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Quality Assurance and Quality Control in Chemical Processing Plants TÜV SÜD

Quality assurance (QA) and quality control (QC) are essential components of quality management, with QA focusing on process confidence and defect prevention, while QC ensures that quality requirements are met through defect identification and correction. Effective quality management is crucial for timely and cost-effective project completion in the chemical processing industry, enhancing operability and reliability. TÜV SÜD offers comprehensive support and certification services to ensure compliance with quality standards throughout the lifecycle of chemical processing plants.

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0% found this document useful (0 votes)
158 views1 page

Quality Assurance and Quality Control in Chemical Processing Plants TÜV SÜD

Quality assurance (QA) and quality control (QC) are essential components of quality management, with QA focusing on process confidence and defect prevention, while QC ensures that quality requirements are met through defect identification and correction. Effective quality management is crucial for timely and cost-effective project completion in the chemical processing industry, enhancing operability and reliability. TÜV SÜD offers comprehensive support and certification services to ensure compliance with quality standards throughout the lifecycle of chemical processing plants.

Uploaded by

Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LOCATIONS CONTACT US

QUALITY ASSURANCE AND


QUALITY CONTROL
Delivering real business benefits across key
segments

C O N TA C T U S

S U B S C R I B E F O R U P D AT E S

VIEW ALL RESOURCES

WHAT IS QUALITY
ASSURANCE AND QUALITY
CONTROL (QA/QC)?
Quality assurance and quality control (QA/QC)
are two different activities that are part of quality
management. QA is focussed on the process
used to measure and provide confidence that
quality requirements will be fulfilled, thereby
preventing defects. Examples of QA activities
include the examination and coordination of
production documents and manufacturing
supervision. QC is the process that ensures that
the quality requirements are indeed met by
identifying and correcting defects. This includes
the inspection of semi-finished products before
and after processing.

Watch our video to learn more about quality


assurance in international investment projects
and how we can help you to tackle the related
challenges:

Quality Assurance - Ensur…

WHY IS QUALITY
MANAGEMENT IMPORTANT?
New build plant projects are always expected to
be completed in a timely and cost-effective
manner while complying with national and
international regulations and requirements.
Having a good quality management programme
minimises defects and enables smooth transition
through all phases of the project. In addition,
ensuring the quality of structures, components,
equipment and systems in a plant may improve
its operability, availability, reliability, and
maintainability throughout the rest of its lifetime.

TÜV SÜD ENSURES THAT


YOUR CHEMICAL
PROCESSING PLANT IS BUILT
TO QUALITY STANDARDS.
From the design stage, we ensure that your
components are compliant with relevant
standards and requirements. Our experts can
conduct tests on components at your suppliers’
site and recommend any adjustments required
during the manufacturing process to ensure that
they can meet your specifications, timeline and
budget. We also certify your components
according to PED 2014/68 / EU, ensuring market
access when required.

With our global multidisciplinary pool of experts


which include welding engineers, welding
technicians and inspectors experienced with the
requirements of the chemical and pharmaceutical
industries, we will be able to support you in over
1,000 locations worldwide.

WHAT DOES QUALITY


MANAGEMENT IN THE
CHEMICAL PROCESS
INDUSTRY INVOLVE?
MANUFACTURING SUPERVISION AND
QUALITY MANAGEMENT
Support for investment projects under
application

National / international regulations

Examination of request specifications and


documents

Advisory on structural design

Testing scopes for special materials

Individual report on special materials

Approvals, tests and certifications according to


PED 2014/68 / EU

Expert activities

TECHNICAL QUALITY ASSURANCE


(TQS)
Advice on the selection of semi-finished
products, apparatus and pipe manufacturers

Support in the preparation of requested


documents

Technical examination of offers and


participation in tenders

Auditing of manufacturers and suppliers

Pre-inspection meetings before the start of


production

Manufacturing-related tests at the


manufacturer and on construction sites

Assessment non-destructive test results

Quality assurance of enamelled components

Testing of surface quality

Factory Acceptance Tests (FAT), Site


Acceptance Tests (SAT), Inspection Release
Certificate (IRC)

Tests according to customer specification of


components for pharmaceutical equipment

Testing of fittings, housings, pumps, etc.

Positive Material Identification(PMI)

Video endoscopy

Ultrasonic wall thickness measurement

Airborne sound measurement on machines

Measurement and evaluation of vibrations on


machines

Tests of stirrer drives

Expediting

Shipping control

Checking of manufacturer's documentation

Inspection release

WELDING TECHNOLOGY
Training and testing of welding personnel

Monitoring of welders and extension of exams

Personnel certification according to PED


2014/68 / EU

Welding technical drawing test

Welding monitoring

Certification of procedural tests

Acceptance of working tests

Manual dexterity tests

Welding expert reports in case of damage

RELATED SERVICES

Plant Life Cycle Data Management System

Asset Integrity Management

Non-destructive Testing

Owner's Engineer Services

Audit Services

Cyber Security

Risk Management

Training

See all Chemical and Process services

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