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Tstb-Ifp-40-002-A4 - 0 Ifp For Gate Valve Rev. 0

The document outlines specifications for gate valves used in the construction of a submarine pipeline and storage tank project by PT Pertamina Patra Niaga. It includes details on valve types, materials, design codes, and technical delivery requirements for various classes of gate valves. The document emphasizes compliance with applicable ASME, ASTM, and API standards.

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agus supriadi
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0% found this document useful (0 votes)
34 views12 pages

Tstb-Ifp-40-002-A4 - 0 Ifp For Gate Valve Rev. 0

The document outlines specifications for gate valves used in the construction of a submarine pipeline and storage tank project by PT Pertamina Patra Niaga. It includes details on valve types, materials, design codes, and technical delivery requirements for various classes of gate valves. The document emphasizes compliance with applicable ASME, ASTM, and API standards.

Uploaded by

agus supriadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

PIPING

No. Dokumen Rev 0


IFP OF GATE VALVE
TSTB-IFP-40-002-A4 Page 1 of 2

PEMBERI KERJA : PT PERTAMINA PATRA NIAGA


KONTRAKTOR : NINDYA KARYA – BBB - IKPT
NAMA PROYEK : PEMBANGUNAN TANGKI TIMBUN &
SUBMARINE PIPELINE
TBBM TANJUNG BATU
LOKASI : BALIKPAPAN
NO. KONTRAK : KTR-003/PNA000000/2023-S0
TANGGAL KONTRAK : 19 JANUARI 2023

0 12/04/2023 Issued for Purchasing HFD AG ANT MRD

Dibuat Diperiksa Disetujui Diperiksa Disetujui


REV TANGGAL STATUS
KSO NK-BBB-IKPT PT Pertamina Patra
Niaga
PEMBANGUNAN TANGKI TIMBUN &
SUBMARINE PIPELINE
TBBM TANJUNG BATU
No. Dokumen Rev 0
IFP OF GATE VALVE
TSTB-IFP-40-002-A4 Page 2 of 2

LEMBAR REVISI

No. Rev Tanggal Hal. Deskripsi


0 12/04/2023 All Issued for Purchasing
PIPING
No. Document PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM Rev. 1
TSTB-DS-40-002-A4 TANJUNG BATU Halaman 1 dari 5

DATA SHEET GATE VALVE CLASS 800


1 Valve Type : GATE VALVE 1 QTY : REFER TO MTO OF PIPING TBBM
2 ANSI Class : 800 # (2000 lb - WOG)
3 Size Range : 1/2" ~ 1-1/2" 2 Tag No. : REFER TO P&ID
4 Material : FORGED CARBON STEEL (ASTM A-105) 3 Manufacturer : VTA
5 End Connection Type : SW x SW or SW x F-NPT (API 602) 4 Model / Dwg No. : VTA
6 Valve Operation : MANUAL HAND-WHEEL OPERATED
7 Service : PER, DEX, PRE, SLR, FME, ETH, VR, FO, RW, NI,FW,
DF,SW
8 Design Pressure / Temperature : 28 Barg / 60 - 80 °C

VALVE DESIGN : PARTS DESCRIPTION AND MATERIAL LIST :


1 Design Code : API 602 1 Body : ASTM A-105
2 Pressure-Temp. Rating : ASME B16.34 2 Bomet : ASTM A-105
3 End Connection : SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) 3 Wedge : A420 OR 13% Cr STAINLESS STEEL
4 Type Connection : SW (ASME B16.11) & THERAD (ASME B1.20.1) 4 Seat Ring : A410 OR 13% Cr + STELLITE HF
5 End-To-End Dimension : MANUFACTURED STANDARD 5 Stem : A410 OR 13% Cr STAINLESS STEEL
6 Body Configuration : BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM 6 Bonnet Gasket : FLEXIBLE GRAPHITE + SS WIRE
NON-RISING HANDWHEEL, RENEWABLE WEDGE 7 Gland Packing : FLEXIBLE GRAPHITE NON ASBESTOS FILLER
BLOWOUT STEM (Note. 3) 8 Handwheel : CS OR MANUFACTURER STANDARD
7 Disc Type : SOLID WEDGES 9 Name Plate : SS OR MANUFACTURER STANDARD (Note 2)
8 Locking Devices : YES 10 Bonnet Bolt : ASTM A193-B7
9 Fire Safe Design : YES
10 Position Indicator : YES
11 Valve Operation : HAND-WHEEL
12 Pipe Nipple Wall Thickness : AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR
PIPING MATERIAL CLASS

TECHNICAL DELIVERY REQUIREMENTS :


1 Inspection and Testing : API 598
2 Visual Inspection : MSS SP-55
3 Fire Test : N/A
4 Marking : MSS SP-25
5 Fabrication Welding : ASME SEC. IX (IF ANY)
6 Documentation : MANUFACTURING PROCEDURE SPECIFICATION (MPS)
QUALITY CONTROL MANUAL (QCM)
ASSEMBLY DRAWING, MILL CERTIFICATE
CERTIFICATE OF COMPLIANCE
PRESSURE TEST REPORT
7 Certification : ISO 10474 3.1 / BS EN 10204 Type 3.1
8 Painting : REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION
FOR PAINTING AND PROTECTIVE COATING
NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO
THE VALVE WITH STAINLESS STEEL WIRE
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE
4 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598
5 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES
6 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE
PIPING
No. Dokumen PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM Rev. 1
TSTB-DS-40-002-A4 TANJUNG BATU Halaman 2 dari 5

DATA SHEET GATE VALVE CLASS 150


1 Valve Type : GATE VALVE 1 QTY : REFER TO MTO OF PIPING TBBM
2 ANSI Class : 150 # ( 285 lb - WOG)
3 Size Range : 2" ~ 24" 2 Tag No. : REFER TO P&ID
4 Material : CAST CARBON STEEL (ASTM A-216 GR. WCB) 3 Manufacturer : VTA
5 End Connection Type : FLANGED END - RAISED FACE / RF 4 Model / Dwg No. : VTA
6 Valve Operation : MANUAL HAND-WHEEL OPERATED (Note 4)
7 Service : PER, DEX, PRE, SLR, FME, ETH, VR, FO, RW, NI, FW,
DF, SW
8 Design Pressure / Temperature : 18 Barg / 60 - 80 °C

VALVE DESIGN : PARTS DESCRIPTION AND MATERIAL LIST :


1 Design Code : API 600 1 Body : ASTM A-216, GR - WCB
2 Pressure-Temp. Rating : ASME B16.34 2 Bonnet : ASTM A-216, GR - WCB
3 End Connection : RF FLANGE, SERRATED FINISH AS PER ASME B16.5 3 Wedge : ASTM A-216, GR - WCB + 13 % Cr
4 End-To-End Dimension : ASME B16.10 4 Seat Ring : ASTM A-105 + 13 % Cr
5 Body Configuration : BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM 5 Stem : ASTM A-105 + 13 % Cr
NON-RISING HANDWHEEL, RENEWABLE WEDGE 6 Bonnet Gasket : SS304 + GRAPHITE
BLOWOUT STEM (Note. 3) 7 Packing : FLEXIBLE GRAPHITE NON ASBESTOS FILLER
6 Disc & Port Type : FLEXIBLE WEDGE & FULL PORT 8 Handwheel / Gear : CARBON STEEL
7 Fire Safe Design : YES 9 Name Plate : SS
8 Locking Devices : YES 10 Stud Bolts : ASTM A193-B7
9 Position Indicator : YES 11 Stud Bolts Nuts : ASTM A194-2H
10 Valve Operation : HAND-WHEEL & GEAR OPEARTION (Note 4)
11 Lifting Lugs : N/A
12 Supporting Legs : N/A

TECHNICAL DELIVERY REQUIREMENTS :


