ABB Industrial drives

Supplement
ACS800 IGBT Based Slip Power Recovery System
List of related manuals
General manuals Code (English)
ACS800 Multidrive and Multidrive Modules Safety 3AFE64760432
Instructions
ACS800 Multidrive and Multidrive Modules Planning the 3AFE64783742
Electrical Installation
ACS800 Multidrive Cabinet-installed Drives Mechanical 3AFE68233402
Installation

Hardware manuals Code (English)

ACS800-204 IGBT Supply Units as Modules Hardware 3AFE68393124
Manual
ACS800-104 Inverter Modules (1.5 to 2900 kW) Hardware 3AFE64809032
Manual

Firmware manuals Code (English)

ACS800 Standard Control Program 7.x Firmware Manual 3AFE64527592
ACS800 IGBT Supply Control Program 7.x Firmware 3AFE68315735
Manual

You can find manuals and other product documents in PDF format on the Internet.
See section Document library on the Internet on the inside of the back cover. For
manuals not available in the Document library, contact your local ABB
representative.
 Supplement
ACS800 IGBT Based Slip Power Recovery System

Table of contents

1. Safety Instructions

3. Start-up and controls

9ARD000897Rev A
 Copyright 2014 ABB. All Rights Reserved. 3XXXxxxxxxxxxx Rev
ENx
EN
EFFECTIVE: 2014-06-11
EFFECTIVE: 2013-05-30
 1

Table of contents

1. Safety Instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Introduction
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. Start-up and controls

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Operating principle and I/O control

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SPRS diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Commissioning tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DriveWindow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SPRS RMIO: Default control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Setting up communication to SPRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DDCS and RMIO boards connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DDCS hardware connection for Drive window communication (PC tool) . . . . . . . . . . 20
Communication profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AC drives control and state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5. Program features
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reference trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Programmable analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
 2
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programmable digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Update cycles in the Standard Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Run interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Update cycles in the Standard Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SPRS actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6. Signals and parameters

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
04 INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
05 SPRS ACT SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
07 CONTROL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10 START/STOP/DIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
13 ANALOGUE INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
15 ANALOGUE OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
16 SYSTEM CTRL INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
19 DATA STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
36 SPRS AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
37 SPRS RELAY OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
38 SPRS SPEED LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
39 SPRS USER VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 SPRS DI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
55 SPRS AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
58 FAULT LOGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
70 DDCS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
98 OPTION MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7. Fault tracing
Content of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Warning and fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
How to reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
 3

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4
 Safety Instructions 5

1
Safety Instructions

Contents of this chapter

This chapter contains safety instructions which you must follow when installing, operating
and servicing the drive. If ignored, physical injury or death may follow, or damage may
occur to the drive or the driven equipment. Read the safety instructions before you work on
the unit.

Use of warnings and notes

There are two types of safety instructions used in this manual: warnings and notes.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment, and advise on how to avoid the danger.
• Notes draw attention to a particular condition or fact, or give information on a subject.
The following warning symbols are used in this manual:
Electricity warning warns of hazards from electricity which can cause physical
injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the equipment.

Electrostatic discharge warning warns of electrostatic discharge which can

damage the equipment.
6 Safety Instructions

Note:
• Before installing, commissioning or using the drive, read the safety instructions
chapter in the ACS800 Hardware manual (3AFE64567373[English]).
• Before changing any default settings of a function, read the warnings and notes for
specific software function. For each function, the warnings and notes are given in the
subsection describing the related user-adjustable parameters.

Installation and maintenance work

These warnings intend to personnel who work on the drive, motor cable or motor.
WARNING! Ignoring the following instructions can cause physical injury or
death, or damage to the equipment:
• Only qualified electricians are allowed to install and maintain the drive.
• Never work on the drive, motor cable or motor when main power is
applied. After disconnecting the input power, always wait for 5 min to let
the intermediate circuit capacitors discharge before you start working on
the drive, motor or motor cable.
• Always ensure by measuring with a multimeter (impedance at least
1 Mohm) that the voltage between drive input phases U1, V1 and W1
and the frame is close to 0 V.
• Do not work on the control cables when power is applied to the drive or
to the external control circuits. Externally supplied control circuits may
cause dangerous voltages inside the drive even when the main power
on the drive is switched off.
• Do not make any insulation resistance or voltage withstand tests on the
drive or drive modules.
• Isolate cables of the driven equipment from the drive when testing the
insulation resistance or voltage withstand of the cables or the driven
equipment.
Note:
• The motor cable terminals on the drive are at a dangerously high voltage
when the input power is on, regardless of whether the motor is running
or not.
• Depending on the external wiring, dangerous voltages (115 V, 220 V or
230 V) may be present on the terminals of relay outputs RO1 to RO3.
 Safety Instructions 7

Grounding
These instructions intend to all personnel responsible for the grounding of the drive.
WARNING! Incorrect grounding can cause physical injury, death and/or
equipment malfunction and increases electromagnetic interference.
• Ground the drive, motor and adjoining equipment to ensure personnel
safety in all circumstances, and to reduce electromagnetic emission and
pick-up.
• Make sure that grounding conductors are adequately sized and marked
as required by safety requirements.
• In multiple-drive installation, connect each drive separately to protective
earth (PE ).
• Minimize EMC emission and make a 360° high frequency grounding
(example: conductive sleeves) of screened cable entries at the cabinet
lead-through plate.
• Do not install a drive equipped with an EMC filter to an ungrounded
power system or a high resistance-grounded (over 30 ohms) power
system.
Note:
• Power cable shields are suitable as equipment grounding conductors
only when adequately sized to meet safety regulations.
• As the normal leakage current of the drive is higher than 3.5 mA AC or
10 mA DC (stated by EN 50178, 5.2.11.1), a fixed protective earth
connection is required.

Fibre optic cables

These instructions intend for all who handle fibre optic cables. Ignoring these instructions
can cause damage to the equipment.
WARNING! Ignoring the following instructions can cause damage to the
optic cables:
• Handle the fibre optic cables with care. When unplugging optic cables,
always grab the connector, not the cables itself.
• Do not touch the ends of the fibres with bare hands as the fibre is
extremely sensitive to dirt. The minimum allowed bend radius is 35 mm
(1.38 in.).
8 Safety Instructions

Printed circuit boards

These instructions intend for all who handle circuit boards.
WARNING! Ignoring the following instructions can cause damage to the
printer circuit boards:
• Printed circuit boards contain components sensitive to electrostatic
discharge. Wear a grounding wrist band when handling the boards.
• Do not touch the boards unnecessarily.
• Do not removed any board from its antistatic packaging until required.
• Use grounding strip.

Note:
• Power cable shields are suitable as equipment grounding conductors
only when adequately sized to meet safety regulations.
• As the normal leakage current of the drive is higher than 3.5 mA AC or
10 mA DC (stated by EN 50178, 5.2.11.1), a fixed protective earth
connection is required.
 Introduction 9

2
Introduction

Contents of this chapter

This chapter provides an overview of the contents, purpose, compatibility, and the
intended audience of this manual.

Purpose
This supplement manual includes parameter settings and program features required to
control and program the ACS800 IGBT based slip power recovery system.
Use this supplement manual along with the ACS800 Standard Control Program 7.x
Firmware manual (3AFE64527592[English]) for general instructions on installation and
maintenance.

Compatibility
This manual is compatible with version IXXR7270 IGBT supply control program which is
used in line side converters of ACS800 multi drive.

Target audience
This manual is intended for personnel who install, commission, operate and service slip
ring induction motors. The reader of this manual is expected to know the standard
electrical wiring practices, electronic components, and electrical schematic symbols.
10 Introduction

Contents
This manual consists of the following chapters:
• Safety Instructions (page 5) provides an overview of the software function specific
warnings and notes to operate the ACS800 IGBT based slip power recovery system
(SPRS).
• Introduction (page 9) provides an overview of this manual.
• Start-up and controls (page 13) provides an overview of the ACS800 IGBT based slip
power recovery system and describes the ACS800 drive controls to operate the
SPRS.
• Operating principle and I/O control (page 15) provides the system overview,
communication profile and default control connections of the SPRS.
• Program features (page 23) provides an overview of all the SPRS core features such
as low line harmonics, dedicated synchronization unit (RSYC) for bump less transfer,
and so on.
• Signals and parameters (page 29) describes SPRS signals and user adjustable
settings of required groups for operating the ACS800 SPRS.
• Fault tracing (page 67) lists all SPRS faults and warning messages with description of
possible causes and corrective actions.
• Additional data: actual signals and parameters (page 71) provides the actual signal
and parameter lists with some additional data.

Related documents
See List of related manuals on page 2 (inside the front cover).

Terms and abbreviations

This manual uses the following terms and abbreviations:

Term/ Expansion Explanation

Abbreviation

CCR Central Control Room Central Control Room

DriveWindow - PC tool for operating, controlling and monitoring

ABB drives.

DDCS Distributed Drives A protocol for high speed communication needs of

Communication System AC drives supporting different functions, such as
reading and writing parameters, giving reference
values and reading diagnostics.
DDCS connects ACS800 drive to different
fieldbuses using a fieldbus adapter to DriveWindow
PC tool and to I/O extension modules.

FCB Function Chart Builder Programming language to program RMIO board.

GRR Grid rotor resistance Connected to rotor and used for controlling the
speed of slip ring induction motor.
 Introduction 11

Term/ Expansion Explanation

Abbreviation

IGBT Insulated gate bipolar A voltage-controlled semiconductor type widely

transistor used in inverters and line converters due to their
easy controllability and high switching frequency.

ISU IGBT supply unit IGBT supply module(s) under control of one control
board, and related components such as LCL filters,
main contactor, fuses, and so on.

LCL Line filter Inductor-capacitor-inductor filter for attenuating

high order harmonics in IGBT supply units.

MSW Main status word Indicates the status of converter/inverter.

RSYNC Synchronization unit for The RSYNC ensures smooth and automated
bump less transfer changeover from GRR to SPRS.

RMIO Motor control and I/O Drive control unit.

board

RDCO - Optional DDCS communication module.

SPRS Slip power recovery An external system connected to the rotor circuit,
system which provides excellent torque and speed control.
Also recovers the power from rotor and feeds back
to the power system avoiding wastage of energy.
12 Introduction
 Start-up and controls 13

3
Start-up and controls

Contents of this chapter

This chapter describes the basic start-up procedure of the ACS800 IGBT based slip power
recovery system. For more detailed description of the signals and parameters involved in
the procedure, see Signals and parameters.

