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Renewable Energy 2

The Solar Power Training System from the LabVolt Series is designed to educate students on solar energy production using photovoltaic panels, featuring both indoor and outdoor experimentation capabilities. It includes comprehensive courseware, modular design for flexibility, and a variety of equipment for hands-on learning in electrical energy topics. The system is part of a broader Electric Power Technology Training Program that covers various aspects of electrical energy generation and storage.
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0% found this document useful (0 votes)
34 views25 pages

Renewable Energy 2

The Solar Power Training System from the LabVolt Series is designed to educate students on solar energy production using photovoltaic panels, featuring both indoor and outdoor experimentation capabilities. It includes comprehensive courseware, modular design for flexibility, and a variety of equipment for hands-on learning in electrical energy topics. The system is part of a broader Electric Power Technology Training Program that covers various aspects of electrical energy generation and storage.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Solar Power Training System

579285 (8010-25)

LabVolt Series

Datasheet

Festo Teqdise
en 220 V - 50 Hz
12/2020
Solar Power Training System, LabVolt Series

Table of Contents
General Description ________________________________________________________________________________ 2
Courseware_______________________________________________________________________________________ 3
Modular Design Approach ___________________________________________________________________________ 4
Features & Benefits ________________________________________________________________________________ 4
List of Equipment __________________________________________________________________________________ 4
List of Manuals ____________________________________________________________________________________ 5
Table of Contents of the Manual(s)____________________________________________________________________ 5
Additional Equipment Required to Perform the Exercises__________________________________________________ 5
Optional Equipment ________________________________________________________________________________ 5
System Specifications ______________________________________________________________________________ 6
Equipment Description _____________________________________________________________________________ 6
Optional Equipment Description_____________________________________________________________________ 16

General Description
The Solar Power Training System uses a modular design approach to introduce students to the production of
electrical energy from solar power, with emphasis on the use and operation of photovoltaic panels. The Solar
Power Training System mainly consists of a solar panel test bench and a monocrystalline silicon solar panel. By
installing the solar panel in the solar panel test bench, students can conduct several indoor experiments on
solar panel operation and performance using the artificial light source of the test bench. Students can also
install the solar panel on a tripod to perform outdoor experiments using sunlight.
The Solar Power Training System is part of the Electric Power Technology Training Systems, Series 8010. Each
training system in Series 8010 is based on the Electric Power Technology Training Program and provides a turn-
key solution dealing with some aspects of the wide field of electrical energy. The exhaustive courseware
provided with each training system covers all the theory required to perform the laboratory exercises, while
review questions and unit tests allow students to test the knowledge they have gained.
The Electric Power Technology Training Program is highly modular in both courseware and hardware. Because
of this, courses and equipment from the program are available as required, either individually or in the context
of a specific training system. The program covers several different subjects in the field of electrical energy, such
as rotating machines, electrical power transmission, power electronics, home energy production from
renewable resources (wind and sunlight), large-scale electricity production from hydropower and wind power,
smart-grid technologies (SVC, STATCOM, HVDC transmission, etc.), storage of electrical energy in batteries, and
drive systems for small electric vehicles and cars.

2 © Festo Teqdise
Solar Power Training System, LabVolt Series

The above chart shows all courses in the Electric Power Technology Training Program. Blue boxes highlight courses included in the
training system covered in this datasheet, while dark grey boxes, if any, highlight courses that can be optionally added to this
training system.

Courseware
Each course in the training system includes a full-color student manual providing all the theoretical matter
required, guided lab-exercise procedures to be performed with the training equipment, and review questions
that test the knowledge gained by the student. Whenever possible, each course is built to bring the student to
actual applications as soon as possible. A full-color instructor guide providing all lab results and answers to
questions is also included with each course.

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Solar Power Training System, LabVolt Series

Modular Design Approach


The modular approach for designing
the training program and lab
equipment enables instructors to start
building their electrical-energy
laboratory with a basic package of
courses and equipment and add new
courses and equipment over time
without needless duplication of
equipment.
All lab equipment consists of modules
that can be inserted into a
workstation. Module dimensions vary
between two standard EMS sizes: full-size and half-size. Symbols and diagrams representing the electrical
components in each module are clearly silk-screened on the front panel. Standard, color-coded safety banana
jacks are used to provide access to the various components in each module.

