Operation Manual

ORION Super Filter

Super Line Filter Super Mist Filter
LSF75B LSF850 MSF75B MSF850
LSF150B LSF1000-1,1005 MSF150B MSF1000-1,1005
LSF200B LSF1200 MSF200B MSF1200
LSF250B LSF1300-1 MSF250B MSF1300-1
LSF400-1,404 LSF1700 MSF400-1,404 MSF1700
LSF500 LSF2000-1 MSF500 MSF2000-1
LSF700-1 MSF700-1
Super ACF Filter Super Drain Filter
KSF150B KSF850 DSF75B DSF700-1
KSF200B KSF1000,1005 DSF150B DSF850
KSF250B KSF1200 DSF200B DSF1000-1,1005
KSF400,404 KSF1300 DSF250B DSF1200
KSF500 KSF1700 DSF400-1,404 DSF1300-1
KSF700 KSF2000 DSF500

Photo MSF850

This filter is designed for industrial use. Handle with care.

Please read this manual carefully and operate this unit accordingly.
Retain this manual for future reference.

This manual is comprised of two sections.

Operation Guide ....................................... Pages 1 to 19
Installation Procedure .............................. Pages 20 to 29
 Thank you for your purchase.
Thank you for purchasing this Orion product. To ensure safe and efficient use, please install
and operate this unit in accordance with the instructions provided in this manual.
Product specifications are subject to change without notice. Please be aware that recent
changes to product specifications may not be reflected in the contents of this manual.

Safety Precautions
Before operating this unit, be sure to read through the Essential Safety
Precautions presented in this manual.
Failure to observe precautions may result in injury or property damage. Essential safety
precautions are categorized as WARNINGS or CAUTIONS. The meaning of each
category is as follows:
Failure to observe the instructions contained in a
WARNINGS WARNING may result in death or severe injury.
Failure to observe the instructions contained in a
CAUTIONS CAUTION may result in injury or physical damage.
Failure to observe even CAUTIONS can have severe consequences! Please read through
this information carefully and handle this unit accordingly.
After reading through this manual, store it near the filter so that the operator can refer to it
as necessary.
If you transfer this unit to another user, be sure to include this manual together with the
unit. Place the manual at a prominent location on the unit so that the new user is sure to
notice it.

Safety Symbols
The symbol alerts you to actions you must take or precautions you must
observe. The drawing within the triangle indicates the action or precaution. (The
indication at left means that you should be careful of blowing off.)

The symbol indicates a prohibited action or operation. The drawing in (or

near) the circle indicates the content of the action.

The symbol indicates an action that you are required to carry out. Again, the
drawing in the circle illustrates the action.

The symbol indicates important information. Although important, this

IMPORTANT
information does not constitute a warning or caution.
 Operation Guide

Contents

Essential Safety Precautions………………………..…....2

Warning Label on Product……….……………………………..3

To Maintain Efficient and Trouble-Free Performance………..4

Main Parts of the Unit..…………………………………….…...5

Operational Notes……………………………………………….6

Periodic Inspection and Cleaning..……………………….…...7

Replacing the Filter Element..…………………………….….13

Consumables and Renewal Parts.……………………….….17

1
 Essential Safety Precautions
Usage Precautions

WARNINGS
Failure to observe the instructions contained in a WARNING may result in death or
severe injury.
Purge compressed air from the body before cleaning, maintenance or
inspection.
Compressed air, if left, will blow off and may lead to injury.

Before operation be sure to check the set condition of the housing.

Inadequate fixing of the housing may cause dislocation of the housing.
Blowing off compressed air may result in injury.

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or
physical damage.
Do not feed incorrect fluid into the unit.
This filter is designed to operate on compressed air. Input of a different type
of fluid may damage the unit and may lead to injury or water leakage (drain
circuit).

Do not sit on, lean on, or place objects on this unit.

Overturning of unit may result in injury.

Do not move and install this unit by yourself.

Consult your dealer or service specialist. Improper installation may result in
water leakage.
Be sure to include this operation manual if transferring this unit to
another user.
If you sell or otherwise transfer this unit to another user, tape this manual
onto the unit so that the new user is sure to notice it. New users must read
this manual to ensure that they can operate this unit safely.