Start-up procedure
You can operate the drive locally from DriveWindow, DriveWindow Light or the ACS800
control panel. The following steps describes the actions that need only be taken when
powering up the drive for the first time in a new installation (for example, entering the
motor data). After the start-up, the drive can be powered up without using these start-up
functions. The start-up procedure can be repeated later if you need to alter the data.
In case of faults, see Fault tracing.

Only qualified electricians are allowed to maintain the drive. Before you start working
with the drive read the Safety Instructions.

Check the mechanical and electrical installation of the drive as described in the ACS800
Standard Control Program 7.x Firmware manual (3AFE64527592[English]).

Step Description Reference

1. Switch on the HT isolator and the charge feedback See SPRS single line diagram,
transformer. page 16.

2. Check the voltage at the incoming panel. The voltage should be equal to the
secondary voltage of feedback
transformer.

3. Switch on the ISU and check the DC bar voltage in The DC bus voltage should be
ISU CDP. 1.1 · sqrt(2) · Vac (secondary
voltage).
14 Start-up and controls

Step Description Reference

4. Check the DI status of the inverter and See SPRS single line diagram,
SPRS RMIO as per the configuration. page 16.

5. Check the rotor speed. The rotor speed should be within

the specified limit. See parameters
38.03 SPRS MAX SPEED [%] and
38.04 SPRS MIN SPEED [%].

6. Release the emergency stop button on the panel After SPRS RMIO receives
and check if inverter and SPRS are ready for synchronisation acknowledgement
operation. Using selector, switch from GRR to from RSYNC card the changeover
SPRS mode. takes place from GRR/LRS to
SPRS.
See SPRS single line diagram,
page 16.

7 The SPRS is in line. See SPRS single line diagram,

page 16.
 Operating principle and I/O control 15

4
Operating principle and I/O
control

Contents of this chapter

This chapter provides the system overview, communication profile and default control
connections of the ACS800 IGBT based slip power recovery system (SPRS).

System overview
SPRS is an external system connected to the rotor circuit providing excellent torque and
speed control and also recovers power from the rotor and feeds back to the power system,
avoiding wastage of energy. This system is suitable for any new installation as well as
retrofits. SPRS offers optimum solution to adjustable speed applications with limited speed
range. The power range is 500 – 5000 kW. See the SPRS single line diagram to
understand the operating principle of the complete system.
The IGBT based SPRS application is designed by programming the Motor and I/O Control
(RMIO) board of ACS800 drive using an application software template. The template is
customized using FCB (Function Chart Builder) tool for integrating I/O controls extension,
for configuring application parameters and signals and for establishing communication
between RMIO boards.
Other SPRS specific parameters are programmed at the time of commissioning using the
DriveWindow tool or CDP 312R control panel. To simplify programming, the parameters of
ACS800 drive are organized into logical groups. See section Signals and parameters on
page 23.
The parameter group 99: START-UP DATA includes all the basic settings required for
matching the ACS800 drive with the motor and to set the control panel display language.
These parameters are set at the start-up and it is recommended not to change these
settings at any time. See ACS800 Standard Control Program 7.x Firmware manual
(3AFE64527592[English]).
16 Operating principle and I/O control

 SPRS diagram
The SPRS system coordinates with the motor during the motor start-up and makes it
available for process control. The motor can be started using grid rotor resistor or liquid
rotor resistor, based on customer preferences and based on load torque starting
requirements.
The SPRS system integrates the start-up functions and speed control functions into one
drive system. It is also possible to retrofit the SPRS to an existing motor and retain the
existing start-up functions. The level of coordination between SPRS and motor start-up
functions is determined on a case to case basis.
Figure 1. SPRS single line diagram

HT SUPPLY
HT
STEP DOWN TRANSFORMER ISOLATOR

TRF

Motor details
~
M Tg

T1 K31

SYNCHRONISATION
CARD K1
T2

LCL FILTER ISU K2

INV

K4
~
~

SINE FILTER

GRR

The ACS800 Multidrive converter with dedicated control board and customized SPRS
control program facilitates optimum performance of the connected slip ring induction
motor. Even in the absence of tachometer feedback the system performance is ensured by
using special transducers for voltage reference.
The inverter (INV) is connected to rotor winding and the converter (ISU) is connected to
the power system. The transformer is used to match the system voltages. The inverter
control modulates the amount of power fed back into the power system, allowing control of
motor speed.
A dedicated synchronization unit with zero crossing transformer offers bump less transfer
to SPRS and GRR. Q-control offers reactive power compensation by changing the flux
length for system power factor correction, which eliminates the requirement of capacitor
 Operating principle and I/O control 17

bank. As compared to previous methods, modern IGBT based SPRS offers unity power
factor and low harmonics in the power system. Additionally, it saves energy that is wasted
as heat loss.

Commissioning tools
 DriveWindow
The DriveWindow is a 32 bit Windows application for commissioning and maintaining ABB
premium drives equipped with fiber optic communication. This application also enables
remote connection.

 Control panel
The ACS800 drive uses CDP 312R control panel for programming and locally controlling
the drive. The CDP 312R control panel has 16 keys to monitor and control up to 31 drives.
The control panel display has 4 lines of 20 characters. For more details, see chapter
Control Panel in the ACS800 Standard control program 7.x Firmware manual
(3AFE64527592[English]).
18 Operating principle and I/O control

SPRS RMIO: Default control connections

mA-type of alternative for references Terminal block X21 RMIO board

Motor temperature 1 VREF Reference voltage 10 V DC
measurement max. 10 mA
1...3 PT100 or PTC
2 GND
3 AI1+ Analog input 1 1)
4 AI1- By default - not in use for AI1...AO2
...10 V
5 AI2+ Analog input 2
6 AI2- 0(4)...20 mA
7 AI3+ Analog input 3
8 AI3- 0(4)...20 mA
T 9 AO1+ Analog output 1 1)
(%)
10 AO1- By default - not in use
0...20 mA
rpm
(%) 11 AO2+ Analog output 2 1)
12 AO2- By default - not in use
1) Function according 0...20 mA
to the parameter selection Terminal block X22 RMIO board
1 DI1 By default - not in use
2 DI2 By default - not in use
3 DI3 By default - not in use
4 DI4 By default - not in use
5 DI5 By default - not in use
6 DI6 By default - not in use
7 +24 V DC
+ 24 V DC max. 100 mA
8 +24 V DC
9 GND DI Digital ground
10 GND DI2 Digital ground 2
11 DI7 By default - not in use
Terminal block X23 RMIO board
1 +24 V DC Auxiliary voltage output 24 V DC,
2 GND 250 mA or 130 mA if NLMD-01 panel is
included
Terminal block X26 RMIO board
1 RO11 Relay output1 1)
READY 2 RO12 By default - not in use
3 RO13
Terminal block X28 RMIO board
1 RO21 Relay output2 1)
RUNNING 2 RO22 By default - not in use
3 RO23
Terminal block X27 RMIO board
1 RO31 Relay output3 1)
TRIPPED 2 RO32 By default - not in use
3 RO33
 Operating principle and I/O control 19

Setting up communication to SPRS

 DDCS and RMIO boards connection
The data exchange between RMIO boards takes place using the DDCS protocol. The
SPRS RMIO fetches data from INV RMIO and ISU RMIO at intervals of 2 ms.
Figure 2. DDCS and SPRS connection diagram

RMIO-0x SPRS RMIO-0x INV

MASTER DRIVE

RDCO-0x RDCO-0x

Ch3 Ch2 Ch1 Ch0 Ch3 Ch2 Ch1 Ch0

V18 V17
V18 V17

V17 V18
Ch0 Ch1 Ch2 Ch3

RDCO-0x

RMIO-0x
ISU

T = Transmitter
R = Receiver
RMIO = Motor and I/O control board
20 Operating principle and I/O control

 DDCS hardware connection for Drive window communication (PC

tool)
The drive control unit is connected through the DDCS link using the ring or star topology.
The parameter 70.19 DDCS CH0 HW CONN and 70.32 CH2 HW CONNECTION connect
devices in the selected topologies for channels CH0 and CH2 respectively.

SINGLE connection

RMIO
CH3

RING connection

RMIO RMIO RMIO

CH3 CH3 CH3

RUSB-01
...

STAR connection
NDBU-91 RMIO
CH3

RMIO RMIO
RUSB-01 CH3 CH3

Maximum 200 drives/channels with

several NDBU-91 boards

Communication profile
The communication profile is active when parameter 98.07 COMM PROFILE is set to ABB
DRIVES. The AC drives control and state diagram and associated and are described
below.
The block diagram below depicts AC drive communication profile with different control and
states.
 Operating principle and I/O control 21

 AC drives control and state

ABB Drives
Voltage Switch on Status disable Communication Profile
switched off inhibit ON INHIBIT (MSW Bit 5-1) for AC Drives Control and States

Power ON OFF1 (MCW Bit 0-0)

Not ready Status not ready for startup from every device status
A BCDEF to switch on OFF (MSW Bit 0-0) Fault
Stop drive status:
Disable operation Main control word basic condition
Fault TRIPPED (MSW Bit 3-1)
(MCW Bit 3-0 RUN) (MCW-XXXX X1XX XXXX X110) Error corrected confirm by
Inhibit Inhibit inverter pulses Ready to Status ready for startup RESET (MCW Bit 7-1)
operation status: Operation switch on RDY_ON (MSW Bit 0-
active disabled 1)
RDY_REF (MSW Bit 2-0)
from any device status from any device status
Operation disabled ON (MCW Bit 0-1)
Emergency Stop Emergency Off
OFF3 (MCW Bit 2-0) OFF2 (MCW Bit 1-0)
Status ready Stop drive Coast stop
from every device status for operation OFF3 according to OFF2
Ready (no torque) status:
RDY_RUN active EME_STOP_MODE active OFF_2_STA
OFF1 (MCW Bit 0-0)
Stop by (MSW Bit 1-1) OFF_3_STA (MSW Bit 4-0)
OFF1 EMESTOP_RAMP Release operation (MSW Bit 5-0)
active (MSW Bit 1-0 RDY_RUN) RUN (MCW Bit 3-1)
n(f)-0/ I-0
n(f)-0/ I-0
BCD
RFG output disable
RAMP_OUT_ZERO
(MCW Bit 4-0) Release electronics and pulses
Enable
RDY_REF (MBW Bit2-1) Status operation
operation released
CD Main speed reference deactivated
A RFG output free
RFG stop MCW Bit 4-0, Bit 5-0, and Bit 6-0
RAMP_HOLD RAMP_OUT_ZERO (MCW Bit 4-1)
INCHING 1 ON (MCW Bit 8-1)
(MCW Bit 5-0) RFG: Enable
Inching 1 active
output Inching 1 set point to
Drive running
B control speed
Set point disabled D RFG output released E
RAMP_IN_ZERO RAMP_HOLD (MCW Bit 5-1) INCHING 1 OFF (MCW Bit 8-0)
(MCW Bit 5-0)
RFG:
Accelerator
INCHING 2 ON (MCW Bit 9-0)
enable
C Inching 2 active Inching 2 set point to
Set point released
Drive running control speed
RAMP_IN_ZERO (MCW Bit 5-1)
Operating n = n_set F
state AT_SETPOINT (MSW Bit 8-1) INCHING 2 OFF (MCW Bit 9-0)
D

The following terms are used in the above control and state diagram:
MCW - Main control word n - Speed
MSW - Main status word I - Power input current
RFG - Ramp function generator f - Frequency
22 Operating principle and I/O control
 Program features 23

5
Program features

Contents of this chapter

This chapter describes the SPRS related program features. For each feature, there is a list
of related user settings, actual signals and faults and warning messages.