Features & Benefits


• The training system allows easy experimentation with the operation of solar panels and the storage of electrical
energy in batteries.
• Solar panel experiments can be performed both indoors, using the solar panel test bench as light source, or
outdoors, using sunlight.
• The course curriculum of the Electric Power Technology Training Program is highly flexible and allows a multitude of
different customized training solutions.
• The courseware includes student manuals and instructor guides with all the theory required to perform the hands-on
experiments.
• All workstations, modules, and components are very sturdy to ensure a prolonged service life in a demanding
environment such as a training laboratory.
• The modular design approach of the training equipment allows a large variety of courses to be performed using a
small number of modules, without unnecessary duplication of equipment.
• All electrical components can be interconnected without electric shock hazard since all live parts of the connection
leads are concealed and insulated.
• All electrical symbols representing the components used in a laboratory exercise are clearly silk-screened on the
front panel of the modules.

List of Equipment
Model
Qty Description
number
1 Three-Module Workstation _______________________________________________________ 579483 (8131-00)
1 Resistive Load _________________________________________________________________ 763359 (8311-00)
1 Lead-Acid Batteries _____________________________________________________________ 763374 (8801-00)
1 Solar Panel Test Bench __________________________________________________________ 579597 (8805-05)
1 Monocrystalline Silicon Solar Panel ________________________________________________ 579600 (8806-00)
1 Connection Lead Set _____________________________________________________________ 579638 (8951-L0)
1 Four-Quadrant Dynamometer/Power Supply ________________________________________ 579644 (8960-B5)

4 © Festo Teqdise
Solar Power Training System, LabVolt Series

List of Manuals
Manual
Description
number
DC Power Circuits (Student Manual) __________________________________________________ 579339 (86350-00)
DC Power Circuits (Instructor Guide) __________________________________________________ 579341 (86350-10)
Solar Power (Student Manual) _______________________________________________________ 579347 (86352-00)
Solar Power (Instructor Guide) _______________________________________________________ 579349 (86352-10)
Electric Power Technology Training Equipment (User Guide) ______________________________ 584778 (38486-E0)

Table of Contents of the Manual(s)


DC Power Circuits (Student Manual) (579339 (86350-00))
• 1 Voltage, Current, and Ohm’s Law
• 2 Equivalent Resistance
• 3 Power in DC Circuits
• 4 Series and Parallel Circuits

Solar Power (Student Manual) (579347 (86352-00))


• 1 The Diode
• 2 The Solar Panel (Photovoltaic Panel)
• 3 Effect of Temperature on Solar Panel Performance
• 4 Storing Energy from Solar Panels into Batteries
• 5 Effect of Shading on Solar Panel Operation
• 6 Solar Panel Orientation
• 7 Solar Panel Performance Versus Insolation

Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))


• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
2 Digital Multimeter ______________________________________________________________ 579782 (8946-20)
1 Heavy-Duty Tripod ____________________________________________________________ 583216 (40208-10)

Optional Equipment
Model
Qty Description
number
1 Mobile Workstation _____________________________________________________________ 579755 (8110-20) 1
1 Workstation ___________________________________________________________________ 579484 (8134-20) 2

1 Can replace the Three-Module Workstation, Model 8131.


2 Can replace the Three-Module Workstation, Model 8131.

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Solar Power Training System, LabVolt Series

Model
Qty Description
number
1 Storage Shelves _______________________________________________________________ 579756 (8150-10)
1 Full-Size Blank EMS Module ______________________________________________________ 579757 (8160-00)
1 Half-Size Blank EMS Module _____________________________________________________ 579758 (8161-00)
1 Multimeters Module ____________________________________________________________ 586888 (8946-A0) 3
1 Pyranometer __________________________________________________________________ 579784 (8989-00)
1 Solar Power Training System (Manuals on CD-ROM) _________________________________ 579703 (86352-A0)

System Specifications
Parameter Value
Power Requirements
Service Installation A standard single-phase ac outlet
Physical Characteristics
Intended Location On a table able to support the weight of the workstation and installed equipment
Dimensions (H x W x D) 900 x 930 x 530 mm (35.4 x 36.6 x 20.9 in)
Net Weight TBE
EMS Modules
Full-Size Dimensions (H x W x D) 308 x 287 x 440 mm (12.1 x 11.3 x 17.3 in)
Half-Size Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)

Equipment Description
Three-Module Workstation
579483 (8131-00)
The Three-Module Workstation is a
fully assembled workstation that
serves the same purpose as the
Mobile Workstation, Model 8110, but
without any storage cabinet or pull-out
work surface. This workstation is
intended for use on a bench (not
supplied) and is fitted with wooden
feet to protect the bench top.
The Three-Module Workstation consists of a single row of three full-height compartments that can
accommodate up to three full-size EMS modules or six half-size EMS modules.

Module Installation
The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the
workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A
holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the
workstation. A front-mounted push lever allows all EMS modules on the workstation to be released for easy
removal.

3 Can replace the Digital Multimeter, Model 8946-2.

6 © Festo Teqdise
Solar Power Training System, LabVolt Series

Safety Padlock Bars


Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during
laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is
not necessary.

