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Inspection Report - Body Care International Ltd.

The inspection report details the evaluation of a new internal gas pipeline for PNG transmission, confirming that the installation meets IGL specifications and PNGRB guidelines. The total pipeline length is approximately 49.7 meters, with satisfactory results from pneumatic testing showing no leakage. All materials and fittings were reviewed and found satisfactory, with appropriate test certificates attached.
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0% found this document useful (0 votes)
31 views7 pages

Inspection Report - Body Care International Ltd.

The inspection report details the evaluation of a new internal gas pipeline for PNG transmission, confirming that the installation meets IGL specifications and PNGRB guidelines. The total pipeline length is approximately 49.7 meters, with satisfactory results from pneumatic testing showing no leakage. All materials and fittings were reviewed and found satisfactory, with appropriate test certificates attached.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Page 1 of 7

INSPECTION REPORT
Inspection Report No.: PHI/24-25/1263 Rev. 00 Inspection Date: 26/12/2024
Initial Interim Final
Project: City Gas Distribution Type of New
Inspection: Extension
End User: Mr. Body Care International Ltd. Modification
(Name and Address of D-247/13 Sector 63 Noida
Shop/Industry/Place of Recertification
Inspection)
BP No. 980001300
Vendor Name: M/s. Tajas Gas Enterpries
Contact Person: Mr. Sanjay
Contact No: 9555947075
Sub-vendor: N.A
MATERIAL / SUBJECT OF INSPECTION ITEM No. QTY.
Sr. No. Item Description Size Offered
Accepted Qty. Balance Qty.
Qty.
(Meter) (Meter)
(Meter)
49.7 49.7
40NB 0
1 Internal gas piping for PNG transmission (Approx.) (Approx.)
- - - -

INSPECTION RESULT
Satisfactory Satisfactory with Deviation:
Non-Conformities Raised:
Order Status: Complete No
On behalf of Phistream Consulting Private Limited

Name of
Inspector:

RUDRANSH TRIPATHI
(Signature & Name)
Mobile: 8077850325

Distribution: CLIENT MANUFACTURER Attachments with Report:


OTHER PCPL Yes No
Inspection Summary: (for details see continuation sheet.)
Format No. PHI/INSP/F/12/R1
Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 2 of 7
Following inspection activities are carried out of new internal gas pipeline for PNG transmission and
observations/findings are given below:

1. Walk around inspection of entire offered pipeline of 40 NB was done starting from the Outlet of MRS till gas
consumed as per IGL Specifications & PNGRB guidelines and found in conformity to the requirement.
2. Total pipeline length from Installed IGL Skid to end point is about 49.7 meters.
3. All pipe length is above ground and supported through building wall by steel clamp support for above ground
provided are sufficient in quantity.
4. Walk around inspection carried out for pipeline from IGL skid to end point for welding works on random basis &
found satisfactory.
5. Pipeline connected with IGL Ltd. skid with flange joint which is already installed.
(Refer Isometric Indicative layout).
6. Installed Valves serial no. verified which is mentioned in the reviewed TC’s.
7. Pneumatic testing of pipeline for 04 hours, on 6.2 kg/cm², on 26/12/2024 witnessed and no leakage or pressure
drop is observed.

Pipe Details
S. No. Pipe Size Grade of Length Observations Material Test Certificate
(NB) Pipe (meter) Details
1. 40 IS 1239 49.7 Test certificates reviewed and QC/43665-23/AD
found satisfactory. DT.03.01.2024

Fittings Details

S. No Type of Size (NB) Quantity Observation Material Test Certificate


Components (Nos.) Details
1. Elbow (Sch40) 40 15 Test Certificates reviewed FBS/SKT/4799009
and found satisfactory. DT.22.05.2023
2. Reducer 40X25 03 Test Certificates reviewed FBS/STK/4707332
and found satisfactory. DT.24.07.2023
3. Flange 25 01 Test Certificates reviewed FBS/SKT/6868118A
and found satisfactory. DT.13.02.2023
4. Tee 40 03 Test Certificates reviewed FBS/STK/441155A
and found satisfactory. DT.07.08.2023
5. Gauge 10 01 Test Certificates reviewed CC320624000000256F
and found satisfactory. DT.26.07.2024
6. Support -- 29 NA
(Approx.)