Reference trimming
In SPRS, the reference trimming function is used for synchronization. The synchronization
(RSYNC) is done with a faster ramp time defined in parameter 39.11 EXT2 ACCDECC
TIME. For details of reference trimming block diagram and example, see ACS800
Standard Control Program 7.x Firmware manual (3AFE64527592[English]).
The following settings are done using the inverter module parameters.

 Settings
Parameters Additional information

40.14...40.18 Trimming function settings. See ACS800 Standard Control

Program 7.x Firmware manual
(3AFE64527592[English]).
40.01...40.13, 40.18 PID control block settings. See ACS800 Standard Control
Program 7.x Firmware manual (3AFE64527592[Eng-
lish]).
39.11 Defines the acceleration and deceleration time when the
inverter is in the external control location 2. See 39.11 EXT2
ACCDECC TIME on page 50

Group 20 LIMITS Drive operation limits. See ACS800 Standard Control Pro-
gram 7.x Firmware manual (3AFE64527592[English]).
24 Program features

Programmable analogue inputs

The drive has three programmable analogue inputs: one voltage input (0/2 to 10 V or
-10 to 10 V) and two current inputs (0/4 to 20 mA). Three extra analogue inputs are
available to scale the input values of the SPRS RMIO in counts.

 Settings
Group/Parameter Additional information

Group 55 SPRS AI AI as a reference source

Group 13 ANALOGUE INPUTS Processing standard inputs

 Diagnostics
Group/Parameter Additional information

05.16...05.18 Standard input values

05.34...05.36 Scaled analogue input values

Programmable analogue outputs

Two programmable current outputs (0/4 to 20 mA) are available as standard. The
analogue output signals can be proportional to motor speed, process speed (scaled motor
speed), output frequency, output current, motor torque, motor power, etc.
You can write a value to an analogue output through a serial communication link.

 Settings
Group/Parameter Additional information

Group 36 SPRS AO AO as a reference source

Group 15 ANALOGUE Standard outputs for selecting and processing analogue output
OUTPUTS values.

 Diagnostics
Actual value Additional information

05.19 and 05.20 Standard output values

Warning

IO CONFIG (FF8B) Improper use of optional I/O. See ACS800 Standard Control
Program 7.x Firmware manual (3AFE64527592[English])
 Program features 25

Programmable digital inputs

The drive consists of six programmable digital inputs as a standard. Six extra inputs are
available if optional digital I/O extension modules are used.

 Update cycles in the Standard Control Program

Input Cycle

DI/ standard 6 ms

DI/ extension 12 ms

 Settings
Group/Parameter Additional information

Group 40 SPRS DI DI as start, stop, direction

 Diagnostics
Actual value Additional information

05.12 DI1-7 STA SPRS Standard digital input values

05.13 DI8-13 SPRS STA Optional digital input values

05.14 INV DI1-6 STATUS Inverter standard input values

05.15 INV DI7-12 STATUS Inverter optional input values

Warning

IO CONFIG (FF8B) Improper use of optional I/O. See ACS800 Standard Control
Program 7.x Firmware manual (3AFE64527592[English])
Fault

IO COMM ERR (7000) Communication loss to I/O. See ACS800 Standard Control
Program 7.x Firmware manual (3AFE64527592[English])

Run interlock
The drive run can be prevented using the run interlock function. If this function is active,
motor start is prevented or the motor is stopped if it was already running.
Note: Run interlock does not reset the start request.
Run interlock can be controlled by setting the digital input value DI2 of parameter 16.01
RUN ENABLE.
26 Program features

Programmable relay outputs

The drive consists of three programmable relay outputs as a standard. Six outputs can be
added by using optional digital I/O extension modules. You can set the parameter in the
relay outputs to indicate the following information: ready, running, fault, warning, motor
stall and so on.
You can write a value to a relay output through a serial communication link.

 Update cycles in the Standard Control Program

Input Cycle

RO/ standard 100 ms

RO/ extension 100 ms

 Settings
Group/Parameter Additional information

Group 37 SPRS RELAY OUTPUT RO value selections and

operation times

SPRS actual signals

Several SPRS actual signals are available:
• Sync Correction
• CCR Speed Ref
• Actual Speed FB
• SPRS and INV DI Status
• AI and AO Values
• Status Word
• Fault Word

 Settings
Parameter Additional information

Group 04 INFORMATION Displays software information of SPRS RMIO board.

Group 05 SPRS ACT SIGNALS Lists signals for monitoring SPRS operation.

Group 07 CONTROL WORDS Lists data words for monitoring SPRS fieldbus
communication.
 Program features 27

Data storage
Data storage relates to parameters used for receiving information from or sending to an
external control system. The below listed Example 1 and describes how data is sent and
received from/to the Drivewindow monitor tool.

 Settings
Parameter Additional information

Group 19 DATA STORAGE This group defines parameters used for receiving information
from or sending to an external control system.

19.01...19.05 and Defines storage parameters for sending and receiving data to the
19.07...19.08 overriding system.

19.06 Control word passed to the inverter.

Example 1
A value can be sent from the overriding control to the drive through groups 90 or 91 to
individual parameters in group 19. The parameters of group 19 can be read with the
DCS800 control panel, the commissioning tools, the adaptive program and application
program.
The address of the dataset 14, index 2 is 90.08. By setting this parameter 90.08 to value
19.01, the value A trends with the DriveWindow monitor tool.
Figure 3. Send data to DriveWindow

APC2 AC80 RMIO

APC2 Application
software
Dataset table

NEDRX
DS VAL
- - Address
DS14 - - assignment
of data set For
A” 14 1
Index 1 DriveWindow
Group Index tool
Index 2 2
90 .08 19.01
Index 3 3
- -

- -

- -

A” : Value assigned for drive control (tension control output)

28 Program features

Example 2
A value can be sent from the drive to the overriding control from individual parameters in
group 19 through groups 92 or 93. The parameters of group 19 can be written to the
DCS800 control panel, the commissioning tools, the adaptive program and application
program.
Setting parameter 92.08 to the value 19.02 by a CDP 312R control panel or by
DriveWindow allows sending the assigned value. For example, gain value for tension
regulator.
Figure 4. Send data from DriveWindow

APC2 AC80 RMIO

APC2 Application
software Dataset table

DS VAL
NEDRX
Address
From
- -

assignment
DS15 - -

DriveWindow
of data set
B” 1 tool
Index 1 Group Index

Index 2 15 2 92 .08 19.02

Index 3 3
- -

- -

- -

B” : Value assigned for APC2 application. For example tension regulator gain.
 Signals and parameters 29

6
Signals and parameters

Contents of this chapter

This chapter describes the actual signals and parameters of the ACS800 SPRS
application and also gives the fieldbus equivalent values for each signal/parameter. Refer
these parameters in addition to the actual signals and parameters described in the
ACS800 Standard control program Firmware manual (3AFE64527592 [English]).

Summary of parameter groups

Parameter group Description Page

04 INFORMATION Software information. 30

05 SPRS ACT SIGNALS Signals for monitoring SPRS operation. 30

07 CONTROL WORDS Data words for monitoring of fieldbus communication 36

specific to SPRS operation.

10 START/STOP/DIR Sources for external start, stop and direction control. 38

13 ANALOGUE INPUTS Analogue input signal processing for SPRS. 39

15 ANALOGUE OUTPUTS Analogue outputs for SPRS. 40

16 SYSTEM CTRL INPUTS System control inputs for SPRS. 41

19 DATA STORAGE For receiving information from or sending to an external 43

control system.

36 SPRS AO System analogue inputs for SPRS. 43

37 SPRS RELAY OUTPUT SPRS relay outputs. 45

38 SPRS SPEED LIMITS Speed limits for SPRS. 49

39 SPRS USER VALUES User values for SPRS. 49

30 Signals and parameters

Parameter group Description Page

40 SPRS DI SPRS digital inputs. 52

55 SPRS AI SPRS analogue inputs. 55

58 FAULT LOGGER SPRS fault logs. 56

70 DDCS CONTROL Settings for fibre optic channels. 57

98 OPTION MODULES Activating option modules. 61

Parameter listing

No. Name/Value Description Def/FbEq

04 INFORMATION Software information downloaded on

RMIO board for SPRS operation.

04.01 SW PACKAGE VER Version of software downloading -

package.

04.02 DTC VERSION Version of flux software. This fixed part of -

the software includes motor control,
operational system, communication
control of the DDCS channels and
Modbus software for control panel.

04.03 APPLIC NAME Application software name. This part of -

the software is programmed through
function blocks.

04.04 INV NOM VOLTAGE [V] Inverter nominal supply voltage. -

0...1000.000244 Voltage 1=1V

04.05 INV NOM CURRENT [A] Inverter nominal current value. -

0...9999.998047 Current 1=1A

05 SPRS ACT SIGNALS Signals for monitoring SPRS operation.

These parameters are read-only.

05.01 SYNC CORRECTION Output of the synchronization block. -

0...1000 Correction factor 1=1

05.02 MDF SYNC REF [%] Modified synchronization reference of the -

drive

0...100% Value in percent 1 = 1%

05.03 SPEED ACT [%] Output of the speed measurement block. -

0...100% Value in percent 1 = 1%

05.04 CCR SPD REF PERC [%] Speed reference from central control -
room (CCR).

0...100% Value in percent 1 = 1%

 Signals and parameters 31

No. Name/Value Description Def/FbEq

05.05 SPD REF FRM CCR [%] Speed reference from CCR modified internally -
in the program.

0...100% Value in percent 1 = 1%

05.06 STATUS WORD 1 Shows the 8-bit data word for monitoring
the output of speed measurement block. This
parameter is read-only.