Additional Information
Three holes in the rear panel of the workstation allow connection to a power supply, as well as the connection
of 2 kW machines to their interconnection modules. Assembly of the workstation before painting ensures that
each EMS module in the workstation is correctly grounded.

Manual
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________ 584778 (38486-E0)

Table of Contents of the Manual(s)


Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))
• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal

© Festo Teqdise 7
Solar Power Training System, LabVolt Series

• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Optional Equipment
Model
Qty Description
number
1 Industrial Controls Single-Rail Workstation _________________________________________ 581243 (3105-A0) 4
1 Industrial Controls Double-Rail Workstation _________________________________________ 585964 (3105-B0) 5
1 Dust Cover for Workstation 8131 __________________________________________________ 587005 (8991-10)

Specifications
Parameter Value
Physical Characteristics
Intended Location On a table able to support the weight of the workstation and installed equipment
Dimensions (H x W x D) 375 x 930 x 530 mm (14.8 x 36.6 x 20.9 in)
Net Weight TBE

Resistive Load
763359 (8311-00)
The Resistive Load consists of a
module housing nine wire-wound
power resistors arranged in three
identical banks. Each bank consists of
three resistors connected in parallel
that can be switched on or off with
toggle switches to obtain various
resistance values. This allows the total
(equivalent) resistance of each bank to
be increased or decreased by steps.
Six safety banana jacks on the module front panel provide access to each resistor bank. The three resistor
banks can be connected separately for operation in three-phase circuits. Also, the three resistor banks can be
connected together for operation in single-phase circuits.
The Resistive Load is commonly used in conjunction with other basic load modules, like the Inductive Load and
the Capacitive Load to experiment with the effects of different types of load on a circuit.

Specifications
Parameter Value
Resistors
Quantity Three identical banks of three resistors
Resistance Values (Each Group) 1100/2200/4400 Ω
Nominal Voltage 220 V ac/dc
Resistance Value Accuracy ± 5%
Load at Nominal Voltage (Each Bank)
Power 11-77 W
Current 0.05-0.35 A
Steps Seven, of equal increment

4 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


5 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.

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Solar Power Training System, LabVolt Series

Parameter Value
Current Increment 0.05 A
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight 4.5 kg (9.9 lb)
Color
Front panel color Blue

Lead-Acid Batteries
763374 (8801-00)
The Lead-Acid Batteries module
consists of two 12 V valve-regulated,
lead-acid (VRLA) batteries enclosed in
a half-size EMS module. These
batteries are part of the Electric Power
Technology Training Program and are
used to study lead-acid battery
characteristics as well as the storage
of electrical energy in various
applications, such as solar power and
wind power electricity generation. They can easily be charged using the Four-Quadrant Dynamometer/Power
Supply, Model 8960-2.
The batteries can be connected in series or parallel. Connection to the batteries is through 4 mm safety banana
jacks mounted on the front panel of the module. These jacks are used when large amounts of power are
supplied to the batteries or drawn from the batteries. A pair of miniature (2 mm) banana jacks mounted on the
front panel of the module provides access to one of the two batteries via a low-capacity auto-reset fuse. These
miniature jacks are used to connect the battery to either the Solar Panel Test Bench, Model 8805, or the Solar
Panel, Model 8806, when performing lab exercises dealing with the storage of electrical energy produced from
solar power.

Specifications
Parameter Value
Batteries
Quantity 2
Type Valve-regulated lead-acid
Voltage 12 V
Capacity 2.3 Ah
Maximum Charge Current 0.69 A
Maximum Discharge Current 5A
Auto-Reset Protective Fuse
Battery 5 A (hold current), 10 A (trip current)
Test Point 0.1 A (hold current), 0.2 A (trip current)
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight 4.6 kg (10.2 lb)

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Solar Power Training System, LabVolt Series

Solar Panel Test Bench


579597 (8805-05)
The Solar Panel Test Bench is a full-
size EMS module in which a Solar
Panel, Model 8806 can be installed to
perform a wide variety of tests and
experiments. A powerful halogen lamp
is used to illuminate the solar panel
under test. The distance between the
halogen lamp and solar panel can be
changed to adjust the irradiance. A
ventilation system is provided in the
Solar Panel Test Bench to keep the
solar panel at near room temperature
and study the effects of temperature.
The halogen lamp and ventilation system can be turned on and off through switches mounted on the front panel
of the test bench. Pilot lamps on the front panel indicate the status (on or off) of the halogen lamp and
ventilation system. The complete Solar Panel Test Bench is powered by a standard wall outlet.
A potentiometer and a set of diodes are included in the Solar Panel Test Bench. The potentiometer is used to
apply a variable electrical load to the output of the solar panel under test. The diodes can be connected to the
solar panel to serve as either bypass diodes or blocking diodes. Access to the potentiometer and diodes is
through miniature (2 mm) banana jacks mounted on the front panel of the test bench. Four other miniature
banana jacks on the front panel of the test bench provide direct access to the output terminals of the solar
panel to make connections easy. A set of connection leads terminated with miniature banana plugs is provided
with the Solar Panel Test Bench.

