Alto Mistral-4000 Service Manual
Alto Mistral-4000 Service Manual
MODEL: MISTRAL2500/4000
www.altoproaudio.com
Version 2.0
CONTENTS
1. Introduction..………………………………………………………….………………..2
2. Specification.…………………………………………………………….……….…….3
3. Schematic Diagram…………….…………………….……….….…………………....4
4. Wiring Diagram..……………….…………….………...…….………………….…….11
5. PCB Layout……..……………….…………….………...…….………………….…....13
6. Test Procedure…………..……………………….………………………….…….......18
8. BOM.…………………………………………………………………….……………….24
1
1. Introduction
ALTO MISTRAL amplifiers are series of innovative design power amplifiers. This series work under high
stability with great power supply in just 2-rack spaces. Airflow is from back to front panel to keep in a nice air
circulation inside the Rack. The automatic fan, which affects the temperature of machine includes various
kinds of speed, therefore, this low-noise fan makes a good result in cooling the heat from machines. MISTRAL
amplifiers include 2 independent channels with separate protection system and power supply. The
independent protection system avoids opening circuit, short, and wrong loading or over-heating. The special-
designed protective system applies automatically restarting functions upon the default status and then goes
back to normal. All electronic inputs equip standard power connectors. And all inputs are electronic balanced,
with hi-quality transformer, MISTRAL amplifiers provide an outstanding performance in any conditions.
2
2. Specification
MISTRAL2500 MISTRAL4000
Output Power
Load Protection On/off muting, DC-fault load grounding relay. Internal fault fuses.
3
3. Schematic Diagram
1 2 3 4 5 6 7 8
-83V_A R1_58
R1_56 68K 1/2W
+83V_A
82K 1/2W
6 CH1 BILED1 1 2 CH1 BILED2
7 3 4
C1_35 5 CH1 CLIP+ CH1 CLIP-
5 6
56pF/50 cer 7 8
GND1 U1_2B R1_57 9 10
NJM4560L 100R JP1_16
R1_54 HEADER 5X2
10K +83V_A
R1_53
D 8K2 R1_52 D1_9 D
2 47R R1_15 R1_25 R1_28 R1_29 R1_30 R1_31 D1_15
1 1N4148
3 3K3 10W 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402
U1_5 C1_36 R1_51
U1_2A R1_55
GND1 VTL5C2 56pF/50 cer 100K V1+ +15V
3
330R
4
NJM4560L Q1_5 Q1_6 Q1_7 Q1_8
1
2
(1.5A 200V)
GND1 220uF/25V 4x2SA1943
C1_37
(CH1 LIMITER MODE) GND1 GND1 GND1 GND1 K1_1
3 S1_1A 220uF/16V 12x1000uF/100V RELAY VBS SERIES
2 D1_7
Q1_1
1 (FTR VT90N1 VACTEC+) ZD5V6 1/2W JP1_1
MJE15032
GND1 SW 2C_2P CH1 PHOTO COUPLER C1_15 C1_17 C1_19 C1_21 C1_23 C1_25 CN-PCB6.3
CH1 PILOTLIM
CH1 OUTPUT 1
CH1 CLIP+ C1_7 TP1_3 2 1+
R1_39
R1_9 D1_5 D1_11
100R 1 5R6 2W 2
R1_8 56pF/50 cer C1_11 1N4936 0R D1_13
GND1 CH1 OUTPUT
10K 6 560pF/50 cer R1_62 L1_1
D1_2 R1_23 TO
7 5R6 1W C1_13 1N4148 OUTPUT STAGE_A 1 2
CH1 CLIP- W2-04 5 3.3nF/50 cer 2uH 10A SPEAKON PCB
CH1 INPUT J1_4 (1.5A 200V) R1_21 1K 5W
D1_6 C1_40
3P2.5 C1_3 U1_1B 1N4936 TRIMMER 1K GND1
100pF/50 cer 1 1-
