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01 Mitsubishi PMI Starter Kit For EZ Melter and AltaTT Manual

The Mitsubishi PMI Starter Kit Customer Product Manual provides essential safety information and guidelines for the EZ Melter and AltaTT equipment. It includes details on user responsibilities, safety practices, installation, operation, and maintenance procedures. The document also contains trademark information and a comprehensive table of contents outlining various sections related to equipment functionality and troubleshooting.

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0% found this document useful (0 votes)
20 views57 pages

01 Mitsubishi PMI Starter Kit For EZ Melter and AltaTT Manual

The Mitsubishi PMI Starter Kit Customer Product Manual provides essential safety information and guidelines for the EZ Melter and AltaTT equipment. It includes details on user responsibilities, safety practices, installation, operation, and maintenance procedures. The document also contains trademark information and a comprehensive table of contents outlining various sections related to equipment functionality and troubleshooting.

Uploaded by

tech1.samager
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 57

Mitsubishi PMI Starter Kit

for EZ Melter and AltaTT


Customer Product Manual
Part 1126743_01
Issued 4/18

This document contains important safety information


Be sure to read and follow all safety information in this
document and any other related documentation.

NORDSON CORPORATION  DULUTH, GEORGIA  USA


www.nordson.com
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information
about Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2017.
Nopartofthisdocument may be photocopied, reproduced, or translated to another language without the prior written
consent of NordsonCorporation. Theinformationcontained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF, CleanSleeve,
CleanSpray, ColorMax, Color‐on‐Demand, ControlCoat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,
DuraPail, Dura‐Screen, Durasystem, EasyCoat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI‐stylized,
Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli‐flow, Horizon, Hot Shot,
iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, Kinetix, LEANCELL, LittleSquirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat,
Micromark, Micromedics, MicroSet, Millennium, Mini Squirt, Mountaingate, Nordson, Optimum, Package of Values, Pattern View, PermaFlo, PicoDot,
PorousCoat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino,
Saturn, Saturn with rings, Scoreguard, Seal Sentry, SelectCharge, SelectCoat, Select Cure, Signature, Slautterback, Smart‐Coat, Solder Plus, Spectrum,
Speed‐Coat, SureBead, Sure Coat, Sure‐Max, Sure Wrap, TrackingPlus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UpTime,
u‐TAH, Value Plastics, Vantage, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,
Watermark, and When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, Artiste, ATS, Auto‐Flo, AutoScan, Axiom,
Best Choice, Blue Series, Bravura, CanPro, Champion, Check Mate, ClassicBlue, Classic IX, CleanCoat, Cobalt, Controlled Fiberization, ControlWeave,
ContourCoat, CPX, cSelect, Cyclo‐Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,
E‐Nordson, Equalizer, EquiBead, FillEasy, FillSentry, Flow Coat, Fluxplus, Get Green With Blue, G‐Net, G‐Site, IntelliJet, iON, Iso‐Flex, iTrend,
Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,
OptiStroke, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, PowderPilot, Powder Port, Powercure, Process Sentry, Pulse Spray,
PURBlue, PURJet, Ready Coat, RediCoat, RollVIA, Royal Blue, SelectSeries, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral,
SpeedKing, Spray Works, Summit, SureFoam, SureMix, SureSeal, SwirlCoat, TAH, ThruWave, TradePlus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver,
Ultrasmart, Universal, ValueMate, Versa, Vista, Web Cure, YESTECH, and 2Rings (Design) aretrademarks of NordsonCorporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners' rights.

Part 1126743_01 E 2018 Nordson Corporation


All rights reserved
Table of Contents i

Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Responsibilities of the Equipment Owner . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions, Requirements, and Standards . . . . . . . . . . . . . . . . . . . . 2
User Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applicable Industry Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use of the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Instructions and Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance and Repair Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Safety Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . 7
Other Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Labels and Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Supporting Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CC-Link Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CC-Link Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


Install the Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Network Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Other Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Melter Control Panel Lock‐out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Melter Operational Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


Local Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Remote Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

E 2018 Nordson Corporation Part 1126743_01


ii Table of Contents

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

EZ Melter and AltaTT Tag Structure . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Indexed Data Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Indexed Protocol Data Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transmit and Receive Packets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Transmit packet Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Melter Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Data Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Channel Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Write Data Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Receive Packet Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Read Data Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Indexed Packet Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Channel Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36


Communication Data List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
General Melter Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Flow/Pressure Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Flow/Pressure Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Seven‐Day Clock Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Commands for Fill Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PML Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Adhesive Tracking System Data (ATS) . . . . . . . . . . . . . . . . . . . . . . . . 45

Appendix B: Sample Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
AltaTT and EZ Melter Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
AltaTT and EZ Melter Pump Operation, cont'd . . . . . . . . . . . . . . . . . . . . . 50

Setting Up the Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 1

Mitsubishi PMI Starter Kit for EZ Melter


and AltaTT

Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation, operation,
and maintenance (hereafter referred to as “use”) of the product described in
this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task‐specific safety alert messages, appears as
appropriate throughout this document.

WARNING! Failure to follow the safety messages, recommendations, and


hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.

Safety Alert Symbols


The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.

WARNING! Indicates a potentially hazardous situation that, if not avoided,


can result in serious personal injury, including death.

CAUTION! Indicates a potentially hazardous situation that, if not avoided,


can result in minor or moderate personal injury.

CAUTION! (Used without the safety alert symbol) Indicates a potentially


hazardous situation that, if not avoided, can result in damage to equipment or
property.

E 2018 Nordson Corporation Part 1126743_01


2 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Responsibilities of the Equipment Owner


Equipment owners are responsible for managing safety information, ensuring
that all instructions and regulatory requirements for use of the equipment are
met, and for qualifying all potential users.

Safety Information
S Research and evaluate safety information from all applicable sources,
including the owner‐specific safety policy, best industry practices,
governing regulations, material manufacturer's product information, and
this document.
S Make safety information available to equipment users in accordance with
governing regulations. Contact the authority having jurisdiction for
information.
S Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.

Instructions, Requirements, and Standards


S Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
S If applicable, receive approval from your facility's engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
S Provide appropriate emergency and first aid equipment.
S Conduct safety inspections to ensure required practices are being
followed.
S Re‐evaluate safety practices and procedures whenever changes are
made to the process or equipment.

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 3

User Qualifications
Equipment owners are responsible for ensuring that users:

S receive safety training appropriate to their job function as directed by


governing regulations and best industry practices
S are familiar with the equipment owner's safety and accident
prevention policies and procedures
S receive equipment and task‐specific training from another qualified
individual
NOTE: Nordson can provide equipment‐specific installation,
operation, and maintenance training. Contact your Nordson
representative for information

S possess industry‐ and trade‐specific skills and a level of experience


appropriate to their job function
S are physically capable of performing their job function and are not
under the influence of any substance that degrades their mental
capacity or physical capabilities

Applicable Industry Safety Practices


The following safety practices apply to the use of the equipment in the
manner described in this document. The information provided here is not
meant to include all possible safety practices, but represents the best safety
practices for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment


S Use the equipment only for the purposes described and within the limits
specified in this document.
S Do not modify the equipment.
S Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on
material compatibility or the use of non‐standard auxiliary devices.

E 2018 Nordson Corporation Part 1126743_01


4 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Instructions and Safety Messages


S Read and follow the instructions provided in this document and other
referenced documents.
S Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to Safety Labels and Tags
at the end of this section.
S If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

Installation Practices
S Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
S Ensure that the equipment is rated for the environment in which it will be
used. This equipment has not been certified for compliance with the
ATEX directive nor as nonincendive and should not be installed in
potentially explosive environments.
S Ensure that the processing characteristics of the material will not create a
hazardous environment. Refer to the Safety Data Sheet (SDS) for the
material.
S If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
S Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
S Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
S Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
S Ensure that fuses of the correct type and rating are installed in fused
equipment.
S Contact the authority having jurisdiction to determine the requirement for
installation permits or inspections.

