Operating Manual Husqvarna Ax36-40-48-56-65-90 (Eng)
Operating Manual Husqvarna Ax36-40-48-56-65-90 (Eng)
Introduction
Product description Intended use
The product is a concrete vibrator. The product uses a The product is for professional operation only. The
frequency converter or generator as a power source. product removes air bubbles from wet concrete. Do not
use the product for other tasks.
Product overview
4 5 6 7
3
8 2 1
1. End cap
2. Vibrator head
3. Hose
Use approved protective gloves.
4. Switch box
5. ON/OFF switch
6. Rubber sleeve
7. Electrical cable with power plug
8. Operator's manual Use hearing protection.
9. Rating plate
The product can be immersed in water for a
Symbols on the product maximum of 30 minutes at a depth between
15 cm to 1 m.
WARNING: This product can be dangerous
and cause serious injury or death to the
operator or others. Be careful and use the
product correctly. The product or package of the product is not
domestic waste.
Read the manual carefully and make sure This product is in compliance with applicable
that you understand the instructions before EC directives.
you use the product.
Safety
Safety definitions • Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
Warnings, cautions and notes are used to point out liquids, gases or dust. Power tools create sparks
specially important parts of the manual. which may ignite the dust or fumes.
• Keep children and bystanders away while operating
WARNING: Used if there is a risk of injury or a power tool. Distractions can cause you to lose
death for the operator or bystanders if the control.
instructions in the manual are not obeyed.
Electrical safety
CAUTION: Used if there is a risk of damage • Power tool plugs must match the outlet. Never
to the product, other materials or the modify the plug in any way. Do not use any adapter
adjacent area if the instructions in the plugs with earthed (grounded) power tools.
manual are not obeyed. Unmodified plugs and matching outlets will reduce
risk of electric shock.
Note: Used to give more information that is necessary in • Avoid body contact with earthed or grounded
a given situation. surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
General power tool safety warnings • Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
WARNING: Read all safety warnings, electric shock.
instructions, illustrations and specifications
• Do not abuse the cord. Never use the cord for
provided with this power tool. Failure to
carrying, pulling or unplugging the power tool. Keep
follow all instructions listed below may result
cord away from heat, oil, sharp edges or moving
in electric shock, fire and/or serious injury.
parts. Damaged or entangled cords increase the risk
of electric shock.
• Save all warnings and instructions for future
• When operating a power tool outdoors, use an
reference. The term "power tool" in the warnings
extension cord suitable for outdoor use. Use of a
refers to your mains-operated (corded) power tool or
cord suitable for outdoor use reduces the risk of
battery-operated (cordless) power tool.
electric shock.
Work area safety • If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
• Keep work area clean and well lit. Cluttered or dark protected supply. Use of a RCD reduces the risk of
areas invite accidents. electric shock.
Operation
Introduction 2. Make sure that the ON/OFF switch is set to "OFF".
3. Start the power source.
4. Set the ON/OFF switch to "ON" to start the product.
WARNING: Read and understand the safety
chapter before you use the product. 5. Set the ON/OFF switch to "OFF" to stop the product.
6. Stop the power source.
To start and stop the product
1. Connect the product to a power source.
Maintenance
Introduction 5. Cut and discard the thermal insulation and
disconnect the terminals.
WARNING: Read and understand the safety
chapter before you do maintenance on the
To disassemble and assemble the
product. vibrator head (AX 36, AX 40, AX 48,
AX 56, AX 65)
To clean the product 1. Remove the end cap (A) from the stator tube (B).
J J
G K M
A B
CAUTION: Do not use high pressure
water to clean the drive unit.
2. Remove the O-ring (C), the spring washer (D), the 2 To install the vibrator head
bearing holders (E and I), the snap ring (F) and the 2
bearings (G and H). 1. Connect the terminals and install new thermal
insulation.
C D E G 2. Put the rubber hose protection on the terminals.
F
3. Connect the hose to the hose nipple.
4. Install a new clamp on the hose.
Lubrication
B B D
A C
E
Vibrator head
Threadlocker Tightening torque, Nm
AX36-AX65
LOC-
End cap (A) 170 170 350 520 750
TITE®243™
LOC-
Coupling (C) 120 120 200 250 250
TITE®243™
LOC-
Screw (E) N/A N/A N/A N/A N/A
TITE®243™
1 The thrust screw holds the ground cable and seals the vibrator head. If the thrust screw is not sealed correct-
ly, oil can leak from the vibrator head.
To disassemble the hose (AX 36, AX To disassemble the hose (AX 48, AX
40) 56, AX 65)
1. Cut and discard the hose clamps (A). 1. Cut and discard the hose clamps (A).
B
D
D A A
E
E F
F
A
A
C
C
B
2. Remove the screws (B), remove the switch box 2. Remove the screws (B), remove the switch box
cover and disconnect all wires from the switch. cover and disconnect all wires from the switch.