NJM4560L D1_23 2
GND1 22nF/100V poly
GND1 R1_24 1N4004
1
C1_1 RB1_1A R1_22 R1_40 R1_41 JP1_2
1 RB1_1B C1_14 GND1
22uF/50V 4x10K R1_20 5R6 1W 12R 5W 12R 5W CN-PCB6.3
C 3 CH1 IN- 2 6 3.3nF/50 cer D1_14 1K 5W C
R1 16
2 9 4x10K C1_5 R1_13 TRIMMER 1K
5 7 2 47uF/35V C1_12
RB1_1C 68R
4x10K 1 N/C 1N4148 C1_31
J1_1 CH1 IN+ 4 8 3 D1_12 68nF/250V poly
XLR FEMALE90 U1_1A C1_38 0R TP1_6 1000uF/100V
3
TRIMMER 100R
T1_1 C1_2 NJM4560L 1.5nF/250 cer
2 22uF/50V RB1_1D R1_17 GND1
3 FCT TAUD600 C1_4 C1_16 C1_18 C1_20 C1_22
1 4x10K NTC 50R Q1_2 C1_24 C1_26
(OPTION) J1_5 100pF/50 cer
R1_18 MJE15033 +83V_A
J1_2 3P2.5 GND1GND1
XLR MALE90 820R
GND1 CH1 INSERT IN
D1_18 R1_49
CH1 INSERT OUT GND1 C1_45 4x2SC5200 ZD7V5 1/2W
CH1 BILED2
R1 7 4K7
2 1 7 8 2 1 3 ZD15V1.3W D1_17
V1+ 9 10 V1- 2 Q1_9 Q1_10 Q1_11 Q1_12 5mm RED LED R1_50
1 -15V ON/PROTECTION
D1_25 1N4004 R1_6 V1- PTC 65R
JP1_3 R1_5 4K7 R1_46
1N4004 GND1 HEADER 5X2 GND1 3P-2.5 C1_10 R1_32 R1_33 R1_34 R1_35 R1_36 D1_16 100R/10K
R1_19 100K
CH1 INSERT CONNECTOR 27pF/50 cer 3K3 10W D1_10 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402 R1_47 47K
CH1 GAIN Q1_17
GND1 1N4148 MPSA42
Q1_15 D1_20
-83V_A 1N4004
R1_11 MPSA92
R1_42
BRIDGED S1_1B
15K SPEAKERS BUS 330K TURN ON DELAY
6 R1_10 R1_48
5 SWITCH 2C_2P 330R
4 R1_64 Q1_16
330K
NORMAL C1_9 15K MPSA92
B 0R B
V1+ V1+ R1_43 C1_32 C1_33
8
8
GND1 10uF/63 47uF/63V
CH1 BRIDGE SWITCH 100K
D1 21
ZD36V 1W
1 2 U1_1C U1_2C
-V_FAN_CH1 3 4 FAN OUT CH1 NJM4580L NJM4580L
5 6
VAC FAN1-CH1 7 8 VAC FAN2-CH1 D1_19 R1_45
4
4
9 10 C1_34
W2-04 1K5 220uF/16V NP
V1- V1- (1.5A 200V)
JP1_15
GND1 HEADER 5X2 GND1 GND1
TO USE ONLY CH2 PUT JUMPER ON PIN 6&8 R1_44
6K8 1W D1_22
JP1_5 R1_63
JP1_9 JP1_10 RELAY POWER1
CN-PCB6.3 JEF-505
JEF-505 1N4004 1K 3W
2 FUSE1-1
D1_28
1 1 1 +83V_A
2 2 1N4004
RECTIFIER BRIDGE1+ 16AT VAC FAN1-CH1 FAN OUT CH1
U1_4
1
JP1_6 C1_44 MISTRAL2500 Schematic Diagram 1 of 2
D1_27 LM317T
CN-PCB6.3 W2-04 (1.5A 200V) 100nF/50 cer
2 OUTPUT STAGE_A
1 JP1_13 3 4 2 +12V
2 JP1_14
COM1 HEADER 3 1 2P2.5
C1_43
JP1_7 JP1_11 JP1_12 C1_42 R1_3 10uF/63 2
CN-PCB6.3 470uF/35V 1
JEF-505 JEF-505 3 NTC 100R CH2 AMPLIFIER
2 FUSE1-2 FAN MIS25-CH2.SCH
1 1 1 -83V_A
A 2 2 A
RECTIFIER BRIDGE1- 16AT
1 2 3 4 5 6 7 8
4
1 2 3 4 5 6 7 8
-83V_B R2_58
R2_56 68K 1/2W
+83V_B
82K 1/2W
6 CH2 BILED1 1 2 CH2 BILED2
7 3 4
C2_35 5 CH2 CLIP+ CH2 CLIP-
5 6
56pF/50 cer 7 8
GND2 U2_2B R2_57 9 10
NJM4560L 100R JP2_16
R2_54 HEADER 5X2
10K +83V_B
R2_53
D 8K2 R2_52 D2_9 D
2 47R R2_15 R2_25 R2_28 R2_29 R2_30 R2_31 D2_15
1 1N4148
3 3K3 10W 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402
U2_5 C2_36 R2_51
U2_2A R2_55
GND2 VTL5C2 56pF/50 cer 100K V2+ +15V
3
330R
4
NJM4560L Q2_5 Q2_6 Q2_7 Q2_8
1
2
(1.5A 200V)
GND2 220uF/25V 4x2SA1943
C2_37
(CH1 LIMITER MODE) GND2 GND2 GND2 GND2 K2_1
3 S2_1A 220uF/16V RELAY VBS SERIES