Operating Practices
S Familiarize yourself with the location and operation of all safety devices
and indicators.
S Confirm that the equipment, including all safety devices (guards,
interlocks, etc.), is in good working order and that the required
environmental conditions exist.
S Use the personal protective equipment (PPE) specified for each task.
Refer to Equipment Safety Information or the material manufacturer's
instructions and SDS for PPE requirements.
S Do not use equipment that is malfunctioning or shows signs of a potential
malfunction.

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 5

Maintenance and Repair Practices


S Allow only personnel with appropriate training and experience to operate
or service the equipment.
S Perform scheduled maintenance activities at the intervals described in
this document.
S Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
S De‐energize the equipment and all auxiliary devices before servicing the
equipment.
S Use only new Nordson‐authorized refurbished or replacement parts.
S Read and comply with the manufacturer's instructions and the SDS
supplied with equipment cleaning compounds.
NOTE: SDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson representative.

S Confirm the correct operation of all safety devices before placing the
equipment back into operation.
S Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable SDS or
contact the authority having jurisdiction for information.
S Keep equipment safety warning labels clean. Replace worn or damaged
labels.

Equipment Safety Information


This equipment safety information is applicable to the following types of
Nordson equipment:

S hot melt and cold adhesive application equipment and all related
accessories
S pattern controllers, timers, detection and verification systems, and all
other optional process control devices

E 2018 Nordson Corporation Part 1126743_01


6 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies by
the type of equipment in use and the procedure being completed.
If required, shut down instructions are specified at the start of the procedure.
The levels of shut down are:

Relieving System Hydraulic Pressure


Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter‐specific product manual for
instructions on relieving system hydraulic pressure.

De‐energizing the System


Isolate the system (melter, hoses, applicators, and optional devices) from all
power sources before accessing any unprotected high‐voltage wiring or
connection point.

1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and
tag the disconnect switch(es) or circuit breaker(s) that provide input
electrical power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to the
appropriate regulation or standard.

Disabling the Applicators

NOTE: Adhesive dispensing applicators are referred to as “guns” in some


previous publications.

All electrical or mechanical devices that provide an activation signal to the


applicators, applicator solenoid valve(s), or the melter pump must be
disabled before work can be performed on or around an applicator that is
connected to a pressurized system.

1. Turn off or disconnect the applicator triggering device (pattern controller,


timer, PLC, etc.).
2. Disconnect the input signal wiring to the applicator solenoid valve(s).
3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the applicator.

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 7

General Safety Warnings and Cautions


Table 1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.

Equipment types are designated in Table 1 as follows:

HM = Hot melt (melters, hoses, applicators, etc.)


PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
applicators)

Table 1 General Safety Warnings and Cautions


Equipment
Type Warning or Caution

WARNING! Hazardous vapors! Before processing any polyurethane


reactive (PUR) hot melt or solvent‐based material through a compatible
HM Nordson melter, read and comply with the material's SDS. Ensure that
the material's processing temperature and flashpoints will not be
exceeded and that all requirements for safe handling, ventilation, first
aid, and personal protective equipment are met. Failure to comply with
SDS requirements can cause personal injury, including death.

WARNING! Reactive material! Never clean any aluminum component


or flush Nordson equipment with halogenated hydrocarbon fluids.
HM Nordson melters and applicators contain aluminum components that
may react violently with halogenated hydrocarbons. The use of
halogenated hydrocarbon compounds in Nordson equipment can
cause personal injury, including death.

WARNING! System pressurized! Relieve system hydraulic pressure


HM, CA before breaking any hydraulic connection or seal. Failure to relieve the
system hydraulic pressure can result in the uncontrolled release of hot
melt or cold adhesive, causing personal injury.

Continued...

E 2018 Nordson Corporation Part 1126743_01


8 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

General Safety Warnings and Cautions (contd)


Table 1 General Safety Warnings and Cautions (contd)
Equipment
Type Warning or Caution

WARNING! Molten material! Wear eye or face protection, clothing that


HM protects exposed skin, and heat‐protective gloves when servicing
equipment that contains molten hot melt. Even when solidified, hot melt
can still cause burns. Failure to wear appropriate personal protective
equipment can result in personal injury.

WARNING! Equipment starts automatically! Remote triggering devices


are used to control automatic hot melt applicators. Before working on
HM, PC or near an operating applicator, disable the applicator's triggering
device and remove the air supply to the applicator's solenoid valve(s).
Failure to disable the applicator's triggering device and remove the
supply of air to the solenoid valve(s) can result in personal injury.

WARNING! Risk of electrocution! Even when switched off and


electrically isolated at the disconnect switch or circuit breaker, the
HM, CA, PC equipment may still be connected to energized auxiliary devices.
De‐energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to
auxiliary equipment before servicing the equipment can result in
personal injury, including death.

WARNING! Risk of fire or explosion! Nordson adhesive equipment is


not rated for use in explosive environments and has not been certified
for the ATEX directive or as nonincendive. In addition, this equipment
HM, CA, PC should not be used with solvent‐based adhesives that can create an
explosive atmosphere when processed. Refer to the SDS for the
adhesive to determine its processing characteristics and limitations.
The use of incompatible solvent‐based adhesives or the improper
processing of solvent‐based adhesives can result in personal injury,
including death.

WARNING! Allow only personnel with appropriate training and


HM, CA, PC experience to operate or service the equipment. The use of untrained
or inexperienced personnel to operate or service the equipment can
result in injury, including death, to themselves and others and can
damage to the equipment.

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 9

Equipment
Type Warning or Caution

CAUTION! Hot surfaces! Avoid contact with the hot metal surfaces of
HM applicators, hoses, and certain components of the melter. If contact
can not be avoided, wear heat‐protective gloves and clothing when
working around heated equipment. Failure to avoid contact with hot
metal surfaces can result in personal injury.

CAUTION! Some Nordson melters are specifically designed to


process polyurethane reactive (PUR) hot melt. Attempting to process
PUR in equipment not specifically designed for this purpose can
HM
damage the equipment and cause premature reaction of the hot melt. If
you are unsure of the equipment's ability to process PUR, contact your
Nordson representative for assistance.

CAUTION! Before using any cleaning or flushing compound on or in


the equipment, read and comply with the manufacturer's instructions
HM, CA and the SDS supplied with the compound. Some cleaning compounds
can react unpredictably with hot melt or cold adhesive, resulting in
damage to the equipment.

CAUTION! Nordson hot melt equipment is factory tested with Nordson


Type R fluid that contains polyester adipate plasticizer. Certain hot melt
HM materials can react with Type R fluid and form a solid gum that can
clog the equipment. Before using the equipment, confirm that the hot
melt is compatible with Type R fluid.

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10 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Other Safety Precautions


S Do not use an open flame to heat hot melt system components.
S Check high pressure hoses daily for signs of excessive wear, damage, or
leaks.
S Never point a dispensing handgun at yourself or others.
S Suspend dispensing handguns by their proper suspension point.

First Aid
If molten hot melt comes in contact with your skin:

1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the SDS for the hot melt
to the medical personnel providing treatment.

Safety Labels and Tags


Refer to the melter product manual for the location of the product safety
labels and tags affixed to the equipment.