0...255 See below for bit assignments of the word. 1=1

Bit Description

0 Acknowledgement for SPRS contactor ON

1 Acknowledgement for synchronized input

2 Acknowledgement for GRR contactor ON

3 Acknowledgement for synchronization contactor

4 Acknowledgement for HT isolator ON

5 Acknowledgement for LT isolator ON

6 Acknowledgement for HT breaker ON

7 Feedback of transformer health signal

05.07 STATUS WORD 2 A 8-bit data word for monitoring the o utput
of speed measurement block. This parameter
is read-only.

0...255 See below for bit assignments of the word. 1=1

Bit Description

0 Reset

1 SPRS selected

2 Low synchronization feedback

3 High synchronization feedback

4 Local reset command

5 Inverter remote status

6 Control zone ON

7 Not used
32 Signals and parameters

No. Name/Value Description Def/FbEq

05.08 STATUS WORD 3 A 8-bit data word for monitoring the output -
of speed measurement block. This parameter
is read-only.

0...255 See below for bit assignments of the 1=1

word.

Bit Description

0 Inverter ready

1 SPRS ready to CCR

2 SPRS running

3 SPRS tripped

4 SPRS contactor ON command

5 Rotor contactor ON command

6 Sync process running acknowledgement

7 ISU auto charge

05.09 STATUS WORD 4 A 8-bit data word for monitoring the output -
of speed measurement block.

0...255 See below for bit assignments of the word. 1=1

Bit Description

0 Ramp hold

1 Short circuit rotor actual

2 Short circuit rotor reference

3 Run enable bit for inverter

4 Drive running status of inverter

5 Synchronized delay

6 Ready run status of inverter

7 Drive tripped status of inverter

 Signals and parameters 33

No. Name/Value Description Def/FbEq

05.10 STATUS WORD 5 A 8-bit data word for monitoring the output -
of speed measurement block.

0...255 See below for bit assignments of the word. 1=1

Bit Description

0 1 = GRR selected

1 1 = SPRS auto run (future development)

2 1 = Speed greater than minimum limit

3 1 = Maximum speed operation

4 1 = Ready for SPRS

5 1 = Synchronization process running

6 1 = EXT-CTRL location

7 1 = Emergency stop

05.11 STA WORD INV 16-bit status word of the inverter. This -
parameter is read-only.

0....32767 See below for bit assignments of the 1=1

word.

Bit Name Value description

0 RDY_ON 1 = Ready to switch on

0 = Not ready to switch on

1 RDY_RUN 1 = Ready to operate

0 = OFF1 is active

2 RDY_REF 1 = Operation enabled

0 = Operation inhibited

3 TRIPPED 1 = Fault
0 = No fault

4 1 = OFF2 inactive
OFF_2_STA 0 = OFF2 active

5 OFF_3_STA 1 = OFF3 inactive

0 = OFF3 active

6 SWC_ON_IINHIB 1 = SWITCH-ON inhibited

7 ALARM 1 = Warning/alarm
0 = No warning/alarm
34 Signals and parameters

No. Name/Value Description Def/FbEq

Bit Name Description

8 AT_SETPOINT 1 = OPERATING. Actual value equals

reference value (= is within tolerance
limits, that is in speed control the speed
error is less than or equal to 10% of the
nominal motor speed).
0 = Actual value differs from reference
value (= is outside tolerance limits).

9 REMOTE 1 = Drive control location: REMOTE

(EXT1 or EXT2)
0 = Drive control location: LOCAL

10 ABOVE_LIMIT 1 = Bit is read from the address defined

by parameter 92.07 MSW B10 PTR. The
default value is signal 03.14 bit 9
ABOVE_LIMIT: Actual frequency or
speed value equals or exceeds the
supervision limit. See 32.02.
0 = Actual frequency or speed value is
within supervision limit.

11 EXT CTRL LOC 1 = External control location EXT2

selected.
0 = External control location EXT1
selected.

12 EXT RUN ENABLE 1 = External run enable signal received

0 = No external run enable signal
received

13 - Not used
...15

05.12 DI1-7 STA SPRS Status of SPRS digital inputs1 to 7. -

05.13 DI8-13 SPRS STA Status of SPRS digital inputs 8 to 13. -

05.14 INV DI1-6 STATUS Status of inverter digital input 1 to 6. -

05.15 INV DI7-12 STATUS Status of inverter digital input 7 to 12. -

05.16 AI1 [V] Value of SPRS RMIO analogue input 1. -

0.00...10.00 V Voltage 1=1

05.17 AI2 [mA] Value of SPRS RMIO analogue input 2. -

0.00...20.00 mA Current 1=1

05.18 AI3 [mA] Measured current of SPRS RMIO -

analogue input 3.

0.00...20.00 mA Current 1=1

 Signals and parameters 35

No. Name/Value Description Def/FbEq

05.19 AO1 [mA] Measured current of SPRS RMIO -

analogue output 1.

0.00...20.00 mA Current 1=1

05.20 AO2 [mA] Value of SPRS RMIO analogue output 2 -

0.00...20.00 mA Current 1=1

05.25 SPEED REF COUNTS Counts the speed reference of SPRS -

RMIO and inverter.

0.0...32767.0 Counts 1=1

05.26 SYNC FB LOW STA Synchronization feedback status. -

0 Speed constant 0

1 Speed increase due to sync correction. 1

05.28 DRIVE REF PER [%] Inverter reference before converting to equiva- -
lent frequency.

0.0...100.0% Inverter reference 1=1

05.29 SYNC CORP RMPINP Input value to synchronization ramp -

block.

0.0...32767.0 Input value. 1=1

05.30 CORRECTION OUT Defines the signal to allow or block 0

synchronization ramp block output.

0 Disables synchronisation. 0

1 Enables synchronisation. 1

05.31 SPD ACT B4 RAMP [%] Measured speed in tachometer before -

ramp block.

0.0...100.0% Value in percent. 1=1

05.32 ACT SPEED FB Actual speed measured by tachometer in -

counts.

0.0...20000.0 Counter value. 1=1

05.33 SYNC CARD FB SCLD Counts the synchronization card -

feedback from inverter AI1 after scaling.

0.0...10000.0 Scaling count. 1=1

05.34 SCALED AI1 Defines the scaled analogue input 1 -

value of SPRS RMIO in counts.
0.0...32767.0 Scaling count. 1=1

05.35 SCALED AI2 Scaled analogue input 2 value of SPRS -

RMIO in counts.

0.0...32767.0 Scaling count. 1=1

36 Signals and parameters

No. Name/Value Description Def/FbEq

05.36 SCALED AI3 Defines the scaled analogue input 3 -

value of SPRS RMIO in counts.

0.0...32767.0 Scaling count. 1=1

05.41 NOM FREQ INV [HZ] Shows the nominal frequency of the -
inverter from group 99: Start-up Data.

0...100 Hz Frequency. 1=1

05.42 D POT VALUE Shows the speed reference value given -

as increase/decrease push button for
SPRS.

0.0...20000.0 Counts 1=1

07 CONTROL WORDS Data words for monitoring of fieldbus -

communication specific to SPRS opera-
tion.

07.02 AUX CTRL WORD A 16-bit data word. This parameter is read- -
only.
Interval: 10 ms

0000h…FFFFh See below for the bit assignments of the word. 1=1

Bit Name Value description

0 RESTART_DLOG Restart of data logger

1 TRIGG_LOGGER Data logger triggering

2 RAMP_BYPASS Speed ramp bypassed

3 BAL_RAMP_OUT Forcing ramp output

4 FLUX ON DC Flux on DC
Flux off: Set this bit and MCW bit 3 to 0

5 FLUX ON Flux on (zero torque)

6 HOLD_NCONT Holding the integral part in

speed controller

7 WINDOW_CTRL Parameter 26.01 TORQUE SELECTOR

forced to window control (ADD)

8 BAL_NCONT Forced speed controller output

9 SYNC_COMMAND Position counting: Synchronize command

10 SYNC_DISABLE Position counting: Synchronize

DISABLE command

11 RESET_SYNC_ Position counting: Reset synchronous

RDY ready command

12 Reserved -
 Signals and parameters 37

No. Name/Value Description Def/FbEq

Bit Name Value description

13 DO1 CONTROL Digital output controls

14 DO2 CONTROL Digital output controls

15 DO3 CONTROL Digital output controls

07.03 FOLLOWER MCW A 16-bit data word. This parameter is read- -

only.

0000h…FFFFh See below for the bit assignments of the word. 1=1

Bit Name Value description

0 ON 1 = Command to RDYRUN state

OFF1 0 = Not used

1...2 Not used

3 RUN 1 = Command to RDYREF state

Enables stator/armature pulses. Raises
flux to the nominal reference if flux is not
in that value. Then accelerates through
speed ramp to the given speed reference
set point.

0 = Stops by coasting.
Inhibits inverter pulses and drive coasts,
and goes into the READY status (refer to
control word bit 0).

4...6 Not used

7 RESET 1 = Resets the fault at positive edge.

0 = No significance

8 INCHING_1 Not used

9 INCHING_2 Not used

10 REMOTE_CMD 1 = Override computer requests to control

the drive.

0 = No control from override system,

except OFF1, OFF2 and OFF3
commands.
38 Signals and parameters

No. Name/Value Description Def/FbEq

Bit Name Value description

11 EXT CTRL LOC 1 = Selects External Control Location

EXT2. The ACC_DEC_TIME is selected
from EXT2.

0 = Selects External Control Location

EXT1. The ACC_DEC_TIME is selected
from EXT1.

12... - 1 = Reserved
15
0 = No significance

07.04 AUX CTRL WORD 2 A 16-bit data word. This parameter is read- -
only.

0000h…FFFFh See below for the bit assignments of the 1=1

word.

Bit Name Value description

0 FOLL SPD CORR Enables speed follower load

...15 ENA share function.

10 START/STOP/DIR Defines sources for external start, stop -

and direction control.

10.07 NET CONTROL When the drive is active and speed 0

controlled, the fieldbus control word is
enabled.
Note:
• This parameter is protected. It appears
only when the generic drive
communication profile (98.07) is
selected and communication module is
fieldbus. In this application the SPRS
RMIO is used as an Advant controller.
• This parameter setting is not saved in
the permanent memory. The setting
resets to zero when power is switched
off.

0 Inactive 0

1 Active 1
 Signals and parameters 39

No. Name/Value Description Def/FbEq

10.08 NET REFERENCE When the drive is active and speed con- 0
trolled, the fieldbus reference REF1 is
enabled.
Note:
• Only visible with the generic drive
communication profile (98.07) selected.
• The setting is not saved in the
permanent memory.
• The setting reset to zero when power is
switched off.

0 Inactive 0

1 Active 1

13 ANALOGUE INPUTS The analogue input signal processing for

SPRS.

13.01 AI1 HIGH VALUE Defines the maximum value for analogue -
input AI1. When used as reference, the
value corresponds to the reference
maximum setting.