2 D2_7 12x1000uF/100V
Q2_1
CH2 LIMITER MODE 1 (FTR VT90N1 VACTEC+) ZD5V6 1/2W JP2_1
MJE15032
SW 2C_2P CH2 PHOTO COUPLER CH2 PILOTLIM C2_15 C2_17 C2_19 C2_21 C2_23 C2_25 CN-PCB6.3
CH2 OUTPUT 1
CH2 CLIP+ C2_7 TP2_3 2 2+
R2_39
R2_9 D2_5 D2_11
100R 1 5R6 2W 2
R2_8 56pF/50 cer C2_11 1N4936 0R D2_13
GND2 CH2 OUTPUT
10K 6 560pF/50 cer R2_62 L2_1
D2_2 R2_23 TO
7 5R6 1W C2_13 1N4148 OUTPUT STAGE_B 1 2
CH2 CLIP- W2-04 5 3.3nF/50 cer 2uH 10A SPEAKON PCB
CH2 INPUT J2_4 (1.5A 200V) R2_21 1K 5W
D2_6 C2_40
3P2.5 C2_3 U2_1B 1N4936 TRIMMER 1K GND2
100pF/50 cer 1 2-
NJM4560L D2_23 2
GND2 22nF/100V poly
GND2 R2_24 1N4004
1
C2_1 RB2_1A R2_22 R2_40 R2_41 JP2_2
1 RB2_1B C2_14 GND2
22uF/50V 4x10K R2_20 5R6 1W 12R 5W 12R 5W CN-PCB6.3
C 3 CH2 IN- 2 6 3.3nF/50 cer D2_14 1K 5W C
R2 16
2 9 4x10K C2_5 R2_13 TRIMMER 1K
5 7 2 47uF/35V C2_12
RB2_1C 68R
4x10K 1 N/C 1N4148 C2_31
J2_1 CH2 IN+ 4 8 3 D2_12 68nF/250V poly
XLR FEMALE90 U2_1A C2_38 0R TP2_6 1000uF/100V
3
TRIMMER 100R
T2_1 C2_2 NJM4560L 1.5nF/250 cer
2 22uF/50V RB2_1D R2_17 GND2
3 FCT TAUD600 C2_4 C2_16 C2_18 C2_20 C2_22
1 4x10K NTC 50R Q2_2 C2_24 C2_26
(OPTION) J2_5 100pF/50 cer
R2_18 MJE15033 +83V_B
J2_2 3P2.5 GND2GND2
XLR MALE90 820R
GND2 CH2 INSERT IN
D2_18 R2_49
CH2 INSERT OUT GND2 C2_45 4x2SC5200 ZD7V5 1/2W
CH2 BILED2
R2 7 4K7
2 1 7 8 2 1 3 ZD15V1.3W D2_17
V2+ 9 10 V2- 2 Q2_9 Q2_10 Q2_11 Q2_12 5mm RED LED R2_50
1 -15V ON/PROTECTION
D2_25 1N4004 R2_6 V2- PTC 65R
JP2_3 R2_5 4K7 R2_46
1N4004 GND2 HEADER 5X2 GND2 3P-2.5 C2_10 R2_32 R2_33 R2_34 R2_35 R2_36 D2_16 100R/10K
R2_19 100K
CH2 INSERT CONNECTOR 27pF/50 cer 3K3 10W D2_10 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402 R2_47 47K
CH2 GAIN Q2_17
GND2 1N4148 MPSA42
Q2_15 D2_20
-83V_B 1N4004
R2_11 MPSA92
R2_42
BRIDGED S2_1B
15K SPEAKERS BUS 330K TURN ON DELAY
CH2 BRIDGE 6 R2_10 R2_48
5 SWITCH 2C_2P 330R
4 Q2_16
330K
NORMAL C2_9 MPSA92
B 0R B
V2+ V2+ R2_43 C2_32 C2_33
8
8
1 2 CH2 LIMITER MODE GND2 10uF/63 47uF/63V
3 4 100K
D2 21
ZD36V 1W
4
4
JP2_15 C2_34
W2-04 1K5
GND2 HEADER 5X2 GND2 V2- V2- 220uF/16V NP
(1.5A 200V)
TO USE ONLY CH2 PUT JUMPER ON PIN 6&8 GND2
R2_44
6K8 1W D2_22
JP2_5 R2_63
JP2_9 JP2_10 RELAY POWER2
CN-PCB6.3 JEF-505
JEF-505 1N4004 1K 3W
2 FUSE2-1
D2_28
1 1 1 +83V_B
2 2 1N4004
RECTIFIER BRIDGE2+ VAC FAN1 FAN OUT CH2
16AT U2_4
1
JP2_6 C2_44
D2_27 LM317T
CN-PCB6.3 W2-04 (1.5A 200V) 100nF/50 cer
2 OUTPUT STAGE_B
1 JP2_13 3 4 2 +12V
2 JP2_14
COM2 HEADER 3 1 2P2.5 MISTRAL2500 Schematic Diagram 2 of 2
C2_43
JP2_7 JP2_11 JP2_12 C2_42 R2_3 10uF/63 2
CN-PCB6.3 470uF/35V 1
JEF-505 JEF-505 3 NTC 100R
2 FUSE2-2 FAN
1 1 1 -83V_B
A 2 2 A
RECTIFIER BRIDGE2- 16AT
1 2 3 4 5 6 7 8
5
1 2 3 4 5 6 7 8
-83V_A R1_58
R1_56 68K 1/2W
+83V_A
82K 1/2W
6 CH1 BILED1 1 2 CH1 BILED2
7 3 4
C1_35 5 CH1 CLIP+ CH1 CLIP-
5 6
56pF/50 cer 7 8
