User Manual EtherCAT Slave / S7comm Client

Document code: MN67E28_ENG Revision 1.000 Page 1 of 28

Industrial Electronic Devices

User Manual
Revision 1.000
English

EtherCAT Slave / S7comm Client - Converter

(Order Code: HD67E28-A1 )

For Website information:

www.adfweb.com?Product=HD67E28
For other EtherCAT Slave products see also the following link:
For Price information: Converter EtherCAT Slave to
www.adfweb.com?Price=HD67E28-A1 www.adfweb.com?Product=HD67E00 (Serial)
www.adfweb.com?Product=HD67E01 (Modbus Master)
www.adfweb.com?Product=HD67E02 (Modbus Slave)
www.adfweb.com?Product=HD67E03 (Modbus TCP Master)
Benefits and Main Features: www.adfweb.com?Product=HD67E04 (Modbus TCP Slave)
www.adfweb.com?Product=HD67E05 (BACnet Master)
Very easy to configure www.adfweb.com?Product=HD67E06 (BACnet Slave)
www.adfweb.com?Product=HD67E07 (CAN)
Triple Electrical isolation www.adfweb.com?Product=HD67E08 (CANopen)
www.adfweb.com?Product=HD67E09 (DeviceNet Master)
Temperature range: -40°C/+85°C (-40°F/+185°F)
www.adfweb.com?Product=HD67E10 (DeviceNet Slave)
www.adfweb.com?Product=HD67E11 (DMX)
www.adfweb.com?Product=HD67E12 (Ethernet)
www.adfweb.com?Product=HD67E14 (IEC61850 Client)
www.adfweb.com?Product=HD67E15 (IEC61850 Server)
www.adfweb.com?Product=HD67E16 (J1939)
www.adfweb.com?Product=HD67E17 (MQTT)
www.adfweb.com?Product=HD67E18 (NMEA0183)
www.adfweb.com?Product=HD67E19 (NMEA2000)
www.adfweb.com?Product=HD67E20 (OPC UA Client)
www.adfweb.com?Product=HD67E21 (OPC UA Server)
www.adfweb.com?Product=HD67E22 (PROFINET Master)
www.adfweb.com?Product=HD67E23 (PROFINET Slave)
www.adfweb.com?Product=HD67E24 (SNMP Manager)
www.adfweb.com?Product=HD67E25 (SNMP Agent)
www.adfweb.com?Product=HD67E26 (EtherNet/IP Master)
www.adfweb.com?Product=HD67E27 (EtherNet/IP Slave)
www.adfweb.com?Product=HD67879 (IO-Link Master)
User Manual

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Industrial Electronic Devices

INDEX: UPDATED DOCUMENTATION:

Page Dear customer, we thank you for your attention and we remind you that
INDEX 2 you need to check that the following document is:
UPDATED DOCUMENTATION 2
Updated
REVISION LIST 2
WARNING 2 Related to the product you own
TRADEMARKS 2
SECURITY ALERT 3 To obtain the most recently updated document, note the “document code”
EXAMPLE OF CONNECTION 4 that appears at the top right-hand corner of each page of this document.
CONNECTION SCHEME 5
CHARACTERISTICS 6 With this “Document Code” go to web page www.adfweb.com/download/
CONFIGURATION 6 and search for the corresponding code on the page. Click on the proper
POWER SUPPLY 7 “Document Code” and download the updates.
FUNCTION MODES 8
LEDS 9
ETHERCAT 10 REVISION LIST:
ETHERNET 11
USE OF COMPOSITOR SW67E28 12 Revision Date Author Chapter Description
NEW CONFIGURATION / OPEN CONFIGURATION 13 1.000 18/09/2020 Ff All First Release
SOFTWARE OPTIONS 14
SET COMMUNICATION 16
ETHERCAT SET ACCESS 17
S7COMM ACCESS 19
ETHERCAT ESI FILE 22
UPDATE DEVICE 23 WARNING:
MECHANICAL DIMENSIONS 25
ORDERING INFORMATIONS 26
ADFweb.com reserves the right to change information in this manual about
ACCESSORIES 26
our product without warning.
DISCLAIMER 27
ADFweb.com is not responsible for any error this manual may contain.
OTHER REGULATIONS AND STANDARDS 27
WARRANTIES AND TECHNICAL SUPPORT 28
RETURN POLICY 28
TRADEMARKS:

All trademarks mentioned in this document belong to their respective

owners.