1 Inspection and Testing : API 598
2 Visual Inspection : MSS SP-55
3 Fire Test : N/A
4 Marking : MSS SP-25
5 Fabrication Welding : ASME SEC. IX (IF ANY)
6 Documentation : MANUFACTURING PROCEDURE SPECIFICATION (MPS)
QUALITY CONTROL MANUAL (QCM)
ASSEMBLY DRAWING, MILL CERTIFICATE
: CERTIFICATE OF COMPLIANCE
: PRESSURE TEST REPORT
7 Certification : ISO 10474 3.1 / BS EN 10204 Type 3.1
8 Painting : REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION
FOR PAINTING AND PROTECTIVE COATING
NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO
THE VALVE WITH STAINLESS STEEL WIRE
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER.
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES
7 GASKET / PACKING SHALL BE SUITABLE
GASKET
GASKET/FOR
PACKING
/ PACKING
THE FIRE
SHALL
SHALL
SAFE,
BEBESUITABLE
SERVICE
SUITABLE
DUTY
FOR
FOR
THE
AND
THE
FIRE
DESIGN
FIRE
SAFE,
SAFE,
CONDITIONS
SERVICE
SERVICE
DUTY
AS
DUTY
STATED
AND
AND
DESIGN
DESIGN
ABOVECONDITIONS
CONDITIONS
ASAS
STATED
STATED
ABOVE
ABOVE
PIPING
No. Dokumen PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM Rev. 1
TSTB-DS-40-002-A4 TANJUNG BATU Halaman 3 dari 5

DATA SHEET GATE VALVE CLASS 300


1 Valve Type : GATE VALVE 1 QTY : REFER TO MTO OF PIPING TBBM
2 ANSI Class : 300 # ( 720 lb - WOG )
3 Size Range : 2" ~ 24" 2 Tag No. : REFER TO P&ID
4 Material : CAST CARBON STEEL (ASTM A-216 GR. WCB) 3 Manufacturer : VTA
5 End Connection Type : FLANGED END - RAISED FACE / RF 4 Model / Dwg No. : VTA
6 Valve Operation : MANUAL HAND-WHEEL & GEAR OPERATION
7 Service : PER, DEX, PRE, SLR, FME, ETH, VR, FO, RW, NI, FW,
DF, SW
8 Design Pressure / Temperature : 28 Barg / 60 - 80 °C

VALVE DESIGN : PARTS DESCRIPTION AND MATERIAL LIST :


1 Design Code : API 600 1 Body : ASTM A-216, GR - WCB
2 Pressure-Temp. Rating : ASME B16.34 2 Bonnet : ASTM A-216, GR - WCB
3 End Connection : RF FLANGE, SERRATED FINISH AS PER ASME B16.5 3 Wedge : ASTM A-216, GR - WCB + 13 % Cr
4 End-To-End Dimension : ASME B16.10 4 Seat Ring : ASTM A-105 + 13 % Cr
5 Body Configuration : BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM 5 Stem : ASTM A-105 + 13 % Cr
NON-RISING HANDWHEEL, RENEWABLE WEDGE Bonet Gasket : SS304 + GRAPHITE
BLOWOUT STEM (Note. 3) 6 Packing : FLEXIBLE GRAPHITE NON ASBESTOS FILLER
6 Disc & Port Type : FLEXIBLE WEDGE & FULL PORT 7 Handwheel / Gear : CARBON STEEL
7 Fire Safe Design : YES 8 Name Plate : SS
8 Locking Devices : YES 9 Stud Bolts : ASTM A193-B7
9 Position Indicator : YES 10 Stud Bolts Nuts : ASTM A194-2H
10 Valve Operation : HAND-WHEEL & GEAR OPEARTION (Note 4)
11 Lifting Lugs : N/A
12 Supporting Legs : N/A

TECHNICAL DELIVERY REQUIREMENTS :


1 Inspection and Testing : API 598
2 Visual Inspection : MSS SP-55
3 Fire Test : N/A
4 Marking : MSS SP-25
5 Fabrication Welding : ASME SEC. IX (IF ANY)
6 Documentation : MANUFACTURING PROCEDURE SPECIFICATION (MPS)
QUALITY CONTROL MANUAL (QCM)
ASSEMBLY DRAWING, MILL CERTIFICATE
: CERTIFICATE OF COMPLIANCE
: PRESSURE TEST REPORT
7 Certification : ISO 10474 3.1 / BS EN 10204 Type 3.1
8 Painting : REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION
FOR PAINTING AND PROTECTIVE COATING
NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO
THE VALVE WITH STAINLESS STEEL WIRE
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER.
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES
7 GASKET / PACKING SHALL BE SUITABLE
GASKET
GASKET/FOR
PACKING
/ PACKING
THE FIRE
SHALL
SHALL
SAFE,
BEBESUITABLE
SERVICE
SUITABLE
DUTY
FOR
FOR
THE
AND
THE
FIRE
DESIGN
FIRE
SAFE,
SAFE,
CONDITIONS
SERVICE
SERVICE
DUTY
AS
DUTY
STATED
AND
AND
DESIGN
DESIGN
ABOVECONDITIONS
CONDITIONS
ASAS
STATED
STATED
ABOVE
ABOVE
PIPING
No. Document PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM Rev. 1
TSTB-DS-40-002-A4 TANJUNG BATU Halaman 4 dari 5

DATA SHEET GATE VALVE CLASS 800


1 Valve Type : GATE VALVE 1 QTY : REFER TO MTO OF PIPING TBBM
2 ANSI Class : 800 # (2000 lb - WOG)
3 Size Range : 1/2" ~ 1-1/2" 2 Tag No. : REFER TO P&ID
4 Material : ASTM A-182 F304 3 Manufacturer : VTA
5 End Connection Type : SW x SW or SW x F-NPT (API 602) 4 Model / Dwg No. : VTA
6 Valve Operation : MANUAL HAND-WHEEL OPERATED
7 Service : FAME

8 Design Pressure / Temperature : 28 Barg / 60 - 80 °C

VALVE DESIGN : PARTS DESCRIPTION AND MATERIAL LIST :


1 Design Code : API 602 1 Body : ASTM A-182 F304
2 Pressure-Temp. Rating : ASME B16.34 2 Bomet : ASTM A-182 F304
3 End Connection : SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) 3 Wedge : ASTM A-182 F304
4 Type Connection : SW (ASME B16.11) & THERAD (ASME B1.20.1) 4 Seat Ring : ASTM A-182 F304
5 End-To-End Dimension : MANUFACTURED STANDARD 5 Stem : ASTM A-182 F304
6 Body Configuration : BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM 6 Bonnet Gasket : GRAPHITE or EQUAL
NON-RISING HANDWHEEL, RENEWABLE WEDGE 7 Gland Packing : FLEXIBLE GRAPHITE NON ASBESTOS FILLER
BLOWOUT STEM (Note. 3) 8 Handwheel : SS OR MANUFACTURER STANDARD
7 Disc Type : SOLID WEDGES 9 Name Plate : SS OR MANUFACTURER STANDARD (Note 2)
8 Locking Devices : YES 10 Bonnet Bolt : ASTM A193-B8 / SS
9 Fire Safe Design : YES
10 Position Indicator : YES
11 Valve Operation : HAND-WHEEL
12 Pipe Nipple Wall Thickness : AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR
PIPING MATERIAL CLASS

TECHNICAL DELIVERY REQUIREMENTS :


1 Inspection and Testing : API 598
2 Visual Inspection : MSS SP-55
3 Fire Test : N/A
4 Marking : MSS SP-25
5 Fabrication Welding : ASME SEC. IX (IF ANY)
6 Documentation : MANUFACTURING PROCEDURE SPECIFICATION (MPS)
QUALITY CONTROL MANUAL (QCM)
ASSEMBLY DRAWING, MILL CERTIFICATE
CERTIFICATE OF COMPLIANCE
PRESSURE TEST REPORT
7 Certification : ISO 10474 3.1 / BS EN 10204 Type 3.1
8 Painting : N/A

