PROJECT PROFILE ON
AUTOMATIC MIST BASED SANITIZER DISPENSING
MACHINE
1. Product : Automatic Mist based sanitizer
Dispensing Machine
2. NIC Code (1998) : 26600
3. Production capacity : Qty. 28,800 Nos
(Value Rs.14,40,00,000)
4. Month & year
of Preparation : June 2020
5. Prepared by : MSME-Development Institute
Govt . of India, Ministry of MSME
Ayyanthole, Thrissur - 680 003
Phone No : 0487- 2360638,
2360536 & 2360686
www.msmedithrissur.gov.in
E.mail:
[email protected] I. INTRODUCTION
Corona Virus disease (Covid19) is wreaking havoc in the world. Ever since
WHO announced it as a Pandemic disease and many cities are under lockdown,
people are not able to step out of their homes and already thousands have lost their
lives. As the global Covid-19 crisis continues to unfold, washing and sanitization of
hands have become an absolute necessity in daily affairs. Automatic mist based
sanitizer dispensing systems is very useful resource in the fight against corona virus.
This contact less dispensing system helps to sanitize hands without getting in contact
with the sanitizing surfaces and will help to reduce spread through cross
contamination.
This contactless dispensing unit sprays alcohol based sanitizer when both hands
are placed under it. The aerated mist based formula uses only 5- 6ml. of sanitizer
ensuring optimum usage. It releases full cone spray mist for 12 seconds in single
operation. Contactless technology works on Ultrasonic sensor to ensure zero touch,
high operational precision to completely disinfect both hands at once. It could be
wall mountable with LEDs displays to indicate on/off status and the progress of the
process. The capacity tank ensures longer duration of usage thus eliminating hassle
of refilling it frequently. The sanitizer container allows displaying the quantity in it.
2. MARKET
This dispenser is contactless and will spray sanitizer for sanitization of hands
while entering into the buildings like Hospitals, Office complexes, shopping Malls,
auditoriums , public places, apartments, schools, colleges, places of workship, other
public places etc. There are very few units manufacturing Automatic mist based
sanitizer dispensing machine in India. In the present scenario, it is very much
important to equip all public places with automatic sanitizer dispensing unit. Due
to the spread of Covid-19, there is enough demand for this product.
3. BASIS & PRESUMPTIONS:
The basis for calculation of production capacity has been taken on a single
shift basis on 75% efficiency,
The maximum capacity utilization on single shift basis, for 300 days in a year.
During the first year and second year of operations, the capacity
utilization is 60% and 80% respectively. The unit is expected to
achieve full capacity utilization from the third year onwards,
The salaries and wages, cost of raw materials, utilities, rent, etc. are based
on the prevailing rates in and around Thrissur, Kerala. These cost factors
are likely to vary with time and location,
Interest on term loan and working capital has been taken @ 9% on an
average. This rate may vary depending upon the policy of financial
institutions/agencies from time to time
The cost of the raw material, components, machinery and equipment’s
refer to a particular make/model and the prices are approximate,
The break-even point percentage indicated is of full capacity
utilization,
The project preparation cost, etc. Whenever required may be
considered under the pre-operative expense,
The minimum essential machinery and testing equipments required for the
project have been indicated. The unit may also utilize common facilities
available at MSME Technology Centers, under the Ministry of MSME,
Govt of India , CFCs set up under the MSE-CDP scheme of Govt of India
in different clusters, DRDO, Electronics Test & Development Centers
(ETDC) and Electronic Regional Test Laboratories (ERTLs), common
facilities set up by state Governments and Ministry of Information
Technology to manufacture products conforming to International
standards. For the prototype development, facilities available under
Technology Incubation centers may be utilized. The Maker village at Kochi
in Kerala is a start up eco system for the Electronic based units. Medical
Devices Incubation Facility at Sree Chitira Thirunal Institute,
Thiruvanathapuram and DRDO may also be approached for the possible
technical assistance.
4. IMPLEMENTATION S CHEDULE:
The major activities in the implementation of the project have been
listed and the average time for implementation of the project is estimated as
4 months:
Sl.No Name of activity Period in months
(Estimated)
1. Preparation of project report 1
2. Registration & other formalities 1
3. Sanction of loan by financial institution 2
4. Placement of orders 1
5. Procurement 1
6. Electrification & installation 1
7. Procurement of raw materials 1
8. Recruitment of technical personnel 1
th
9. Trial operation 4 Month
10. Commercial operation 5th month
Note: Many of the above activities shall be initiated concurrently,
When imported equipments are required, the implementation period of
the project may vary
Procurement
th
of raw materials may commence from the
4 month onwards.
