Oil air cooler ACI
Oil air cooler
for industrial operation
SERIES ACI
Product features
•N oise level reduction due to axial fan blades •M ax. operating temperature: 120°C
of the latest design • P owder-coated housing
•S treamlined fan housing for optimisation •D rive motor: 230 - 400V, 50Hz
of the air flow (DC version 12/24V on request)
•A ir fins insensitive to contamination •O peration with all common hydraulic fluids
•S tatic test pressure 25 bar according to DIN 50104 of different viscosities (oil, HFA, HFC, etc.)
• P eak pressure resistance at 16 bar and •C ooling block also available in 2-way design
1 x 106 load cycles, f = 1Hz or with internal bypass-valve on request
•O perating pressure: 16 bar
Materials
Component Material Surface
Cooler block Aluminum powder-coated according to RAL 9006
Fan housing Steel powder-coated according to RAL 7012
Axial-fan Plastic (PAG)/Aluminium
Protection grid Steel galvanized
Mounting feet Steel powder-coated according to RAL 7012
2
Cooling capacity
Specific cooling capacity Pspez [W/K]
ACI-101-400-6
ACI-91-400-6
ACI-81-400-6
ACI-71-400-6
ACI-61-400-4
ACI-51-400-4
ACI-41-400-4
ACI-31-400-4
ACI-21-400-4
ACI-11-400-4
Flow rate Q [l/min]
The specific cooling capacity indicated in the graph was determined on the test bench, test oil ISO VG 46,
oil-inlet temperature 60°C. The actual cooling capacity may deviate by approx. ± 5 % depending on the
installation site and other operating parameters.
3
ACI-11/ACI-21
408
63 (ACI 11)
G1/2" 94 (ACI 21) 175 181
G1" G1"
Ölausgang
Oil-outlet
445
360
Öleingang
Oil-inlet
G1"
11
310 314
336 350
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-11-400-4 0.18 0.58 1500 0.49 61 17
ACI-21-400-4 0.18 0.58 1500 0.5 62 20
ACI-31/ACI-41
562 63 (ACI 31)
94 (ACI 41) 205 201
G1/2"
G1" G1"
Ölausgang
Oil-outlet
460
565
Öleingang
Oil-inlet
G1" 11
450 314
476 350
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-31-400-4 0.37 0.89 1500 0.75 58 25
ACI-41-400-4 0.37 0.89 1500 0.76 62 32
4
ACI-51/ACI-61
734
63 (ACI 51)
G1/2" 94 (ACI 61) 245 239
G1 1/2" G1 1/2"
Ölausgang
Oil-outlet
610
726
Öleingang
Oil-inlet
G1 1/2"
11
620 314
646 350
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-51-400-4 0.75 1,71 1500 1.7 69 40
ACI-61-400-4 0.75 1,71 1500 1.5 69 49
ACI-71
910
810
760 94 340 280
G2"
G2"
Ölausgang
Oil-outlet
2" SAE
3000 PSI
424
886
2" SAE
3000 PSI 77
Öleingang
Oil-inlet
272
G1/2"
G2"
735 14
554
765 590
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-71-400-6 1.1 2.55 1000 2.15 63 91
5
ACI-81
1010
910
G2" 860 G2" 94 340 319
Oil-outlet
Ölausgang
2" SAE
3000 PSI
538
1001
2" SAE 77
3000 PSI
Öleingang
Oil-inlet
272.5
272,5
G2" G1/2"
14
835
554
865
590
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-81-400-6 1.5 3.77 1000 3.37 67 110
ACI-91
1110
1010
960 G2" 94 340 350
G2"
Oil-outlet
Ölausgang
2" SAE
3000 PSI
638
1100
2" SAE
3000 PSI 77
Öleingang
Oil-inlet
272
G2" G1/2"
14
935 554
965 590
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-91-400-6 3 7.1 1000 4.31 71 137
6
ACI-101
1210
1110
1060 G2" 94 340 350
G2"
Ölausgang
Oil-outlet
2" SAE
3000 PSI
1157
695
2" SAE
3000 PSI 77
Öleingang
Oil-inlet
272
G2" G1/2"
1035 14
554
1065 590
Cooler type Motor power Power consumption Rotation Air flow Noise level Empty weight
[kW] [A] [1/min] [m3/s] [dB(A)] [kg]
ACI-101-400-6 3 7.1 1000 5.3 71 157
Ordering code ACI
ACI - 31 - 400 - 4 - 0 - 0 - 0 - 0
Cooler series Additional options**
ACI = cooler for industrial application 0 = without
1 = internal bypass-valve
Cooler size Mounting options
1 0 = standard: feet mounted
2 1 = horizontally mounted with special bracket
3