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO
THE VALVE WITH STAINLESS STEEL WIRE
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE
4 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598
5 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES
6 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE
PIPING
No. Dokumen PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM Rev. 1
TSTB-DS-40-002-A4 TANJUNG BATU Halaman 5 dari 5

DATA SHEET GATE VALVE CLASS 150


1 Valve Type : GATE VALVE 1 QTY : REFER TO MTO OF PIPING TBBM
2 ANSI Class : 150 # ( 285 lb - WOG)
3 Size Range : 2" ~ 24" 2 Tag No. : REFER TO P&ID
4 Material : ASTM A-351 CF8 3 Manufacturer : VTA
5 End Connection Type : FLANGED END - RAISED FACE / RF 4 Model / Dwg No. : VTA
6 Valve Operation : MANUAL HAND-WHEEL OPERATED (Note 4)
7 Service : FAME

8 Design Pressure / Temperature : 18 Barg / 60 - 80 °C

VALVE DESIGN : PARTS DESCRIPTION AND MATERIAL LIST :


1 Design Code : API 600 1 Body : ASTM A-351 CF8
2 Pressure-Temp. Rating : ASME B16.34 2 Bonnet : ASTM A-351 CF8
3 End Connection : RF FLANGE, SERRATED FINISH AS PER ASME B16.5 3 Wedge : ASTM A-351 CF8
4 End-To-End Dimension : ASME B16.10 4 Seat Ring : ASTM A-351 CF8
5 Body Configuration : BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM 5 Stem : ASTM A-182 F304
NON-RISING HANDWHEEL, RENEWABLE WEDGE 6 Bonnet Gasket : SS304 + GRAPHITE
BLOWOUT STEM (Note. 3) 7 Packing : SS316 + GRAPHITE
6 Disc & Port Type : FLEXIBLE WEDGE & FULL PORT 8 Handwheel / Gear : MANUFACTURER STANDARD
7 Fire Safe Design : YES 9 Name Plate : SS or MANUFACTURER STANDARD
8 Locking Devices : YES 10 Stud Bolts : ASTM A193-B8
9 Position Indicator : YES 11 Stud Bolts Nuts : ASTM A194-8
10 Valve Operation : HAND-WHEEL & GEAR OPEARTION (Note 4)
11 Lifting Lugs : N/A
12 Supporting Legs : N/A

TECHNICAL DELIVERY REQUIREMENTS :


1 Inspection and Testing : API 598
2 Visual Inspection : MSS SP-55
3 Fire Test : N/A
4 Marking : MSS SP-25
5 Fabrication Welding : ASME SEC. IX (IF ANY)
6 Documentation : MANUFACTURING PROCEDURE SPECIFICATION (MPS)
QUALITY CONTROL MANUAL (QCM)
ASSEMBLY DRAWING, MILL CERTIFICATE
: CERTIFICATE OF COMPLIANCE
: PRESSURE TEST REPORT
7 Certification : ISO 10474 3.1 / BS EN 10204 Type 3.1
8 Painting : N/A

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO
THE VALVE WITH STAINLESS STEEL WIRE
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER.
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES
7 GASKET / PACKING SHALL BE SUITABLE
GASKET
GASKET/FOR
PACKING
/ PACKING
THE FIRE
SHALL
SHALL
SAFE,
BEBESUITABLE
SERVICE
SUITABLE
DUTY
FOR
FOR
THE
AND
THE
FIRE
DESIGN
FIRE
SAFE,
SAFE,
CONDITIONS
SERVICE
SERVICE
DUTY
AS
DUTY
STATED
AND
AND
DESIGN
DESIGN
ABOVECONDITIONS
CONDITIONS
ASAS
STATED
STATED
ABOVE
ABOVE
Proyek : PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM TANJUNG BATU Prepared : AG
Doc No. : TSTB-IFP-40-002-A4 IFP of Gate Valve Cheked : ANT
Tanggal : 12-April-23 Approved : MRD
Lokasi : BALIKPAPAN, KALIMANTAN TIMUR

PT. VALVINDO MANUFAKTUR INDONESIA PT. ALFA VALVES INDONESIA PT. ARFLU
NO DESCRIPTION REQUIREMENTS
PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS
A
1 Valve Type GATE VALVE GATE VALVE COMPLY COMPLY COMPLY COMPLY COMPLY

2 Manufacturer VTA GLT COMPLY PT. ALFA VALVES INDONESIA COMPLY ARFLU COMPLY

3 Figure No. VTA 1A2F8 COMPLY AG08TL-A10-HW-F2GB COMPLY - COMPLY

4 ANSI Class 800 # (2000 lb - WOG) 800 # (2000 lb - WOG) COMPLY 800 # (2000 lb - WOG) COMPLY 800 # (2000 lb - WOG) COMPLY

5 Size Range 1/2" ~ 1-1/2" 1/2" ~ 1-1/2" COMPLY 1/2" ~ 1-1/2" COMPLY 1/2" ~ 1-1/2" COMPLY

6 Material FORGED CARBON STEEL (ASTM A-105) FORGED CARBON STEEL (ASTM A-105) COMPLY FORGED CARBON STEEL (ASTM A-105) COMPLY FORGED CARBON STEEL (ASTM A-105) COMPLY

7 Service PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY

8 Design Pressure / Temperature 28 Barg / 60 - 80 °C 28 Barg / 60 - 80 °C COMPLY 28 Barg / 60 - 80 °C COMPLY 28 Barg / 60 - 80 °C COMPLY

9 Quantity REFER TO : MTO For Valve RU V Area & MTO For Valve Tanjung Batu Area As Per Quote COMPLY As Per Quote COMPLY As Per Quote COMPLY

B VALVE DESIGN
10 Design Code API 602 API 602 COMPLY API 602 COMPLY API 602 COMPLY

11 Pressure-Temp. Rating ASME B16.34 ASME B16.34 COMPLY ASME B16.34 COMPLY ASME B16.34 COMPLY

12 End Connection SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) SW x THR'D or SW x SW AS PER ASME B16.11 COMPLY SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) COMPLY SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) COMPLY

13 Type Connection SW (ASME B16.11) & THERAD (ASME B1.20.1) SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY

14 End-To-End Dimension MANUFACTURED STANDARD MANUFACTURED STANDARD COMPLY MANUFACTURED STANDARD COMPLY MANUFACTURED STANDARD COMPLY

15 Body Configuration BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY

16 NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE
17 BLOWOUT STEM (Note. 3) BLOWOUT STEM BLOWOUT STEM BLOWOUT STEM
18 Disc Type SOLID WEDGES SOLID WEDGES COMPLY SOLID WEDGES COMPLY SOLID WEDGES COMPLY
Minimum Requirements standard API 600
19 Locking Devices YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Locking device

20 Fire Safe Design YES COMPLY COMPLY YES COMPLY YES COMPLY
Minimum Requirements standard API 600
21 Position Indicator YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Position Indicator

22 Valve Operation HAND-WHEEL COMPLY COMPLY HAND-WHEEL COMPLY HAND-WHEEL COMPLY

23 Pipe Nipple Wall Thickness AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY COMPLY AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY

PIPING MATERIAL CLASS COMPLY PIPING MATERIAL CLASS PIPING MATERIAL CLASS COMPLY

C PARTS DESCRIPTION AND MATERIAL LIST


24 Body ASTM A-105 ASTM A-105 COMPLY ASTM A-105 COMPLY ASTM A-105 COMPLY

25 Bomet ASTM A-105 ASTM A-105 COMPLY ASTM A-105 COMPLY ASTM A-105 COMPLY

26 Wedge A420 OR 13% Cr STAINLESS STEEL A420 OR 13% Cr STAINLESS STEEL COMPLY A420 OR 13% Cr STAINLESS STEEL COMPLY A182 F6a COMPLY A182 F6a is forging grade of SS410
27 Seat Ring A410 OR 13% Cr + STELLITE HF A410 OR 13% Cr + STELLITE HF COMPLY A410 OR 13% Cr + STELLITE HF COMPLY A182 F6a+STL Overlay COMPLY A182 F6a is forging grade of SS410
28 Stem A410 OR 13% Cr STAINLESS STEEL A410 OR 13% Cr STAINLESS STEEL COMPLY A410 OR 13% Cr STAINLESS STEEL COMPLY A182 F6a+STL Overlay COMPLY A182 F6a is forging grade of SS410
Body gasket menggunakan kombinasi filler graphite di
tambahkan dengan inner dan outer SS304 lebih kuat terhadap
29 Bonnet Gasket FLEXIBLE GRAPHITE + SS WIRE FLEXIBLE GRAPHITE + SS WIRE COMPLY SWG SS304 + GRAPHITE COMPLY FLEXIBLE GRAPHITE + SS WIRE COMPLY
presure sealing dibandingkan dengan FLEXIBLE GRAPHITE +
SS WIRE

30 Gland Packing FLEXIBLE GRAPHITE NON ASBESTOS FILLER FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY

31 Handwheel CS OR MANUFACTURER STANDARD CS OR MANUFACTURER STANDARD COMPLY CS OR MANUFACTURER STANDARD COMPLY CAST IRON / DUCTILE IRON TBC Manufacturer Standard

32 Name Plate SS OR MANUFACTURER STANDARD (Note 2) SS OR MANUFACTURER STANDARD (Note 2) COMPLY SS OR MANUFACTURER STANDARD (Note 2) COMPLY SS OR MANUFACTURER STANDARD (Note 2) COMPLY

33 Bonnet Bolt ASTM A193-B7 ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY
COMPLY

D TECHNICAL DELIVERY REQUIREMENTS


33 Inspection and Testing API 598 API 598 COMPLY API 598 COMPLY API 598 COMPLY

34 Visual Inspection MSS SP-55 MSS SP-55 COMPLY MSS SP-55 COMPLY MSS SP-55 COMPLY

35 Fire Test N/A N/A COMPLY N/A COMPLY N/A COMPLY

36 Marking MSS SP-25 MSS SP-25 COMPLY MSS SP-25 COMPLY MSS SP-25 COMPLY

Tidak ada proses welding, untuk Socket weld dengan Integral


37 Fabrication Welding ASME SEC. IX (IF ANY) ASME SEC. IX (IF ANY) COMPLY ASME SEC. IX (IF ANY) COMPLY COMPLY, AS PER ALFA WPS PQR N/A COMPLY
nipple

38 Documentation MANUFACTURING PROCEDURE SPECIFICATION (MPS) MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) TBC

QUALITY CONTROL MANUAL (QCM) QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY ITP (Attached contoh ITP)
ASSEMBLY DRAWING, MILL CERTIFICATE ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY BODY, BONNET, WEDGE & STEM ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ITP (Attached contoh ITP)
CERTIFICATE OF COMPLIANCE CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY

PRESSURE TEST REPORT PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY

39 Certification ISO 10474 3.1 / BS EN 10204 Type 3.1 ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY BODY, BONNET, WEDGE & STEM ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY INCLUDED, AS PER API 598
40 Painting REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY INCLUDED 3.1 FOR BODY, BONNET
FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY

E FAT & SAT

41 FAT and SAT REFER TO : TSTB-SP-40-004-A4 GENERAL SPECIFICATION FOR MANUAL VALVE FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY

E TAG NUMBER

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS COMPLY Comply COMPLY

2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO COMPLY Comply COMPLY

THE VALVE WITH STAINLESS STEEL WIRE COMPLY


3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE COMPLY Comply COMPLY

4 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598 COMPLY Comply COMPLY

5 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES COMPLY Comply COMPLY

6 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE COMPLY Comply COMPLY

ADDITIONAL INFORMATION
1 VTA : Vendor to Advice (To be completed by VENDOR)
2 Vendors Must Provide Confirmation In The Comply / Not Comply Column and Provide An Explanation If There Is A Discrepancy with The Project Document Requirements (If Any).
3 Please fill in (VTA) mark
4 Delivery Point : On Floor At Site Balikpapan
5 TBC : To be Confim - Contractor will confirm in the detailed engineering design phase.
6 Legend : Comply ( C ). Not Comply ( N/C ), Acceptable ( A ), Not Acceptable ( N/A), To be Confirmed (TBC)
7 Vendor must be give the clarification sheet if found point different of item or clarification in remarks column
Proyek : PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM TANJUNG BATU Prepared : AG
Doc No. : TSTB-I FP- 40-002-A4 TBE of Gate Valve Cheked : ANT
Tanggal : 12-April-23 Approved : MRD
Lokasi : BALIKPAPAN, KALIMANTAN TIMUR

PT. VALVINDO MANUFAKTUR INDONESIA PT. ALFA VALVES INDONESIA PT. ARFLU
NO. DESCRIPTION REQUIREMENTS
PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS

A GENERAL
1 Valve Type GATE VALVE GATE VALVE COMPLY COMPLY COMPLY GATE VALVE COMPLY

2 Manufacturer VTA GLT COMPLY PT. ALFA VALVES INDONESIA COMPLY VTA COMPLY

3 Figure No. VTA 1A1C1 COMPLY AG01FL-WCB-HW/GO-F1GB COMPLY AC-1000 COMPLY

4 ANSI Class 150 # ( 285 lb - WOG) 150 # ( 285 lb - WOG) COMPLY 150 # ( 285 lb - WOG) COMPLY 150 # ( 285 lb - WOG) COMPLY

5 Size Range 2" ~ 24" 2" ~ 24" COMPLY 2" ~ 24" COMPLY 2" ~ 24" COMPLY

6 Material CAST CARBON STEEL (ASTM A-216 GR. WCB) CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY

7 Service PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY

8 Design Pressure / Temperature 18 Barg / 60 - 80 °C 18 Barg / 60 - 80 °C COMPLY 18 Barg / 60 - 80 °C COMPLY 18 Barg / 60 - 80 °C COMPLY

9 Quantity REFER TO : MTO For Valve RU V Area & MTO For Valve Tanjung Batu Area As Per Quote COMPLY As Per Quote COMPLY

B VALVE DESIGN
10 Design Code API 600 API 600 COMPLY API 600 COMPLY API 600 COMPLY

11 Pressure-Temp. Rating ASME B16.34 ASME B16.34 COMPLY ASME B16.34 COMPLY ASME B16.34 COMPLY

12 End Connection RF FLANGE, SERRATED FINISH AS PER ASME B16.5 RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY

13 End-To-End Dimension ASME B16.10 ASME B16.10 COMPLY ASME B16.10 COMPLY ASME B16.10 COMPLY

14 Body Configuration BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY

NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE
BLOWOUT STEM (Note. 3) BLOWOUT STEM BLOWOUT STEM BLOWOUT STEM
15 Disc & Port Type FLEXIBLE WEDGE & FULL PORT FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY

16 Fire Safe Design YES YES COMPLY YES COMPLY YES COMPLY

Minimum Requirements standard API 600


17 Locking Devices YES N/A COMPLY YES COMPLY YES COMPLY
tidak menggunakan Locking device

Minimum Requirements standard API 600


18 Position Indicator YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Position Indicator

19 Valve Operation HAND-WHEEL & GEAR OPEARTION (Note 4) HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY

20 Lifting Lugs N/A N/A COMPLY N/A COMPLY N/A COMPLY

21 Supporting Legs N/A N/A COMPLY N/A COMPLY N/A COMPLY

C PARTS DESCRIPTION AND MATERIAL LIST


21 Body ASTM A-216, GR - WCB ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY

22 Bonnet ASTM A-216, GR - WCB ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY

23 Wedge ASTM A-216, GR - WCB + 13 % Cr ASTM A-216, GR - WCB + 13 % Cr COMPLY ASTM A-216, GR - WCB + 13 % Cr COMPLY A105+STL OVERLAY COMPLY A105+STL OVERLAY