GND1 U1_2B R1_57 9 10
NJM4560L 100R JP1_16
R1_54 HEADER 5X2
10K +83V_A
R1_53
D 8K2 R1_52 D1_9 D
2 47R R1_15 R1_25 R1_26 R1_27 R1_28 R1_29 R1_30 R1_31 D1_15
1 1N4148
3 4K8 10W 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402
U1_5 C1_36 R1_51
U1_2A R1_55
GND1 VTL5C2 56pF/50 cer 100K V1+ +15V
3
330R
4
NJM4560L Q2_3 Q2_4 Q1_5 Q1_6 Q1_7 Q1_8
1
2
(1.5A 200V)
GND1 220uF/25V 6x2SA1943
C1_37
(CH1 LIMITER MODE) GND1 GND1 GND1 GND1 K1_1
3 S1_1A 220uF/16V 16x470uF/160V RELAY VBS SERIES
2 D1_7
Q1_1
1 (FTR VT90N1 VACTEC+) ZD5V6 1/2W JP1_1
MJE15032
GND1 SW 2C_2P CH1 PHOTO COUPLER C1_15 C1_17 C1_19 C1_21 C1_23 C1_25 C1_27 C1_29 CN-PCB6.3
CH1 PILOTLIM
CH1 OUTPUT 1
CH1 CLIP+ C1_7 TP1_3 2 1+
R1_39
R1_9 D1_5 D1_11
100R 1 5R6 2W 2
R1_8 56pF/50 cer C1_11 1N4936 0R D1_13
GND1 CH1 OUTPUT
10K 6 560pF/50 cer R1_62 L1_1
D1_2 R1_23 TO
7 5R6 1W C1_13 1N4148 OUTPUT STAGE_A 1 2
CH1 CLIP- W2-04 5 3.3nF/50 cer 2uH 10A SPEAKON PCB
CH1 INPUT J1_4 (1.5A 200V) R1_21 1K5 5W
D1_6 C1_40
3P2.5 C1_3 U1_1B 1N4936 TRIMMER 2K2 GND1
100pF/50 cer 1 1-
NJM4560L D1_23 2
GND1 22nF/100V poly
GND1 R1_24 1N4004
1
C1_1 RB1_1A R1_22 R1_40 R1_41 JP1_2
1 RB1_1B C1_14 GND1
22uF/50V 4x10K R1_20 5R6 1W 12R 5W 12R 5W CN-PCB6.3
C 3 CH1 IN- 2 6 3.3nF/50 cer D1_14 1K5 5W C
R1 16
2 9 4x10K C1_5 R1_13 TRIMMER 2K2
5 7 2 47uF/35V C1_12
RB1_1C 68R
4x10K 1 N/C 1N4148 C1_31
J1_1 CH1 IN+ 4 8 3 D1_12 68nF/250V poly
XLR FEMALE90 U1_1A C1_38 0R TP1_6 470uF/160V
3
TRIMMER 100R
T1_1 C1_2 NJM4560L 1.5nF/250 cer
2 22uF/50V RB1_1D R1_17 GND1
3 FCT TAUD600 C1_4 C1_16 C1_18 C1_20 C1_22
1 4x10K NTC 50R Q1_2 C1_24 C1_26 C1_28 C1_30
(OPTION) J1_5 100pF/50 cer
R1_18 MJE15033 +83V_A
J1_2 3P2.5 GND1GND1
XLR MALE90 820R
GND1 CH1 INSERT IN
D1_18 R1_49
CH1 INSERT OUT GND1 C1_45 6x2SC5200 ZD7V5 1/2W
CH1 BILED2
R1 7 4K7
2 1 7 8 2 1 3 ZD15V1.3W D1_17
V1+ 9 10 V1- 2 Q1_9 Q1_10 Q1_11 Q1_12 Q1_13 Q1_14 5mm RED LED R1_50
1 -15V ON/PROTECTION
D1_25 1N4004 R1_6 V1- PTC 65R
JP1_3 R1_5 4K7 R1_46
1N4004 GND1 HEADER 5X2 GND1 3P-2.5 C1_10 R1_32 R1_33 R1_34 R1_35 R1_36 R2_37 R2_38 D1_16 100R/10K
R1_19 100K
CH1 INSERT CONNECTOR 27pF/50 cer 4K8 10W D1_10 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402 R1_47 47K
CH1 GAIN Q1_17
GND1 1N4148 MPSA42
Q1_15 D1_20
-83V_A 1N4004
R1_11 MPSA92
R1_42
BRIDGED S1_1B
15K SPEAKERS BUS 330K TURN ON DELAY
6 R1_10 R1_48
5 SWITCH 2C_2P 330R
4 R1_64 Q1_16
330K
NORMAL C1_9 15K MPSA92
B 0R B
V1+ V1+ R1_43 C1_32 C1_33
8
8
GND1 10uF/63 47uF/63V
CH1 BRIDGE SWITCH 100K
D1 21
ZD36V 1W
1 2 U1_1C U1_2C
-V_FAN_CH1 3 4 FAN OUT CH1 NJM4580L NJM4580L
5 6
VAC FAN1-CH1 7 8 VAC FAN2-CH1 D1_19 R1_45
4
4
9 10 C1_34
W2-04 1K5 220uF/16V NP
V1- V1- (1.5A 200V)
JP1_15
GND1 HEADER 5X2 GND1 GND1
TO USE ONLY CH2 PUT JUMPER ON PIN 6&8 R1_44
6K8 1W D1_22
JP1_5 R1_63
JP1_9 JP1_10 RELAY POWER1
CN-PCB6.3 JEF-505