2
 Warning Label on Product
Warning Label on Product

Warning Label on Product

A warning label is affixed to the air filter in the location indicated below. This label lists
essential warning information. Please read the entire label carefully before starting to use this
unit. This label must remain readable at all times. If the label becomes scratched or dirty,
please contact your dealer for a replacement label.

3
To Maintain Efficient and Trouble-Free Performance

CAUTION
1. This filter is designed to operate on compressed air. Input of a different type of fluid
may damage the unit and may lead to injury or water leakage (drain circuit).
2. Be sure that operating conditions remain within the specified range while the unit is
running. Operation outside of specified limits may result in unit failure.
Super Line Filter LSF
Super Mist Filter MSF 75B 400-1
Model 150B 200B 250B 404 500
Super Drain Filter (DSF)
Super ACF Filter KSF 400
Air Outlet / Inlet Conn.Port Rc3/8 Rc3/4 Rc1 Rc1 1/2
Air processing capacity m3/min 0.35 1.2 1.8 2.7 3.9 5.2

Processing Air Inlet Air Pressure MPa 0.69

Conditions Inlet Air Temp. 32
Inlet Air Dew Point. At atmospheric pressure -17 (Excluding LSF and DSF)
Inlet Oil concentrotion wt ppm 3(LSF,MSF) / 0.01(KSF)
Operating Fluid Compressed air
Operating Max. Operating Pressure MPa 0.05~1.57 0.1~0.98
Conditions Input Air Temperature Range. 5~60
Ambient Air Temperature Range. 2~60
Mass (kg) 1.0 2.0 2.1 3.0 3.2

Super Line Filter (LSF)

1700 2000-1
Super Mist Filter (MSF) 700-1 1000-1 1300-1
Model 850 1005 1200
Super Drain Filter (DSF
Super ACF Filter (KSF 700 1000 1300 1700 2000
Air Outlet / Inlet Conn.Port Rc1 1/2 Rc2
Air processing capacity m3/min 6.6 10.6 13.8
20.0 17.3
Inlet Air Pressure MPa 0.69
Processing Air
Inlet Air Temp. 32
Conditions
Inlet Air Dew Point. At atmospheric pressure -17 (Excluding LSF and DSF)
Inlet Oil concentrotion wt ppm 3(LSF,MSF) / 0.01(KSF)
Operating Fluid Compressed air
Operating Max. Operating Pressure MPa 0.1~0.98
Conditions Input Air Temperature Range. 5~60
Ambient Air Temperature Range. 2~60
Mass (kg) 3.3 3.5 3.7 4.3 4.9 6.0
Notes:Pressure is indicated by gauge pressure.
Inlet air of the Super Mist Filter (MSF) to be processed through air dryer beforehand.
Air processing capacity is converted to the suction air condition (at Atmospheric pressure).
Be sure to an air dryer, a super line filter and a super mist filter in the stage before a super
ACF and filter KSF .
3. Use this product in a place where the input air temperature is 5 60 .
4. Use this product in a place where the ambient temperatures is 2 60
5. In case of using the air dryer in the compressed air line with rapid compressor fluctuation,
be sure to install the air tank after the air dryer so that the pressure fluctuation becomes
0.34MPa/min or less. If the pressure fluctuation is rapid, it may result in malfunction.
6. MSF and KSF Filters are not applied with ISO 14644-1 (F.S.209D),because of structure
and characteristic performance.
4
 Main Parts of the Unit
Structure
Structure
Body
Appearance
Air inlet Air outlet

Housing
Specification plate

Auto drain trap (Built-in)

LSF75B 150B MSF75B 150B KSF150B DSF75B 150B

Differential pressure gauge
Body

Air inlet Air outlet

Specification plate Housing

Auto drain trap (Built-in)

LSF200B 250B MSF200B 250B KSF200B 250B DSF200B 250B

Body
Air inlet Air outlet
Band cover
Band
Specification plate
Element life indicator
Housing
Ball valve
Auto drain trap

LSF400-1 2000-1 MSF400-1 2000-1 KSF400 2000 DSF400-1 1300-1

The Super Line Filter (LSF) , the Super ACF Filter (KSF) , the Super Drain Filter (DSF) and the Super
Mist Filter (MSF) on the QSQ is not equipped with an element life indicator and a differential pressure
gauge (option).
The Super ACF Filter (KSF) is not fitted with auto drain trap and ball valve.
Auto-drain trap is not attached to the Super Line Filter (LSF) on the QSQ.
The Super Line Filter (LSF150B 2000-1) on the QSQ is equipped with a differential
pressure gauge.
5
 Operational Notes