-32768.00...32767.00 Value 20000.00

13.02 AI1 LOW VALUE Defines the minimum value for analogue -
input AI1. When used as reference, the
value corresponds to the reference mini-
mum setting.

-32768.00...32767.00 Value 0

13.03 FILTER AI1 [ms] Defines the filter time constant for ana- -
logue input AI1. Hardware filter time con-
stant is 20 ms.

0...30000 ms Filter time constant 1000 ms

13.04 AI2 HIGH VALUE Defines the maximum value for analogue -
input AI2. When used as reference, the
value corresponds to the reference
maximum setting.

-32768.00...32767.00 Value 20000.00

13.05 AI2 LOW VALUE Defines the minimum value of analogue -

input AI2. When used as reference, the
value corresponds to the reference
minimum setting.

-32768.00...32767.00 Value 0

13.06 MINIMUM AI2 Defines the minimum value of analogue 0 mA

input AI2.
0 mA 0...20 mA 1

4 mA 4...20 mA 2
40 Signals and parameters

No. Name/Value Description Def/FbEq

13.07 FILTER AI2 [ms] Defines the filter time constant for -
analogue input AI2. Hardware filter time
constant is 20 ms.

0.0...30000.0 ms Filter time constant 1000.0 ms

13.08 AI3 HIGH VALUE Defines the maximum value for analogue -
input AI3. When used as reference, the
value corresponds to the reference
maximum setting.

-32768.00...32767.00 Value 20000

13.09 AI3 LOW VALUE Defines the minimum value for analogue -
input AI3. When used as reference, the
value corresponds to the reference
minimum setting.

-32768.00...32767.00 Value 0

13.10 MINIMUM AI3 Defines the minimum value of AI3. 0 mA

0 mA 0...20 mA range 1

4 mA 4...20 mA range 2

13.11 FILTER AI3 [ms] Defines the filter time constant for ana- -
logue input AI3. Hardware filter time con-
stant is 20 ms.

0.0...30000.0 ms Filter time constant 1000.0 ms

15 ANALOGUE OUTPUTS Analogue outputs for SPRS. The

analogue outputs can be controlled by
selecting real signals or parameters. The
outputs are also controlled by overriding
system.

15.01 ANALOGUE OUTPUT 01 Setting this parameter to (x)xyy format -

directs a measured signal to analogue
output AO1.
x = Group
yy = Index of the desired signal
For example, 2301 denotes parameter
23.01.
Note: By default this parameter is
mapped to 05.03 SPEED ACT [%] and is
read only.

0.00...30000.00 Analogue output 1 1=1

 Signals and parameters 41

No. Name/Value Description Def/FbEq

15.06 ANALOGUE OUTPUT 02 Setting this parameter to (x)xyy format -

directs a measured signal to analogue
output AO2.
x = Group
yy = Index of the desired signal
For example, 1506 denotes parameter
15.06.
Note: By default this parameter is
mapped to 05.03 SPEED ACT [%] and is
read only.

0...30000.00 Analogue output 2 1=1

16 SYSTEM CTRL INPUTS System control inputs for SPRS.

16.01 RUN ENABLE Sets the Run Enable signal on, or selects DI2
a source for the external Run Enable
signal. If the Run Enable signal is
switched off, the drive cannot start or stop
while it is in running. The stop mode is set
by parameter 21.07. See ACS800
Standard Control Program 7.x
Firmware manual
(3AFE64527592[English]).
The digital input DI2 is dedicated for this
input. To activate the Run Enable signal,
connect voltage to digital input DI2. If
voltage drops to 0 V, the drive coasts to
stop and generates a run enable fault.

NOT USED Not used. 1

DI2 External signal required through digital input 2

DI2. 1 = Run Enable.

16.02 PARAMETER LOCK Selects the parameter lock state. Param- OPEN
eter lock prevents unauthorized changes
by CDP 312R or the DriveWindow tool for
parameter groups 0...99.

OPEN The lock is open. Parameter values can 0

be changed.

LOCKED Locked. Parameter values cannot be 1

changed from the control panel. The lock
can be opened by entering a valid code to
parameter 16.03.

16.03 PASS CODE Selects the pass code for parameter lock. 1=1
To open the parameter lock, change the
default value to 358. After the parameter
lock opens, the default value automati-
cally reverts to 0.

0...30000 Setting 358 opens the lock. The value 0

reverts back to 0 automatically.
42 Signals and parameters

No. Name/Value Description Def/FbEq

16.04 LOCAL LOCK Disables entering local control mode FALSE

(LOC/REM key of the panel).
Warning! Before activating,
ensure that the control panel is
not needed for stopping the drive.

FALSE No locking 0

TRUE Disables the drive control panel to 1

change from Remote to Local control.
If LOCAL LOCK is activated during Local
control, it takes effect after the control
panel is set to Remote control.

16.05 PARAMETER BACKUP Saves parameter data from RAM to DONE

FPROM. This function runs only when the
parameter changes by overriding system
are to be stored in FPROM instead of
RAM.
Note:
• Parameter backup function should be
used only when required.
• The parameter changes by CDP 312R
control panel or DriveWindow are
saved to FPROM.

DONE Saving completed 0

SAVE Saving to FPROM 1

16.09 CTRL BOARD SUPPLY Defines the source of the control board INTERNAL
power supply. 24V
Note: If an external supply is used when
this parameter value is INTERNAL, the
drive trips to fault at power switch off.

INTERNAL 24V Internal (default) 1

EXTERNAL 24V External. The control board is powered 2

from an external supply.
 Signals and parameters 43

No. Name/Value Description Def/FbEq

19 DATA STORAGE Defines unused parameters for linking,

testing and commissioning purposes.
These parameters are used for receiving
information from or sending to an external
control system. For more details, refer
Example 1 and .

19.01 DATA 1 Defines the storage parameter for 1=1

sending and receiving data to the
overriding system. For example, if the
signal from data set 18 words 3 (DW
18.3) is required for monitoring by drive
window, set the parameter 90.15 DATA
SET VAL 3 to 1901 (denoted as Par
19.01) and select parameter 19.01 DATA
1 for the desired DriveWindow monitoring
channel.

-32768.00...32767.00 Value 0.00

19.02 DATA 2 See 19.01 DATA 1 0.00

19.03 DATA 3 See 19.01 DATA 1 0.00

19.04 DATA 4 See 19.01 DATA 1 0.00

19.05 DATA 5 See 19.01 DATA 1 0.00

19.06 DATA 6 Control word passed to the inverter. 118

19.07 DATA 7 See 19.01 DATA 1 0.00

19.08 DATA 8 See 19.01 DATA 1 0.00

36 SPRS AO System analogue inputs for SPRS.

36.01 AO1 Connects a drive signal to analogue NOT USED

output AO1 selection of SPRS RMIO.

NOT USED Not in use 1

SPEED SEL Feedback of actual speed for metering or 2

for DCS monitoring. The calculation is
based on actual rotor speed or rotor
voltage feedback.

36.02 INVERT AO1 Inverts the analogue output AO1 signal. NO

The analogue signal is at the minimum
when the indicated signal is at its maxi-
mum level and vice versa.

NO Inversion off 0

YES Inversion on 1
44 Signals and parameters

No. Name/Value Description Def/FbEq

36.03 MINIMUM AO1 Defines the minimum value of the ana- 0 mA

logue output signal AO1.

0 mA Zero mA 1

4 mA Four mA 2

36.04 FILTER AO1 [s] Defines the filtering time constant for -
analogue output AO1.

0.00...10.00 s Filter time constant. 100 = 1 s

%
%
O = I (1 - e -t/T)
Unfiltered signal
I = filter input (step)
100 O = filter output
t = time
63 Filtered signal T = filter time constant
{

T t

Note: Even if you select 0 s as the

minimum value, the signal is filtered at
time constant of 10 ms due to the signal
interface hardware. This cannot be
changed by any parameter.

36.05 SCALE AO1 [%] Scales the analogue output AO1 signal. -

10...1000% Scaling factor. If the value is 100%m the 100%

reference value of the drive signal
corresponds to 20 mA.

36.06 AO2 Defines analogue output AO2 selection of NOT USED

SPRS RMIO.

NOT USED Not in use 1

SPEED SEL Feedback of actual speed for metering or 2

for DCS monitoring. The calculation is
based on actual rotor speed or rotor
voltage feedback.

36.07 INVERT AO2 Inverts the analogue output AO2 signal. NO

The analogue signal is at the minimum
when the indicated signal is at its maxi-
mum level.

NO Inversion off 0

YES Inversion on 1

36.08 MINIMUM AO2 Defines the minimum output value for the 0 mA
analogue output AO2.

0 mA Zero mA 1

4 mA Four mA 2
 Signals and parameters 45

No. Name/Value Description Def/FbEq

36.09 FILTER AO2 [s] Defines the filtering time constant for ana- 100 = 1
logue output AO2.

0.00...10.00 s Filter time constant. See parameter

36.04.

36.10 SCALE AO2 [%] Scales the analogue output AO2 signal. -

10...1000% Scaling factor. If the value is 100%m the 100%

reference value of the drive signal
corresponds to 20 mA.

37 SPRS RELAY OUTPUT Status information indicated through the

relay outputs and the relay operating
delays for SPRS.

37.01 RELAY OUTPUT 1 Selects a drive status indicated through NOT USED
digital output 1 selection for SPRS RMIO.
The relay energises when the status
meets the setting.

NOT USED Not used 1

SPRS READY SPRS ready to function: Run Enable 2

signal on, no fault.

SPRS RUN SPRS running: Start signal on, Run 3

Enable signal on, no active fault.

SPRS TRIP SPRS tripped. 4

K1 CONT ON SPRS contactor ON. 5

K2 CONT OFF GRR contactor ON. 6

SYNC CONT ON Synchronizing contactor ON command. 7

HT ISO TRIP Feedback transformer HT isolator trip 8

command.

ISU AUTO CRG ISU auto charging command given after 9

the HT isolator feedback received in
SPRS RMIO.