5. TECHNICAL ASPECTS & SPECIFICATION :
The main part of this Automatic Mist based sanitizer Dispensing machine is
a microcontroller based Electronic Circuit with an Electronic solenoid valve
attached with Diaphragm pump and a Mist Atomizer
Technical Specifications for a specific capacity :
Sanitizer capacity 8 Liter
Electrical input 230 V AC
Power consumption Idle : Less than 3VA
When Spraying 24VA
Object detection range 25 cm
Mounting Wall
6. PROCESS OF MANUFACTURE
The preassembled programmed microcontroller board and other
Electromechanical components are mounted inside the back compartment of ABS
cabinet, electrical wiring and mechanical fittings are made. Switches, LEDs etc are
fixed to the front side enclosure. Place the sanitizer tank having the required capacity
(8L in this case) in the front compartment of ABS enclosure. Fix the mist atomizer
and Ultrasonic sensor in the lower portion of the unit. The Automatic Mist based
sanitizer Dispensing machine is tested for required performance by adding alcohol
based sanitizer in the container and proper power source.
7. PRODUCTION CAPACITY PER ANNUM
Quantity : 28,800 Nos
Value : Rs14,40,00,000/-
8. Motive power required : 8 KVA
9. POLLUTION CONTROL:
Government accords utmost importance to control environmental pollution.
The small scale entrepreneurs should have an environmental friendly attitude and
adopt pollution control measures by process modification and technology. The unit
has to adhere the pollution control norms of central and state pollution control
boards.
10. ENERGY CONSERVATION
With the growing energy needs and shortage coupled with rising energy
cost, a greater thrust in energy efficiency in industrial sector has been given by
the Govt. of India. The Energy Conservation Act, 2001 has been enacted which
provides for efficient use of energy, its conservation and capacity building .
The following steps may help for conservation of electrical energy:
Adoption of energy conserving technologies, production aids and
testingFacility, Periodical maintenance of equipments etc
Optimum use of electrical energy for heating during soldering process can
be obtained by using efficient temperature controlled soldering and
disordering stations
Use of power factor correction capacitors. Proper selection and layout of
lighting system; timely switching on-off of the equipments, lights &
fans; use of LED lamps etc.
11. FINANCIAL SPECTS
A) Fixed Capital
i) Land and Building
Built up Area 300 sq.mts,
Office, stores 100 sq.mts.
Assembly and Testing 200 sq.mts.
Rent payable per annum Rs. 3,00,000/-
ii) Machinery &Equipment’s
Sl.No Description Unit (Nos.) Cost (Rs.)
1 Digital Multi meter (3 ½ digit ) 5 75,000
2. Digital liquid flow meter 2 25,000
3. Desktops i7 processor with 2TB 4 3,00,000
HDD,8GB RAM and microcontroller
programmer
4. Drilling machine 4 40,000
5. Tool Kit, Temp. controlled soldering 3 1,00,000
stations and accessories
6. Bench Grinder (portable) 1 10,000
Total 5.50,000
7. Electrification charges @10% cost of machinery 55,000
and equipment
8. Cost of office furniture/equipment 2,00,000
9. Pre-operative expenses deposits and other 6,00,000
miscellaneous expenses
Total Fixed capital 14,05,000
B. WORKING CAPITAL
Recurring expenditure per month
i) Staff & Labour
Sl.No Designation No.of Salary (Rs.) Total Salary
Persons (Rs.)
1. Manager-cum technical Expert 1 40000 40,000
2. Technical/sales staff 5 20000 1,00,000
3. Semi Skilled worker 4 15000 60,000
4. Accountants/Office Assistant 2 20000 40,000
5. Assistant 2 10000 20,000
Perquisites @ 15% 39,000
Total 2,99,000
ii) Raw material / month(for 2400 units)
Sl.No Particulars Ind/Imp Qty Rate Value (Rs,)
1. Pre-assembled Electronic Ind 2400 500 12,00,000
board with microcontroller.
2. ABS Enclosure with sanitizer Ind 2400 900 21,60,000
container 8L
3. Ultrasonic sensor Ind/Imp 2400 200 4,80,000
4. Electronic Solenoid valve Ind 2400 900 21,60,000
5. Diaphragm pump Ind 2400 700 16,80,000
6. Mist atomizer Ind/Imp 2400 750 18,00,000
7. SMPS Ind 2400 400 9,60,000
8. Connecting wires and other Ind LS 10,000
components
9. Consumables, Solder, flux etc Ind LS 10,000
10 Packing cartons Ind 2400 30 72,000
Total 1,05,32,000
iii) Utilities / month
Sl.No Particulars Value (Rs.)
1. Electric Power 18,000
2, Water 2,000
Total 20,000
iv) Other contingent expenses per month
Sl.No Particulars Value (Rs.)