Specifications
Parameter Value
Power Requirements
Current 1.5 A
Service Installation Standard single-phase outlet
Halogen Lamp
Power TBE
Ventilation System
Flow Rate TBE
Potentiometer Single Turn – 500 Ω – 2 W
Diodes
Quantity 3
Peak Inverse Voltage 1000 V
Maximum Current 1A
Physical Characteristics
Dimensions (H x W x D) 308 x 291 x 440 mm (2.1 x 11.5 x 17.3 in)
Net Weight 6.9 kg (15.2 lb)

10 © Festo Teqdise
Solar Power Training System, LabVolt Series

Monocrystalline Silicon Solar Panel


579600 (8806-00)
The Monocrystalline Silicon Solar
Panel consists of two independent
photovoltaic (PV) modules mounted
on a common metal chassis that can
be installed in the Solar Panel Test
Bench, Model 8805, when performing
exercises indoors, or on a tripod when
performing exercises outdoors. Both
PV modules are made of high-quality
monocrystalline silicon cells and
protected by a coat of clear glass
epoxy. Independent access to the
output of each PV module is provided
via a pair of miniature (2 mm) banana
jacks mounted on the solar panel
chassis to allow either series or
parallel connection of the PV modules.
A multi-pin connector on the solar
panel chassis allows connection of the PV module outputs to four miniature banana jacks on the front panel of
the Solar Panel Test Bench to allow PV module connection from the outside of the workstation.

Indoor Operation in the Solar Panel Test Bench


A digital thermometer attached to the
solar panel chassis allows the
temperature of the PV modules to be
monitored. A transparent window in
the front panel of the Solar Panel Test
Bench allows temperature monitoring
even when the solar panel is installed
in the test bench.

Monocrystalline Silicon Solar Panel installed in the Solar Panel Test Bench
(setup for indoor exercises).

© Festo Teqdise 11
Solar Power Training System, LabVolt Series

Outdoor Operation On a Tripod


The surface of the metal chassis on
which the PV modules lie is provided
with a perpendicularly mounted metal
pin and silk-screened angular markers.
When performing exercises outdoors,
the metal pin allows the orientation to
be adjusted so that the solar panel is
perfectly aimed at the Sun. The
angular markers allow the solar panel
orientation to be offset a certain angle
with respect to the Sun direction when
experimenting with solar panel
orientation.
The Monocrystalline Silicon Solar
Panel includes a potentiometer and a
set of diodes. The potentiometer is
used to apply a variable electrical load
Monocrystalline Silicon Solar Panel installed on a tripod (setup for outdoor
exercises).
to the output of the solar panel. The
diodes can be connected to the solar
panel to serve as either bypass diodes or blocking diodes. These components are used when performing solar
panel exercises outdoors (i.e., without the Solar Panel Test Bench). Access to the potentiometer and diodes is
through miniature (2 mm) banana jacks mounted on the solar panel chassis.

Specifications
Parameter Value
PV Module
Quantity 2
Type Monocrystalline Silicon
Number of Cells 18
Open-Circuit Voltage (VOC) 9 V @ STC
Short-Circuit Current (ISC) 100 mA @ STC
Potentiometer Single Turn - 500 Ω - 2 W
Diodes
Quantity 3
Peak Inverse Voltage 1000 V
Maximum Current 1A
Thermometer
Range -50°C to +70°C (-58°F to +158°F)
Resolution ±0.1° from -19.9° to +199.9°, otherwise 1°
Accuracy ±1°C from -30°C to +70°C (±1.8°F from -22°F to +158°F)
Battery Voltage 1.5 V
Battery Type A76 (LR44, G13) size or equivalent, 1 required
Angular Markers
Range 65°
Interval 5°
Physical Characteristics
Dimensions (H x W x D) 240 x 237 x 58 mm (9.4 x 9.3 x 2.3 in)
Net Weight 2.0 kg (4.4 lb)

12 © Festo Teqdise
Solar Power Training System, LabVolt Series

Connection Lead Set


579638 (8951-L0)
This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs. In
addition, the set includes stacking 2 mm banana plug leads of the same length and color.