Trim 1 (13CR & 13CR) sudah tdk Absolut pada tabel 8


24 Seat Ring ASTM A-105 + 13 % Cr or EQUAL ASTM A-105 + STELLITE COMPLY ASTM A-105 + 13 % Cr or EQUAL COMPLY A182 F6A COMPLY A182 F6A
Trim API 600, Maka Upgrade material ke trim 8 (13Cr & STL)

ASTM A182 Gr.F6a merupakan material forging solid bar equal


dengan 13% cr, sedangkan ASTM A-105 + 13 % Cr bukan
25 Stem ASTM A-105 + 13 % Cr or EQUAL ASTM A-105 + 13 % Cr or EQUAL COMPLY ASTM A182 Gr.F6a (13% Cr) COMPLY A182 F6A COMPLY A182 F6a IS FORGING GRADE OF SS410
material solid melainkan base material ditambahkan dengan
lapisan overlayed 13% Cr

26 Bonnet Gasket SS304 + GRAPHITE SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY

27 Packing FLEXIBLE GRAPHITE NON ASBESTOS FILLER FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY

28 Handwheel / Gear CARBON STEEL CARBON STEEL COMPLY CARBON STEEL COMPLY CARBON STEEL COMPLY

29 Name Plate SS or MANUFACTURER STANDARD SS or MANUFACTURER STANDARD COMPLY SS or MANUFACTURER STANDARD COMPLY SS or MANUFACTURER STANDARD COMPLY

30 Stud Bolts ASTM A193-B7 ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY

31 Stud Bolts Nuts ASTM A194-2H ASTM A194-2H COMPLY ASTM A194-2H COMPLY ASTM A194-2H COMPLY

D TECHNICAL DELIVERY REQUIREMENTS


30 Inspection and Testing API 598 API 598 COMPLY API 598 COMPLY API 598 COMPLY

31 Visual Inspection MSS SP-55 MSS SP-55 COMPLY MSS SP-55 COMPLY MSS SP-55 COMPLY

32 Fire Test N/A N/A COMPLY N/A COMPLY N/A COMPLY

33 Marking MSS SP-25 MSS SP-25 COMPLY MSS SP-25 COMPLY MSS SP-25 COMPLY

34 Fabrication Welding ASME SEC. IX (IF ANY) ASME SEC. IX (IF ANY) COMPLY N/A COMPLY ASME SEC. IX (IF ANY) COMPLY

35 Documentation MANUFACTURING PROCEDURE SPECIFICATION (MPS) MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) TBC ITP (Attached contoh ITP)
QUALITY CONTROL MANUAL (QCM) QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY ITP (Attached contoh ITP)
ASSEMBLY DRAWING, MILL CERTIFICATE ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY

CERTIFICATE OF COMPLIANCE CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY

PRESSURE TEST REPORT PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY INCLUDED, AS PER API 598
36 Certification ISO 10474 3.1 / BS EN 10204 Type 3.1 ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY INCLUDED 3.1 FOR BODY, BONNET
37 Painting REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY
FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY

E FAT & SAT

38 FAT and SAT REFER TO : TSTB-SP-40-004-A4 GENERAL SPECIFICATION FOR MANUAL VALVE FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY

E TAG NUMBER

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS COMPLY COMPLY COMPLY
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO COMPLY COMPLY COMPLY
THE VALVE WITH STAINLESS STEEL WIRE

3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE COMPLY COMPLY COMPLY
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER. COMPLY COMPLY COMPLY
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598 COMPLY COMPLY COMPLY
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES COMPLY COMPLY COMPLY
7 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE COMPLY COMPLY COMPLY

ADDITIONAL INFORMATION
1 VTA : Vendor to Advice (To be completed by VENDOR)
2 Vendors Must Provide Confirmation In The Comply / Not Comply Column and Provide An Explanation If There Is A Discrepancy with The Project Document Requirements (If Any).
3 Please fill in (VTA) mark
4 Delivery Point : On Floor At Site Balikpapan
5 TBC : To be Confim - Contractor will confirm in the detailed engineering design phase.
6 Legend : Comply ( C ). Not Comply ( N/C ), Acceptable ( A ), Not Acceptable ( N/A), To be Confirmed (TBC)
7 Vendor must be give the clarification sheet if found point different of item or clarification in remarks column
Proyek : PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM TANJUNG BATU Prepared : AG
Doc No. : TSTB-IFP-40-002-A4 IFP of Gate Valve Cheked : ANT
Tanggal : 12-April-23 Approved : MRD
Lokasi : BALIKPAPAN, KALIMANTAN TIMUR

PT. VALVINDO MANUFAKTUR INDONESIA PT. ALFA VALVES INDONESIA PT. ARFLU
NO. DESCRIPTION REQUIREMENTS
PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS

A GENERAL
1 Valve Type GATE VALVE GATE VALVE COMPLY COMPLY COMPLY GATE VALVE COMPLY

2 Manufacturer VTA GLT COMPLY PT. ALFA VALVES INDONESIA COMPLY VTA COMPLY

3 Figure No. VTA 1A1C1 COMPLY AG03FL-WCB-HW/GO-F1GB COMPLY AC-3000 COMPLY

4 ANSI Class 300 # ( 720 lb - WOG ) 150 # ( 285 lb - WOG) COMPLY 300 # ( 720 lb - WOG ) COMPLY 300 # ( 720 lb - WOG ) COMPLY

5 Size Range 2" ~ 24" 2" ~ 24" COMPLY 2" ~ 24" COMPLY 2" ~ 24" COMPLY

6 Material CAST CARBON STEEL (ASTM A-216 GR. WCB) CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY CAST CARBON STEEL (ASTM A-216 GR. WCB) COMPLY

7 Service PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI, FW, DF, SW PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI, FW, DF, SW COMPLY PER, DEX, PRE, SLR, ETH, VR, FO, RW, NI,FW, DF,SW COMPLY

8 Design Pressure / Temperature 28 Barg / 60 - 80 °C 18 Barg / 60 - 80 °C COMPLY 28 Barg / 60 - 80 °C COMPLY 18 Barg / 60 - 80 °C COMPLY

9 Quantity REFER TO : MTO For Valve RU V Area & MTO For Valve Tanjung Batu Area As Per Quote COMPLY As Per Quote COMPLY As Per Quote

B VALVE DESIGN
10 Design Code API 600 API 600 COMPLY API 600 COMPLY API 600 COMPLY

11 Pressure-Temp. Rating ASME B16.34 ASME B16.34 COMPLY ASME B16.34 COMPLY ASME B16.34 COMPLY

12 End Connection RF FLANGE, SERRATED FINISH AS PER ASME B16.5 RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY

13 End-To-End Dimension ASME B16.10 ASME B16.10 COMPLY ASME B16.10 COMPLY ASME B16.10 COMPLY

14 Body Configuration BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY

NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE
BLOWOUT STEM (Note. 3) BLOWOUT STEM COMPLY BLOWOUT STEM COMPLY BLOWOUT STEM
15 Disc & Port Type FLEXIBLE WEDGE & FULL PORT FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY

16 Fire Safe Design YES YES COMPLY YES COMPLY YES COMPLY

COMPLY Minimum Requirements standard API 600 YES COMPLY COMPLY


17 Locking Devices YES N/A YES
tidak menggunakan Locking device

Minimum Requirements standard API 600


18 Position Indicator YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Position Indicator

19 Valve Operation HAND-WHEEL & GEAR OPEARTION (Note 4) HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY

20 Lifting Lugs N/A N/A COMPLY N/A COMPLY N/A COMPLY

21 Supporting Legs N/A N/A COMPLY N/A COMPLY N/A COMPLY

C PARTS DESCRIPTION AND MATERIAL LIST


21 Body ASTM A-216, GR - WCB ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY

22 Bonnet ASTM A-216, GR - WCB ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY ASTM A-216, GR - WCB COMPLY

23 Wedge ASTM A-216, GR - WCB + 13 % Cr ASTM A-216, GR - WCB + 13 % Cr COMPLY ASTM A-216, GR - WCB + 13 % Cr COMPLY A105+STL OVERLAY COMPLY A105+STL OVERLAY

Trim 1 (13CR & 13CR) sudah tdk Absolut pada tabel 8


24 Seat Ring ASTM A-105 + 13 % Cr or EQUAL ASTM A-105 + STELLITE COMPLY ASTM A-105 + 13 % Cr or EQUAL COMPLY A182 F6A COMPLY A182 F6A
Trim API 600, Maka Upgrade material ke trim 8 (13Cr & STL)

ASTM A182 Gr.F6a merupakan material forging solid bar equal


dengan 13% cr, sedangkan ASTM A-105 + 13 % Cr bukan
25 Stem ASTM A-105 + 13 % Cr or EQUAL ASTM A-105 + 13 % Cr or EQUAL COMPLY ASTM A182 Gr.F6a (13% Cr) COMPLY A182 F6A COMPLY A182 F6a IS FORGING GRADE OF SS410
material solid melainkan base material ditambahkan dengan
lapisan overlayed 13% Cr

26 Bonnet Gasket SS304 + GRAPHITE SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY

27 Packing FLEXIBLE GRAPHITE NON ASBESTOS FILLER FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY

28 Handwheel / Gear CARBON STEEL CARBON STEEL COMPLY CARBON STEEL COMPLY CARBON STEEL COMPLY

29 Name Plate SS or MANUFACTURER STANDARD SS or MANUFACTURER STANDARD COMPLY SS or MANUFACTURER STANDARD COMPLY SS or MANUFACTURER STANDARD COMPLY

30 Stud Bolts ASTM A193-B7 ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY ASTM A193-B7 COMPLY

31 Stud Bolts Nuts ASTM A194-2H ASTM A194-2H COMPLY ASTM A194-2H COMPLY ASTM A194-2H COMPLY

D TECHNICAL DELIVERY REQUIREMENTS


30 Inspection and Testing API 598 API 598 COMPLY API 598 COMPLY API 598 COMPLY

31 Visual Inspection MSS SP-55 MSS SP-55 COMPLY MSS SP-55 COMPLY MSS SP-55 COMPLY

32 Fire Test N/A N/A COMPLY N/A COMPLY N/A COMPLY

33 Marking MSS SP-25 MSS SP-25 COMPLY MSS SP-25 COMPLY MSS SP-25 COMPLY

34 Fabrication Welding ASME SEC. IX (IF ANY) ASME SEC. IX (IF ANY) COMPLY N/A COMPLY ASME SEC. IX (IF ANY) COMPLY

35 Documentation MANUFACTURING PROCEDURE SPECIFICATION (MPS) MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) TBC ITP (Attached contoh ITP)
QUALITY CONTROL MANUAL (QCM) QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY ITP (Attached contoh ITP)
ASSEMBLY DRAWING, MILL CERTIFICATE ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY

CERTIFICATE OF COMPLIANCE CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY

PRESSURE TEST REPORT PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY INCLUDED, AS PER API 598
36 Certification ISO 10474 3.1 / BS EN 10204 Type 3.1 ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY INCLUDED 3.1 FOR BODY, BONNET
37 Painting REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY

FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY

E FAT & SAT

38 FAT and SAT REFER TO : TSTB-SP-40-004-A4 GENERAL SPECIFICATION FOR MANUAL VALVE FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY

E TAG NUMBER

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS COMPLY COMPLY COMPLY
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO COMPLY COMPLY COMPLY
THE VALVE WITH STAINLESS STEEL WIRE

3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE COMPLY COMPLY COMPLY
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER. COMPLY COMPLY COMPLY
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598 COMPLY COMPLY COMPLY
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES COMPLY COMPLY COMPLY
7 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE COMPLY COMPLY COMPLY

ADDITIONAL INFORMATION
1 VTA : Vendor to Advice (To be completed by VENDOR)
2 Vendors Must Provide Confirmation In The Comply / Not Comply Column and Provide An Explanation If There Is A Discrepancy with The Project Document Requirements (If Any).
3 Please fill in (VTA) mark
4 Delivery Point : On Floor At Site Balikpapan
5 TBC : To be Confim - Contractor will confirm in the detailed engineering design phase.
6 Legend : Comply ( C ). Not Comply ( N/C ), Acceptable ( A ), Not Acceptable ( N/A), To be Confirmed (TBC)
7 Vendor must be give the clarification sheet if found point different of item or clarification in remarks column
Proyek : PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM TANJUNG BATU Prepared : AG
Doc No. : TSTB-IFP-40-002-A4 IFP of Gate Valve Cheked : ANT
Tanggal : 12-April-23 Approved : MRD
Lokasi : BALIKPAPAN, KALIMANTAN TIMUR

PT. VALVINDO MANUFAKTUR INDONESIA PT. ALFA VALVES INDONESIA PT. ARFLU
NO. DESCRIPTION REQUIREMENTS
PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS

A GENERAL
1 Valve Type GATE VALVE GATE VALVE COMPLY COMPLY COMPLY GATE VALVE COMPLY

2 Manufacturer VTA GLT COMPLY PT. ALFA VALVES INDONESIA COMPLY ARFLU COMPLY

3 Figure No. VTA 1A1C1 COMPLY AG01FR-304-HW-F2GB COMPLY - COMPLY

4 ANSI Class 800 # (2000 lb - WOG) 800 # (2000 lb - WOG) COMPLY 800 # (2000 lb - WOG) COMPLY 800 # (2000 lb - WOG) COMPLY

5 Size Range 1/2" ~ 1-1/2" 1/2" ~ 1-1/2" COMPLY 1/2" ~ 1-1/2" COMPLY 1/2" ~ 1-1/2" COMPLY

6 Material ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY

7 Service FME FME COMPLY FME COMPLY FME COMPLY

8 Design Pressure / Temperature 28 Barg / 60 - 80 °C 28 Barg / 60 - 80 °C COMPLY 28 Barg / 60 - 80 °C COMPLY 28 Barg / 60 - 80 °C COMPLY

9 Quantity REFER TO : MTO For Valve RU V Area & MTO For Valve Tanjung Batu Area As Per Quote COMPLY As Per Quote COMPLY As Per Quote COMPLY

B VALVE DESIGN
10 Design Code API 602 API 602 COMPLY API 602 COMPLY API 602 COMPLY

11 Pressure-Temp. Rating ASME B16.34 ASME B16.34 COMPLY ASME B16.34 COMPLY ASME B16.34 COMPLY

12 End Connection SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) COMPLY SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) COMPLY SW x THR'D or SW x SW AS PER ASME B16.11 (Note 10) COMPLY

13 Type Connection SW (ASME B16.11) & THERAD (ASME B1.20.1) SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY SW (ASME B16.11) & THERAD (ASME B1.20.1) COMPLY

14 End-To-End Dimension MANUFACTURED STANDARD MANUFACTURED STANDARD COMPLY MANUFACTURED STANDARD COMPLY MANUFACTURED STANDARD COMPLY