3. Cut the collar (D). 3. Cut the collar (D).
4. Remove the hose (E) from the switch box. 4. Remove the hose (E) from the switch box.
5. Remove the cable lock and pull out the wires from 5. Remove the cable lock and pull out the wires from
the hose on the switch box side. the hose on the switch box side.
6. Remove the cable holder from the switch box and 6. Remove the cable holder from the switch box and
remove the gland (F). remove the gland (F).
7. Remove the switch. 7. Remove the switch.
Troubleshooting
The product The power source is not star- N/A Start the power source.
does not start. ted.
There is no power in the outlet. Examine the voltage of each Replace or repair the outlet.
phase in the outlet.
The wires in the hose are dam- Examine the resistance of the Replace the damaged wires.
aged. product.
The wires in the vibrator head Examine the resistance in the Let an approved Husqvarna
are damaged. vibrator head. service center do a repair of the
vibrator head.
The ON/OFF switch is broken. Examine the resistance of the Replace the ON/OFF switch.
product when you put the
ON/OFF switch to "ON" and
"OFF".
The power The load is too high for the Examine the information on the Make sure that there is suffi-
source stops power source. rating plate on the product. cient power to the power
when the prod- Make sure that the power source and to the product.
uct is started. source is of the correct type.
The vibrator head motor is de- Examine the ground insulation Replace the stator tube if it is
fective. of the vibrator head. necessary.
The product The vibrator head becomes too N/A Remove the vibrator head from
stops after a hot because the vibration time the concrete and let it become
while. out of the concrete is too long. cool. Do not operate the vibra-
tor head for a long time without
load.
The load is too high for the Examine the space between Make sure that the diameter of
product because the vibrator the product and the rebars. the product is adapted to the
head is too large. space between the rebars. The
vibrator head must not touch
the rebars.
The product uses too much Examine the input voltage of Use an applicable extension
power. Too low input voltage. the power source. cable. Change the power
source type.
The product uses too much Examine the ground insulation Replace the stator tube if it is
power because the vibrator of the vibrator head. necessary.
head motor is defective.
Examine the information on the Make sure that there is suffi-
rating plate on the product. cient power to the power
Make sure that the power source and to the product.
source is of the correct type.
The product uses too much Measure the input power when Disassemble the vibrator head
power because the bearings in you use the product out of the and replace the bearings.
the vibrator head are worn. concrete.
The product The load is too high for the Examine the information on the Make sure that there is suffi-
operates at a power source. rating plate on the product. cient power to the power
too low speed. Make sure that the power source and to the product.
source is of the correct type.
The product operates on 2 pha- Examine the resistance of the Examine and replace the dam-
ses, not 3. 1 of the wires is bro- product. aged wire.
ken in the hose or switch box.
The product operates on 2 pha- Examine the product visually Replace the power socket or
ses, not 3. 1 of the pins in the for damages. the power plug.
socket or plug is burned be-
cause of sparks.
Use of a 60 Hz power source in Examine the rating plate on the Use an applicable power
a 50 Hz network. power source. source.
Technical data
Performance
Voltage, V 42 42 42 42 42 42
Phases 3 3 3 3 3 3
Weighted effective acceleration un- 3.81(1) 3.81(2) 3.53(2) 3.66(1) 5.04(2) 5.04(2)
certainty (K) m/s2) 2
Dimensions
Noise emissions3
Hose length,
5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4
m/ft
Cable length,
10/32.8 10/32.8 10/32.8 10/32.8 10/32.8 10/32.8
m/ft
2 Weighted effective acceleration measured in water powered with one CF11M(1), and CF67T(2) at 2m from
the poker (m/s2), according to EN ISO 5349 and EN ISO 20643.
3 Noise level measured in air at 1m from the product according to EN ISO 3744. Uncertainty: ± 3dB
Brand Husqvarna
Type/Model CF 11M, CF 25M, CF 25T, CF 67T, CF 67TCI4P + AX 36, AX 40, AX 48, AX 56,
AX 65, AX 90, Vibrastar 40, Vibrastar 50, Vibrastar 60
Directive/Regulation Description
Martin Huber
R&D Director, Concrete Surfaces & Floors
Husqvarna AB, Construction Division
Responsibe for technical documentation
Brand Husqvarna
Type/Model CFD 67, CFG 25, CFG 67 + AX 36, AX 40, AX 48, AX 56, AX 65, AX 90, Vibra-
star 40, Vibrastar 50, Vibrastar 60
Directive/Regulation Description
Martin Huber
R&D Director, Concrete Surfaces & Floors
Husqvarna AB, Construction Division
Responsibe for technical documentation
Original instructions
1140486-26
2020-09-24