4
5 Air flow direction
6 0 = suction air flow
7 1 = blowing air flow
8
9 Mounting position of cooler block
10 0 = standard
1 = turned 90° clockwise*
2 = turned 180° clockwise
Versions
1 = 1-pass
2 = 2-pass Engine revolution
2 = 2 pole / 3,000 min-1
4 = 4 pole / 1,500 min -1
Input voltage 6 = 6 pole / 1,000 min -1
400 = 400 Volt AC 8 = 8 pole / 750 min -1
* possible with ACI-71/-81/-91/-101 ** additional options on request
7
Pressure drop
4,5
3,5
3
Pressure drop ∆p [bar]
2,5
1,5
0,5
Flow rate Q [l/min]
ACI-11/-21 ACI-31/-41/-51 ACI-61/-71/-81/-91/-101
Conversion factors viscosity
The correction factor has to be used for the calculation Viscosity Factor
of the pressure drop for other viscosities:
ISO VG 22 0.7
ISO VG 32 0.8
∆pOil = ∆p46cSt x f
ISO VG 46 1
ISO VG 68 1.2
∆p46cSt as indicated in the graph. ISO VG 100 1.5
ISO VG 150 1.7
ISO VG 220 2
ISO VG 320 2.5
ISO VG 460 2.9
8
Calculation of cooler selection
Example 1: Cooling capacity known Example 2: Cooling capacity unknown
The heattransfer to the oil is approx. 30%
of the motor power (diesel/electric motor)
Motor power PMotor = 45 kW
Cooling capacity P = 65 kW Cooling capacity P = 13.5 kW
Oil inlet temperature TOil = 70°C Oil inlet temperature TOil = 50°C
Ambient temperature TAir = 20°C Ambient temperature TAir = 20°C
Oil flow QOil = 300 l/min Oil flow QOil = 200 l/min
Specific cooling capacity: P Specific cooling capacity: P
TOil - TAir TOil - TAir
65 kW 13.5 kW
= =
70°C - 20°C 50°C - 20°C
= 1300 W /K = 450 W/K
Selection of cooler type: Selection of cooler type:
ACI-61-400-4 ACI-31-400-4
Calculation of temperature difference:
36 x P
ΔTOil =
QOil
36 x 65 kW
=
300 l/min
= 7.8 K
9
Installation instructions
If possible, the heat exchanger should be integrated into the system with suitable hydraulic hoses. In the case of rigid
piping, compensators are one way of eliminating introduction of forces via the piping.
Pressure peaks in the system can lead to fatigue failure of the heat exchanger, even if they are below the permissible
operating pressure. The frequency of the peaks is the influencing variable.
ACI-11 to ACI-61 1
1 Cooler block 2
2 Fan housing
3 Axial fan
4 Protection grid 3
5 Electric engine 4
6 Mounting brackets
1
ACI-71 to ACI-101
2
1 Cooler block
2 Fan housing
3 Axial fan
4 Protection grid 3
4
5 Electric engine
6 Mounting brackets
7 Support of electric engine
5
10
Selection software
For the individual design of our ACI coolers we provide our customers with an easy to use online software.
The AC+Calculator enables a quick and safe calculation of the suitable cooler.
• F lexible display for PC, tablet or smartphone
•R uns in every modern web browser
• L ogin with your HBE customer number
•A ccess to all HBE calculation programs
with one registration
•G uest access possible
•C alculation of the required cooling capacity
•D esign of suitable oil-air cooler
•S imple user interface for quick value adjustments
• T echnical specification and dimension sheet
as PDF download
To find under
https://login.hbe-hydraulics.com/ Example
The current publication of this catalogue supersedes all information from previous publications. HBE reserves the right to make changes and
substitutions. HBE is not liable for any printing errors. Reproduction, including excerpts, is permitted only after written approval by HBE.
Last revised: 09/2023
11
Explore our
product diversity
epaper.hbe-hydraulics.com
HBE GmbH
Hönnestraße 47
09/23 www.plakart.de
58809 Neuenrade / Germany
Phone +49 (0) 23 94 / 616-0 TÜV NORD CERT
IS O
01
GmbH
[email protected]
00
90
/5
1/ 01
140
0
01/ 450
www.hbe-hydraulics.com