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Industrial Electronic Devices

SECURITY ALERT:

GENERAL INFORMATION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.

INTENDED USE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).

QUALIFIED PERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.

RESIDUAL RISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:

This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.

CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected] or give us a call if you need it.

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EXAMPLE OF CONNECTION:

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CONNECTION SCHEME:

Figure 1: Connection scheme for HD67E28-A1

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CHARACTERISTICS:

The HD67E28-A1 are EtherCAT / S7comm Client - Converters.

It allows for the following characteristics:

Isolation between EtherCAT – S7comm Client – Power Supply;
Two-directional information between EtherCAT bus and S7comm bus;
Mountable on 35mm Rail DIN;
Wide power supply input range: 8…24V AC or 12…35V DC;
Wide temperature range: -40°C / 85°C [-40°F / +185°F].

CONFIGURATION:

You need Compositor SW67E28 software on your PC in order to perform the following:
Define the parameters of EtherCAT line;
Define the parameters of S7comm line;
Define EtherCAT variables to read and write;
Define the S7comm requests to send to the S7comm servers;
Export the ESI file for configuration of EtherCAT Master;
Update the device.

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POWER SUPPLY:

The devices can be powered at 8…24V AC and 12…35V DC. For more details see the two tables below.

VAC VDC
Vmin Vmax Vmin Vmax
8V 24V 12V 35V

Consumption at 24V DC:

Device Consumption [W/VA]

HD67E28-A1 3.5

Caution: Do not reverse the polarity power

HD67E28-A1

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FUNCTION MODES:

The device has got two function modes depending on the position of the ‘Dip1 of Dip-Switch A’:
The first, with ‘Dip1 of Dip-Switch A’ at “OFF” position, is used for the normal working of the device.
The second, with ‘Dip1 of Dip-Switch A’ at “ON” position, is used for uploading the Project and/or Firmware.

For the operations to follow for the updating, see ‘UPDATE DEVICE’ section.

According to the functioning mode, the LEDs will have specific functions, see ‘LEDS’ section.

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LEDS:

The device has got seven LEDs that are used to give information about the functioning status.
The various meanings of the LEDs are described in the table below.

LED Normal Mode Boot Mode

Blinks quickly: Boot state
1: Device State (green) Blinks slowly (~1Hz)
Blinks very slowly (~0.5Hz): update in progress
Blinks quickly: Boot state
2: EtherCAT comm. (green) It blinks when EtherCAT communication is running
Blinks very slowly (~0.5Hz): update in progress
Blinks quickly: Boot state
3: S7comm comm. (green) It blinks when S7comm communication is running
Blinks very slowly (~0.5Hz): update in progress

ON: An error in the communication busses occurs Blinks quickly: Boot state
4: Error state (green)
OFF: No errors are present Blinks very slowly (~0.5Hz): update in progress

OFF: EtherCAT Master not connected

Blinks quickly: Boot state
5: EtherCAT state (green) Blinking: EtherCAT Master is connecting
Blinks very slowly (~0.5Hz): update in progress
ON: EtherCAT Master is connected

ON: Ethernet cable connected ON: Ethernet cable connected

6: Ethernet1 link (green)
OFF: Ethernet cable disconnected OFF: Ethernet cable disconnected

ON: Ethernet cable connected ON: Ethernet cable connected

7: Ethernet2 link (green)
OFF: Ethernet cable disconnected OFF: Ethernet cable disconnected

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ETHERCAT

EtherCAT (Ethernet for Control Automation Technology) is an Ethernet-based fieldbus system, invented by Beckhoff Automation.
The protocol is standardized in IEC 61158 and is suitable for both hard and soft real-time computing requirements in automation technology.
With EtherCAT, the standard Ethernet packet or frame (according to IEEE 802.3) is no longer received, interpreted, and copied as process
data at every node. The EtherCAT slave devices read the data addressed to them while the telegram passes through the device, processing
data "on the fly". In other words, real-time data and messages are prioritized over more general, less time-sensitive or heavy load data.