15 Body Configuration BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY

16 NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY

17 BLOWOUT STEM (Note. 3) BLOWOUT STEM (Note. 3) COMPLY BLOWOUT STEM (Note. 3) COMPLY BLOWOUT STEM (Note. 3) COMPLY

18 Disc Type SOLID WEDGES SOLID WEDGES COMPLY SOLID WEDGES COMPLY SOLID WEDGES COMPLY

Minimum Requirements standard API 600


19 Locking Devices YES N/A COMPLY YES COMPLY YES COMPLY
tidak menggunakan Locking device

20 Fire Safe Design YES YES COMPLY YES COMPLY YES COMPLY

Minimum Requirements standard API 600


21 Position Indicator YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Position Indicator

22 Valve Operation HAND-WHEEL HAND-WHEEL COMPLY HAND-WHEEL COMPLY HAND-WHEEL COMPLY

23 Pipe Nipple Wall Thickness AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY AS PER DOC. NO TSTB-SP-40-001-A4 SPECIFICATION FOR COMPLY

PIPING MATERIAL CLASS PIPING MATERIAL CLASS PIPING MATERIAL CLASS COMPLY PIPING MATERIAL CLASS

C PARTS DESCRIPTION AND MATERIAL LIST


24 Body ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY

25 Bomet ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY

26 Wedge ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY A182 F316 COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

27 Seat Ring ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY A182 F316 COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

28 Stem ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY A182 F316 COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

Body gasket menggunakan kombinasi filler graphite di


tambahkan dengan inner dan outer SS304 lebih kuat terhadap
29 Bonnet Gasket GRAPHITE or EQUAL GRAPHITE or EQUAL COMPLY SWG SS304 + GRAPHITE COMPLY GRAPHITE or EQUAL COMPLY
presure sealing dibandingkan dengan hanya graphite.
(disamakan dengan sheet yang lainnya)

30 Gland Packing FLEXIBLE GRAPHITE NON ASBESTOS FILLER FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER COMPLY

31 Handwheel SS OR MANUFACTURER STANDARD SS OR MANUFACTURER STANDARD COMPLY SS OR MANUFACTURER STANDARD COMPLY CAST IRON / DUCTILE IRON TBC Manufacturer Standard

32 Name Plate SS OR MANUFACTURER STANDARD (Note 2) SS OR MANUFACTURER STANDARD (Note 2) COMPLY SS OR MANUFACTURER STANDARD (Note 2) COMPLY SS OR MANUFACTURER STANDARD (Note 2) COMPLY

33 Bonnet Bolt ASTM A193-B8 / SS ASTM A193-B8 / SS COMPLY ASTM A193-B8 / SS COMPLY ASTM A193-B8 / SS COMPLY

D TECHNICAL DELIVERY REQUIREMENTS


33 Inspection and Testing API 598 API 598 COMPLY API 598 COMPLY API 598 COMPLY

34 Visual Inspection MSS SP-55 MSS SP-55 COMPLY MSS SP-55 COMPLY MSS SP-55 COMPLY

35 Fire Test N/A N/A COMPLY N/A N/A N/A COMPLY

36 Marking MSS SP-25 MSS SP-25 COMPLY MSS SP-25 COMPLY MSS SP-25 COMPLY

37 Fabrication Welding ASME SEC. IX (IF ANY) ASME SEC. IX (IF ANY) COMPLY ASME SEC. IX (IF ANY) COMPLY COMPLY, AS PER ALFA WPS PQR ASME SEC. IX (IF ANY) COMPLY Tidak ada proses welding, SW dengan Integral nipple
38 Documentation MANUFACTURING PROCEDURE SPECIFICATION (MPS) MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY ITP (Attached contoh ITP)
QUALITY CONTROL MANUAL (QCM) QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY ITP (Attached contoh ITP)
ASSEMBLY DRAWING, MILL CERTIFICATE ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY BODY, BONNET, WEDGE & STEM ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY

CERTIFICATE OF COMPLIANCE CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY

PRESSURE TEST REPORT PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY INCLUDED, AS PER API 598
39 Certification ISO 10474 3.1 / BS EN 10204 Type 3.1 ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY BODY, BONNET, WEDGE & STEM ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY INCLUDED 3.1 FOR BODY, BONNET
40 Painting REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY

FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY

E FAT & SAT

41 FAT and SAT REFER TO : TSTB-SP-40-004-A4 GENERAL SPECIFICATION FOR MANUAL VALVE FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY
E TAG NUMBER

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS COMPLY Comply COMPLY
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO COMPLY Comply COMPLY
THE VALVE WITH STAINLESS STEEL WIRE COMPLY
3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE COMPLY Comply COMPLY
4 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598 COMPLY Comply COMPLY
5 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES COMPLY Comply COMPLY
6 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE COMPLY Comply COMPLY
Comply COMPLY

ADDITIONAL INFORMATION
1 VTA : Vendor to Advice (To be completed by VENDOR)
2 Vendors Must Provide Confirmation In The Comply / Not Comply Column and Provide An Explanation If There Is A Discrepancy with The Project Document Requirements (If Any).
3 Please fill in (VTA) mark
4 Delivery Point : On Floor At Site Balikpapan
5 TBC : To be Confim - Contractor will confirm in the detailed engineering design phase.
6 Legend : Comply ( C ). Not Comply ( N/C ), Acceptable ( A ), Not Acceptable ( N/A), To be Confirmed (TBC)
7 Vendor must be give the clarification sheet if found point different of item or clarification in remarks column
Proyek : PEMBANGUNAN TANGKI TIMBUN & SUBMARINE PIPELINE TBBM TANJUNG BATU Prepared : AG
Doc No. : TSTB-IFP-40-002-A4 IFP of Gate Valve Cheked : ANT
Tanggal : 12-April-23 Approved : MRD
Lokasi : BALIKPAPAN, KALIMANTAN TIMUR

PT. VALVINDO MANUFAKTUR INDONESIA PT. ALFA VALVES INDONESIA PT. ARFLU
NO. DESCRIPTION REQUIREMENTS
PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS PROPOSE STATUS REMARKS

A GENERAL
1 Valve Type GATE VALVE GATE VALVE COMPLY GATE VALVE COMPLY GATE VALVE COMPLY

2 Manufacturer VTA GLT COMPLY PT.ALFA VALVES INDONESIA COMPLY ARFLU COMPLY

3 Figure No. VTA 1A1C1 COMPLY AG01FR-CF8-HW/GO-F1GB COMPLY AC-1000 COMPLY

4 ANSI Class 150 # ( 285 lb - WOG) 150 # ( 285 lb - WOG) COMPLY 150 # ( 285 lb - WOG) COMPLY 150 # ( 285 lb - WOG) COMPLY

5 Size Range 2" ~ 24" 2" ~ 24" COMPLY 2" ~ 24" COMPLY 2" ~ 24" COMPLY

6 Material ASTM A-351 CF8 ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY

7 Service FME FME COMPLY FME COMPLY FME COMPLY

8 Design Pressure / Temperature 18 Barg / 60 - 80 °C 18 Barg / 60 - 80 °C COMPLY 18 Barg / 60 - 80 °C COMPLY 18 Barg / 60 - 80 °C COMPLY

9 Quantity REFER TO : MTO For Valve RU V Area & MTO For Valve Tanjung Batu Area As Per Quote COMPLY As Per Quote COMPLY As Per Quote COMPLY

B VALVE DESIGN
10 Design Code API 600 API 600 COMPLY API 600 COMPLY API 600 COMPLY

11 Pressure-Temp. Rating ASME B16.34 ASME B16.34 COMPLY ASME B16.34 COMPLY ASME B16.34 COMPLY

12 End Connection RF FLANGE, SERRATED FINISH AS PER ASME B16.5 RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY RF FLANGE, SERRATED FINISH AS PER ASME B16.5 COMPLY