37.02 RELAY OUTPUT 2 Selects a drive status indicated through NOT USED
digital output 2 selection for SPRS RMIO.
The relay energizes when the status
meets the setting.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

46 Signals and parameters

No. Name/Value Description Def/FbEq

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.03 RELAY OUTPUT 3 Selects a drive status indicated through NOT USED
digital output 3 selection for SPRS RMIO.
The relay energizes when the status
meets the setting.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.04 RELAY OUTPUT 4 Selects a drive status indicated through NOT USED
digital output 4 selection for SPRS RMIO.
The relay energises when the status
meets the setting.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.05 RELAY OUTPUT 5 Selects a drive status indicated through NOT USED
digital output 5 selection for SPRS RMIO.
The relay energises when the status
meets the setting.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

 Signals and parameters 47

No. Name/Value Description Def/FbEq

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.06 RELAY OUTPUT 6 Selects a drive status indicated through NOT USED
digital output 6 selection for SPRS RMIO.
The relay energises when the status
meets the setting.
NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.07 INVTR RO1 Selects a drive status indicated through NOT USED
relay output RO1 of digital output for
inverter RMIO.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

48 Signals and parameters

No. Name/Value Description Def/FbEq

37.08 INVTR RO2 Selects a drive status indicated through NOT USED
relay output RO2 of digital output for
inverter RMIO.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.09 INVTR RO3 Selects a drive status indicated through NOT USED
relay output RO3 of digital output for
inverter RMIO.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

ISU AUTO CRG See parameter 37.01 RELAY OUTPUT 1. 9

37.10 RELAY OUTPUT 7 Selects a drive status indicated through NOT USED
digital output 6 selection for SPRS RMIO.
The relay energises when the status
meets the setting.

NOT USED See parameter 37.01 RELAY OUTPUT 1. 1

SPRS READY See parameter 37.01 RELAY OUTPUT 1. 2

SPRS RUN See parameter 37.01 RELAY OUTPUT 1. 3

SPRS TRIP See parameter 37.01 RELAY OUTPUT 1. 4

K1 CONT ON See parameter 37.01 RELAY OUTPUT 1. 5

K2 CONT OFF See parameter 37.01 RELAY OUTPUT 1. 6

 Signals and parameters 49

No. Name/Value Description Def/FbEq

SYNC CONT ON See parameter 37.01 RELAY OUTPUT 1. 7

HT ISO TRIP See parameter 37.01 RELAY OUTPUT 1. 8

38 SPRS SPEED LIMITS Speed limits for SPRS.

38.03 SPRS MAX SPEED [%] Defines the maximum speed percentage 1=1
for SPRS operation. SPRS trips if the
speed is beyond this maximum speed
value.

20.00...97.00% SPRS maximum speed. 94%

38.04 SPRS MIN SPEED [%] Defines the minimum speed percentage -
to operate the SPRS. SPRS trips if the
speed is below this minimum speed
value. After 60 seconds, if the speed is
above the minimum speed, the Ready for
SPRS blinks.

20.00...97.00% SPRS minimum speed. 65%

39 SPRS USER VALUES User values for SPRS.

39.01 SYNC DELAY [sec] Defines the delay time desired after -
synchronisation to open and close the
respective contactors.

0.0...60.0 sec Delay time. 1.0 sec

39.02 CCR ADD VALUE Defines the weightage factor added to the -
CCR reference.

0.0...100.0 Weightage factor. 1.0

39.03 NACT SUB VALUE Defines the weightage factor to decrease -

the actual speed.

0.0...100.0 Weightage factor. 0.0

39.04 SYNC RMP SLOPE+ Defines the value of slope for -

synchronisation ramp.

0.0...100.0 Slope value. 1.0

39.05 SYNC RMP STEP+ Defines the positive or negative value of -

step for synchronisation ramp.

0.0...100.0 Slope value. 1.0

39.06 SQUARE TIME Defines the square wave ON time used -

internally for synchronisation.

0.0...30.0 Time in seconds. 1.0

39.08 OHL SYNC RAMP Defines the positive high limit of the -
synchronisation ramp.

0.0...1000.0 Synchronisation ramp limit. 10.0

50 Signals and parameters

No. Name/Value Description Def/FbEq

39.09 OLL SYNC RAMP Defines the negative low limit of the syn- -
chronisation ramp.

-100000.0... Synchronisation ramp low limit -10.0

100000.0

39.10 EXT1 ACCDECC TIME Defines the acceleration and deceleration -

time when the inverter is in the external
control location 1.

0.0...1000.0 Acceleration and deceleration time. 100.0

39.11 EXT2 ACCDECC TIME Defines the acceleration and deceleration -

time when the inverter is in the external
control location 2.

0.0...1000.0 Acceleration and deceleration time. 10.0

39.12 SCALG AI1 REF Defines the scaling factor when AI1 is -
used as the input for the CCR speed
reference.

0.0...25000.0 Scaling factor. 20000.0

39.13 SCALING AI2(3) REF Defines the scaling factor when AI12 or -
AI3 are used as inputs for the CCR speed
reference.

0.0...25000.0 Scaling factor. 1.0

39.14 SCALING SPD ACT 1 Defines scaling if AI1 is selected as the -

input for the tachometer feedback.

0.0...25000.0 Scaling factor. 20000.0

39.15 SCALING SPD ACT 2 Defines scaling if AI2 or AI3 are used as -
the inputs for the tachometer feedback.

0.0...25000.0 Scaling factor. 20000.0

39.16 CCR REF RMP SLOPE+ Defines positive or negative slope for the -
CCR reference ramp.

0.0...100.0 Slope value. 0.6

39.17 CCR REF RMP STEP+ Defines positive or negative step for the -
CCR reference ramp.

0.0...100.0 Step value. 0.2

39.18 SYNC FB CMP HIGH Defines the high value of the comparator -
used for coarse synchronisation per-
formed by the SPRS control card.

0.0...100.0 Comparator high value. 70.0

 Signals and parameters 51

No. Name/Value Description Def/FbEq

39.19 SYNC FB CMP LOW Defines low value of the comparator used -
for coarse synchronisation performed by
the SPRS control card.

0.0...100.0 Comparator low value. 25.0

39.20 SPD ACT% STEP+ Defines positive or the negative step -

value used for the speed actual ramp.

0.0...100.0 Step value. 1.0

39.21 SPD ACT% SLOPE+ Defines positive or the negative slope -

value used for the speed actual ramp.

0.0...100.0 Slope value. 15.0

39.22 HIGH VALUE ADD Defines value for adding to the -

synchronisation correction ramp when
the synchronisation card feedback is
high.

-10.0...10.0 Correction value (high). -1.0

39.23 LOW VALUE ADD Defines value used for adding to the -
synchronisation correction when the
synchronisation card feedback is low.

-10.0...10.0 Correction value (low). 1.0

39.25 PF PID SETPOINT Defines set point of the desired power -

factor.

-10.00...10.00 Set point. 1.00

39.28 PF PID GAIN Defines PID loop gain value for power -
factor correction.

1.0...10.0 Loop gain value. 2,0

39.29 PF PID TI Defines PID look time constant for power -

factor correction.

0.0...10.0 PID look time constant. 2.0

39.32 TACHO FAIL LIMIT Defines the limit for AI feedback value, -
below which Tacho is considered as
failed.

800000...2000000 AI feedback value. 10000

52 Signals and parameters

No. Name/Value Description Def/FbEq

40 SPRS DI Defines SPRS digital inputs.

• DI1...DI7: SPRS RMIO card digital
inputs.
• DI8...DI10: RDIO extension module 1
with NODE ID 2 on SPRS RMIO card.
• DI11...DI13: RDIO extension module 2
with NODE ID 3 on SPRS RMIO card.
• INVTR DI1...INVTR DI6: Inverter RMIO
card digital inputs.
• INVTR DI7...INVTR DI9: RDIO
extension module 1 with NODE ID2 on
inverter RMIO card.
• INVTR DI10...INVTR DI12: RDIO
extension module 2 with NODE ID3 on
inverter RMIO card.

40.01 ACK INV CON ON Defines the source from which DI SPRS NOT_SEL
contactor is acknowledged.

NOT_SEL Not selected -

DI1-DI12 SPRS RMIO -

DI1-DI6 Inverter RMIO -

40.02 ACK G/LRR CON ON Defines the source from which DI NOT_SEL
ROTOR contactor is acknowledged.

NOT_SEL Not selected -

DI1-DI9, DI13 SPRS RMIO -

DI1-DI6, INV RMIO -

DI9-DI10

40.03 ACK SYNC CON ON Defines the source from which DI SYNC NOT_SEL
contactor is acknowledged.

NOT_SEL Not selected -

DI1-DI8, SPRS RMIO -

DI10-DI11

DI1-DI6, INV RMIO -

DI11-DI12

40.04 SYNC I/P SEL Defines the source from which DI NOT_SEL
synchronized input is acknowledged.

NOT_SEL Not selected -

DI1-DI7, SPRS RMIO -

DI11-DI13

DI1-DI8 INV RMIO -

 Signals and parameters 53

No. Name/Value Description Def/FbEq

40.05 SPRS/G(L) RR SEL Defines the source from which DI NOT_SEL

SPRS/GRR SEL done.

NOT_SEL Not selected -

DI1-DI9 SPRS RMIO -

DI1-DI6, INV RMIO -

DI10-DI12

40.06 HT ISO ON FDBK Defines the source from which DI HT NOT_SEL

Isolator on is acknowledged.

NOT_SEL Not selected -

DI1-DI9, DI12 SPRS RMIO -

DI1-DI6, DI8-DI9 INV RMIO -

40.07 LT ISO ON FDBK Defines the source from which DI LT NOT_SEL

Isolator on is acknowledged.

NOT_SEL Not selected -

DI1-DI6, DI9-DI12 SPRS RMIO -

DI1-DI7, DI11 INV RMIO -

40.08 E STOP SEL Defines the source from which DI NOT_SEL

emergency stop is selected.

NOT_SEL Not selected -

DI1-DI8, SPRS RMIO -

DI12-DI13

DI1-DI6, DI9-DI10 INV RMIO -

40.09 TRAFO HLTHY SEL Defines the source from which DI feed NOT_SEL
back trafo healthy is selected.

NOT_SEL Not selected -

DI1-DI6, DI8-DI13 SPRS RMIO -

DI1-DI6 INV RMIO -

40.10 SPRS AUT RUN SEL Defines the source from which DI SPRS NOT_SEL
auto run is selected. This parameter is for
future development.

NOT_SEL Not selected -

DI1-DI10 SPRS RMIO -

DI1-DI6, INV RMIO -

DI9-DI10
54 Signals and parameters

No. Name/Value Description Def/FbEq

40.11 RESET Defines the source from which DI reset NOT_SEL

for SPRS is selected.