The converter has two EtherCAT ports, one is used as Input port (Connector7) and it will receive the incoming messages from the Master,
the other is used as Output port (Connector8) and i twill forward the messages to the others nodes of the network.

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ETHERNET:

S7comm connection and the updating of the converter must be made using Connector9 and/or Connector10 of the HD67E28-A1 with at least
a Category 5E cable. The maximum length of the cable should not exceed 100m. The cable has to conform to the T568 norms relative to
connections in cat.5 up to 100 Mbps. To connect the device to an Hub/Switch is recommended the use of a straight cable, to connect the
device to a PC/PLC/other is recommended the use of a cross cable.

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USE OF COMPOSITOR SW67E28:

To configure the Converter, use the available software that runs with Windows called SW67E28. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 10; 32/64bit).

When launching the SW67E28, the window below appears (Fig. 2).

Note:
It is necessary to have installed .Net Framework 4.

Figure 2: Main window for SW67E28

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NEW CONFIGURATION / OPEN CONFIGURATION:

The “New Configuration” button creates the folder which contains the entire device’s configuration.

A device’s configuration can also be imported or exported:

To clone the configurations of a programmable “EtherCAT Slave / S7comm client -
Converter” in order to configure another device in the same manner, it is necessary to
maintain the folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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SOFTWARE OPTIONS:

By pressing the “Settings” ( ) button there is the possibility to change the language of the software and check the updatings for the
compositor.

In the section “Language” it is possible to change the language of the

software.

In the section “Connection Options”, it is possible to check if there are some

updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW67E28 checks automatically if there are updatings when it is launched.

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In the section “Software Settings”, it is possible to enable/disable some

keyboard’s commands for an easier navigation inside the tables contained in
the different sections of the software.

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SET COMMUNICATION:

This section define the fundamental communication parameters of two buses, EtherCAT and
S7comm.

By Pressing the “Set Communication” button from the main window for SW67E28 (Fig. 2)
the window “Set Communication” appears (Fig. 3).

The means of the fields for “EtherCAT Slave” are:

In the field “Revision Number” the revision number of the converter is defined;
In the field “Slave Name” the name of the converter is defined;
In the field “Node Address” the ID of the converter is defined.

The means of the fields for “S7comm” are:

In the fields “IP ADDRESS” the IP address for S7comm side of the converter is
defined;
In the fields “SUBNET Mask” the SubNet Mask for S7comm side of the converter is
defined;
In the fields “GATEWAY” the default gateway of the net is defined. This feature can
be enabled or disabled pressing the Check Box field. This feature is used for going
out of the net.

Figure 3: “Set Communication” window

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ETHERCAT SET ACCESS:

By Pressing the “EtherCAT Set Access” button from the main window for SW67E28 (Fig. 2) the window “EtherCAT Slave Set Access”
appears (Fig. 4).
This section is used to define the EtherCAT variables readable by the EtherCAT Master (Slave To Master) and the EtherCAT variables
writeable by the EtherCAT Master (Master To Slave).

SLAVE TO MASTER

Figure 4a: “EtherCAT Slave Set Access  Slave To Master” window

The means of the fields are:

If the field “Enable” is checked, the EtherCAT variable is enabled;
In the field “Type” the data format of the EtherCAT variable is defined;
In the field “Lenght” the dimension of the EtherCAT variable is defined;
In the field “Name” the name of the EtherCAT variable is defined;
In the field “Init Value” the default value of the EtherCAT variable is defined;
In the field “Position” the starting address of the EtherCAT array where the variable is mapped is defined;
In the field “Start Bit” the starting bit of the selected Position where the variable is mapped is defined;
In the field “Mnemonic” a description of the variable is defined.

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MASTER TO SLAVE

Figure 4b: “EtherCAT Slave Set Access  Master To Slave” window

The means of the fields are:

If the field “Enable” is checked, the EtherCAT variable is enabled;
In the field “Type” the data format of the EtherCAT variable is defined;
In the field “Lenght” the dimension of the EtherCAT variable is defined;
In the field “Name” the name of the EtherCAT variable is defined;
In the field “Position” the starting address of the EtherCAT array where the variable is mapped is defined;
In the field “Start Bit” the starting bit of the selected Position where the variable is mapped is defined;
In the field “Mnemonic” a description of the variable is defined.