Format No. PHI/INSP/F/12/R1


Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 3 of 7
Others:
S. No Valve Size Quantity of Observation Test Certificate No. and date
(NB) valves
CERT/CE/24-25/827
Test Certificates reviewed
1 Ball Valve 40 03Nos. DT.11.01.2024
and found satisfactory
Test Certificates reviewed CERT/CE/24/25/826
2 Ball Valve 25 03Nos.
and found satisfactory DT.11.01.2024
Note: Certificates of above said valves are attached with report for further information.

MEASURING EQUIPMENT Calibration Status: -


All Equipment’s/instruments used by customer/vendor during inspection are verified for suitability by having accreditation to
ISO/IEC 17025 for the relevant tests, range accuracy and calibration validity.
Confirming: YES: NO:
OR
Equipment is Equipment calibrated is Facilities &
suitable in terms traceable to national or Environmental
of range, least Yes/ No international standards Yes/No conditions for Yes/ No
count, accuracy measurement
are maintained
Unique Use of equipment by Validity of Yes/ No
identification of Yes/ No competent person Yes/No Calibration
equipment

* If measuring instrument used during inspection or test reports verified for assessing conformity, complies with the
requirement of calibration or testing through ISO/IEC 17025 accredited laboratory, this inspection report shall be deemed as
accredited.

CHECKLIST:
VISUAL INSPECTION:
ACTIVITY CHECK POINTS OBSERVATIONS
Pipeline route Shortest route, distance from the electric source, Shortest possible route
Heat source and other utilities, any risk of striking.
The vehicle or gate on pipeline.
Wall crossing No. of wall crossing, and physical condition. 01
Type of sleeve PVC
Pipe Supports Improper clamping, Incomplete weld, misaligned, inter distance Proper clamping with sleeve & Rubber
between the supports and improper material size. Pad
Pipe valve and fittings Any scratches, damage, pitting, corrosion and unpainted. No damage
Welding joint Any improper capping, misalignment, improper No visual defect
Fill up, spatter etc.
Format No. PHI/INSP/F/12/R1
Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 4 of 7
Painting Improper colour code, unfinished surface, blister and pin hole etc. Painting found satisfactory,

Natural Ventilation Presence of natural ventilation, Natural Ventilation

DIMENSIONAL INSPECTION:
Pipeline length Total length of pipeline 49.7 Mtr.

Pipe dimensions OD and Thickness 40 NB

DOCUMENTS REVIEW:
Line diagram with fitting and Review and verification as per installation Attached
valves

Work Procedure As per client specs As per client.

Approved WPS and PQR As per client specs As per client.

Welder qualification As per client specs As per client.

Electrode qualification batch As per client specs N.A.


test/EQT
NDT As per client specs N.A.

Ultrasonic thickness tester Equipment, Technique, Probe and Couplet. N.A.

Meter No Sr. No. N. A

TEST WITNESSED:
Pneumatic Test pressure, holding time and any drop 6.2 kg/cm², 04 hours and no pressure
drop observed.

Hydro testing Test pressure, holding time and any drop N.A.

Ultrasonic testing Testing for thickness of pipe N.A

RESULT / CONCLUSION: Satisfactory


Disclaimer:
Phistream Consulting Private Limited has only verified the technical content during the certificate review of bought out item(s) and is not accountable
for any Compliance with lab traceability to ISO/IEC 17025 or NABL Accredited laboratory

Format No. PHI/INSP/F/12/R1


Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 5 of 7

PHOTOGRAPHS

Format No. PHI/INSP/F/12/R1


Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 6 of 7
Location Tee

Elbow Elbow

MRS Angle Support

Pressure Gauge Valve


Note: This inspection report shall not be reproduced without the approval of Phistream Consulting Private Limited and the client.

Disclaimer: This Inspection Report is issued without prejudice to contractual obligation of the supplier and does not relieve it
from the guarantees and obligations set forth in purchase order and attachment/amendments.
Format No. PHI/INSP/F/12/R1
Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company
Page 7 of 7

END

Format No. PHI/INSP/F/12/R1


Date: 18.09.2024

An ISO 17020:2012 (Type 'A’), ISO 9001:2015 and PNGRB Accredited Company

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