Seam 1 Week 13-16 Topics
Seam 1 Week 13-16 Topics
Week 13 Topic:
Different Maintenance and
Repair Activities On-board the
Vessel
Maintenance plan is an imperative element of
ship’s routine operations and also forms an
integral component of ship’s maintenance
mechanism.
The main aim of any maintenance plan on ship
is to get the maintenance and repair work done
in the least possible time with minimum costs.
A maintenance plan is therefore followed by
every shipping company to ensure that the
ship’s machinery maintains a particular
standard of operation and safety.
While making a maintenance plan, several
aspects are taken into consideration, starting
from the International safety management
code (ISM) to the guidelines put forth by the
machine manufacturers.
• Public Safety and Security: You need to have
the knowledge of relevant marine equipment,
policies, strategies, and procedures to promote
effective the local, state, or national security
operations to ensure protection of any data,
people, institutions, and property.
• Transportation: You need to have knowledge
of methods and principles for moving goods to
people by sea, air, road or rail, along with the
benefits and associated costs.
• Customer and Personal Service: You need
knowledge of principles and the relative
processes for providing excellent personal
customer services, which includes needs
assessments, ensuring the quality standards,
and evaluating the satisfaction of your
employer
• Administration and Management: A sea
captain, chief engineer or first mate needs
knowledge of various business and
management principles that are involved in
resource allocation, strategic planning, human
resources, leadership skills, various production
methods, and the adequate coordination of
resources and people.
• Education and Training: You need to have
knowledge of methods and principles for the
training curriculum, design, teaching, and
instruction for individuals and groups, and the
measurement of these specific marine training
methods.
• Telecommunications: You must have
knowledge of broadcasting, transmission,
switching, control, and the operation of any sea
based or land based telecommunications
systems.
• Geography: For travelling at sea you need
knowledge of the methods and principles
behind the features of sea, land, and air
masses, as well as their physical characteristics,
interrelationships, locations, and distribution
along with certain plants, animal life, and
human life.
• Personnel and Human Resources: You must
have knowledge of the various procedures and
principles for training crew, recruitment and
selection, the compensation and benefits,
certain labour negotiations and relations, as
well as information systems.
• Mechanical: You should have knowledge of all
the tools and machines that might be used on
board, including how they are designed, used,
repaired, and maintained.
• Psychology: Knowledge of human behavior is
necessary in this line of work as well as
performance and what motivates fellow crew
members. You should be able to assess
individual differences in ability, interests and
personalities, learning methods, psychological
research methods, and behavioral and affective
disorders, as well as certain treatments.
What should be the main objectives of a
maintenance plan?
As mentioned before, the main objective of a
maintenance plan is to make sure that the work
is done in the least possible time with utmost
efficiency and at optimum cost. Various points
mentioned in the ISM code are taken into
consideration, along with company’s
procedures and manufacturer’s guidelines.
Definition of Terms
Sections
An SMS is divided into sections for easy
reference. They are:
• General
• Safety and environmental policy
• Designated person (DP)
• Resources and personnel
• Master’s responsibilities and authority
• Company’s responsibility and authority
• Operational procedures
• Emergency procedures
• Reporting of accidents
• Maintenance and records
• Documentation
• Review and evaluation
These are the main parts of a basic SMS;
however, the plan might vary according to the
type of the vessel and the cargo carried by the
same. SMS play an important role in the
process of ISM code implementation on ships.
PRINCIPLES OF RUSTING
When iron or steel is exposed to air, the oxygen
in the air or water reacts on the metal ,it cause
a reddish scale called ‘rust’in a powder form.
To prevent rust – remove the oxygen in contact
with the metal.
PROCEDURE
1. Look for ugly spots in the metal and pound it
with the chipping hammer.
2. When the solid rust is broken ,use the
scraper to remove the rust that still cling to the
metal.
3. Use the wire brush to clean the metal free of
the rust powder.
What is chipping?
The removal of weld spatter, rust, or old paint
from ironwork using a hammer and cold chisel
is called chipping.