Preparation for Use

1. Check that the housing are not loose.
Their looseness may result in dislocation of the housing and blowing out of
compressed air and may lead to injury.
(LSF 75B 150B 200B 250B MSF 75B 150B 200B 250B KSF 150B 200B
250B DSF75B 150B 200B 250B)
2. Check that the body housing and band are not loose.
Their looseness may result in dislocation of the housing
and blowing out of compressed air and may lead to injury. Body
(LSF400-1 2000-1 MSF400-1 2000-1 KSF400
2000 DSF400-1 1300-1)
3. Open the ball valve located before the auto drain
trap.
Using the unit with the valve closed may result in failure Band
to discharge the drain and may cause water drops or oil
drops to come out. (LSF400-1 2000-1 MSF400-1 Housing
2000-1 DSF400-1 1300-1)

Valve Operation
1. Slowly operate the valves for the air pipes before and after the filter. Rapid valve operation
may result in damage to the element or differential pressure gauge (option or accessory).
2. To purge air from the pipe and receiver tank, purge air from the outlet side so that air will
not flow backward through the filter. Air flowing backward through the filter may result in
damage to the filter element or differential pressure gauge. (option or accessory).

Operation
At the beginning of the operation, glass fibers adhered to the element surface often flow out
to the outlet side. keep air flowing for a while, and they will stop.

6
 Periodic Inspection and Cleaning
Daily Inspection

WARNING
Purge compressed air from the body before cleaning, maintenance or inspection.
Compressed air, if left, will blow off and may lead to injury.
Always confirm the state of the auto drain unit before starting the flow of
compressed air. Failure to securely install the drain unit and fittings could result in
compressed air bursting out and injuries.
A Guide for Periodic Inspection and Cleaning
Inspection of auto drain trap (LSF, MSF, DSF) Daily
Disassembly and cleaning of auto drain trap (LSF, MSF,DSF) Weekly

The KSF filter and the LSF filter included with the QSQ do not include an auto drain trap.

Daily Inspection
Inspection of Auto Drain Trap (LSF,MSF,DSF)
Visually check the auto drain trap every day.
Check for air leakage.
Check if the trap is operating normally (water is discharged periodically).
●How Auto Drain Trap Works
When a drain is collected in the Bowl and reaches a certain level, it will be
automatically discharged. When the operating pressure drops below 0.1Mpa , all the
drain left in the Bowl will automatically discharged.

IMPORTANT

If the auto drain trap does not function properly, oil and water mist can enter the
compressed air and will flow through the air outlet side.
The KSF filter do not include an auto drain trap.

Check compressed
air leak

Does drain
Drain coming
Come out ?
out?

7
 Periodic Inspection and Cleaning
Weekly Inspection and Maintenance
Weekly Inspection and Maintenance
Decomposition and Washing of Auto Drain Trap Internal Built in
Type(NH-503MR). (LSF MSF DSF75B 250B)
1. -Name of part
O - ring
Body
O - ring

Element

Auto drain trap Housing

Fixed nut

2. Disassembly and Cleaning

(1) Purge compressed air from the housing of filter.
(2) Screw left and unfasten the housing.
(3) Unfasten a fixed nut under the housing with 19mm spanner.
(4) Wash the housing and auto drain trap with the neutral detergent.
*Do not use the organic solvent.
3. Assembly
(1) Confirm whether there is in o-ring the wound.
(2) Screw right and fasten the housing.

Housing
Spanner
Auto drain trap

O - ring

Fixed nut
Wash with the neutral detergent.

8
 Periodic Inspection and Cleaning
Weekly Inspection and Maintenance
Disassembly and Cleaning of Auto Drain Trap FD2
After a long period of use, each part of the trap is contaminated and the unit may fail
to operate normally. Remove the unit and disassemble and clean the trap every week.
To facilitate re-assembly, carefully observe the condition and mounting directions of
the assembled parts before disassembly. See the figure below.