Specifications
Parameter Value
4 mm Safety Banana Plug Leads Characteristics
Cross Section 1 mm² (1974 cmil)
Rated Current 19 A
Rated Voltage 600 V, CAT II
4 mm Safety Banana Plug Leads Quantities
Yellow, 30 cm (12 in) 20
Red, 60 cm (24 in) 10
Blue, 90 cm (36 in) 4
2 mm Safety Banana Plug Leads Characteristics
Cross Section 0.5 mm² (987 cmils)
Rated Current 10 A
Rated Voltage 30 V ac / 60 V dc
2 mm Safety Banana Plug Leads Quantities
Red, 60 cm (24 in) 4

Four-Quadrant Dynamometer/Power Supply


579644 (8960-B5)
The Four-Quadrant Dynamometer/
Power Supply is a highly versatile USB
peripheral designed to be used in the
Electric Power Technology Training
Systems. Two operating modes are
available: Dynamometer and Power
Supply. A wide variety of user-
selectable functions is available in
each operating mode.
In the Dynamometer mode, the unit
becomes a four-quadrant
dynamometer that can act as either a
fully configurable brake (i.e., a mechanical load) or a fully configurable prime mover (i.e., a motor drive). In the
Power Supply mode, the unit becomes a four-quadrant power supply that can act as a dc voltage source, dc
current source, ac power source, etc.
In each operating mode, key parameters related to the selected function are displayed. Speed, torque,
mechanical power, and energy are displayed in the Dynamometer mode while voltage, current, electrical power,
and energy are displayed in the Power Supply mode. Optional functions, such as a small wind-turbine emulator,
a hydraulic turbine emulator, a solar panel emulator, battery chargers, an SDK (Software Development Kit) etc.,
can be added to the standard functions to further enhance the training possibilities of the Four-Quadrant
Dynamometer/Power Supply.
Two modes are available to control the function which the Four-Quadrant Dynamometer/Power Supply
performs: Manual and Computer-Based.
In the Manual control mode, the module operates as a stand-alone unit, and the function performed is selected,
set, and monitored using front-panel mounted controls and display. This mode provides access to all basic

© Festo Teqdise 13
Solar Power Training System, LabVolt Series

functions. In the Computer-Based control mode, the function performed by the module is selected, set, and
monitored using the LVDAC-EMS software. In this mode, communication between the Four-Quadrant
Dynamometer/Power Supply and the host computer running the LVDAC-EMS software is achieved through a
USB connection. This mode provides access to all basic functions, as well as to additional advanced functions.
Model 8960-B includes the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, with the following
function set activated:

• Standard Functions (Manual Control), Model 8968-1

Additional Equipment Required to Perform the Exercises


Model
Qty Description
number
1 Personal Computer _____________________________________________________________ 579787 (8990-05) 6

Specifications
Parameter Value
Power Requirements
Maximum Current 3A
AC Power Network Installation 220 V - 50 Hz, must include live, neutral, and ground wires
Maximum Leakage Current 1.8 mA
Dynamometer Mode
Magnetic Torque 0 to 3 N·m (0 to 27 lbf·in)
Direction of Rotation CW / CCW
Speed 0 to 2500 r/min
Nominal Power 350 W
Power Supply Mode
DC Voltage 0 to ± 150 V
AC Voltage (RMS) 0 to 105 V (no-load)
DC Current 0 to ± 5 A
AC Current (RMS) 0 to 3.5 A
Maximum Output Power 500 W
AC Frequency 10 to 120 Hz
Control Functions
Activated Set Standard Functions (Manual Control), Model 8968-1
Liquid-Crystal Display (LCD) 76 mm (3 in), monochrome, background-illuminated, 240 x 160 dots
Control Inputs
Command Input 0 to ± 10 V
Thermistor Input 10 kΩ, type 1
Control Outputs
Shaft Encoder Quadrature encoder (A-B) - 360 pulses/revolution - TTL compatible
Torque Output Sensitivity 0.3 N·m/V (2.655 lbf·in/V)
Speed Output Sensitivity 500 r/min/V
Communication Port
Type USB 2.0
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 437 mm (12.1 x 11.3 x 17.2 in)
Net Weight 19.5 kg (43.0 lb)

Standard Functions (manual control) Set


581436 (8968-10)
The Standard Functions (manual control) Set is a package of control functions that can be activated in the Four-
Quadrant Dynamometer/Power Supply, Model 8960-2, enabling the module to perform a wide variety of
functions in each of its two operating modes (Dynamometer and Power Supply).