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S7COMM ACCESS:

By Pressing the “S7comm Access ” button from the main window of SW67E28 (Fig. 2), the window “Set S7comm Access” appears (Fig. 4).
The window is divided in two parts, the “S7comm Read” that contains the data that the converter reads from the S7comm servers and
“S7comm Write” that contains the data that the converter writes into the S7comm servers.

Figure 5a: “S7comm Access  S7comm Read” window

The means of the fields in the window “S7comm Read” are the following:
If the field “Enable” is checked, the SNMP request is enabled;
In the field “PLC Address” the IP address of the PLC that contains the data to be read is defined;
In the field “PLC Port” the port used for S7comm communication is defined;
In the field “PLC Type” the family of the PLC is defined;
In the field “Rack” the Rack’s ID of the PLC is defined;
In the field “Slot” the Slot’s ID is defined;
In the field “Data Type” the data format of the variable to read is defined;
In the field “Data Identifier” the identifier of the variable to read is defined;
In the field “DB Number” the number of the DB of the PLC to read is defined;
In the field “PLC Area” the memory area where the data is located inside the PLC is defined;
In the field “PLC Add” the starting memory address where the data is located is defined;
In the field “PLC Bit” the starting bit of the selected PLC Address is defined;
In the field “Poll Time” the frequency of the request is defined (in ms);

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In the field “Position” the starting byte of the internal memory array from which mapping the data read is defined;
In the field “Start Bit” is used for the “Bit” data. It is possible to select the bit of the selected Position where mapping the data;
If the field “Swap” is checked, the bytes’ order is reversed;
If the field “Swap Word” is checked, the words’ order is reversed;
In the field “Mnemonic” a description of the data inserted in the row is defined.

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Figure 5b: “S7comm Access  S7comm Write” window

The means of the fields in the window “S7comm Write” are the following:
If the field “Enable” is checked, the SNMP request is enabled;
In the field “PLC Address” the IP address of the PLC that contains the data to be read is defined;
In the field “PLC Port” the port used for S7comm communication is defined;
In the field “PLC Type” the family of the PLC is defined;
In the field “Rack” the Rack’s ID of the PLC is defined;
In the field “Slot” the Slot’s ID is defined;
In the field “Data Type” the data format of the variable to write is defined;
In the field “Data Identifier” the identifier of the variable to write is defined;
In the field “DB Number” the number of the DB of the PLC to write is defined;
In the field “PLC Area” the memory area where the data is located inside the PLC is defined;
In the field “PLC Add” the starting memory address where the data is located is defined;
In the field “PLC Bit” the starting bit of the selected PLC Address is defined;
In the field “Poll Time” the frequency of the request is defined (in ms);
By checking the field “On Change” the S7comm write request is sent only if EtherCAT data are changed;
By checking the field “On CMD” the S7comm write request is sent when a EtherCAT writing for the selected variable is received;
In the field “Position” the starting byte of the internal memory array from which taking the data to write is defined;
The field “Start Bit” is used for the “Bit” data. It is possible to select the bit of the selected Position from which taking the data;
If the field “Swap” is checked, the bytes’ order is reversed;

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If the field “Swap W” is checked, the words’ order is reversed;

In the field “Mnemonic” a description of the data inserted in the row is defined.

ETHERCAT ESI FILE:

By pressing the “EtherCAT ESI File” button it is possible to save the ESI file for the EtherCAT side of the converter.
The ESI file is used to configure the EtherCAT Master.

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UPDATE DEVICE:

By pressing the “Update Device” button, it is possible to load the created

Configuration into the device; and also the Firmware, if necessary. This by using the
Ethernet port.

If you don’t know the actual IP address of the device you have to use this procedure:
Turn OFF the Device;
Put Dip1 of ‘Dip-Switch A’ in ON position;
Turn ON the device
Connect the Ethernet cable;
Insert the IP “192.168.2.205”;
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” turn OFF the Device;
Put Dip1 of ‘Dip-Switch A’ in OFF position;
Turn ON the device.