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Description
The CC-Link network card is used in networks to centrally collect and
process data. The cards operate through the master‐slave access method.
When used in a network system, Nordson melters always operate as slaves.

Although most melter functionality can be set/monitored using network


communications, some functionality is considered inconsistent with network
usage and is therefore not accessible. Non‐supported melter functions are:

S Clock
S Password protection
S PID selection (DuraBlue melters only)
S pump‐off delay (DuraBlue melters only)
S Hose 1 and 2 solenoid activation (DuraBlue melters only)

Intended Use
This manual is intended for use by experienced PLC engineers.

The CC-Link network card is intended to be used only as described in this


manual. Any other use is considered to be unintended. Nordson is not liable
for personal injury or property damage resulting from unintended use.
Intended use includes the observance of Nordson safety regulations.

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Supporting Documentation
The following documentation should be used in conjunction with this manual:

Title Publisher Location


Communication Data List n/a End of this manual
Melter Product Manual Nordson Shipped with melter
Drum Unloader Product Manual Nordson Shipped with Drum Unloader
RFC-821 Network Working Group n/a
RFC-1918 Network Working Group n/a

CC-Link Service Kit


KIT,CC-LINK CARD, P/N 1126080

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Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 13

CC-Link Card Installation


Install the Card
See Figure 1 and 2.

Install the CC-Link card onto the melter CPU board observing the following
guidelines. Route the cable out of the electrical enclosure through one of the
available conduit knockouts on the base or left side of the melter.

Figure 1 Location of the CPU board on the Alta TT and EZ Melter

CPU

Figure 2 Attaching the CC-Link card to the melter CPU

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14 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

External View

3
4
5

1. Application Connector 4. Station Number (x10)


2. Fieldbus Connector 5. Station Number (x1)
3. Baud Rate Selector 6. Network Status LEDs

Application Connector
Connects to melter CPU board.

Fieldbus Connector
The standard connector is a 5 pin pluggable screw connector.

Pin Signal
1 Communication line (DA)
2 Communication line (DB)
3 Digital GND (DG)
4 Shield
5 Frame Ground (FG/PE)

156k Baud Rate Switch


Not Used 625k This rotary switch is used to specify the baud rate of the module.
901 2.5M
78
23

456
5M

10M

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Station Number
10 x 1x These two rotary switches are used to specify the station number of the
module. (Two digit decimal). Valid settings range from 1 to 64.
90 1 90 1
78

78
23

23
45 6 45 6 NOTE: If more than one station is occupied by the module, the highest
possible station number is reduced by the number of occupied stations
minus one.

Special Instruction for Installation in the EZ Melter


The EZ Melter requires two cables to be installed with the CC−Link card in
order for the system to fully function. These cables are included in the
CC−Link card kit.

1. After the CC−Link card has been attached to the CPU card as
shown on the previous page, connect the shorter cable to the four
pin connector on the underside of the CPU as shown in Figure 3.

Figure 3 Connecting the motor control boards to the melter CPU


2. Connect the other end of the shorter cable to the UPSTREAM
connector of the Motor 1 control board as shown in Figure 4.

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Figure 4 Connecting the motor control boards to the melter CPU


3. Connect the longer cable to the DOWNSTREAM connector of the
Motor 1 control board as shown in Figure 5.

Figure 5 Connecting the motor control boards to the melter CPU


4. Connect the other end of the longer cable to the UPSTREAM
connector of the Motor 2 control board as shown in Figure 6.

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Figure 6 Connecting the motor control boards to the melter CPU

Network Status Indicators

1 2

4 3

LED # Color State Indicates…


On Normal Operation
LED 1 - RUN Green Network non-participating or timeout status No
Off
power on the module
S CRC error detected
On S Illegal station number or illegal baud rate
LED 2 - ERRL Green selected
Off S Normal operation
S No power on the module
On Data being received
LED 3 - RDLED Green S No data reception
Off
S No power on the module
On Data being transmitted
LED 4 - SDLED Green S No data transmission
Off
S No power on the module

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Other Functionality
Melter Control Panel Lock‐out
When password protection (melter parameters 10 and 11) are enabled with a
network card installed, all operator panel controls are disabled.

Melter Operational Modes


Melters with a network card have two operational modes: local and remote.
The default is the remote mode. The mode may be selected through the
melter operator panel.

Local Mode
The local mode of operation is used mainly to view data for maintenance and
repair purposes. In this mode, the melter operates like a melter that does not
include a network card:

S Control access is only via the melter operator panel


S Parameter input is only via the melter operator panel
S Through the master, all parameters can be displayed but not
changed. The master can always read actual values.
To place the melter in the local mode, change Parameter 14 (External Comm
Lockout) to 1.

Remote Mode
When the melter is in the remote mode of operation, it can be operated from
both the master and the melter operator panel:

S Setpoints and system parameters can be entered through the master


or the melter operator panel.
S If control of the melter exclusively through the master is desired, you
can enable password protection (melter operating parameters 10 and
11), which locks‐out operation of the melter using the operator panel.
Refer to the melter product manual for information on enabling
password protection.
NOTE: When a network card is installed in the melter, enabling
password protection will disable all melter operator panel input,
including the Heaters, Pump, and Standby keys.

To place the melter in the remote mode, change Parameter 14 (External


Comm Lockout) to 0. This is the default setting.

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Troubleshooting
If there is a problem communicating with your network card, please use these
troubleshooting tips:

S First, look at the four status LEDs on the card. Do they give an
indication of a problem? Most often, a problem indicated by the status
LEDs is caused by a cabling problem or the PLC is not correctly
configured to communicate to the card. Please see the table in the
Status Indicators section of this manual for details.
S Next, verify that the address of the card is set correctly.
S If the melter is displaying the F4/E error code but is otherwise
communicating with the PLC, please verify that the PLC code is not
writing an illegal value in the ‘Command’ byte in the index protocol.
The only legal values in the Command byte are 1 (No Command), 3
(Read) and 6 (Write). Please see the Indexed Data Interface section
of this manual for details.
S If none of the above steps solve the problem, please contact Nordson
Technical Service at 1-877-NORDSVC or at
[email protected]

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EZ Melter and AltaTT Tag Structure


This table provides tags that are contained in the EZ Melter and AltaTT sample program.

NOTE: Software requirements: GX Works 2 Version 1.551


PLC Tag Description Available on Melter Data Read/ Range
Firmware Version Type Write
Melter Status
HMI.i_r_SystemStatus Value 1 : Lost communication
Value 2 : Fault
Value 3 : Alert
Value 4 : Standby On
Integer ---
Value 5 : Ready For Operation
Value 6 : Heater On
Value 7 : Heater Off V3.22 and above R
Value 10 : Control switch turned Off
HMI.b_r_ReadyForOperation 1: Melter is ready to operate.
0: Melter is not ready or melter is in Standby mode. bit 0/1
NOTE: This tag value is equivalent to the Ready status on the panel.
PLC Tag Description Available on Melter Data Read/ Range
Firmware Version Type Write
System .Alarms
HMI.b_Alert 1: Melter is in an alert condition.
0: Melter is NOT in an alert condition.
NOTE: The output is active whenever the melter enters the 2-minute fault
monitoring period. If the potential fault condition clears before the end of
the 2-minute period, the output signal ends.