6 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

14 © Festo Teqdise
Solar Power Training System, LabVolt Series

The set allows only manual control of the functions. This means that the Four-Quadrant Dynamometer/Power
Supply operates as a stand-alone unit, and the function performed is selected, set, and monitored using front-
panel mounted controls and display. The following control functions are available in the set:
Dynamometer operating mode

• Two-Quadrant, Constant-Torque Brake


• Clockwise Prime Mover/Brake
• Counterclockwise Prime Mover/Brake
• Clockwise Constant-Speed Prime Mover/Brake
• Counterclockwise Constant-Speed Prime Mover/Brake
• Positive Constant-Torque Prime Mover/Brake
• Negative Constant-Torque Prime Mover/Brake

Power Supply operating mode

• Positive Voltage Source


• Negative Voltage Source
• 200 V DC Bus
• Positive Current Source
• Negative Current Source
• 50 Hz Power Source
• 60 Hz Power Source
• Lead-Acid Battery Float Charger

Specifications
Parameter Value
Control Functions
Control Functions Two-Quadrant, Constant-Torque Brake
Clockwise Prime Mover/Brake
Counterclockwise Prime Mover/Brake
Clockwise Constant-Speed Prime Mover/Brake
Counterclockwise Constant-Speed Prime Mover/Brake
Positive Constant-Torque Prime Mover/Brake
Negative Constant-Torque Prime Mover/Brake
Positive Voltage Source
Negative Voltage Source
Positive Current Source
Negative Current Source
50 Hz Power Source
60 Hz Power Source
200 V DC Bus
Lead-Acid Battery Float Charger
Two-Quadrant, Constant-Torque Brake
Torque 0-3 N·m (26.55 lbf·in)
Clockwise/Counterclockwise Prime Mover/Brake
Speed 0-2500 r/min
Clockwise/Counterclockwise Constant-Speed Prime
Mover/Brake
Speed 0-2500 r/min
Positive/Negative Constant-Torque Prime Mover/Brake
Torque 0-3 N·m (26.55 lbf·in)
Positive/Negative Voltage Source
Voltage 0 to ±150 V
Positive/Negative Current Source
Current 0 to ±5 A

© Festo Teqdise 15
Solar Power Training System, LabVolt Series

Parameter Value
50 Hz/60 Hz Power Source
No-Load Voltage 0-140 V
200 V DC Bus
Status On or off
Lead-Acid Battery Float Charger
Float Voltage 0-150 V

Optional Equipment Description


Mobile Workstation (Optional)
579755 (8110-20)
The Mobile Workstation is a ready-for-
use workstation that consists of two
fully assembled modules: a
Workstation, Model 8134-2, mounted
on a Mobile Storage Cabinet, Model
89117-1. Four rubber-tire swivel
casters allow easy movement of the
workstation in the laboratory
classroom. The lower portion of the
workstation serves as a storage
cabinet with two hinged panels and a
lock handle. Immediately above the
storage cabinet is a pullout work
surface with a scuff- and burn-
resistant laminate finish. The upper
portion of the workstation consists of
three rows of compartments designed
to house EMS modules. Two of these
rows have full-height compartments while the other row has half-height compartments. Each row of full-height
compartments can accommodate up to three full-size EMS modules or six half-size EMS modules, whereas the
row of half-height compartments can accommodate up to three half-size EMS modules.

Module Installation
The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the
workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A
holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the
workstation. Front-mounted push levers allow all EMS modules on a single row to be released for easy removal.

16 © Festo Teqdise
Solar Power Training System, LabVolt Series

Safety Padlock Bars


Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during
laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is
not necessary.

Additional Information
Six holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2
kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each
EMS module in the workstation is correctly grounded.

Manual
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________ 584778 (38486-E0)

Table of Contents of the Manual(s)


Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))
• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal

© Festo Teqdise 17
Solar Power Training System, LabVolt Series

• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Optional Equipment
Model
Qty Description
number
1 Industrial Controls Single-Rail Workstation _________________________________________ 581243 (3105-A0) 7
1 Industrial Controls Double-Rail Workstation _________________________________________ 585964 (3105-B0) 8
1 All-in-One Touch Screen Computer (including Monitor Stand with Articulating Arm) _______ 8108708 (8990-A0)
1 External Shelf for the Mobile Workstation __________________________________________ 581465 (36653-00) 9
1 Mounting Stand with Articulating Arm ____________________________________________ 8108710 (36653-A0)

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor (stands on casters)
Dimensions (H x W x D) 1660 x 935 x 665 mm (65.4 x 36.8 x 26.2 in)
Net Weight 77.1 kg (170 lb)

