PRO_D4333_0208_DMC635_1035_ECO_uk.qxd:Layout 1 30.07.

2008 9:25 Uhr Seite 1

WWW.DMGECOLINE.COM

I HIGH-TECH MACHINES AT AN AFFORDABLE PRICE I

DMC 635 V ECO ı DMC 1035 V ECO

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02 ı 03 Applications and Parts

04 ı 07 Machine and Technology
08 ı 09 Controls
10 ı 11 Floor Plans and Technical Data

» Crossbeam
Sector: Automotive industry
Material: Forging C45
Dimensions: Approx. 250 x 80 mm
Machine: DMC 1035 V ECO

» Lever
Sector: Machine construction
Material: 39NiCrMo3
Machine: DMC 635 V ECO

02

» Holding-down clamp
Connecting piece for a hitch-device
Sector: Automotive industry
Material: C45
Dimensions: Approx. 200 x 120 mm
Machine: DMC 1035 V ECO
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» DMGECOLINE ı APPLICATIONS AND WORKPIECES

I THE NEW DMG ECOLINE I

»AN UNPARALLELLED ENTRY LEVEL

SOLUTION FOR COMPACT VERTICAL
MACHINING CENTRES.«
Increased competitiveness, global markets and increasing demands for quality and flexibility
require new ideas that incorporate the best technology at the best price. With the DMC 635 V ECO /
1035 V ECO vertical milling machines, you receive top-notch performance at an entry-level price,
giving you the competitive edge for a fast return on investment on the machines.

03

» Milling setup-head
Sector: Machine construction
Material: 39NiCrMo3
Machine: DMC 635 V ECO

High-tech machines for a limited budget: The DMC 635 V ECO Universal Milling Machine and the larger
DMC 1035 V ECO are equipped with standard top-of-the-line high-tech components. The sturdy C-frame
design, a large, easily accessible work area and the powerful spindle are only a few of the productivity-
increasing high-tech features that come as standard in the basic version.
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> Powerful spindle

> Visual support for setup
and diagnostics

> Tool magazine for

20 tools with a fast
double gripper

> ShopMill software for easy

04 programming with 3D-simulation

DMC 635 V ECO

3-axis vertical milling with 3D-simulation.
The DMC 635 V ECO 3-axis Vertical Milling Machine, with its work area of 635 x 510 x 460 mm, offers a
combination of standard productivity-increasing high-tech features that are unparalleled in the entry-
level vertical milling sector.
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» DMGECOLINE ı MACHINE AND TECHNOLOGY

In terms of its design, the new DMC V ECO series has for short exchange times of only 1.6 seconds and
a sturdy cast-iron C-frame foundation 1 with the X- the dynamic axis drives for feeds up to 25 m/min.
axis in the table 2 . The X-axis meets maximum rigid- The easily accessible work area offers the perfect
ity requirements and ultimately forms the basis for environment for short set-up times. In addition, the
exceptional precision during highly efficient milling. DMC V ECO series comes with state-of-the-art control
Sturdiness and precision are also ensured with roller technology 5 with 3D-simulation and visual support
guideways in all axes and the proven 3-point support during setup and for diagnostics. As standard, the
of the machine, which also simplifies installation series is equipped with ShopMill (Siemens 810D) or
and reduces setup time. Additional features are the Manual Guide i (Fanuc 0i-MC).
powerful 8,000 rpm milling spindle 3 with 83 Nm
torque, the 20x tool magazine 4 with a double gripper

4
3

1
05
2

> Large work area for

workpieces up to 600 kg

TECHNOLOGICAL HIGHLIGHTS ›› Large, easily accessible work area

›› Powerful spindle (8,000 rpm / 83 Nm (X / Y / Z = 635 / 510 / 460 mm)
(40 % DC) / 13 kW) ›› Reduced idle times: 25 m/min rapid traverse,
›› Tool magazine for 20 tools with a fast 1.6 sec. tool-exchange time
double gripper ›› Excellent rigidity, precision and minimum space
requirements due to the C-frame design

OPTIONS ADDITIONAL OPTIONS

Precision package ›› Heidenhain TS 640 v infrared touch probe
Direct measuring system, BLUM laser ›› Heidenhain TT 130 tool touch probe
›› Coolant/pressurised air changeover
Chip disposal package ›› 10 free M-functions for Siemens
Hinged chip conveyor, coolant rinsing pistol and a ›› Safety package for power outages
4-colour signal lamp ›› Switched-in isolating transformer for power
supply with voltages other than 400 V / 50 Hz
›› Additional transformer for a 230 V power supply
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> Visual support for setup