NOTE: This tag value is equivalent to the Alert status on the panel.
HMI.b_r_Fault 1: Melter is in fault condition. Both the master pump and heater controls
automatically switch off.
0: Melter is NOT in a fault
V3.22 and above bit R 0/1
NOTE: This tag value is equivalent to the Fault status on the panel.
HMI.b_r_LoseCommunication 1: PLC lost communication with melter. All tag values will go to zero (0).
This bit turned on when:
a Communication cable is loose.
b Communication card is malfunctioning. Refer to cc-link Card
installation chapter for troubleshooting.
0: Communication with melter is OK.
NOTE: When communication is lost, all heated zone temperature
readings will be set to Zero (0).
HMI.b_r_ControlSwitchOff 1: Control Switch on Melter is turned Off.
0: Control Switch on Melter is turned On.
V3.22 and above bit R 0/1
NOTE: When Control Switch is turned Off, the communication is still
active, all the tag values will change to Zero (0).
HMI.b_r_SysAlertFault (Not used, only used in AltaBlue Touch)

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PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
HMI.b_w_ClearFaultWarning 1: Clear Melter Fault, alarm and fill system fault, this tag only takes rising
edge in PLC.
To use this tag in HMI, use a momentary push button and link the output to
this tag to generate a pulse. V3.22 and above bit W 0/1

NOTE: Changing this tag value is equivalent to touching the Reset button
on the panel.
HMI.b_r_ServiceReminder 1: Melter needs maintenance. (The heater-on time given by 'Service
Interval' has lapsed and the service LED is On.)
0: Service is not required yet. V3.22 and above bit R 0/1

NOTE: This tag value is equivalent to the Service status on the panel.

PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
Heat Zones .Control
HMI.b_w_HeatersOnOff 1: Turn On/Off Heater. This bit only takes rising edge in PLC, which
means each rising edge turns heater On or Off based on heater status.
If using this bit in HMI, use a momentary push button and link the output to
this tag. Use HMI.b_r_HeatOn as feedback.
NOTE: Changing this tag value is equivalent to touching the Heater
On/Off button on the panel.
HMI.b_w_StandByOnOff 1: Turn On/Off Standby mode. This bit only takes rising edge in PLC, V3.22 and above bit W 0/1
which means each rising edge will turn Standby mode On or Off based on
standby status.
If using this bit in HMI, use a momentary push button and link the output to
this tag. Use HMI.b_r_StandByOn as feedback.
NOTE: Changing this tag value is equivalent to touching the Master
Standby control on the panel.
Heat Zones .Status&Alarms
HMI.b_r_HeatOn 1: Heaters are On.
0: Heaters are Off.
NOTE: This tag value is equivalent to the Heater On/Off status on the
panel.
V3.22 and above bit R 0/1
HMI.b_r_StandByOn 1: Melter is in Standby mode.
0: Melter is NOT in Standby mode.
NOTE: This tag value is equivalent to the Standby On/Off status on the
panel.
Continued...

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PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
Heat Zone Status
These bits indicate the general fault or alert condition of heater zones.
HMI.i_r_arrTemperatureStatus[0..17] Bit 0: Heater is ON / OFF
Bit 1: Undertemperature warning
Bit 2: Undertemperature fault
Bit 3: Overtemperature warning
Bit 4: Overtemperature fault
Bit 5: Overtemperature shutdown
Bit 6: Shorted temperature Sensor
Bit 7: Broken temperature sensor
Heater Zone Status array
Array[0] ----- Hopper
Array[1] ----- Reservoir
Array[2] ----- Hose 1
Array[3] ----- Gun 1
Array[4] ----- Hose 2 V3.22 and above Integer R 0/1
Array[5] ----- Gun 2
Array[6] ----- Hose 3
Array[7] ----- Gun 3
Array[8] ----- Hose 4
Array[9] ----- Gun 4
Array[10] ----- Hose 5
Array[11] ----- Gun 5
Array[12] ----- Hose 6
Array[13] ----- Gun 6
Array[14] ----- Hose 7
Array[15] ----- Gun 7
Array[16] ----- Hose 8
Array[17] ----- Gun 8
Heat Zone Activation
HMI.b_rw_arrActiveHeaterZone[0..1] 1: Individual Hose/Gun is enabled
0: Individual Hose/Gun is disabled
Heater Zone
Activation Bit array,
array[0] ----- Hopper
Array[1] ----- Reservoir
Array[2] ----- Hose 1
Array[3] ----- Gun 1
Array[4] ----- Hose 2
Array[5] ----- Gun 2
Array[6] ----- Hose 3 V3.22 and above bit R 0/1
Array[7] ----- Gun 3
Array[8] ----- Hose 4
Array[9] ----- Gun 4
Array[10] ----- Hose 5
Array[11] ----- Gun 5
Array[12] ----- Hose 6
Array[13] ----- Gun 6
Array[14] ----- Hose 7
Array[15] ----- Gun 7
Array[16] ----- Hose 8
Array[17] ----- Gun 8

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PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
.Setpoints The temperature unit and as well as all internal and external zone set point temperatures can be changed from either from a PLC or from the panel.
HMI.i_rw_arrTemperatureSP[0..17] Heater Zone Temperature setpoint array.
Array[0] ----- Hopper
Array[1] ----- Reservoir
Array[2] ----- Hose 1
Array[3] ----- Gun 1
Array[4] ----- Hose 2
Array[5] ----- Gun 2
Array[6] ----- Hose 3
Array[7] ----- Gun 3
Array[8] ----- Hose 4 V3.22 and above Integer R/W 100-450 (F) / 40-230 (C)
Array[9] ----- Gun 4
Array[10] ----- Hose 5
Array[11] ----- Gun 5
Array[12] ----- Hose 6
Array[13] ----- Gun 6
Array[14] ----- Hose 7
Array[15] ----- Gun 7
Array[16] ----- Hose 8
Array[17] ----- Gun 8

PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
.Actual NOTE: A value of Zero (0) means Temperature is not valid.
HMI.i_r_arrTemperatureActual[0..17] Heater Zone actual temperature reading
Array[0] ----- Hopper
Array[1] ----- Reservoir
Array[2] ----- Hose 1
Array[3] ----- Gun 1
Array[4] ----- Hose 2
Array[5] ----- Gun 2
Array[6] ----- Hose 3
Array[7] ----- Gun 3
Array[8] ----- Hose 4
Array[9] ----- Gun 4 Integer R/W 100-450 (F) / 40-230
Array[10] ----- Hose 5
Array[11] ----- Gun 5 V3.22 and above
Array[12] ----- Hose 6
Array[13] ----- Gun 6
Array[14] ----- Hose 7
Array[15] ----- Gun 7
Array[16] ----- Hose 8
Array[17] ----- Gun 8
HMI.i_rw_TemperatureSetpoint_Global The tank, manifold, and all zones are set to the same set point
temperature at one time.
HMI.i_r_TemperatureUnit Temperature unit
0: Celsius Integer R 0/1
1: Fahrenheit

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PLC Tag Description Available on Melter Data Read/ Range


Firmware Version Type Write
.Pump
HMI.b_rw_MasterPumpEnable 1: Master Pump is Enabled.
0: Master Pump is Disabled.
R/W
NOTE: Changing the tag value is equivalent to touching the Master
Pump Enable button on the panel.
HMI.b_r_PumpsOn 1: Any or all pumps are running. 0/1
0: All pumps are Off.
HMI.b_r_arrPumpRunning[0..3] 1: Pump # is running. bit
R
0: Pump # is Off.
NOTE: [0..3] represents pumps 1 through 4.
HMI.b_rw_arrPumpEnable[0..3] 1: Enable Pump #
0: Disable Pump # R/W
NOTE: [0..3] represents pumps 1 through 4.
HMI.i_arr_PumpMode[0..3] 0: Pump # is set to Manual Mode. Pump speed reference comes from
l_rw_arrMotorSpdSetpoint or from the up/down button on the motor board
panel.
1: Pump # is set to Auto mode. Pump speed reference will come from bit R/W 0-1
0-10v on Terminal.
NOTE: [0..3] represents pumps 1 through 4.
HMI.i_r_arrActualMotorSpeed[0..3] Actual Motor Speed (RPM) for pump #
Integer R 0-94 RPM
NOTE: [0..1] represents pumps 1 through 4.
HMI.i_rw_arrManualMotorSpd_RPM[0..3] Define the RPM of the pump # if it is configured for manual mode
(Manual button on Motor board has been pressed or using HMI. V3.22
b_rw_PumpxManual tag changes to 1) Integer R/W 0-94 RPM

NOTE: [0..1] represents pumps 1 through 4.