Workstation (Optional)
579484 (8134-20)
The Workstation is a fully assembled
workstation that serves the same
purpose as the Mobile Workstation,
Model 8110-2, but has no storage
cabinet or pull-out work surface. This
workstation is intended for use on a
bench (not supplied) and is fitted with
rubber feet to protect the bench top.
Alternatively, this workstation can be
mounted on either a Mobile Storage
Cabinet, Model 89117-1, to make a
Mobile Workstation, Model 8110-2, or
on a Mobile Base, Model 88863, to
make a mobile workstation without
storage cabinet. In that case, it is
possible to mount and lock a second
Workstation, Model 8134-2, on top of the first Workstation to double the space available for EMS modules.
The Workstation consists of three rows of compartments designed to house EMS modules. Two of these rows
have full-height compartments while the other row has half-height compartments. Each row of full-height
compartments can accommodate up to three full-size EMS modules or six half-size EMS modules whereas the
row of half-height compartments can accommodate up to three half-size EMS modules.

7 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


8 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


9 Extra shelf to be mounted on side of the Mobile Workstation.

18 © Festo Teqdise
Solar Power Training System, LabVolt Series

Module Installation
The EMS modules are guided into position along stainless steel guide rails. Separators between each bay of the
workstation ensure perfect alignment of the EMS modules and allow their easy insertion in the workstation. A
holding mechanism ensures that each EMS module stays in place once it is installed in a compartment of the
workstation. Front-mounted push levers allow all EMS modules on a single row to be released for easy removal.

Safety Padlock Bars


Two safety padlock bars on the front of the workstation prevent students from removing EMS modules during
laboratory exercises. The bars can be removed and locked to the side of the workstation when the safety lock is
not necessary.

Additional Information
Six holes in the rear panel of the workstation allow connection to a power supply, as well as the connection of 2
kW machines to their interconnection modules. Assembly of the workstation before painting ensures that each
EMS module in the workstation is correctly grounded.

Manual
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________ 584778 (38486-E0)

© Festo Teqdise 19
Solar Power Training System, LabVolt Series

Table of Contents of the Manual(s)


Electric Power Technology Training Equipment (User Guide) (584778 (38486-E0))
• 1 General Safety Recommendations
• 2 System Power Requirements
• 3 Quick Start Installation Guide
• 4 Equipment Installation
• 5 Modules Handling, Installation, and Removal
• 6 Equipment Maintenance
• A Connection of the Power Supply to the AC Power Network
• B Description, Specifications, and Operation of the EMS Modules

Optional Equipment
Model
Qty Description
number
1 Industrial Controls Single-Rail Workstation ________________________________________ 581243 (3105-A0) 10
1 Industrial Controls Double-Rail Workstation ________________________________________ 585964 (3105-B0) 11
1 All-in-One Touch Screen Computer (including Monitor Stand with Articulating Arm) _______ 8108708 (8990-A0)
1 Dust Cover for Workstations ______________________________________________________ 587004 (8991-00)
1 Mounting Stand with Articulating Arm ____________________________________________ 8108710 (36653-A0)
1 Mobile Base __________________________________________________________________ 587518 (88863-00)
1 Mobile Storage Cabinet ________________________________________________________ 587519 (89117-10)

Specifications
Parameter Value
Physical Characteristics
Intended Location On a table able to support the weight of the workstation and installed equipment
Dimensions (H x W x D) 890 x 935 x 465 mm (35.0 x 36.8 x 18.3 in)
Net Weight 31.8 kg (70 lb)

10 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.


11 This add-on workstation allows modules from the Industrial Controls Training Systems, Models 8036, to be installed in the EMS workstation. Refer

to the 8036 datasheet for more information.

20 © Festo Teqdise
Solar Power Training System, LabVolt Series

Storage Shelves (Optional)


579756 (8150-10)
The Storage Shelves module contains
five shelves, each of which can
accommodate four full-size EMS
modules or eight half-size EMS
modules. Stainless steel rails guide
the modules on the storage shelves
and protect them against wear. The
Storage Shelves module requires
assembly. A diagram is provided to
facilitate assembly. Note that this
model cannot stand by itself and must
be attached to a wall.

Optional Equipment
Model
Qty Description
number
1 Dust Cover for Model 8150 _______________________________________________________ 587006 (8992-00)

Specifications
Parameter Value
Physical Characteristics
Intended Location On the floor and attached to a wall
Dimensions (H x W x D) 1980 x 1225 x 480 mm (78 x 48.2 x 18.9 in)
Net Weight TBE

Full-Size Blank EMS Module (Optional)


579757 (8160-00)
The Full-Size Blank EMS Module is
used to fill unused locations in a
workstation, preventing students from
accessing electrical or moving parts
inside the other modules. Combined
with the use of safety bars to prevent
students from removing modules,
blank EMS modules ensure student
safety during lab exercises.