NOT_SEL Not selected -

DI1-DI9, D13 SPRS RMIO -

DI1-DI6, INV RMIO -

DI8-DI9

40.12 ACK HT BRKR SEL Defines the source from which DI HT NOT_SEL
breaker on is acknowledged.

NOT_SEL Not selected -

DI1-DI10 SPRS RMIO -

DI1-DI6, INV RMIO -

DI11-DI12

40.13 OVERCURR RELAY Defines the source from which DI over NOT_SEL
current relay input is selected.

NOT_SEL Not selected -

DI1-DI7, DI10, DI12-DI13 SPRS RMIO -

DI1-DI6, INV RMIO -

DI8-DI9

40.14 SPEED INCREASE Defines the source from which DI speed NOT_SEL
increase for SPRS is selected.

NOT_SEL Not selected -

DI1-DI6, SPRS RMIO -

DI10-DI13

DI1-DI6, INV RMIO -

DI8-DI9

40.15 SPEED DECREASE Defines the source from which DI speed NOT_SEL
decrease for SPRS is selected.

NOT_SEL Not selected -

DI1-DI10 SPRS RMIO -

DI1-DI6,DI10, DI12 INV RMIO -

40.16 ROT OVR VOL SEL Defines the source from which DI rotor NOT_SEL
over voltage for SPRS is selected.

NOT_SEL Not selected -

DI1-DI10, SPRS RMIO -

DI12-DI13

DI1-DI6 INV RMIO -

 Signals and parameters 55

No. Name/Value Description Def/FbEq

40.17 EARTH FAULT SEL Defines the source from which DI earth NOT_SEL
fault for SPRS is selected.

NOT_SEL Not selected -

DI1-DI10, SPRS RMIO -

DI12-DI13

DI1-DI6 INV RMIO -

40.18 CTRL ZONE SEL Defines the source from which the DI NOT_SEL
control zone for SPRS is selected.
If DI control zone = 1, the synchronization
between inverter output and rotor
terminal voltage is enabled.

NOT_SEL Not selected -

DI1-DI10, SPRS RMIO -

DI12-DI13

DI1-DI6 INV RMIO -

55 SPRS AI Analogue inputs for SPRS.

55.01 SPD REF FRM REM Defines the source from which the speed D_POT_
reference is given to the drive. Can be VALUE
voltage input AI1 or current inputs AI2 or
AI3.

D_POT_VALUE Speed reference value given through 1

digital inputs. See 40.14 SPEED
INCREASEand 40.15 SPEED
DECREASE.

AI1 Analogue input AI1 2

AI2 Analogue input AI2 3

AI3 Analogue input AI3 4

55.02 TACHO FDBK Defines the source from which the tacho NOT_SEL
feedback is fed to the control card. Can
be voltage input AI1 or current inputs AI2
or AI3.

NOT_SEL Not selected 1

AI1 Analogue input AI1 2

AI2 Analogue input AI2 3

AI3 Analogue input AI3 4

56 Signals and parameters

No. Name/Value Description Def/FbEq

55.04 TACHO FAIL FDBK Defines the source from which the volt- NOT_SEL
age feedback is fed to the control card.
This voltage gives speed actual signal
when the tacho feedback fails.

NOT_SEL Not selected 1

AI1 Analogue input AI1 2

AI2 Analogue input AI2 3

AI3 Analogue input AI3 4

AI2/3_INV Inverter analogue input AI2.AI3 5

58 FAULT LOGGER Fault logs for SPRS.

58.01 FAULT WORD 1 Defines SPRS fault word 1. -

0...255 See below for bit assignments of the 1=1

word.

Bit Description

0 Rotor contactor OFF fail

1 Not ready for SPRS

2 SPRS contactor ON fail

3 Inverter not ready

4 Emergency stop

5 Maximum speed operation

6 SPRS trip

7 Rotor over voltage

58.02 FAULT WORD 2 Defines SPRS fault word 2. -

0...255 See below for bit assignments of the 1=1

word.

Bit Description

0 Earth fault ON

1 Over current relay ON

2...7 Reserved
 Signals and parameters 57

No. Name/Value Description Def/FbEq

70 DDCS CONTROL Settings for the fibre optic channels CH0,

CH1, CH2 and CH3.

70.01 CH0 NODE ADDR Defines the node address for channel 1=1
CH0. No two nodes on-line may have the
same address. The setting needs to be
changed when a master station is
connected to channel CH0 and it does
not automatically change the address of
the slave.

0...254 Node address. 1

70.02 CH0 LINK CONTROL Defines the light intensity of the 1=1
transmission LEDs, that are the light
source for optic fibre cables connected to
DDCS channel CH0.
Note: For maximum length of optic fibre
cable, use value 15.

1...15 Light intensity 15

70.03 CH0 BAUD RATE Defines the communication speed of 1 Mbit/s

channel CH0. If FCI (Fieldbus communi-
cation interface) and fieldbus communi-
cation modules are used, set the
parameter to 4 Mbits/s. Otherwise, the
external control system sets the commu-
nication speed automatically

8 Mbit/s 8 megabits per second 0

4 Mbit/s 4 megabits per second 1

2 Mbit/s 2 megabits per second 2

1 Mbit/s 1 megabit per second 3

70.04 CH0 TIMEOUT Defines the time delay before channel 1=1
CH0 or R-type fieldbus adapter interface
communication break alarm/fault (COMM
MODULE) is activated. Time count starts
when the link fails to update the
communication message.

0...60000 ms Time. The function is disabled by setting 0

this value to 0.

70.06 CH1 LINK CONTROL Defines DDCS channel CH1 light 1=1
intensity control for transmission LEDs.
This value is adjusted through the link
including each device on the link. This
parameter can be used in special cases
to optimize the communication
performance of the link.

1...15 Light intensity 10

58 Signals and parameters

No. Name/Value Description Def/FbEq

70.07 CH2 NODE ADDR Defines the node address for channel 1=1
CH2. This address is used in applications
with one or several point-to-point commu-
nications connections between the RMIO
boards.

1...125 Node address 1

70.08 CH2 M/F MODE Defines the role of drive in Master/Fol- NOT IN
lower link. Channel 2 is used in embed- USE
ded software to send torque reference
from Master drive to one or several Fol-
lower drives. Master/Follower is an appli-
cation in which the system runs by
several ACS800 drives and motor shafts
are coupled to each other through gears,
chains, belts, and so on.

NOT IN USE CH2 is not activated 1

MASTER Drive is a master in the communication 2

link and CH2 sends the TORQ REF3 as
broadcast message. See index 09
FOLLOWER Drive is follower in the communication 3
and CH2 receives TORQ REF3 of the
master as an input to TORQ REF A (see
index 10). For more information, see sec-
tion ‘Master Follower Link”.

70.09 MASTER SIGNAL 1 Group + Index of the signal sent as a 1=1

broadcast message to data set 41 index 1
in follower drives. Example: Setting 701
broadcasts 7.01 MAIN CTRL WORD.

0...20000 Parameter index 703 denotes signal 0

07.03 FOLLOWER MCW.

70.10 MASTER SIGNAL 2 Group + Index of the signal sent as a 1=1

broadcast message to data set 41 index 2
in follower drives (speed reference).

0...20000 Parameter index 3801 denotes signal 0

38.03 SPRS MAX SPEED [%].

70.11 MASTER SIGNAL 3 Group + Index of the signal sent as a 1=1

broadcast message to data set 41 index 3
in follower drives (torque reference).
Example: Setting 2.10 TORQ REF3 is
used to send torque reference to 25.01
TORQUE REF A in the follower drives.
Parameter 70.11 values is then 210.

0...20000 Parameter index 210 denotes signal 0

02.10 TORQUE REF 3.
 Signals and parameters 59

No. Name/Value Description Def/FbEq

70.12 CH2 LINK CONTROL Defines the DDCS channel CH2 intensity 1=1
control for transmission LEDs. This
parameter is used to optimize
communication performance in the link.
Note: For maximum length of optic fibre
cable, use value 15.

1...15 Light intensity 10

70.13 CH2 TIMEOUT [ms] Defines the delay time before declaring a 1=1
communication break fault. The time
count starts when the link does not
update the message. During elapse time,
the alarm CH2TIME OUT activates and
bit 6 activates in 9.04 ALARM WORD 1.

0...60000 ms Time 100 ms

70.14 CH2 COM LOSS CTRL Selects how the drive reacts in case of a FAULT
communication fault on CH2 of the RMIO
board.

FAULT Drive tripped. 1

M/F LINK FAULT is activated and bit 11 is
set to 1 in 9.01 FAULT WORD 1.

ALARM M/F LINK ALARM is activated and bit 11 2

is set to 1 in 9.04 ALARM WORD 1

70.15 CH3 NODE ADDR Defines the channel CH3 node address. 1=1
This channel is used with start-up and
maintenance tools. If CH3 of several
drives are connected in a ring or star
connection by branching unit, each unit is
given a unique node address. The new
node address is valid only after auxiliary
power shutdown of RMIO board.

1...254 Node address. 1

70.16 CH3 LINK CONTROL Defines the DDCS channel CH3 intensity 1=1
controls for transmission LEDs. This
value is adjusted in each device of the
link. This parameter is used to optimize
communication performance in the link.
Note: For maximum length of optic fiber
cable, use value 15.

1...15 Light intensity 15

60 Signals and parameters

No. Name/Value Description Def/FbEq

70.19 DDCS CH0 HW CONN Enables or disables regeneration of CH0 RING

transmitter with DDCS mode. Regenera-
tion means that drive echoes messages
back. The DDCS mode is used with
APC2, AC70 and AC450 controllers.

RING Regeneration disabled. Used with ring 0

type bus topology.
For topology diagram, see DDCS
hardware connection for Drive window
communication (PC tool) on page 20.

STAR Regeneration disabled. Used with star 1

type bus topology. Example: AC450 -
CI810A - NDBU-95 branching unit(s) -
ACS800. For topology diagram, see
DDCS hardware connection for Drive
window communication (PC tool) on page
20.

70.30 MASTER SGN3 SCALE [%] Scales the signal selected by parameter 10 = 1%
70.11 MASTER SIGNAL 3 before it is
sent to the Follower drive. With scaling it
is possible to send higher signal values.
Re scaling is defined by 70.31 FOLLOW
SGN3 SCALE [%].

0...1000% Value in percent 100%

70.31 FOLLOW SGN3 SCALE Re scales the signal selected by 10 = 1%

[%] parameter 70.11 MASTER SIGNAL 3
when it is received by the Follower drive.
See 70.30 MASTER SGN3 SCALE [%].

0...1000% Value in percent 100%

70.32 CH2 HW CONNECTION Selects the topology of the DDCS RING

channel CH2 link.

RING Devices are connected in a star. 0

Forwarding of messages is enabled.

STAR Devices are connected in a ring. 1

Forwarding of messages is disabled. This
selection is used with NDBU branching
units.
 Signals and parameters 61

No. Name/Value Description Def/FbEq

98 OPTION MODULES Activating option modules.

98.01 ENCODER MODULE Activates communication to the optional NO

pulse encoder module. See also, Group
50: ENCODER MODULE parameter
settings in ACS800 Standard Control
Program 7.x Firmware manual
(3AFE64527592[English]).
NTAC Communication active. 0
Module type: NTAC module.
Connection interface: Fibre optic DDCS
link
Note: Set the module mode number to
16. For more information, see Installation
and Start Guide for NTAC-0x/nDIO-
0x/NAIO-0x Modules (3AFY58919730
English)

NO Inactive 1

RTAC-SLOT1 Communication is active. 2

Module type: RTAC
Connection interface: Option SLOT 1 of
the drive.