JEF-505 1N4004 1K 3W
2 FUSE1-1
D1_28
1 1 1 +83V_A
2 2 1N4004
RECTIFIER BRIDGE1+ 10AT VAC FAN1-CH1 FAN OUT CH1
U1_4
1
JP1_6 C1_44 MISTRAL4000 Schematic Diagram 1 of 2
D1_27 LM317T
CN-PCB6.3 W2-04 (1.5A 200V) 100nF/50 cer
2 OUTPUT STAGE_A
1 JP1_13 3 4 2 +12V
2 JP1_14
COM1 HEADER 3 1 2P2.5
C1_43
JP1_7 JP1_11 JP1_12 C1_42 R1_3 10uF/63 2
CN-PCB6.3 470uF/35V 1
JEF-505 JEF-505 3 NTC 100R CH2 AMPLIFIER
2 FUSE1-2 FAN MIS40-CH2.SCH
1 1 1 -83V_A
A 2 2 A
RECTIFIER BRIDGE1- 10AT
1 2 3 4 5 6 7 8
6
1 2 3 4 5 6 7 8
-83V_B R2_58
R2_56 68K 1/2W
+83V_B
82K 1/2W
6 CH2 BILED1 1 2 CH2 BILED2
7 3 4
C2_35 5 CH2 CLIP+ CH2 CLIP-
5 6
56pF/50 cer 7 8
GND2 U2_2B R2_57 9 10
NJM4560L 100R JP2_16
R2_54 HEADER 5X2
10K +83V_B
R2_53
D 8K2 R2_52 D2_9 D
2 47R R2_15 R2_25 R2_26 R2_27 R2_28 R2_29 R2_30 R2_31 D2_15
1 1N4148
3 4K8 10W 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402
U2_5 C2_36 R2_51
U2_2A R2_55
GND2 VTL5C2 56pF/50 cer 100K V2+ +15V
3
330R
4
NJM4560L Q2_3 Q2_4 Q2_5 Q2_6 Q2_7 Q2_8
1
2
(1.5A 200V)
GND2 220uF/25V 6x2SA1943
C2_37
(CH1 LIMITER MODE) GND2 GND2 GND2 GND2 K2_1
3 S2_1A 220uF/16V RELAY VBS SERIES
2 D2_7 12x470uF/160V
Q2_1
CH2 LIMITER MODE 1 (FTR VT90N1 VACTEC+) ZD5V6 1/2W JP2_1
MJE15032
SW 2C_2P CH2 PHOTO COUPLER CH2 PILOTLIM C2_15 C2_17 C2_19 C2_21 C2_23 C2_25 C2_27 C2_29 CN-PCB6.3
CH2 OUTPUT 1
CH2 CLIP+ C2_7 TP2_3 2 2+
R2_39
R2_9 D2_5 D2_11
100R 1 5R6 2W 2
R2_8 56pF/50 cer C2_11 1N4936 0R D2_13
GND2 CH2 OUTPUT
10K 6 560pF/50 cer R2_62 L2_1
D2_2 R2_23 TO
7 5R6 1W C2_13 1N4148 OUTPUT STAGE_B 1 2
CH2 CLIP- W2-04 5 3.3nF/50 cer 2uH 10A SPEAKON PCB
CH2 INPUT J2_4 (1.5A 200V) R2_21 1K5 5W
D2_6 C2_40
3P2.5 C2_3 U2_1B 1N4936 TRIMMER 2K2 GND2
100pF/50 cer 1 2-
NJM4560L D2_23 2
GND2 22nF/100V poly
GND2 R2_24 1N4004
1
C2_1 RB2_1A R2_22 R2_40 R2_41 JP2_2
1 RB2_1B C2_14 GND2
22uF/50V 4x10K R2_20 5R6 1W 12R 5W 12R 5W CN-PCB6.3
C 3 CH2 IN- 2 6 3.3nF/50 cer D2_14 1K5 5W C
R2 16
2 9 4x10K C2_5 R2_13 TRIMMER 2K2
5 7 2 47uF/35V C2_12
RB2_1C 68R
4x10K 1 N/C 1N4148 C2_31
J2_1 CH2 IN+ 4 8 3 D2_12 68nF/250V poly
XLR FEMALE90 U2_1A C2_38 0R TP2_6 470uF/160V
3
TRIMMER 100R
T2_1 C2_2 NJM4560L 1.5nF/250 cer
2 22uF/50V RB2_1D R2_17 GND2
3 FCT TAUD600 C2_4 C2_16 C2_18 C2_20 C2_22
1 4x10K NTC 50R Q2_2 C2_24 C2_26 C2_28 C2_30
(OPTION) J2_5 100pF/50 cer
R2_18 MJE15033 +83V_B
J2_2 3P2.5 GND2GND2
XLR MALE90 820R
GND2 CH2 INSERT IN
D2_18 R2_49
CH2 INSERT OUT GND2 C2_45 6x2SC5200 ZD7V5 1/2W
CH2 BILED2
R2 7 4K7
2 1 7 8 2 1 3 ZD15V1.3W D2_17
V2+ 9 10 V2- 2 Q2_9 Q2_10 Q2_11 Q2_12 Q2_13 Q2_14 5mm RED LED R2_50
1 -15V ON/PROTECTION
D2_25 1N4004 R2_6 V2- PTC 65R
JP2_3 R2_5 4K7 R2_46
1N4004 GND2 HEADER 5X2 GND2 3P-2.5 C2_10 R2_32 R2_33 R2_34 R2_35 R2_36 R2_37 R2_38 D2_16 100R/10K
R2_19 100K
CH2 INSERT CONNECTOR 27pF/50 cer 4K8 10W D2_10 22R 1W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 0.22 5W 1N5402 R2_47 47K