> ShopMill software for easy

programming with 3D-simulation

> Comprehensive tool management

06 with visual representation

DMC 1035 V ECO

Advanced features with standard
15" screen and 3D-software.
The DMC 1035 V ECO offers an extensive basic equipment package with numerous techno-
logical highlights, including that large work area of 1035 x 560 x 510 mm. The product
range of the Vertical Milling Machines is significantly enhanced by a number of intelligent
expansion options and special devices.For example the direct measuring sytems in all
axes, touch probes and, with a view to international markets, alternative spindle systems
with sizes CAT 40 and BT 40 respectively, as well as an active control cabinet cooling
device for reliable utilisation in tropical areas.
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» DMGECOLINE ı MACHINE AND TECHNOLOGY

> Large work area for workpieces up to 1,000 kg

> Tool magazine for 20 tools

with a fast double gripper

07
DMC V ECO – SANDVIK COROMANT
TOOL PACKAGE
›› Four high quality milling tools from the CoroMill® series
›› Four tool fittings (optionally ISO 40, BT 40, CAT 40)
›› 30 high performance milling cutting inserts

TECHNOLOGICAL HIGHLIGHTS ›› Large, easily accessible work area

›› Powerful spindle (X / Y / Z = 1,035 / 560 / 510 mm)
(8,000 rpm / 83 Nm (40% DC) / 13 kW) ›› Reduced idle times: 25 m/min rapid traverse,
›› Tool magazine for 20 tools with a fast 1.6 sec. tool-exchange time
double gripper ›› Excellent rigidity, precision and minimum space
requirements due to the C-frame design

OPTIONS ADDITIONAL OPTIONS

Precision package ›› CAT 40 / BT 40 tool clamping
Direct measuring system, BLUM Laser ›› Freely programmable M-functions
›› Heidenhain TT 130 broken drill touch probe
Chip disposal package ›› Heidenhain TT 130 tool touch probe
Hinged chip conveyor, coolant rinsing pistol, ›› Rinsing pistol
4-colour signal lamp ›› Safety package for power outages
›› Liquid/air cooling switching
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I DMG CONTROLS I

»STATE-OF-THE-ART CONTROL
TECHNOLOGY AND 3D-SIMULATION.«
Both the DMC 635 V ECO and the DMC 1035 V ECO are equipped with high-tech 3D-CNC controls from Siemens or Fanuc.
Up to a 15" colour screen, a full keyboard and the electronic hand wheel form the basis for a completely convincing
hardware performance. Numerous software features contribute to creating a comfortable environment for the oper-
ator in the shop-floor sector. This is especially true for the ShopMill software in the Siemens control or respectively
the Manual Guide i software in the Fanuc CNC. Both systems ensure the fastest way from the drawing to the finished
workpiece for the operator. Additional remarkable features of the controls are the extensive tool management,
visually supported setup and the comprehensive diagnostic functions.

08
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» DMGECOLINE ı CONTROL TECHNOLOGY

SIEMENS 810D WITH SHOPMILL FANUC OI-MC WITH MANUAL GUIDE I

Highlights Highlights
›› Visual programming with ShopMill in the ›› Visual programming with Manual Guide i
standard version in the standard version
›› Comprehensive tool management with ›› Comprehensive tool management with
visual representation visual representation
›› Visual representation of maintenance ›› Tool service life management for maximum
and diagnostics machine utilisation
›› New, well laid-out screen design ›› Numerous machining cycles and large program
›› Full keyboard and electronic hand wheel memory already in the standard version
›› Absolute axis measuring systems ›› Electronic hand wheel in the standard version
›› 15" TFT-screen ›› 10.4" TFT-screen

09

Customer benefits Customer benefits

›› Easy programming with 3D-simulation ›› Easy programming with 3D-simulation
›› Visual support for fast setup ›› Visual support for fast setup
›› Ethernet interface for fast data transfer ›› Ethernet interface for fast data transfer (optional)
›› Unique shop-floor programming for the fastest ›› Easy operation due to the PCMCIA slot
way from the drawing to finished workpiece ›› Expanded help function and alarm / operation log
›› External programming via control-identical ›› Training software NC Guide
training software SinuTrain
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FLOOR PLANS

DMC 635 V ECO, Side View Top View

max. 4065**
80 80
Tool-exchange point 1465* 1640
E

R8
90
max. 2,650 (2,330*)

245
Option – KS_BEH
2145
Z-travel

250
460

max. 2770
575

917
120

690
720

287 255
Table centre
312 510 25
45
1200

R3

Y-travel ** Chip conveyor not

depicted to scale.

* Transport height with a cable duct.