If you know the actual IP address of the device, you have to use this procedure:
Turn ON the Device with the Ethernet cable inserted;
Insert the actual IP of the Converter; Figure 6: “Update device” windows
Select which operations you want to do;
Press the “Execute update firmware” button to start the upload;
When all the operations are “OK” the device automatically goes at Normal Mode.

At this point the configuration/firmware on the device is correctly updated.

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Note:
When you receive the device, for the first time, you also have to update the Firmware in the HD67E28 device.

Warning:
If Fig. 7 appears when you try to do the Update try these points before seeking
assistance:
Try to repeat the operations for the updating;
Try with another PC;
Try to restart the PC;
Check the LAN settings;
If you are using the program inside a Virtual Machine, try to use in the main
Operating System;
If you are using Windows Seven, Vista, 8 or 10 make sure that you have the
administrator privileges;
In case you have to program more than one device, using the "UDP Update", you
have to cancel the ARP table every time you connect a new device on Ethernet. For
do this you have to launch the "Command Prompt" and write the command "arp -
d". Pay attention that with Windows Vista, Seven, 8, 10 you have to launch the
"Command Prompt" with Administrator Rights;
Pay attention at Firewall lock.
Figure 7: “Error” window
Warning:
In the case of HD67E28 you have to use the software “HD67E28”: www.adfweb.com\download\filefold\SW67E28.zip.

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MECHANICAL DIMENSIONS:

Figure 8: Mechanical dimensions scheme for HD67E28-A1

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ORDERING INFORMATIONS:

The ordering part number is formed by a valid combination of the following:

HD67E28 – xx

Connectors Type
1: Removable 5mm Screw Terminal

Enclosure Type
A: 1M, 35mm DIN Rail mounting

Device Family
HD67E28: EtherCAT Slave / S7comm client - Converter

Order Code: HD67E28-A1 - EtherCAT Slave / S7comm client – Converter

ACCESSORIES:

Order Code: AC34011 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 12 V DC
Order Code: AC34012 - 35mm Rail DIN - Power Supply 220/240V AC 50/60Hz – 24 V DC

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DISCLAIMER:

All technical content within this document can be modified without notice. The content of the document is a under continual renewal.
For losses due to fire, earthquake, third party access or other accidents, or intentional or accidental abuse, misuse, or use under abnormal
conditions repairs are charged to the user. ADFweb.com S.r.l. will not be liable for accidental loss of use or inability to use this product, such
as loss of business income. ADFweb.com S.r.l. shall not be liable for consequences of improper use.

OTHER REGULATIONS AND STANDARDS:

WEEE INFORMATION
Disposal of old electrical and electronic equipment (as in the European Union and other European countries with separate
collection systems).
This symbol on the product or on its packaging indicates that this product may not be treated as household rubbish. Instead, it
should be taken to an applicable collection point for the recycling of electrical and electronic equipment. If the product is disposed
correctly, you will help prevent potential negative environmental factors and impact of human health, which could otherwise be
caused by inappropriate disposal. The recycling of materials will help to conserve natural resources. For more information about
recycling this product, please contact your local city office, your household waste disposal service or the shop where you purchased
the product.

RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE

The device respects the 2002/95/EC Directive on the restriction of the use of certain hazardous substances in electrical
and electronic equipment (commonly referred to as Restriction of Hazardous Substances Directive or RoHS).

CE MARKING
The product conforms with the essential requirements of the applicable EC directives.

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WARRANTIES AND TECHNICAL SUPPORT:

For fast and easy technical support for your ADFweb.com SRL products, consult our internet support at www.adfweb.com.
Otherwise contact us at the address [email protected]

RETURN POLICY:

If while using your product you have any problem and you wish to exchange or repair it, please do the following:
Obtain a Product Return Number (PRN) from our internet support at www.adfweb.com. Together with the request, you need to
provide detailed information about the problem.
Send the product to the address provided with the PRN, having prepaid the shipping costs (shipment costs billed to us will not be
accepted).

If the product is within the warranty of twelve months, it will be repaired or exchanged and returned within three weeks. If the product is no
longer under warranty, you will receive a repair estimate.

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Phone +39.0438.30.91.31
Fax +39.0438.49.20.99
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