resulting in a construction material that
steelmaking process can reduce emissions by can then be used for building roads. Utilising
producing clean steel, by using electricity instead of captured carbon in this way can provide an
charcoal, cutting out the carbon emissions created additional revenue stream for steelmakers.
by coal. However, this technology is still a way off
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Energy from waste is starting to become quite a big piece of the puzzle now, especially
from the European perspective. There are some 450 energy from waste plants across
Europe. So there is a massive impact on emissions, as this waste contains gases such
as methane. You’re basically reducing the carbon footprint of individuals in cities.”
Aniruddha Sharma
CEO, Carbon Clean
There are three major emission sources from in the carbon footprint of individuals in cities.
urban areas: transportation, construction, Further, as packaging becomes increasingly
and waste management. By utilising CCUS at plant-based, we are able to leverage this
EfW plants, municipal authorities can further process into a negative carbon cycle, which is
decarbonise the waste chain by decarbonising an extremely powerful way to move towards
households and individuals served by municipal net zero or even negative carbon emissions.
waste authorities. This allows for huge reduction
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry TECHNOLOGY TO ACHIEVE ‘NET ZERO’
Refineries:
Revamping Old Technologies
Oil refineries transform crude oil into various Refineries have several units that emit CO2,
usable petroleum products such as diesel, including steam methane reformers that produce
gasoline, kerosene, jet fuel, liquified natural gas hydrogen, catalytic crackers, and Combined
(LNG), heating oils, and more. These sprawling Heat and Power (CHP) units. The emissions of an
industrial complexes separate the hundreds individual refinery depend on a number of factors,
of different hydrocarbon molecules in crude such as refinery configuration, types of fuel used,
oil into components that are then sold to a and crudes processed (heavy, sour crudes require
variety of different customer segments, who more energy to process than light, sweet crudes).
use them as fuels, lubricants, and feedstocks
in petrochemical manufacturing processes.
Using our technology, you can capture more than 90 percent of carbon dioxide from the
smokestacks of refineries. And that’s a universal number you can apply to all sectors.”
Aniruddha Sharma
CEO, Carbon Clean
Major players in the petroleum industry have refineries can move towards net zero quickly,
already begun the shift towards carbon neutrality. easily, and practically. These measures can
BP, Shell, and Total have all pledged to be net zero also become a key competitive differentiator
by 2050, while both Chevron and ExxonMobil have for refineries, as their consumers have greater
announced their own emissions-reduction targets. incentives to use low-carbon fuel. This is
already happening in the aviation industry.
By integrating CCUS with other practices such
as energy efficiency, using low-carbon oil, and
tapping into renewable power generation,
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
Conclusion:
Green Recovery and
Decarbonising Heavy
Industry with CCUS
During the lockdowns resulting from the COVID-19 technology. One proposal under review includes
pandemic, carbon emissions have dropped the European Climate Law, which would enshrine
between 10 to 30 percent globally, with some areas the 2050 carbon net zero objective into EU
witnessing clear skies for the first time in decades. law. As the public demand for solutions to the
The current global health and economic crisis climate issue grows, measures like these will
that has appeared in the wake of the pandemic undoubtedly become more prevalent across
may be an opportunity to make significant the globe.
advances towards net zero, as governments
use economic recovery plans to boost low- While renewable energy, new business models,
carbon industries and bring a “green recovery.” and consumer choices get the most attention
when it comes to “going green,” CCUS has the
Europe in particular has taken major steps greatest potential to quickly make pragmatic
towards supporting a transition to net zero, and powerful reductions to CO2 emissions levels
including the proposal of the European Green with minimal social and economic disruption.
Deal program, an ambitious package of
initiatives to cut emissions and invest in green
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Achieving Net Zero in the Industrial Sector:
How Carbon Capture Technology Brings Real Solutions to Industry
CCUS is the only way you can decarbonise heavy industry. So if you don’t want the
industry to go back to business as usual, you must incentivise them.”
Aniruddha Sharma
CEO, Carbon Clean
As governments take greater action to incentivise fuel emissions. More recently in 2020, the
the transition to a sustainable economy, they have European Development Fund has launched a
recognised the vital role CCUS has to play. In 2018, €1 billion CCUS funding program for European
the US government expanded the 45Q Tax Credit for industry. Governments increasingly understand
CO2 sequestration, while California’s Low Carbon the need to support and incentivise industry
Fuel Standard CCS protocol provides $200/t CO2 adoption of technologies such as CCUS.
for CCUS facilities that reduce transportation
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TECHNOLOGY TO ACHIEVE ‘NET ZERO’
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