RTAC-SLOT2 Communication is active. 3

Module type: RTAC
Connection interface: Option SLOT 2 of
the drive.

RTAC-DDCS Communication is active. 4

Module type: RTAC
Connection interface: Option module rack
of the drive (communication with the drive
through fibre optic DDCS link)
Note: Set the module node number to 16.
For more information, see User’s Manual
for RDIO module (3AFE64485733 Eng-
lish).

98.02 COMM MODULE LINK Activates external serial communication NO

and selects the interface.

NO No communication 1

FIELDBUS The drive communicates through a 2

fieldbus adapter module in option SLOT 1
of the drive or through CH0 on the RDCO
board. See parameter group 51.

ADVANT The drive communicates with an ABB 3

Advant OCS system through CH0 on the
RDCO board (optional). See parameter
group 70 DDCS CONTROL.
62 Signals and parameters

No. Name/Value Description Def/FbEq

STD MODBUS The drive communicates with a Modbus 4

controller through the Modbus Adapter
Module (RMBA) in option SLOT 1 of the
drive. See parameter group 52 STAN-
DARD MODBUS.

CUSTOMISED The drive communicates through a 5

customer specified link. The control
sources are defined by parameters 90.04
and 90.05.

98.03 DI/O EXT MODULE 1 Activates the communication to the digital NO

I/O extension module 1 (optional) and
defines the type and connection interface
of the module.
Extension I/O replaces RMIO DI1 and
DI2.

NDIO Communication active. Module type: 1

NDIO module. Connection interface:
Fibre optic DDCS link.
Note: Module node number must be set
to 2. For directions, see the NTAC-
0x/NDIO-0x/NAIO-0x Module Installation
and Start-up Guide [3AFY58919730
(English)].

NO Inactive 2

RDIO-SLOT1 Communication active. Module type: 3

RDIO. Connection interface: Option slot 1
of the drive.

RDIO-SLOT2 Communication active. Module type: 4

RDIO. Connection interface: Option slot 2
of the drive.

RDIO-DDCS Communication active. Module type: 5

RDIO. Connection interface: Optional I/O
module adapter (AIMA) that
communicates with the drive through a
fibre optic DDCS link.
Note: Module node number must be set
to 2. For directions, see the RDIO Module
User’s Manual [3AFE64485733
(English)].
 Signals and parameters 63

No. Name/Value Description Def/FbEq

98.04 DI/O EXT MODULE 2 Activates the communication to the digital NO

I/O extension module 2 (optional) and
defines the type and connection interface
of the module.

NDIO Communication active. Module type: 1

NDIO module. Connection interface:
Fibre optic DDCS link.
Note: Module node number must be set
to 3. For directions, see the NTAC-
0x/NDIO-0x/NAIO-0x Module Installation
and Start-up Guide [3AFY58919730
(English)].

NO Inactive 2

RDIO-SLOT1 Communication active. Module type: 3

RDIO. Connection interface: Option slot 1
of the drive.

RDIO-SLOT2 Communication active. Module type: 4

RDIO. Connection interface: Option slot 2
of the drive.

RDIO-DDCS Communication active. Module type: 5

RDIO. Connection interface: Optional I/O
module adapter (AIMA) that
communicates with the drive through a
fibre optic DDCS link.
Note: Module node number must be set
to 3. For directions, see the RDIO Module
User’s Manual [3AFE64485733 (Eng-
lish)].

98.05 DI/O EXT MODULE 3 Activates the communication to the digital NO

I/O extension module 3 (optional) and
defines the type and connection interface
of the module.

NDIO Communication active. Module type: 1

NDIO module. Connection interface:
Fibre optic DDCS link.
Note: Module node number must be set
to 4. For directions, see the NTAC-
0x/NDIO-0x/NAIO-0x Module Installation
and Start-up Guide [3AFY58919730
(English)].
64 Signals and parameters

No. Name/Value Description Def/FbEq

NO Inactive 2

RDIO-SLOT1 Communication active. Module type: 3

RDIO. Connection interface: Option slot 1
of the drive.

RDIO-SLOT2 Communication active. Module type: 4

RDIO. Connection interface: Option slot 2
of the drive.

RDIO-DDCS Communication active. Module type: 5

RDIO. Connection interface: Optional I/O
module adapter (AIMA) that
communicates with the drive through a
fibre optic DDCS link.
Note: Module node number must be set
to 4. For directions, see the RDIO Module
User’s Manual [3AFE64485733
(English)].

98.06 AI/O EXT MODULE Activates the communication to the NO

analogue I/O extension module 2
(optional) and defines the type and
connection interface of the module.
Module inputs:
• Values AI5 and AI6 in the drive
application program are connected to
module inputs 1 and 2.
• See parameters 98.13 AI/O EXT AI1
FUNC and 98.14 AI/O EXT AI2 FUNC
for the signal type definitions.

NAIO Communication active. Module type: 1

NAIO module. Connection interface:
Fibre optic DDCS link.
Note: Module node number must be set
to 5. For directions, see the NTAC-
0x/NDIO-0x/NAIO-0x Module Installation
and Start-up Guide [3AFY58919730
(English)].

NO Communication inactive 2

RAIO-SLOT1 Communication active. Module type: 3

RAIO. Connection interface: Option slot 1
of the drive.

RAIO-SLOT2 Communication active. Module type: 4

RAIO. Connection interface: Option slot 2
of the drive.
 Signals and parameters 65

No. Name/Value Description Def/FbEq

RAIO-DDCS Communication active. Module type: 5

RAIO. Connection interface: Optional I/O
module adapter (AIMA) that
communicates with the drive through a
fibre optic DDCS link.
Note: Module node number must be set
to 5. For directions, see the RAIO Module
User’s Manual [3AFE64484567 (Eng-
lish)].

98.07 COMM PROFILE Defines the profile on which the commu- ABB
nication with the fieldbus or another drive DRIVES
is based. Visible only when fieldbus com-
munication is activated by parameter
98.02 COMM MODULE LINK.

ABB DRIVES ABB Drives profile 1

GENERIC Generic drive profile. Typically used with 2

fieldbus modules that have the type
designation of form Rxxxinstalled in the
option slot of the drive).

CSA 2.8/3.0 Communication profile used by 3

application program versions 2.8 and 3.0.

98.13 AI/O EXT AI1 FUNC Defines the signal type for input 1 of the UNIPOLAR
analogue I/O extension module. The AI5
setting must match the signal connected
to the module.
Note: The communication must be acti-
vated by parameter 98.06 AI/O EXT
MODULE.

UNIPOLAR AI5 Unipolar 1

BIPOLAR AI5 Bipolar 2

98.14 AI/O EXT AI2 FUNC Defines the signal type for input 2 of the UNIPOLAR
analogue I/O extension module. The AI6
setting must match the signal connected
to the module.
Note: The communication must be
activated by parameter 98.06 AI/O EXT
MODULE.

UNIPOLAR AI6 Unipolar 1

BIPOLAR AI6 Bipolar 2

66 Signals and parameters
 Fault tracing 67

7
Fault tracing

Content of this chapter

This chapter lists all warning and fault messages including the possible cause and
corrective actions specific to the ACS800 IGBT SPRS application.

Safety

WARNING! Only qualified electricians are allowed to maintain the drive. Read
the safety instructions in the chapter Safety, before you start working with the
drive.

Warning and fault indications

A warning or fault message on the panel display indicates abnormal drive status. Most
warning and fault causes can be identified and corrected using this information. If not,
contact your local ABB representative
If the drive is operated with the control panel detached, the red LED in the panel mounting
platform indicates the fault condition. Note that some drive types are not fitted with LEDs
as standard.
The four-digit code number in parenthesis after the fault is for the fieldbus communication.

How to reset
The drive can be reset either by pressing the keypad RESET key, by digital input or
fieldbus, or switching the supply voltage off for a while. After the fault is removed restart
the motor.
68 Fault tracing

Fault history
The Fault History stores all the detected faults. The latest faults are stored together with
the time stamp at which the event was detected.

Fault messages
The following faults messages are generated in the ACS800 SPRS application.

Code Fault Cause What to do

001 GRR Rotor K2 contactor has failed or • Check the R7 or R28 relay NC
contactor OFF switched Off. contact and coil supply.
fail • If latch type K2 contactor is
used, check the latching
circuit.

002 Not Ready for No DC bus voltage. Check the following:

SPRS Feedback from the HT isolator, • HT isolator, HT breaker,
HT breaker and transformer is transformer and ISU is
missing. switched On.
Inverter/converter is not ready • Inverter is ready for operation.
for operation. • Optic cable connection

003 SPRS contactor K1 contactor failed to switch On Check the K1 contactor coil
ON fail circuit and if SPRS is ready for
operation.

004 Inverter Not An active fault is present in the Reset fault in the inverter.
Ready inverter.

005 Emergency Stop Emergency activated. Deactivate emergency and reset.

006 Maximum Speed limit is beyond the value Reduce the fan speed and restart
Speed set in 38.04 SPRS MIN SPEED the SPRS.
Operation [%].

007 SPRS trip Speed limit is below the value Increase the speed limit to more
set in 38.04 SPRS MIN SPEED than the value set in 38.04 SPRS
[%]. MIN SPEED [%].

008 Rotor over Speed limit is below the value Increase the fan speed and
voltage set in 38.04 SPRS MIN SPEED restart the SPRS.
[%].

009 Earth fault On Earth fault relay sensed earth Check transformer neutral is
fault in the converter. floating (not grounded).

010 Over Current Output current is beyond the • Check the motor load and
Relay On trip current limit. motor cable.
• Reduce the fan speed.
 Fault tracing 69

Warning messages
Code Warnings Cause What to do

011 Tacho failed Tachometer feedback failed. Check the tachometer and
replace if found faulty.

012 Speed less limit Speed limit is below the value Check motor speed. If limit is
set in 38.04 below the value set in 38.04,
increase the speed. Otherwise
check the feedback mechanisms.
70 Fault tracing
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the type
designation and serial number of the unit in question. A listing of ABB sales, support and
service contacts can be found by navigating to www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library – Manuals feedback form (LV AC drives).

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet. Go to
www.abb.com/drives and select Document Library. You can browse the library or enter
selection criteria, for example a document code, in the search field.
Contact us

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9ARD000897 Rev A (EN) 2014-06-11