1. Name of Part
Body

Screen

O-ring

Bowl assembly

Bowl guard

9
 Periodic Inspection and Cleaning
Weekly Inspection and Maintenan
2.Cleaning the unit
(1)Close the ball valve.

(2) Loosen the auto drain trap drain cock

by turning it to the left, and after releasing
the drain, release the internal pressure.
(The direction to turn the drain cock is
when looking down from the top of the
auto drain trap.)

Drain cock

Loosen Tighten

(3) Press the bowl guard, turn 45°, and pull down to remove the bowl assembly. When
removing the bowl assembly, the screen may fall out, so be careful not to lose it.

Body

Latch

45

10
 Periodic Inspection and Cleaning
Weekly Inspection and Maintenan
(4) Remove and clean the screen.

Screen
(5) Put water into the bowl and lightly shake it to
remove dirt from around the float.

IMPORTANT

The bowl assembly cannot be disassembled.

Forcibly disassembling it will damage the unit.
(6) Inspect to make sure there are no damaged parts.
In particular, carefully inspect the O-ring.
Bowl

3.Parts to be replaced based on inspection Float

If the unit does not function normally in spite of
disassembly and cleaning, there may be trouble
with the bowl assembly ( ) and it should be replaced
with a new one. Likewise, if the O-ring or screen is
damaged, it should be replaced a new one. O-ring
When replacing parts, be sure to refer to the section
on page 19, "Parts to be Replaced Periodically",
as parts will differ depending on specific unit models.
The removal and reassembly procedure when replacing
parts is the same as the procedure used when performing disassembly and cleaning.
The O-ring is part of the bowl assembly.

WARNING
Follow the procedure listed below to reassemble the drain trap by conducting the reverse
of the procedure used in disassembly. Failure to reliably assemble the unit can result in
the bowl coming off and compressed air bursting out, which could lead to injuries.

45
“Click”

11
 Periodic Inspection and Cleaning
Weekly Inspection and Maintenan
4.Assembly
(1) Replace the cleaned screen to its initial position,
line up the latch with the arrow, and turn until the latch falls into the detent, which should
result in a clear "Click" sound.
(2) Turn the drain cock to the right to close it.
The direction to turn the drain cock is when
looking down from the top of the auto drain
trap. Drain cock
(3) Be sure to open the ball valve after
reinstalling the bowl assembly.
Loosen Tighten
IMPORTANT

Close the drain cock by turning it to the right when installing or when performing
inspection and maintenance.Failure to close the cock will result in air leakage during
operation.
Operation in atmospheres containing the substances listed in the chart below or in direct
sunlight can result in breaking of the bowl.
Chemical Chemical
Primary Chemical Examples General Purpose Use Examples
Type Classification
Pickling solution, acidic
Inorganic Hydrogen chloride, sulfuric acid, hydrofluoric acid,
Acids degreasing solution, film
chemicals phosphoric acid, chromic acid, etc.
processing solutions, etc.
Aromatic Benzene, toluene, xylene, ethyl benzene, styrene,
Solution containing paint thinner.
hydrocarbon etc.
Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl Used as antifreeze.
Alcohol
alcohol Leakage detection fluid
Antiseptic solution, phenol resin
Phenol Carbolic acid, cresol, naphthol, etc.
raw materials
Organic
Acetone, methyl ethyl ketone, cyclohexanone,
chemicals Ketone
acetophenone, etc.
Formic acid, acetic acid, butyric acid, acrylic acid, Stain, aluminium coating agent
Carboxylic acid
oxalic acid, phthalic acid, etc. base, leakage detection fluid
Hydroxy acid Glycolic acid, lactic acid, malic acid, citric acid Additives for food, etc.
Methyl amine, dimethyl amine, ethylamine, aniline, Break fluid additive
Amine
acetanilide, etc. Anti-static additives, plastic dies

12
 Replacing the Filter Element
Notes on Replacing the Filter Element / Replacement of the Filter Element

WARNING
Purge compressed air from the body before replacing the filter element.
Compressed air, if left, will blow off and may lead to injury.