13 End-To-End Dimension ASME B16.10 ASME B16.10 COMPLY ASME B16.10 COMPLY ASME B16.10 COMPLY

14 Body Configuration BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY BOLTED BONNET, OUTSIDE SCREW & YOKE, RISING STEM COMPLY

NON-RISING HANDWHEEL, RENEWABLE WEDGE NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY NON-RISING HANDWHEEL, RENEWABLE WEDGE COMPLY

BLOWOUT STEM (Note. 3) BLOWOUT STEM (Note. 3) COMPLY BLOWOUT STEM (Note. 3) COMPLY BLOWOUT STEM (Note. 3) COMPLY

15 Disc & Port Type FLEXIBLE WEDGE & FULL PORT FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY FLEXIBLE WEDGE & FULL PORT COMPLY

16 Fire Safe Design YES YES COMPLY YES COMPLY YES COMPLY

Minimum Requirements standard API 600


17 Locking Devices YES N/A COMPLY YES COMPLY YES COMPLY
tidak menggunakan Locking device

Minimum Requirements standard API 600


18 Position Indicator YES N/A COMPLY YES COMPLY N/A COMPLY Manufacturer Standard
tidak menggunakan Position Indicator

19 Valve Operation HAND-WHEEL & GEAR OPEARTION (Note 4) HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY HAND-WHEEL & GEAR OPEARTION (Note 4) COMPLY

20 Lifting Lugs N/A N/A COMPLY N/A COMPLY N/A COMPLY

21 Supporting Legs N/A N/A COMPLY N/A COMPLY N/A COMPLY

C PARTS DESCRIPTION AND MATERIAL LIST


21 Body ASTM A-351 CF8 ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY

22 Bonnet ASTM A-351 CF8 ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY

23 Wedge ASTM A-351 CF8 ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY A351 CF8M COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

24 Seat Ring ASTM A-351 CF8 ASTM A-351 CF8 COMPLY ASTM A-351 CF8 COMPLY A182 F316+STL Overlay COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

25 Stem ASTM A-182 F304 ASTM A-182 F304 COMPLY ASTM A-182 F304 COMPLY A182 F316 COMPLY Standard manufacture arflu offer with Trim 12 (Upgrade)

26 Bonnet Gasket SS304 + GRAPHITE SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY SS304 + GRAPHITE COMPLY

27 Packing PTFE / SS316 + GRAPHITE PTFE / SS316 + GRAPHITE COMPLY FLEXIBLE GRAPHITE NON ASBESTOS FILLER PTFE / SS316 + GRAPHITE COMPLY

28 Handwheel / Gear MANUFACTURER STANDARD MANUFACTURER STANDARD COMPLY MANUFACTURER STANDARD CAST IRON / DUCTILE IRON COMPLY

29 Name Plate SS or MANUFACTURER STANDARD SS or MANUFACTURER STANDARD COMPLY SS or MANUFACTURER STANDARD SS or MANUFACTURER STANDARD COMPLY

30 Stud Bolts ASTM A193-B8 ASTM A193-B8 COMPLY ASTM A193-B8 ASTM A193-B8 COMPLY

31 Stud Bolts Nuts ASTM A194-8 ASTM A194-8 COMPLY ASTM A194-8 ASTM A194-8 COMPLY

D TECHNICAL DELIVERY REQUIREMENTS


30 Inspection and Testing API 598 API 598 COMPLY API 598 COMPLY API 598 COMPLY

31 Visual Inspection MSS SP-55 MSS SP-55 COMPLY MSS SP-55 COMPLY MSS SP-55 COMPLY

32 Fire Test N/A N/A COMPLY N/A N/A N/A COMPLY

33 Marking MSS SP-25 MSS SP-25 COMPLY MSS SP-25 COMPLY MSS SP-25 COMPLY

34 Fabrication Welding ASME SEC. IX (IF ANY) ASME SEC. IX (IF ANY) COMPLY ASME SEC. IX (IF ANY) N/A ASME SEC. IX (IF ANY) COMPLY

35 Documentation MANUFACTURING PROCEDURE SPECIFICATION (MPS) MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) COMPLY MANUFACTURING PROCEDURE SPECIFICATION (MPS) TBC ITP (Attached contoh ITP)
QUALITY CONTROL MANUAL (QCM) QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY QUALITY CONTROL MANUAL (QCM) COMPLY ITP (Attached contoh ITP)
ASSEMBLY DRAWING, MILL CERTIFICATE ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY BODY, BONNET, WEDGE & STEM ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY ASSEMBLY DRAWING, MILL CERTIFICATE COMPLY

CERTIFICATE OF COMPLIANCE CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY CERTIFICATE OF COMPLIANCE COMPLY

PRESSURE TEST REPORT PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY PRESSURE TEST REPORT COMPLY INCLUDED, AS PER API 598
36 Certification ISO 10474 3.1 / BS EN 10204 Type 3.1 ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY BODY, BONNET, WEDGE & STEM ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY ISO 10474 3.1 / BS EN 10204 Type 3.1 COMPLY INCLUDED 3.1 FOR BODY, BONNET
37 Painting REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY REFER TO : TSTB-SP-40-003-A4 GENERAL SPECIFICATION COMPLY

FOR PAINTING AND PROTECTIVE COATING FOR PAINTING AND PROTECTIVE COATING COMPLY FOR PAINTING AND PROTECTIVE COATING COMPLY FOR PAINTING AND PROTECTIVE COATING

E FAT & SAT

38 FAT and SAT REFER TO : TSTB-SP-40-004-A4 GENERAL SPECIFICATION FOR MANUAL VALVE FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY FAT / SAT COMPLY FAT ONLY

E TAG NUMBER

NOTES :
1 ALL VALVES SHALL BE SUPPLIED IN ACCORDANCE WITH THE APPLICABLE ASME CODES, ASTM STANDARDS, API STANDARDS AND PERTAMINA SPECIFICATIONS COMPLY COMPLY COMPLY
2 IN ADDITION TO THE NAME PLATES, EACH VALVE SHALL BE SUPPLIED WITH STAINLESS STEEL VALVE TAG (AS DESCRIBED ABOVE) STAMPED SECURELY FIXED TO COMPLY COMPLY COMPLY
THE VALVE WITH STAINLESS STEEL WIRE

3 GATE VALVE SHALL BE EQUIPED WITH LOCKING DEVICE COMPLY COMPLY COMPLY
4 HAND-WHEEL OPERATED FOR VALVES NPS 12" & SMALLER / GEAR OPERATED FOR VALVES NPS 14" & LARGER. COMPLY COMPLY COMPLY
5 TEST DURATION AND LEAKAGE RATES SHALL BE IN ACCORDANCE WITH API 598 COMPLY COMPLY COMPLY
6 WELD REPAIR ON FORGING AND CASTING ARE PERMISSIBLE, ACCORDING TO RELATED STANDARDS AND CODES COMPLY COMPLY COMPLY
7 GASKET / PACKING SHALL BE SUITABLE FOR THE FIRE SAFE, SERVICE DUTY AND DESIGN CONDITIONS AS STATED ABOVE

ADDITIONAL INFORMATION
1 VTA : Vendor to Advice (To be completed by VENDOR)
2 Vendors Must Provide Confirmation In The Comply / Not Comply Column and Provide An Explanation If There Is A Discrepancy with The Project Document Requirements (If Any).
3 Please fill in (VTA) mark
4 Delivery Point : On Floor At Site Balikpapan
5 TBC : To be Confim - Contractor will confirm in the detailed engineering design phase.
6 Legend : Comply ( C ). Not Comply ( N/C ), Acceptable ( A ), Not Acceptable ( N/A), To be Confirmed (TBC)
7 Vendor must be give the clarification sheet if found point different of item or clarification in remarks column

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