Doc. No.
:
Preventive Cum Predictive Maintenance Checksheet of CNC M/c Rev. No. :
Done Date :-
S. No. POINTS TO BE CHECKED CATEGORY METHOD STANDARD STATUS BEFORE PM STATUS AFTER PM REMARKS
1 To clean machine & control panel & servo voltage stabliser Q with air should be cleaned
2 To check all indication lamp are working properly. Q visual working condition
3 To check any leakage (Oil, Air & Coolant) in machine. Q visual no any leakege
4 To check Hyd. & Lube oil level. If reqd. top up. Q visual level indictor high
5 To check functioning of all limit switches & proximity sensors. Q operate working condition
6 To check servo motors encoder & power cable connected properly. Q manual should be tight
7 To check functioning of Tail stock. Q operate working condition
8 To check functioning of chuck cylinder. Q operate working condition
9 To check all hydraulic system working properly Q operate hyd pres.>20kg/cm2
10 To clean heat exchanger cooling fan. Q with air should be cleaned
To check condition of spindle driving & encoder timing belt. If reqd.
11 Q visual good condition
replace them.
should be clean &
12 To check working condition & clean spindle motor fan. Q with air
working
13 To check condition of Turret if any noise bearing should be replace Q hearing no any noise
14 to check turret motor & encoder wire shoult be tight Q screw driver should be tight
15 To clean all motor cooling fan & covers. Q manual should be cleaned
16 To check earthing of Machine. Q multimeter less then 2volt
17 To check LM guideways & grease them. Q manual should be lubricated
To check all contactor & plug in relay conditions. If reqd. change or
18 H operate working condition
clean contacts.
To check condition of Ball Screw & its bearing. If reqd. Grease or
19 H manual should be lubricated
replace them.
To check functioing of Voltmeter, Ammeter & Pressure gauge. If reqd
20 Y visual working condition
calibrate or replace them.
21 To check axis repeatability. Y daile should be < 0.020
22 To clean Hyd. Tank & check its oil condition. If reqd. replace Hyd. Oil. Y manual oil condition good
23 To check condition of all motor bearings. If reqd. grease or rplace them. Y hearing no any noise
24 To clean cabinet cooling fan & drive fans. Y manual should be cleaned
Checked By :- Done By :-
Q :-QUARTERLY H :-HALF YEARLY Y :- YEARLY
NOTE : CHECK FOR NORMAL WORKING OF MACHINE AFTER PREVENTIVE MAINTENANCE