10
DMC 1035 V ECO, Side View Top View

Tool-exchange point
max. 2,665 (2,210*)

225

Y-travel
Z-travel

560

275
510
625

120
720

1125 Table centere,

right
Door opening
280 Tool-exchange point

346 560 225 517.5

Y-travel
X-travel 1035 1200

* Transport height with a cable duct. 1117.5 1117.5

2235
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» DMGECOLINE ı FLOOR PLANS AND TECHNICAL DATA

PERFORMANCE DIAGRAM

DMC 635 V ECO / 1035 V ECO (2)

Output
M [Nm] P [kW]

100
14
90 40% ED (13
1 kW)

80 12

70
10
100%
% ED (9 kW)
k
60
8
50
40% ED (83
8 Nm)
40 6

30
4
100%
% ED (57.3
7 Nm)
20
2
10
5,600

0 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,200 6,200 8,000 Rotational
speed [rpm]

TECHNICAL DATA

Working range
DMC 635 V ECO DMC 1035 V ECO 11
Travel X-axis mm 635 1035
Travel Y-axis mm 510 560
Travel Z-axis mm 460 510
Feed
Feed power N 4,000 4,000
Feed velocity m/min 20 20
Rapid traverse m/min 25 25
Positioning accuracy
Pmax. according to VDI /DGQ 3441 (in- /direct measuring system) mm 0.020 / 0.008 0.020 / 0.008
Pmax according to JIS B6330-1980 (in- / direct measuring system) mm 0.010 / 0.005 0.010 / 0.005
Work spindle (standard)
Rotational speed, max. rpm 8,000 8,000
Drive power (40 % / 100 % DC) kW 13(2) / 9(2) 13(2) / 9(2)
Torque (40 % / 100 % DC) Nm 83(2) / 57(2) 83(2) / 57(2)
Tool fitting SK 40 / CAT 40 / BT 40(1)
(1) SK 40 / CAT 40(1)/ BT 40(1)
Tool magazine / tool changer (Pick-up)
Number of tools 20 20
Max. tool diameter mm 80 80
Max. tool diameter for vacant adjacent pockets mm 130 130
Max. tool length mm 300 300
Tool-exchange time s 1.6 1.6
Chip-to-chip time s 5 5
Table design
Clamping surface with T-grooves mm 790 x 560 1,200 x 560
Loading height (upper table edge) mm 720 720
Table load (loading weight) kg 600 1.000

Control
Siemens Type Siemens 810D with ShopMill Siemens 810D with ShopMill
Fanuc Type Fanuc 0i-MC with Manual Guide i Fanuc 0i-MC with Manual Guide i
(1) Optional. (2) Technical data for Siemens 810D.
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WERBUNG
SERVICE FROM DMG:

MONTFORT
ANYWHERE AND AT ANYTIME.
DMG Service Solutions give you service support and product support worldwide with customised service
solutions and service products throughout the entire life of your machine tool.

DMG Training DMG Microset

SECURE YOUR ESSENTIAL EXPERTISE IN TOOL PRESETTING EQUIPMENT
COMPETITIVE ADVANTAGE With many years of experience and unique expertise, DMG Microset is a full-line supplier
We are your reliable, competent partner in the tool measurement sector, offering a versatile, flexible and uniquely broad
for efficient training in programming, range of solutions. Whether you require individual products, vertical or horizontal units –
setup and operation for optimal machine DMG Microset offers the right solution for all types of applications and tool sizes.
utilisation, increased productivity and
increased employee knowledge.

UNO 115 VIO 210

ECO TRAINING PACKAGE THE ENTRY-LEVEL MODEL UNIVERSAL PRESETTING EQUIPMENT
›› Training for two participants WITH SUPERB FEATURES FOR EVERY USER
Tech n ica l update r ig hts r eser ved.

›› Free ECO workshop > For tool measurements up to ø 230 mm > For tool sizes up to ø 420 mm and
›› 60-day trial version and measuring lengths up to 370 mm measuring lengths of 465 / 700 mm.
DMG Programming/Training Software* > Microvision I with a 10.4" screen > Pneumatic axis clamping, individually
> Edge-Finder for fast focusing of the adjustable for all axes
* Currently only available for Siemens CNC. tool cutting-edge > Reflected light cutting-edge detection
> Pneumatic axis-clamping in both axes > Intelligent image processing systems for
> Smooth running roller guideways contour evaluation: Microvision II, available
PRO. D 4334 / 020 8 U K

> Protected glass gauges in more than 20 different languages Micro-

vision III, with integration into the DMG Tool
Manager for efficient tool management

DMG UK: Unitool House, 151 Camford Way, Sundon Park, Luton, Bedfordshire LU3 3AN
Tel.: +44 (0) 15 82 - 57 06 61, Fax: +44 (0) 15 82 - 59 37 00
[email protected], www.dmgecoline.com