CH2 GAIN Q2_17
GND2 1N4148 MPSA42
Q2_15 D2_20
-83V_B 1N4004
R2_11 MPSA92
R2_42
BRIDGED S2_1B
15K SPEAKERS BUS 330K TURN ON DELAY
CH2 BRIDGE 6 R2_10 R2_48
5 SWITCH 2C_2P 330R
4 Q2_16
330K
NORMAL C2_9 MPSA92
B 0R B
V2+ V2+ R2_43 C2_32 C2_33
8
8
1 2 CH2 LIMITER MODE GND2 10uF/63 47uF/63V
3 4 100K
D2 21
ZD36V 1W
4
4
JP2_15 C2_34
W2-04 1K5
GND2 HEADER 5X2 GND2 V2- V2- 220uF/16V NP
(1.5A 200V)
TO USE ONLY CH2 PUT JUMPER ON PIN 6&8 GND2
R2_44
6K8 1W D2_22
JP2_5 R2_63
JP2_9 JP2_10 RELAY POWER2
CN-PCB6.3 JEF-505
JEF-505 1N4004 1K 3W
2 FUSE2-1
D2_28
1 1 1 +83V_B
2 2 1N4004
RECTIFIER BRIDGE2+ VAC FAN1 FAN OUT CH2
10AT U2_4
1
JP2_6 C2_44
D2_27 LM317T
CN-PCB6.3 W2-04 (1.5A 200V) 100nF/50 cer
2 OUTPUT STAGE_B
1 JP2_13 3 4 2 +12V
2 JP2_14
COM2 HEADER 3 1 2P2.5 MISTRAL4000 Schematic Diagram 2 of 2
C2_43
JP2_7 JP2_11 JP2_12 C2_42 R2_3 10uF/63 2
CN-PCB6.3 470uF/35V 1
JEF-505 JEF-505 3 NTC 100R
2 FUSE2-2 FAN
1 1 1 -83V_B
A 2 2 A
RECTIFIER BRIDGE2- 10AT
1 2 3 4 5 6 7 8
7
1 2 3 4
63V
BD1
35A/200V
P1
D 1
BRIDGE1+ D
2
115V or 120V 0V
CN-PCB6 3
P2
1
BRIDGE1-
TRANS-IN 2
63V
COM1
CN-PCB6 3
63V
BD2
0V 35A/200V
P3
1 T130! BRIDGE2+
2
0V
CN-PCB6 3
P4 115V or 120V
1
BRIDGE2-
C 2
63V C
COM2
CN-PCB6 3
13.5V AC 1 (AC 2)
P5 COM
1
2
0V
CN-PCB6 3
8
P6 T130!
1
NEUTRAL 2
TRANS-IN
0V
CN-PCB6 3 R2_72 R2_70 R2_68 K2 2
12R 5W 12R 5W 12R 5W 7 8
PT-MIS4000-E
5 6
1 2
RELAY-2-24
!"#!$"% #()*(# P7 D2_31
$+),-.)/-0.1 2
SWITCH R2_73 R2_74
1
($#23(,4)/0561
1
2K7 5W 2K7 5W
CN-PCB6 3 1N4004
LINE C2_46
POWER SWITCH 470uF/35V
P8
2
NEUT 2
1
NEUTRAL
CN-PCB6 3
GND
A Titel A
ALTO MISTRAL4000 POWER BOARD
IEC AC INLET PCB# MIS40PWR.PCB
1. COMPONENTS WITH ARE SAFETY CRITICAL PARTS. Size Model No Revision
A4 MISTRAL4000 VER030504
Date 9-Apr-2004 Sheet 1 of 1
File M S40PWR Sch Drawn By KEV N L N
1 2 3 4
1 2 3 4
D D2_30 D1_30 D
1 2 1 2
D2_29 D1_29
1 2 1 2
C 3mm BLUE LED 3mm BLUE LED C
CN2_1
3 VR2_1 POWER ON POWER ON
2 B50K
1
3P2 5 D2_1 D1_1
RED RED
9
1 2 1 2
1 2 1 2
GREEN GREEN
3mm R/G BLCOL LED 3mm R/G BLCOL LED
ON/PROTECTION ON/PROTECTION
B JP2_22 JP1_22 B
1 2 1 2
3 4 3 4
5 6 5 6
7 8 7 8
9 10 9 10
Titel
A ALTO : MISTRAL4000 FP A
D D
CN2
3
2
1
CON3
CN3 CN4
C C
3 5
2 4
1 3
2
CON3
1
CN1 CON5
3
2
1
10
CON3
PJ1
B PHONEJACK2 B
Titel
A ALTO : MISTRAL4000 INPUT A
D D
GRAY HA01258
WHITE HA02471
HA01333 WHITE HA01239
GRAY HA01237 R1_5 R2_5
BLUE
BLACK
HA01198
P8 AC JP1_1 JP2_1
(CH1_OUT) (CH2_OUT)
P6 AC JP1_2 JP2_2
(GND1) (GND2)
P5 JP1_13 JP2_13
RED HA01244
P4 JP1_14 JP2_14
C
PURPLE C
BLACK
P3 HA02449 JP1_7 JP2_7
AC
P1
AC
P2 P7
RED HA02488
GREEN
WHITE
HA01321
HA01243
YELLOW
PURPLE
B B
JP1_5 JP2_5
(BRIDGE+) (BRIDGE+)
PT-MIS4000-E JP1_6 JP2_6
(COM1) (COM2)
JP1_8 JP1_16 JP2_16 JP2_8
HA02469 (AC_1) (AC_2)
HA02470
HA02451
HA02450
VER030613
DRAWING BY KEVIN LIN.