Specifications
© Festo Teqdise 21
Solar Power Training System, LabVolt Series

Parameter Value
Physical Characteristics
Dimensions (H x W x D) 308 x 287 x 415 mm (12.1 x 11.3 x 16.3 in)
Net Weight TBE

Half-Size Blank EMS Module (Optional)


579758 (8161-00)
The Half-Size Blank EMS Module is
used to fill unused locations in a
workstation, preventing students from
accessing electrical or moving parts
inside the other modules. Combined
with the use of safety bars to prevent
students from removing modules,
blank EMS modules ensure student
safety during lab exercises.

Specifications
Parameter Value
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 410 mm (6.1 x 11.3 x 16.1 in)
Net Weight TBE

Digital Multimeter (Optional)


579782 (8946-20)
The Digital Multimeter consists of an
Amprobe AM-510 Tool Kit Digital
Multimeter with Battery Test. It is ideal
to perform voltage, current, and
resistance measurements in exercises.

Specifications
Parameter Value
Voltage
Ranges 0-600 V ac/dc
Current
Range 0-10 A ac/dc
Resistance
Range 0-40 MΩ
Physical Characteristics
Dimensions (H x W x D) 182 x 90 x 45 mm (7.17 x 3.54 x 1.77 in)
Net Weight 354 g (0.78 lb)

22 © Festo Teqdise
Solar Power Training System, LabVolt Series

Multimeters Module (Optional)


586888 (8946-A0)
The Multimeters Module, Model 8946-
A, consists of three Digital
Multimeters, Model 8946-2, installed
on the front panel of a half-size
module. This allows the Multimeters
Module to be inserted in a
Workstation, just like any other
module.

Specifications
Parameter Value
Multimeters
Quantity 3
Voltage Range 0-600 V dc and ac
Current Range 0-10 A dc
Resistance Range 0-20 MΩ
Physical Characteristics
Dimensions (H x W x D) 154 x 287 x 440 mm (6.1 x 11.3 x 17.3 in)
Net Weight TBE

Pyranometer (Optional)
579784 (8989-00)
The Pyranometer is a high-quality
instrument for measuring solar
irradiance. The thermopile sensor
construction measures the solar
energy that is received from the total
solar spectrum and the whole
hemisphere (180° field of view). The
output signal of the Pyranometer is a
voltage proportional to the measured
solar irradiance, expressed in Watts/
m². The Pyranometer is a useful
instrument when measuring the
performance of solar panels versus
insolation.

Specifications
Parameter Value
Spectral Range 310 to 2800 nm
Sensitivity 5 to 20 uV/W/m²
Response Time <18 s
Maximum Solar Irradiance 2000 W/m²
Field of View 180°
Operating Temperature Range -40°C to +80°C (-40°F to +176°F)
Physical Characteristics
Dimensions (H x W x D) 85 x 130 x 100 mm (3.4 x 5.1 x 3.9 in)
Net Weight 1.1 kg (2.4 lb)

© Festo Teqdise 23
Solar Power Training System, LabVolt Series

Heavy-Duty Tripod (Optional)


583216 (40208-10)
The Heavy-Duty Tripod is a compact,
heavy-duty unit that is perfectly suited
to hold the Solar Panel, Model 8806,
when performing outdoor exercises.

Specifications
Parameter Value
Load Capacity 5 kg (11 lb)
Physical Characteristics
Closed Length 53.5 cm (21.1 in)
Minimum Height 8.0 cm (3.1 in)
Maximum Height 146 cm (57.5 in)
Net Weight 1.8 kg (4 lb)

Solar Power Training System (Manuals on CD-ROM) (Optional)


579703 (86352-A0)

List of Manuals
Manual
Description
number
Electric Power Technology Training Equipment (User Guide) ______________________________ 591259 (38486-E0)
DC Power Circuits (Student Manual) __________________________________________________ 591809 (86350-00)
DC Power Circuits (Instructor Guide) __________________________________________________ 591812 (86350-10)
Solar Power (Student Manual) _______________________________________________________ 591821 (86352-00)
Solar Power (Instructor Guide) _______________________________________________________ 591823 (86352-10)
Computer-Based Instruments for EMS (User Guide) _____________________________________ 592016 (86718-E0)

24 © Festo Teqdise
Solar Power Training System, LabVolt Series

Reflecting the commitment of Festo Teqdise to high quality standards in product, design, development, production
, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Teqdise reserves the right to make product improvements at any time and without notice and is not
responsible for typographical errors. Festo Teqdise recognizes all product names used herein as trademarks or
registered trademarks of their respective holders. © Festo Teqdise Inc. 2020. All rights reserved.

Vishwesh Chavan

[email protected]

+91-83900-10756

© Festo Teqdise 25

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