Notes on Replacing the Filter Element

1. Do not contaminate the plastic foam.
On the Super Mist Filter (MSF), the outside of the filter element is covered with soft plastic
foam. When replacing the element, be careful not to make the plastic foam layer get oil or
damage it. The plastic foam layer plays an important role to prevent the caught and
separated impurities from going to the secondary side.
2. Extraneous Matters on Element Surface.
Use an air gun or something else to remove extraneous matters, if any, lightly from
the element surface.
3. Ensure sealing.
When securing the filter element, mount the filter element straight and ensure that the O
ring connection part is completely sealed. Incomplete sealing may cause impurities to flow
to the secondary side.
4. Consult the service specialist for replacing the filter element.
Improper replacement may result in blowing out of compressed air and may lead to injury
or flowing of impurities to the secondary side, which is dangerous. Consult the dealer or
service specialist if available.

Replacement of the Filter Element

1. Regularly replace the filter element every year.
The element replacement period may be shorter than 1 year (by a period of some months)
depending on the operating environment.
2. If the lamp of the element life indicator option or accessory begins to blink, replace the
filter element.
The element life indicator lamp begins to blink in about one year after the battery is
installed.
3. Replace the filter element in the filter on the QSQ when the Element Peplacement lamp on
the QSQ turns on.
IMPORTANT
When replacing the element, also replace the battery for the life indicator. (see page14)

4. If the differential pressure gauge (option or accessory) has been installed, replace the
filter element when the pointer indicates 0.045 to 0.07MPa even (DSF is 0.02MPa) before
a lapse of one year.
13
 Replacing the Filter Element
Replacing the Element Life Indicator Batteries
Replacing the Filter Element
Replacing the Element Life Indicator Batteries
1. Loosen the screw of the indicator cover.
2. Slide the cover off.
Lighting check
3. Replace the batteries inside the element life Attaching screw switch
indicator.
Replacing the batteries allows the
element life indicator to be reset and start
to count a time.
4. After replacing the batteries or when
Slide the cover off.
checking the operation, press the switch
inside the case to check the LED lamp lights.

IMPORTANT

Be sure to use AA size alkaline batteries LR-6 for the batteries. Use of any other
battery may result in malfunction or short life.
Place the positive and negative sides correctly.
Do not use a new battery and an old battery or another type of battery in the
indicator.
Immediately take out the batteries when exhausted.

Replacing the Filter Element

For the type of element for each filter, refer to Consumables and Renewal Parts.

LSF75B 250B MSF75B 250B KSF150B 250B DSF75B 250B

1. Unfasten the housing.
Screw left and unfasten the housing.

14
 Replacing the Filter Element
Replacing the Filter Element
2. Replacing the Filter Element.
(LSF MSF DSF75B 250B,KSF150B 250B,)
(1) Screw left and unfasten the filter element.
(2) Screw right and fix the new filter element.

3. Fixing the Housing

Screw right and fix the housing.

LSF400-1 2000-1 MSF400-1 2000-1 KSF400 2000 DSF400-1

1300-1
1. Purge compressed air from the body.
2. Remove the housing.
(1)Loosen the screw securing the band cover
and check that air has been purged from the Band cover
Screw
body. Loosening the screw causes air to
leak through the screw hole.
Band cover
(2) Turn the band cover 180 loosen the wing
nut of the band.

Wing nut

Body

(3) Remove the band and pull the housing

downward, and the internal hitches will be
released. Hitches
Element

Housing

15
 Replacing the Filter Element
Replacing the Filter Element
3. Replace the element.
(1) Pull the internal element downward.
(2) Mount the O ring on the head cover of a new element
and insert it into the body.
O ring

4. Mount the housing.

(1) Place the O ring on the housing side and push it up O-ring
until it is coupled.

(2) When mounting the band, place the band cover

attaching screw in the center of the band tightening Stopper
location.
(3) Tighten the band until the wing nut is stopped by the
stopper.