HMI.b_r_arrMotorBoardPresent[0..3] 0: Motor control board not available
1: Motor control board available bit R 0/1
NOTE: [0..1] represents motor control boards 1 through 4.
HMI.b_r_arrPressFlowBoardPresent[0..1] (Not used, only used
in AltaBlue Touch)
HMI.r_r_arrActualPressure[0..15] (Not used, only used in
AltaBlue Touch)
HMI.di_r_arrTrueFlowActualFlow[0..7] (Not used, only used in
AltaBlue Touch)
HMI.r_w_arrLineSpdCMD_Percent[0..3] (Not used, only used in
AltaBlue Touch)
HMI.i_r_PressureUnit (Not used, only used in AltaBlue Touch)
HMI.i_rw_LineSpeedType (Not used, only used in AltaBlue
Touch)
HMI.i_r_arrActualLinespdPercent (not used, only used in
AltaBlue Touch)
Note: AltaTT supplies one pump; only first bit or word of each
array is valid.
Note: EZ Melter supplies two pumps; only first two bits or words
of each array are valid.

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Appendix A
For developers who do not use the PLC tag structure, or for developers who
wish to program custom software in combination with the PLC tag structure,
a custom programming method is available. This appendix describes that
method.

Indexed Data Interface


When data is transmitted from the Nordson melter to the master and vice
versa, the data is accessed via indexes. The data available via CC-Link are
shown in the Communication Data List. The indexing method allows a
smaller data packet which prevents the network from being loaded with
unnecessary data.

Indexed Protocol Data Processing


S The master formulates a command by determining the transmission data
packet. The Nordson melter processes the command and formulates the
reply telegram.
S The master processes the data or repeats the command until a reply is
received from the Nordson melter. Only one command is processed at a
time. The Nordson melter keeps the reply available until the master
formulates a new command.
S When a Command can not be executed, the Nordson melter replies with
a fault signal in the Status. The master recognizes by this identification
whether the previously transmitted command was correctly processed by
the Nordson melter.
S The master has to check that the acknowledge data Data index and
Channel number from the Nordson melter are the same as the data in the
transmission data packet.

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Transmit and Receive Packets


The master sends a transmission packet to the Nordson melter. This packet
contains a command that the Nordson melter is to process.

The following illustration shows an example of the reading out of temperature


actual values.

Master
transmit packet Network System

Control Command:
system Read
with network actual
master temperature

Nordson melter

Figure 7 Example of master‐to‐melter communication

The Nordson melter replies to each packet from the master with status
information on command processing. Requested data values are also
returned in the reply packet.

Control Network
system Master
with network receive packet
master

Status: Ready
Data: Nordson melter

Actual
temperature,
channels 1 to n

Figure 8 Example of melter‐to‐master communication

The master may not formulate and transmit a new command until after arrival
of the receive packet.

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Transmit packet Data


Table 2 lists the transmit packet data.

S Communication is done with two data packets: Receive and Transmit


(from the master's viewpoint).
S The Receive and Transmit data packets are instances 100 and 150
respectively.
S The data packets always have the same length: 16 bytes, consistent.

Table 2 Transmit Packet Data


Byte Byte (B),
Designation
Address N Word (W)
N B Melter control
N+1 B Command
N+2 B Data index
N+3 B Channel number
N+4 W Write data value of channel number
N+6 W Motor 1 speed in % (If available)
N+8 W Motor 2 speed in % (If available)
N + 10 W Motor 3 speed in % (If available)
N + 12 W Motor 4 speed in % (If available)
N + 14 W Not used
NOTE: The master may need to swap bytes in some or all of the packet
data if the data formats of the master and the Nordson melter do not
correspond.

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Melter Control
The melter control data in the transmit packet is executed by the Nordson
melter with each packet, regardless of the command type.

NOTE: Unused or reserved bits must be set to 0 (zero).

Table 3 Melter Control Data


Bit Value Action Note
0 1 Heaters ON Heaters ON and
temperature standby
require a transition
0 Heaters OFF from 0 to 1 for
activation.
1 1 All pumps ON
0 All pumps OFF
2 1 Pump 1 ON
0 Pump 1 OFF
3 1 Pump 2 ON
(if available)
0 Pump 2 OFF
(if available)
4 1 Pump 3 ON
(if available)
0 Pump 3 OFF
(if available)
5 1 Pump 4 ON
(if available)
0 Pump 4 OFF
(if available)
6 1 Temperature Heaters ON and
standby ON temperature standby
require a transition
0 Temperature from 0 to 1 for
standby OFF activation.
7 1 Auto Motor On Automatically turns
motors on when unit
has reached Ready
0 Auto Motor OFF

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Command
The master must send a command to the Nordson melter. Each command is
defined by a command identification.

Table 4 Command Identifications


Command Function
1 dec No command for the Nordson melter
3 dec Master wants to read data from the Nordson melter
6 dec Master wants to write data to the Nordson melter

Any other command identification is not valid and will generate a


communication fault in the status data packet.

If the command is 0 (zero), a “host communication failure” will be generated


at the melter. This functionality operates for communication monitoring and
master life guarding.

Data Index
The indexes in the data index packet correspond to those in the
Communication Data List at the end of this section.

The range of data indexes is 0 to 255. A data index set to 0 (zero) is


interpreted as “no data index.”

Channel Number
The master must select a channel number that is valid. Refer to Channel
Number List later in this section for the channel number descriptions (such as
for a temperature channel).

Beginning with the selected channel number as a start channel, the


command for reading data is processed for the six successive channels.

Write Data Value


In the write data value data packet, the master writes the data values used to
enter settings in the Nordson melter.

Example: Master sets the Ready Delay parameter to a value of 25minutes.

Transmit packet Data Channel Number Value


Write data value of channel number 0 25 dec (25min)

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Receive Packet Data


Table 5 lists the receive packet data packets.

Table 5 Receive packet Data packets


Byte Byte (B),
Designation
Address N Word (W)
N W Status
N+2 B Acknowledge: Data index
N+3 B Acknowledge: Channel number
N+4 W Read data value of channel number
N+6 W Read data value of channel number + 1
N+8 W Read data value of channel number + 2
N + 10 W Read data value of channel number + 3
N + 12 W Read data value of channel number + 4
N + 14 W Read data value of channel number + 5
NOTE: The master may need to swap bytes in some or all of the packet
data if the data formats of the master and the Nordson melter do not
correspond.

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Status
The status data in each receive packet communicates general information
from the Nordson melter.