Dust Mask
Earplug
Earmuff
Vibration-proofing Gloves
Week 16 Topic:Safety
Equipment for Surface
Preparation and Painting Works
Surface preparation
Chipping Tools:
General Requirements
Shipbuilding Ship Repair
Shipbreaking Barge Cleaning
Therefore, a qualified person must select PPE
based on the specific operation. Use of
appropriate combinations of the following PPE
will provide adequate protection:
Protective Clothing and Hoods
Respiratory Protection
Eye and Face Protection
Foot Protection
Hand Protection (such as gloves)
Abrasive Blasting
PPE is required when performing abrasive
blasting and must provide protection from the
impact of the rebounding abrasive blast
material (for example sand, metal slag) and
toxic effects of the abrasive blast material and
coatings (such as paint, grease) being removed.
Due to possible surges of pressure in the hose
line and potential static electricity shocks, fall
protection may be necessary. Hearing
protection is important in this operation due to
the high noise levels usually associated with
this operation.
Solvent Degreasing
PPE is required when performing solvent
degreasing (such as with xylene, mineral spirits,
acetone) to provide protection from skin
contact, skin absorption, and inhalation.
Reactions between the degreaser and the
material being removed may produce
additional toxic vapors or liquids.
Note: During these operations, it is important
to have an emergency eye and body flushing
station.
Potential Hazard:
Respiratory Protection
Potential Hazards:
Surface preparation
Cleaning - Clean all surfaces using water soluble
detergent and high pressure fresh water.
Remove salt, oil, grease, loose coating, dirt and
detergent prior to de-rusting.
Paint Application
Parts of paint:
1. Pigment - the minute particles of insoluble
solid that form the body of the paint and
remains as the hard opaque surface after the
liquid has evaporated.
2. Vehicle – the liquid content which acts as
the bonding agent between the particles of the
pigment,holding them together and to the
surface of any object painted.It also acts as a
drying agent.
Pigments:
Vehicles:
1. Linseed oil :
(a) Most commonly used for mixing paint.
(b) Made from crushed flaxseed and its natural
product.
2. China oil wood or Tung oil:
(a) Made from a tree along Tung river in China.
(b) A stronger dying oil.
(c) More water-resisting than linseed oil but
less durable.
3. Fish oil:
(a) Not good as bonding agent.
(b) It is a non-drying oil.
(c) Used for rigging hawser.
GALVANIZED SURFACE:
1.Galvanized surface are not required to be
painted.
2. They should be exposed to oxygen.
3. If to be painted allow the Galvanized surface
to be exposed to weather for 6 months to give
paint a rough surface to hold in.
4. Apply ammonia or vinegar before painting
the surface.
APPLICATION OF PAINTS:
Brush the paint in to the pores of the surface
and not over it.Use red as primer.
SECOND COAT – is the next layer of paint
applied over the primary coat.It should be
applied only after the primary coat is very dry.If
the same color as the primary coat is used, add
little black to detect missed spots.
IMPORTANCE OF KNOWING
THE PRINCIPLES OF PAINTING
1. Different types of material require different
preparation before applying the paint.
2. Different parts of the ship require different
kinds of paints.
3. Wrong application of paint results in poor
adhering power,causing the paint to peel-off
easily.
4. Expense in painting can be increased if the
principles of painting are not followed.
PRIMARY COLOR – is a basic color that cannot
be broken down into other colors ,but two
colors of this kind can be mixed together to
make other colors e.g.
(a) Blue
(b) Red
(c) Yellow
PREPARATION OF PAINTS
1.Before painting a 1 gallon or 5 gallons mixed
paint,the following procedure must be
followed.
(a) Get another can or container and remove
the oil from the paint.
(b) Stir the pigment with a piece of stick or with
your hand.
(c) Add the oil little by little and continue
stirring until the oil from the other can or
container is used.
(d) After mixing “Box the paint”.
(e) Apply the paint and add drier (hardener) or
thinner before the final painting.
BOXING THE PAINT – the paint is transferred
from one can or container and back to another
container until the solid pigment impurities and
foreign materials are removed.
KINDS OF BRUSH
1. Wire Brush – used to remove rust.
2. Cleaning Brush – used to remove the dirt.
3. Flat Brush
4. Sash Tool Brush – to enable painting of
corners that cannot be painted with the use of
a flat brush.