5. Set the band cover to the correct position, then tighten the fixing screw.

6. If a element life indicator has been installed, replace the batteries. (see page 14)

16
 Consumables and Renewal Parts
Parts to Be Replaced Periodically
Parts to Be Replaced Periodically
When placing an order of parts, please instruct part name, part number, and quantity.
Because of improvement of the machine, part of the mechanism or specification of the
product may be changed without notice.
Filter Elements
Product Name Model Element Type Qty Used
LSF75B ELS75 1
LSF150B ELS150 1
LSF200B ELS200 1
LSF250B ELS250 1
LSF400-1 ELS400 1
LSF404 ELS400 1
LSF500 ELS500 1
Super Line Filter LSF700-1 ELS700 1
LSF850 ELS850 1
LSF1000-1 ELS1000 1
LSF1005 ELS1000 1
LSF1200 ELS1200 1
LSF1300-1 ELS1300 1
LSF1700 ELS1700 1
LSF2000-1 ELS2000 1
MSF75B EMS75 1
MSF150B EMS150 1
MSF200B EMS200 1
MSF250B EMS250 1
MSF400-1 EMS400 1
MSF404 EMS400 1
MSF500 EMS500 1
Super Mist Filter MSF700-1 EMS700 1
MSF850 EMS850 1
MSF1000-1 EMS1000 1
MSF1005 EMS1000 1
MSF1200 EMS1200 1
MSF1300-1 EMS1300 1
MSF1700 EMS1700 1
MSF2000-1 EMS2000 1

17
 Consumables and Renewal Parts
Parts To Be Replaced Periodically
Parts To Be Replaced Periodically
When placing an order of parts, please instruct part name, part number, and quantity.
Because of improvement of the machine, part of the mechanism or specification of the
product may be changed without notice.
Filter Elements
Product Name Model Element Type Qty Used
KSF150B EKS150 1
KSF200B EKS200 1
KSF250B EKS250 1
KSF400 EKS400 1
KSF404 EKS400 1
KSF500 EKS500 1
KSF700 EKS700 1
Super ACF Filter
KSF850 EKS850 1
KSF1000 EKS1000 1
KSF1005 EKS1000 1
KSF1200 EKS1200 1
KSF1300 EKS1300 1
KSF1700 EKS1700 1
KSF2000 EKS2000 1
DSF75B EDS75 1
DSF150B EDS150 1
DSF200B EDS200 1
DSF250B EDS250 1
DSF400-1 EDS400 1
DSF404 EDS400 1
Super Drain Filter DSF500 EDS500 1
DSF700-1 EDS700 1
DSF850 EDS850 1
DSF1000-1 EDS1000 1
DSF1005 EDS1000 1
DSF1200 EDS1200 1
DSF1300-1 EDS1300 1

18
 Consumables and Renewal Parts
Parts To Be Replaced Based on Inspection
Parts To Be Replaced Based on Inspection
Element Life Indicator Batteries
Part Name Pieces Part No.
Alkaline battery LR-6 2 17640000100

O-ring for Housing

Model Part Name Part No. Spec. Pieces
LSF75B, 150B
MSF75B, 150B Size; G70
O ring 35152209000 1
DSF75B, 150B Material; 1A
KSF150B
LSF200B, 250B
MSF200B, 250B Size; G105
O ring 35152216000 1
DSF200B, 250B Material; 1A
KSF200B, 250B
LSF400-1 2000-1
MSF400-1 2000-1 Size; P132
O ring 35150076000 1
DSF400-1 1300-1 Material; 1A
KSF400 2000
Auto Drain Trap FD2
NO. Part No Pieces Part Name
1 1 Body
2 83000012130 1 Screen
3 83000012120 1 O-ring
4 83000012160 1 Bowl assembly
5 1 Bowl guard

Auto Drain Trap NH-503MR

Part No Part Name Spec.
0A001183010 Auto Drain Trap NH-503MR
O-ring AS568-012(NBR)

19
 Installation Procedure

Installation should be carried out by your dealer

or by a specialized installation engineer.
Installing this unit on your own may result in air /
water or accident.

Contents

Essential Safety Precautions .................................. 21

At the Installation Site ................................................... 22

Installation .................................................................... 22

20
 Essential Safety Precautions
Installation Precautions

WARNINGS
Failure to observe the instructions contained in a WARNING may result in death or
severe injury.
Be sure to install this unit in accordance with the instructions given in
this manual.
Improper installation may lead to water leakage (drain circuit) or accident.

Installation should be carried out by your dealer or by a specialized

installation engineer.
Improper installation may lead to water leakage (drain circuit) or accident.

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or
physical damage.
Be sure that the installation site is sufficiently strong to bear the full
weight of this unit.
The filter must be installed so that it is perpendicular. Do not secure the filter
with the housing. Improper installation may lead to injury from water
leakage or from dropping of unit.

Be sure that drain piping is correctly installed and in good working

order.
Water leaks caused by improper piping may result in property damage.
Do not sit on, lean on, or place objects on this unit.
Overturning of unit may result in damage or injury.