Table 6 Status Data


Bit Value Action
0 1 Ready for operation
0 Not ready for operation
1 1 Pump Startup Protection On
0 Pump Startup Protection Off
2 1 Alert
0 No alert
3 1 Fault
0 No fault
4 1 Shutdown
0 No shutdown
5 1 Heat‐up phase active
0 Heat‐up phase not active
6 1 Temperature standby on
0 Temperature standby off
7 1 Pump 1 is running
0 Pump 1 is not running
8 1 Pump 2 is running (if available)
0 Pump 2 is not running (if available)
9 1 Pump 3 is running (if available)
0 Pump 3 is not running (if available)
10 1 Pump 4 is running (if available)
0 Pump 4 is not running (if available)
11 1 Not used
0 Not used

E 2018 Nordson Corporation Part 1126743_01


32 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Table 6 Status Data (contd)


Bit Value Action
12 - Reserved
13 - Reserved
14 1 Communication fault:
S Wrong command received
S Wrong data index received
S Wrong channel number received
0 No communication faults in packet header
15 1 Communication fault in data value:
S Data values can not be changed.
Example: Write command on actual
values.
S Data access not permitted.
Example: Write command in the
Local mode or commands for
channels that are not installed.
S At least one data value is invalid. The
data packet received may not be
evaluated by the master.
Example: A value is outside of the
permitted value range.
0 No communication faults in data values

NOTE: Nordson melters are equipped with automatic Pump Startup


Protection. The Pump Startup Protection prevents all stopped pumps (such
as those stopped as a result of an RTD fault) from starting up automatically
after finishing the heat‐up phase or after a fault has occurred.

To acknowledge the Pump Startup Protection, change the All Pumps


ON/OFF parameter from OFF to ON. (For a rising transition‐based reset,
refer to Melter Control. If bit1 = 0, then set to 1; if bit1 = 1, then set to 0 and
subsequently to 1 again.)

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 33

Read Data Value


In the read data value area, the master reads the data received from the
Nordson melter. The read data values of six successive channels are
transmitted with each packet (where applicable).

Example: Master reads actual temperature values; channel number is set


to 9.

Table 7 Read Data Values


Receive packet Data Temperature Channel Value
Read data value of channel number 9 150 dec (150 _C)
Read data value of channel number + 1 10 151 dec (151 _C)
Read data value of channel number + 2 11 160 dec (160 _C)
Read data value of channel number + 3 12 165 dec (165 _C)
Read data value of channel number + 4 13 172 dec (172 _C)
Read data value of channel number + 5 14 180 dec (180 _C)

NOTE: If the master sets the command or data index to 0 (zero) in the
transmit packet, the read data values are set to 0 (zero) from the melter.

Example: Master sets data index to 0 (zero).

Transmit packet
Data Channel Write Data Value of
Melter control Command 1 2 3 4
Index Number Channel Number
0 

Receive packet
Acknowledge: Acknowledge: Read Data Value of Channel Number
Status
Data index Channel Number +1 +2 +3 +4 +5
0001 hex 0  0 0 0 0 0 0

NOTE: If the transmit packet is faulty, the read data values are set to 0 (zero)
from the Nordson melter.

Example: Master sets data index to a fault value (999). The status of the
Nordson melter is ready for operation and communication fault: wrong data
index.

Transmit packet
Data Channel Write Data Value of
Melter control Command 1 2 3 4
Index Number Channel Number
999 

E 2018 Nordson Corporation Part 1126743_01


34 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Receive packet
Acknowledge: Acknowledge: Read Data Value of Channel Number
Status
Data index Channel Number +1 +2 +3 +4 +5
4001 hex 999  0 0 0 0 0 0

NOTE: Invalid read data values are set to 0 (zero) by the Nordson melter.

Indexed Packet Examples

Example 1
Master action: enable melter (turn heaters on)

NOTE: In this example, the Nordson melter is operating and there are no
faults.

Transmit packet
Data Channel Write Data Value of
Melter control Command 1 2 3 4
Index Number Channel Number
Bit 0 set to 1:
Does not matter
01 hex

Receive packet
Acknowledge: Acknowledge: Read Data Value of Channel Number
Status
Data index Channel Number +1 +2 +3 +4 +5
001 hex Does not matter

Example 2
Master action:
S Enable melter
S Set temperature setpoint of Hose 1 to 150C
NOTE: In this example, the Nordson melter is operating and there are no
faults.

Transmit packet
Data Channel Write Data Value of
Melter control Command 1 2 3 4
Index Number Channel Number
Bit 0 set to 1:
6 hex 73 hex 3 hex 96 hex (150 _C) Does not matter
01 hex

Receive packet
Acknowledge: Acknowledge: Read Data Value of Channel Number
Status
Data index Channel Number +1 +2 +3 +4 +5
0001 hex 73 hex 3 hex Does not matter

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 35

Example 3
Master action:
S Enable melter
S All pumps ON
S Read actual value of temperature channels 3 and 4
Result: channel 3 = 175C; channel 4 = 180C

NOTE: In this example, the Nordson melter is operating and there are no
faults.

Transmit packet
Data Channel Write Data Value of
Melter control Command 1 2 3 4
Index Number Channel Number
Bit 0 and bit 1 set
3 hex 78 hex 3 hex Does not matter Does not matter
to 1: 03 hex

Receive packet
Acknowledge: Acknowledge: Read Data Value of Channel Number
Status
Data index Channel Number +1 +2 +3 +4 +5
AF hex B4 hex
0001 hex 78 hex 3 hex Does not matter
(175 _C) (180 _C)

E 2018 Nordson Corporation Part 1126743_01


36 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Channel Number List


Table 8 Channel Numbers
Number Channel
1 Tank
2 Manifold/Pump
3 Hose 1
4 Gun 1
5 Hose 2
6 Gun 2
7 Hose 3
8 Gun 3
9 Hose 4
10 Gun 4
11 Hose 5
12 Gun 5
13 Hose 6
14 Gun 6
15 Hose 7
16 Gun 7
17 Hose 8
18 Gun 8

Part 1126743_01 E 2018 Nordson Corporation


Communication Data List
E 2018 Nordson Corporation

NOTE: The following Data Designations are supported for all Alta, Dura, and ProBlue series melters unless otherwise indicated.

General Melter Data


Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Melter control/status 1 0-FFFF N/A Read/Write NA NA
Software version 1 byte 1 - version N/A Read only 3 0
byte 0- revision
Melter operation mode: 1 1 (Local mode) 0 (Field Read/Write at the 4 0
- Local mode 0 (Field bus) bus) operator panel
- Field bus mode Read only via
fieldbus
Hour Meter: Total hours with heaters on 1 0 - 99999h N/A Read only 5 0
Service Interval: 1 0 - 8736 h 500 h Read/Write 6 0

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Adjustable time frame to check a particular maintenance (1 year)
Clear Fault/Warning 1 0/1 0 (no reset) Read/Write 7 0

NOTE: If the fault/warning condition has not been fixed, the


fault/warning will reappear.
Ready delay value 1 0 - 60 min 0 min Read/Write 9 0
Auto Pump On Off 1 0/1 1 Read/Write 29 0
This allows the unit to automatically turn the piston pump on when
the unit reaches setpoint.
Continued...
Part 1126743_01

37
38
General Melter Data (contd)
Part 1126743_01

Indexed Protocol
Range

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Melter status: 1 0( ) N/A Read only 10 0
- heatup phase 1 (heatup phase)
- startup protection 2 (startup protection)
- ready for operation 3 (melter ready)
- warning 4 (warning)
- fault 5 (fault)
- shutdown 6 (shutdown)
- standby 7 (standby)
- melter not enabled 8 (melter not
- motors not enabled enabled)
11 (motors not
enabled)
Seconds Left in Interlock 1 0 - 3600 N/A Read only 11 0
Capability to let the user see how many seconds are left in the
ready interlock delay.
Hours Until Next Service 1 0 - 8736 N/A Read only 12 0
Current alarm High byte: 1 0000/FFFF Read only 23 0
Channel Number of the involved channel (if there is a temperature
failure)
1-18 (1 = Tank
2 = Manifold/Pump, 3 = Hose 1,
4 = Gun 1, etc)
OR System Failure Number (if there is a system failure): Consult
your Manual
Low byte:
Bit 0: System alarm
Bit 1: Channel alarm
Bit 3: Pressure alarm
Bit 4: Tank Level alarm
Bit 10: Fill System Fault
Melter status and alarms 1 0000/FFFF N/A Read only 15 0
Bit 1: Host Communication Fault
E 2018 Nordson Corporation

Bit 3: Service Reminder


Bit 10: Fill System Fault
Bit 11: Tank Low
Flow/Pressure Data
E 2018 Nordson Corporation

NOTE: Unless otherwise noted, the following data only applies to AltaTouch melters.