1 2 3 4 5 6 7 8
11
1 2 3 4 5 6 7 8
D D
GRAY HA01258
WHITE HA02471
HA01333 WHITE HA01239
GRAY HA01237 R1_5 R2_5
BLUE
BLACK
HA01198
P8 AC JP1_1 JP2_1
(CH1_OUT) (CH2_OUT)
P6 AC JP1_2 JP2_2
(GND1) (GND2)
P5 JP1_13 JP2_13
RED HA01244
P4 JP1_14 JP2_14
C
PURPLE C
BLACK
P3 HA02449 JP1_7 JP2_7
AC
P1
AC
P2 P7
RED HA02488
GREEN
WHITE
HA01321
HA01243
YELLOW
PURPLE
B B
JP1_5 JP2_5
(BRIDGE+) (BRIDGE+)
PT-MIS4000-E JP1_6 JP2_6
(COM1) (COM2)
JP1_8 JP1_16 JP2_16 JP2_8
HA02469 (AC_1) (AC_2)
HA02470
HA02451
HA02450
VER030613
DRAWING BY KEVIN LIN.
1 2 3 4 5 6 7 8
12
5. PCB Layout
MIS40FP2
MIS40PWR
13
MIS40SP
Top layer
Bottom layer
Top overlay
14
M S40MN-CH1
Top overlay
Top layer
15
Bottom layer
M S40MN-CH2
Top overlay
16
Top layer
Bottom layer
17
6. Test Procedure
1) Test Equipment:
1.Set LIMITER and BRIDGE switches at OFF, turn VR of CH1 and CH2 to maximum, then turn on the power switch and the
blue power LED lights up, and OPERATING/PROTECTION LED shows red then become green after 2-5 seconds or so.
2. Applied no signal, adjust R1-16(CH1) and R2-16(CH2) so that the voltage of R1-17/2-17 is 138 2mV. Connect a 4 load
at output, input a 5KHz signal into CH1 or CH2, adjust the signal so that the output is 5VP-P (about 2VRMS), verify the curve
on oscilloscope and there shall be no crossover distortion. Adjust the output signal level so that the distortion on oscilloscope
is about 1.5-2%, adjust R1-20, R1-21(CH1) and R2-20, R2-21(CH2) so that the crossover distortion reaches its peak (note:
3. Input a 1KHz,4dB signal, the output shall be 48V+/-0.5V and the distortion shall be less than 1%. Using the
multifunctional meter to measure two pins of JP1 14(JP2 14), the voltage shall be increasing up (about 10V at first). Using a
tweezers to short D1 18 (2 18), the overheat protection will start (no signal output).
4.To short the output terminal, the LIMITER on front panel is lit, the power consumption is less than 485W while in short
protection.
6. Compressor function test: LIMITER switch is set at ON, input a 1KHz / +12dB signal, the LIMITER LED is lit in yellow and
7.Adjust the VR on front panel so that the output is 2V(4). The measured frequency response is more than 30Hz to 20
kHz+/-1dB (CH1/CH2).
8.Press the BRIDGE switch down, input a 1KHz signal into CH1(the level control of CH2 is turn to minimum), connect a 8
load to output terminal, measure the bridged output voltage is more than about 85V and the distortion is less than 1%. (This
9.Turn off the input signal, the power consumption shall be less than 85W.