1. Rent 25,000
2. Postage and Stationary 2,000
3. Telephone/Internet charges 3,000
4. Repair and maintenance 2,000
5. Transport and Conveyance 30,,000
6. Advertisement and Publicity 50,000
7. Insurance 2,000
8. Miscellaneous expenditure 10,000
Total 1,24,000
Total Recurring expenses per month 1,09,75,000
Working Capital (for 3 months ) 3,29,25,000
Total Capital Investment Rs
1. Total Fixed Capital 14,05,000
2. Working Capital for three months 3,29,25,000
Total Capital Investment 3,43,30,000
Financial analysis
Cost of production/annum Rs
1. Total recurring cost per year 13,17,00,000
2. Depreciation on machinery and equipment’s @ 10% per 55,000
year
3. Depreciation on furniture/office equipment’s @ 20% per year 40,000
4. Interest on capital investment @ 9% 3,08,970
Total 13,21,03,970
Total Turn over per annum
Automatic Mist based sanitizer
Dispensing machine – 28800 @ Rs.5000 = Rs14,44,00,000/-
Profit per year = (Turnover – Cost of production) = Rs1,22,96,030/-
Percentage of profit on sales = Profit per year X 100 = 8.5 %
Total turnover
Percentage of profit on
Capital investment = Profit per year x 100= 35%
Total capital investment
Break Even Analysis
Annual Fixed Cost Rs
1. Rent 3,00,000
2. Depreciation on machinery and equipment’s @ 10% per 55,000
year
3. Depreciation on furniture/office equipment @ 20% per year 40,000
4. 40% of salaries 14,35,200
5. 40% of other contingent expenses (excluding rent & 4,65,600
insurance)
6. Interest on capital investment 3,08,970
7. Insurance 24,000
Total fixed cost 26,28,770
Break Even Point =Fixed Cost x 100= 18 %
Fixed cost + Profit
Additional Information:
1. The project profile is prepared based on a particular technology and capacity . The
profile may be modified/tailored to suit the technology, capacity , individual
entrepreneurship qualities/capacity, production programme and also to suit the
locational characteristics, wherever applicable,
2. The technology in this sector is undergoing rapid strides of charge and there is a need
for regular monitoring of the national and international technology scenario. The unit,
may therefore, keep abreast with new technologies in order to keep them in pace with
the developments for global competition,
3 Quality today is not only confined to the product or service alone. It also extends to
the process and environment in which they are generated. ZED maturity model is a
holistic standard for the over all standards of the unit to take the product acceptability
at international level. The unit may therefore adopt ZED standards to face the global
competition.
4 The margin money recommended is 25% of the working capital at an average.
However the percentage of margin money vary as per bank’s discretion.
DRDO developed technology for Automatic Mist Based Sanitizer Dispensing Unit.
Contact address for the Technology transfer.
1, Director
Centre for Fire, Explosive & Environment Safety (CFEES)
Ministry of Defence
Brig. S.K. Mazumdar Marg
Timarpur, Delhi-110054
E [email protected]
Ph : 01123907101
2. Director
Terminal Ballistics Research Laboratory
Sector-30
Chandigarh-160003
E [email protected]
Ph.01722657659
NAMES & ADDRESSES OF MACHINE & EQUPIMENT SUPPLIERS
Sl.No Manufacture /Supplier Item
1. M/s.Radiant Technologies Ultrasonic Sensors
501, M. V. House,
Shahibaug,
Ahmedabad - 380 004.
Gujarat - India.
Phone : +91(79)25622088
E-mail : [email protected]
Web : www.radiantautomation.com
2. M/s. Reynold Automations Flow meter and Industrial
11,Shakti Park apartment sensors
Behind ABS Tower
Old Padra Road,
Vadodara-390015,91(265) 234 0910
E-Mail: [email protected]
3. M/s. Global Lube Syatems Diaphragm pump
No.245,Tirumalai Nagar
Chennai -600054
91 99419 99658 / 99401 31249
[email protected]
4. M/s.JMC pneumatic & Automation Solenoid Valve
Kalamassery,Cochin,Kerala
5. M/s.Sprytech Solenoid Valve
House plot - A- 132
Sprytech circle,Wagle indl.Estate,
Thane (W)-400604
6. M/s.Crystal Impex ABS Enclosure
Plot No. 27, Pocket N Bawana Industrial Area
New Delhi- 110039, Delhi, India
080487709399
7. M/s.Shree Aqua Care No. 1, Kandasamy ABS Enclosure
Nagar, 10th Street, Mettukuppam Main Road,
Maduravoyal, Chennai-600095,
Tamil Nadu, India
8. M/s.Kamtronics technology private limited Ultrasonic sensors
Corporate Office : Plot No. 10, 1st Floor, DLF
Industrial Area, Behind Moti Nagar Metro
Station, New Delhi - 110015, India
Phone :08037301645
9. M/s.Robo Kraft Tech Office automation
862,1st Floor,E & F Block
Panchamantra road,
Kavempunagar,Mysore-570023
TEST EQUIPMENTS
1. Kamal Electronics Test equipment’s
14, Lakshmi Building,J.C Road,
Bangalore
560002
2. Aplab Limited Test equipment’s
XL 1/583,II Floor,Krishna Nivas
Adv.Eashwara Iyer Road,
Kochi 682 035 Phone 0484 2361623
Email [email protected]
3. Guru Agencies, Test equipment’s
M.G Road,
Ernamkulam,
Kerala.