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Pressure Actual Value 1-16 34.473 - 344.73 bar N/A Read only 61 1-32
500-5000 PSI
NOTE: Also applies to DuraBlue melters
3447 - 34473 kPa
Underpressure Warning Value 1-16 0 - 100% 20 Read/Write 70 1-16

NOTE: Also applies to DuraBlue melters


Overpressure Warning Value 1-16 0 - 100% 20 Read/Write 73 1-16

NOTE: Also applies to DuraBlue melters


Motor Mode 1-4 0 = Manual 0 Read/Write 31 1-4
1 = Runup
2 = Pressure

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


3 = Flow
Motor Setpoint 1-4 0 - 100% 0 Read/Write 32 1-4

NOTE: Also applies to DuraBlue melters


Target Linespeed Pt.2/Scale Factor Linespeed 1-16/1- 0 - 100% 100 Read/Write 33 1-16/1-4
4
Scale Factor Motor Speed 1-4 1-94 RPM 94 Read/Write 34 1-4
Motor Actual Speed 1-16 RPM N/A Read only 36 1-4
Target Linespeed Pt. 1 1-16 0 - 100% 0 Read/Write 39 1-16
Overpressure Fault Value 1-16 0 - 100% 50 Read/Write 76 1-16
Target Pressure Pt. 2 1-16 0 - 1000 PSI 500 Read/Write 80 1-16
0 - 68.9 bar
0 - 6894.7 kPa
Target Pressure Pt. 1 1-16 0-1000 PSI 100 Read/Write 81 1-16
0 - 68.9 bar
Part 1126743_01

0 - 6894.7 kPa
Pressure Build Enable 1-16 0/1 0 Read/Write 82 1-16
Continued...

39
40
Flow/Pressure Data (contd)
Part 1126743_01

Indexed Protocol

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Stop Speed Threshold 1-4 0 - 100% 10 Read/Write 83 1-4
Pressure Build Setpoint 1-16 0 - 1000 PSI 50 Read/Write 84 1-16
0 - 68.9 bar
0 - 6894.7 kPa
True Flow Linespeed Setpoint 1-8 0 - 100% 100 Read/Write 90 1-8
True Flow Flow Setpoint 1-8 1000-500,000 20000 Read/Write 96 1-8
mg/min
True Flow Flow Status 1-8 Bit 0: Warning N/A Read only 101 1-8
Bit 1: Fault
True Flow Underflow Warning 1-8 0 - 100% 10 Read/Write 102 1-8
True Flow Underflow Fault 1-8 0 - 100% 25 Read/Write 103 1-8
True Flow Overflow Warning 1-8 0 - 100% 10 Read/Write 104 1-8
True Flow Overflow Fault 1-8 0 - 100% 25 Read/Write 105 1-8
True Flow Actual Flow 1-8 0 - 500,000 mg/mm 10 Read only 106 1-8
Line speed percent 1-4 0 - 100% N/A Read only 107 1-4
Motor minimum speed 0-94 RPM 0 Read/Write 35 0

Flow/Pressure Alarms
NOTE: The following table applies to AltaTouch and DuraBlue melters.

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
E 2018 Nordson Corporation

Pressure Status and Alarms 1-16 N/A N/A Read only 79 1-16
Bit 0: Underpressure
Bit 1: Overpressure
Seven‐Day Clock Data
E 2018 Nordson Corporation

NOTE: The following Index Protocol Data Designations are supported for all Alta, Dura, and ProBlue series melters
unless otherwise indicated.

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Seven-Day Clock switched ON / OFF, for field bus 1 0/1 0 (OFF) Read/Write 200 0
Status: Seven-Day Clock in operation 1 0/1 N/A Read only 201 0
Set Clock Day 1 1-7 N/A Read/Write 202 0
Set Clock Hour 1 0 - 23 N/A Read/Write 203 0
Set Clock Minute 1 0 - 59 N/A Read/Write 204 0

Commands for Fill Features


NOTE: The following table applies only to Liberty melters.

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Tank Fill Commands 1 0 (No command) 0 (OFF) Read/Write 196 0
2 (Calibrate empty)
4 (Silence alarm)
8 (Reset refill fault)
Fill Time Delay 1 0 - 1000 S 3 Read only 162 0
Fill Time Limit 1 0 - 1000 S 30 Read/Write 163 0
* Fill Enable 1 0/1 1 Read/Write 197 0
* Tote Vibrator Time 1 0‐30 S 10 Read/Write 198 0
* Actuator Counts 1 0‐65535 0 Read/Write 199 0
NOTE: * These three are only available for melter software version 3.010 and higher.
Part 1126743_01

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PML Data
Part 1126743_01

NOTE: The following Index Protocol Data Designations are supported for all Alta, Dura, and ProBlue series melters
unless otherwise indicated.

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Current Mode: 1 0/1 0 Read Only 205 0
0 Manual, 1 Automatic

Current State: 1 0-11 0 Read/Write - Note: 206 0


PML_UNDEFINED 0 Setting this value to
PML_OFF = 1 anything other than
PML_STOPPED = 2 0 will cause the
PML_STARTING = 3 melter to behave
PML_READY = 4 according to the
PML_STANDBY = 5 PackML
PML_PRODUCING = 6 specification. Leave
PML_STOPPING = 7 this value at 0 if
PML_ABORTING = 8 PackML
PML_ABORTED = 9 specification is not
PML_HOLDING = 10 being used.
PML_HELD = 11
Current State Time 1 HHHH:MM:SS.hh N/A Read only 207 0
Current Mode Time 1 HHHH:MM:SS.hh N/A Read only 208 0
Off Time 1 HHHH:MM:SS.hh N/A Read only 209 0
Stopped Time 1 HHHH:MM:SS.hh N/A Read only 210 0

Started Time 1 HHHH:MM:SS.hh N/A Read only 211 0


Ready Time 1 HHHH:MM:SS.hh N/A Read only 212 0
E 2018 Nordson Corporation
PML Data (contd)
E 2018 Nordson Corporation

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Standby Time 1 HHHH:MM:SS.hh N/A Read only 213 0
Producing Time 1 HHHH:MM:SS.hh N/A Read only 214 0
Stopping Time 1 HHHH:MM:SS.hh N/A Read only 215 0
Aborting Time 1 HHHH:MM:SS.hh N/A Read only 215 0
Aborted Time 1 HHHH:MM:SS.hh N/A Read only 217 0
Holding Time 1 HHHH:MM:SS.hh N/A Read only 218 0
Held Time 1 HHHH:MM:SS.hh N/A Read only 219 0
Manual Mode Time 1 HHHH:MM:SS.hh N/A Read only 220 0
Automatic Mode Time 1 HHHH:MM:SS.hh N/A Read only 221 0
Clear PML Registers 1 0/1 0 Read/Write 222 0

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Temperature Data
NOTE: The following Index Protocol Data Designations are supported for all Alta, Dura, and ProBlue series melters
unless otherwise indicated.