10. Done
18
7. Exploded Views & Mechanical Parts List
19
Mechanical Parts List (For MISTRAL2500)
No. Item Number Description Specification Quantify
1 MA04096 ZC-panel 3.1*88.8*25.5*483 1
20
31 MG00215 Zinc screw Outer hexagon M8*80 1
42 ME00006 Nut 9 4
21
Mechanical Parts List (For MISTRAL4000)
No. Item Number Description Specification Quantify
1 MA04096 ZC-panel 3.1*88.8*25.5*483 1
22
31 MG00215 Zinc screw Outer hexagon M8*80 1
42 ME00006 Nut 9 4
23
8. BOM
MISTRAL2500 Parts List
No. Part No. Description Specification Remark
1 MA04096 panel MISTRAL4000
2 MA04097 panel MISTRAL4000
3 MA04098 panel MISTRAL4000 3.1*88.8*25.5*483
24
MISTRAL2500 Parts List
25
MISTRAL2500 Parts List
26
MISTRAL2500 Parts List
27
MISTRAL2500 Parts List
28
MISTRAL2500 Parts List
178 HC00056 FUSE holder 8*10.6*1.5 JEF-505 JP2 9,JP2 10,JP2 11,JP2 12
179 HC00112 XLR MIC jack 99M-107SP-1-2 90° PUSH J2 1
180 HC00111 XLR MIC jack 99M-108SP1 J2 2
181 HC00504 row-wire header(male) 10P 2.54mm 180° JP2 15,JP2 16,JP2 3
182 HC00172 row-wire header(male) 3P 3.96mm 180° JP2 13
183 HC00077 row-wire header(male) 3P 2.5mm 180° R2 5
184 HC00076 row-wire header(male) 2P 2.5mm 180° JP2 14
185 HA01933 jumper wire 2.5mm J2 4,J2 5
186 HC00034 connector NO.2700 2.54mm/6mm OPEN
187 HD00029 ceramic tube fuse 15A 6*32mm UL
188 MJ01200 spacer MISTRAL4000 14.5*30.5*2t
189 MJ01201 spacer MISTRAL4000 14.5*30.5*2t
190 MJ01154 iron board 2.0t*1850*950mm 27.6kg
191 MF00030 washer 3*8*0.8t
192 MF00037 washer 3*5*1t
193 NC00005 silicone insulator TO-220 square type
194 MG00171 screw M3*14
195 ND00182 silicone sleeve 1*30mm
196 ND00171 silicone sleeve 1*1000mm
197 NC00181 insulator MISTRAL4000 1.6t*136*16mm
198 NC00041 red foil white board 1.6t*0.65M*70M
199 MI01954 fixed bracket MISTRAL4000 1.5t*136*16mm right
29
MISTRAL2500 Parts List
30
MISTRAL2500 Parts List
31
MISTRAL2500 Parts List
32
MISTRAL2500 Parts List
33
MISTRAL2500 Parts List
34
MISTRAL4000 Parts List
35
MISTRAL4000 Parts List
36
MISTRAL4000 Parts List
37
MISTRAL4000 Parts List
38
MISTRAL4000 Parts List
163 SB00021 power transistor 2SC5200 Q1 10,Q1 11,Q1 12,Q1 9,Q1 13,Q1 14
39
MISTRAL4000 Parts List
180 HC00056 FUSE holder 8*10.6*1.5 JEF-505 JP1 10,JP1 11,JP1 12,JP1 9
181 HC00112 XLR MIC jack 99M-107SP-1-2 90° PUSH J1 1
182 HC00111 XLR MIC jack 99M-108SP1 J1 2
183 HC00504 row-wire header(male) 10P 2.54mm 180° JP1 15,JP1 16,JP1 3
184 HC00172 row-wire header(male) 3P 3.96mm 180° JP1 13
185 HC00077 row-wire header(male) 3P 2.5mm 180° R1 5
186 HC00076 row-wire header(male) 2P 2.5mm 180° JP1 14
187 HA01933 jumper wire 2.5mm J1 4,J1 5
188 HC00034 connector NO.2700 2.54mm/6mm OPEN
189 HD00029 ceramic tube fuse 15A 6*32mm UL
190 MI02324 heat-sink 9*83*70*309 left V1.0
191 MI02359 heat sink 9*83*70*4400 +5/ 0 18.8320KG V1.0
40
MISTRAL4000 Parts List
41
MISTRAL4000 Parts List
42
MISTRAL4000 Parts List
43
MISTRAL4000 Parts List
318 SB00021 power transistor 2SC5200 Q2 9,Q2 10,Q2 11,Q2 12,Q2 13,Q2 14
335 HC00056 FUSE holder 8*10.6*1.5 JEF-505 JP2 9,JP2 10,JP2 11,JP2 12
336 HC00112 XLR MIC jack 99M-107SP-1-2 90° PUSH J2 1
337 HC00111 XLR MIC jack 99M-108SP1 J2 2
338 HC00504 row-wire header(male) 10P 2.54mm 180° JP2 15,JP2 16,JP2 3
339 HC00172 row-wire header(male) 3P 3.96mm 180° JP2 13
340 HC00077 row-wire header(male) 3P 2.5mm 180° R2 5
341 HC00076 row-wire header(male) 2P 2.5mm 180° JP2 14
342 HA01933 jumper wire 2.5mm J2 4,J2 5
343 HC00034 connector NO.2700 2.54mm/6mm OPEN
344 HD00029 ceramic tube fuse 15A 6*32mm UL
345 MI02325 heat-sink 9*83*70*309 right V1.0
346 MI02359 heat sink 9*83*70*4400 +5/ 0 18.8320KG V1.0
44
MISTRAL4000 Parts List
45