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Temperature unit: Celsius/Fahrenheit 1 0 (_C)/1 (_F) 0 _Celsius) Read/Write 110 0

Activate Hose/Gun pair 1-8 0/1 0 Read/Write 112 1-8


Temperature setpoint value 1-18 40-230 _C/ N/A Read/Write 115 1-18
100-450 _F
Temperature setpoint value, group hose 1 40-230 _C/ N/A Read/Write 117 0
100-450 _F
Part 1126743_01

Continued...

43
44
Temperature Data (contd)
Part 1126743_01

Indexed Protocol
Range

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Data Designation Quantity Resolution Default Remarks Data Channel
Index Number
Temperature setpoint value, group gun 1 40-230 _C/ N/A Read/Write 118 0
100-450 _F
Temperature actual value 1-18 40-230 _C/ N/A Read only 120 1-18
100-450 _F
Activate Temperature Channel 1-16 0/1 0 Read/Write 111 1-16
Temperature standby value, global 1 5-190 _C 50 _C/100 Read/Write 128 0
10-350 _F _F
Time period for deactivating heaters (after automatic standby) 1 0-1440min (24h) 0 min Read/Write 133 0
Time period for automatic standby mode activation 1 0 - 1440min (24h) 0 min Read/Write 135 0
(if no guns are active)
Undertemperature fault value, global 1 5-60_C/ 0 min Read/Write 142 0
10-110 _F
Overtemperature fault value, global 1 5-60 _C/ 15 _C/25 Read/Write 152 0
10-110 _F _F
Field bus data: Temperature status and alarms 1-18 0000/FFFF N/A Read only 157 1-18
Bit 0: Heater is ON / OFF (0/1)
Bit 1: Undertemperature warning
Bit 2: Undertemperature fault
Bit 3: Overtemperature warning
Bit 4: Overtemperature fault
Bit 5: Overtemperature shutdown
Bit 6: Shorted temperature sensor
Bit 7: Broken temperature sensor
Auto Exit Standby 1 0 - 180 min 0 Read/Write 160 0
E 2018 Nordson Corporation
Adhesive Tracking System Data (ATS)
E 2018 Nordson Corporation

NOTE: The following data only applies to melters equipped with ATS.

Indexed Protocol
Range
Data Designation Quantity Resolution Default Remarks Channel
Data Index
Number
Target Add On 1 0-1,000,000m Read/Write (Double Words) 234 0
g
K Factor 0.001 800-1000 915 Read/Write 235 0
Detector Polarity 1 0- Light on, 1 Read/Write 236 0
1-Dark On
Specific Gravity 0.01 80-120 95 Read/Write 90 0
Products to Skip 1 0-200 10 Read/Write 237 0
Products Skip Time 1 1-60s 10 Read/Write 238 0
Products to Avg. 1 1-200 10 Read/Write 239 0
Product to Teach 1 5-50 8 Read/Write 240 0
Alarm Delay Count 1 1-15 4 Read/Write 241 0

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Units 1 0-Metric, 0 Read/Write 242 0
1-English
ATS Control 1 bitmask: Write only 232 0
0x01: reset
totals if
change
to 1
0x02: clear
alerts if
change
to 1
0x04: factory
reset ATS if
change to 1
System Mode 1 0-disabled, 0 Read/Write 233 0
1-Teach,
3-Enabled
Part 1126743_01

Adhesive/Hour 1 Read only (Double Words) 225 0


Add-On/Product 1 Read only (Double Words) 226 0
Total Adhesive 1 Read only (Double Words) 227 0
Total Products 1 Read only (Double Words) 228 0

45
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Adhesive Tracking System Data (ATS) (contd)
Part 1126743_01

Indexed Protocol
Range

Mitsubishi PMI Starter Kit for EZ Melter and AltaTT


Data Designation Quantity Resolution Default Remarks Channel
Data Index
Number
Alarm Status 1 0-None, Read only (Double Words) 229 0
1- Add-on
overlimit,
2-Add-on
under
limit, 4-Flow
without trigger,
8--phase error,
16-OverFlow
Error
Total Alarms 1 Read only (Double Words) 230 0
Defective Products 1 Read only (Double Words) 231 0
Alarm Low Limit 0-100% 5-50 20 Read/Write 103 0
Alarm Upper Limit 0-100% 5-50 30 Read/Write 105 0
E 2018 Nordson Corporation
Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 47

Appendix B: Sample Code


The following images depict sample code for controlling heaters, pumps, and
Standby Mode. You can use the code with both PLC logic and HMI.

Figure 9 Heater Code

Figure 10 Pump Code

Figure 11 Standby Mode Code

E 2018 Nordson Corporation Part 1126743_01


48 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Figure 12 Writing to Nordson AOI read-write tag

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 49

Appendix C
The following table describes the pump operation for the AltaTT and EZ
Melter.

AltaTT and EZ Melter Pump Operation

E 2018 Nordson Corporation Part 1126743_01


50 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

AltaTT and EZ Melter Pump Operation, cont'd

Part 1126743_01 E 2018 Nordson Corporation


Mitsubishi PMI Starter Kit for EZ Melter and AltaTT 51

Setting Up the Motor Control


The motor control parameters are factory set, but may need to be changed
depending on your specific application. Follow this procedure to check and, if
needed, change the motor control parameters. The motor control parameters
are accessed through the motor control panel located on the front of the
melter.

To view or change a motor control parameter


1. Switch the melter OFF.
2. Press and hold both Pump speed arrow keys and then switch the
control switch back on. When the pump speed display indicates SEt,
release the keys.
3. Use the Pump speed arrow keys to select a value for the parameter
shown on the pump speed display. Refer to Table 9 for a parameter list.

Pump speed arrow keys

4. Press the Pump mode key to save the value and move to the next
parameter.
5. Repeat steps 3-4 for each parameter you want to change.
6. To exit the setup mode, press the Pump mode key one additional time
after the last parameter has been displayed.

Pump mode key and LED

E 2018 Nordson Corporation Part 1126743_01


52 Mitsubishi PMI Starter Kit for EZ Melter and AltaTT

Table 9 Motor Control Parameter Factory Settings


Parameter Description Factory Setting Explanation
SEt Maximum pump rpm 100 This parameter controls the increment of
change in motor speed that occurs upon
NOTE: This each press of the pump speed up or
setting must be down arrow key when the melter is
changed for all operating in the manual mode. To
AltaBlue TT change the rpm in increments of 1
melters. Refer (recommended for most applications),
to Explanation. enter the maximum pump rpm. The
settings for an AltaBlue TT melter are as
follows:
S All melters except 50 kg/hr
melters: 80
S 50 kg/hr melters only: 115
NOTE: Refer to Melter Part Numbers in
Section 7, Parts, to determine the
configuration of your melter.
Srt Motor start mode 0 This parameter controls the method used
to start the motor. For AltaBlue TT
NOTE: This melters, enter 1.
setting must be
changed for all A setting of 1 allows the motor to start
when the pump enable signal is
AltaBlue TT
activated.
melters. Refer
to Explanation.
LoS Minimum pump speed 0 If the melter will be operated in the
in gear‐to‐line mode manual mode, enter 0.
If the melter will operated in the
gear‐to‐line mode, enter a minimum line
speed. The motor speed will not fall
below this valve even if the signal drops
to 0 V.

Part 1126743_01 E 2018 Nordson Corporation

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