Do not install this unit in a place subject to direct sunlight.

Subjecting this unit to direct sunlight for a long period may lead to air
leakage or water leakage.

21
 At the Installation Site
Initial Check before installation
Initial Check before installation
Upon receipt of the unit, check it carefully any damage scratches, dents, etc.
If you find out any problem, please contact to your dealer.

Spec Plate

Installation
Installation Site

WARNING
Installation should be carried out by your dealer or by a specialized installation
engineer.
Installing this unit on your own may result in water leakage or accident.

Installation Site
1. Use this product in a place where the input air temperature is 5 60 .
2. Use this product in a place where the ambient temperatures is 2 60
3. Do not install the product where any the following substances is contained in the
processing air or in ambient atmosphere:
Phosphate hydraulic oil
Organic solvent (aromatic or chlorinated hydrocarbon compound)
Benzene, toluene, phenol, trichloroethylene, gasoline, thinner, etc.
Sulfurous acid gas, chlorine gas, Freon gas
Acids -hydrochloric acid, sulfuric cid, acetic acid, benzoic acid, etc.

22
 Installation
Installation Site
4. Do not install the product outdoors.
5. Do not install this product in a place subject to direct sunlight. Subjecting this
product to direct sunlight for a long period may lead to air leakage.

CAUTION
Install the product on a floor strong enough to withstand the weight of the product.
Improper installation will result in water leakage or injury due to overturn or drop.

IMPORTANT
Leave adequate space around the product to enable preventive maintenance and
disassembling the filter.
(1) The distance from the band cover end to any obstacle such as a wall should be
at least 250mm as shown below. (LSF MSF400-1 2000-1 KSF400 2000
DSF400-1 1300-1)
(2) By referring to the following table, secure a distance (L) between the pipe
connection and the floor as long as possible.

Dimension
Model
L( )
250mm LSF MSF DSF75B
300
LSF MSF KSF DSF150B
LSF MSF KSF DSF200B 370
LSF MSF KSF DSF250B 400
LSF MSF DSF400-1,404
550
KSF400,404
LSF MSF KSF DSF500 680
LSF MSF DSF700-1
710
KSF700
LSF MSFKSF DSF850 770
L LSF MSF DSF1000-1,1005
920
KSF1000,1005
Floor LSF MSF KSF DSF1200 1,060
LSF MSF DSF1300-1
1,080
KSF1300
LSF MSF KSF1700 1,180
LSF MSF2000-1 SF2000 1,400

23
 Installation
Piping Work
Piping Work
Air Outlet Inlet Connection Pipe Diameter
Line(LSF)
Mist(MSF) 75B 400-1
Model 150B 200B 250B 404 500
Drain(DSF)
ACF (KSF) 400
Air Outlet/Inlet Conn.Port Rc3/8 Rc3/4 Rc1 Rc1 1/2
Major Differential Pressure High pressure side : Rp1/4
Rc1/4
Sizes Gauge Conn.Port Low pressure side : M5
Drain Port( ) Rc1/4

Line(LSF)
1700 2000-1
Mist(MSF) 700-1 1000-1 1300-1
Model 850 1005 1200
Drain(DSF)
ACF (KSF) 700 1000 1300 1700 2000
Air Outlet/Inlet Conn.Port Rc1 1/2 Rc2
Major Differential Pressure
High pressure side : Rp1/4 , Low pressure side : M5
Sizes Gauge Conn.Port
Drain Port( ) Rc1/4
KSF and LSF on the QSQ do not have drain port.
Example of Standard Piping (LSF, MSF, KSF)

Example of Standard Piping (DSF)

24
 Installation
Piping Work
Pipe Connection Procedures
1. Perform piping so that the air flows in the direction of
the "arrow"
Flow of air
2. Secure the product with mounting brackets if there will
be heavy loads on the product inlet or outlet piping.
3. In case air may flow backward through the filter after
the air compressor is shut off, install a “check valve”
on the outlet side of the filter.
4. Install a purge valve on the air filter outlet side pipe. It
is useful for releasing internal pressure.
5. When replacing the filter element, if the air cannot be stopped because of continuous
operation of the air compressor, it is recommended that a bypass circuit with the same
filter be installed.
6. If much rust in the pipe comes off or there is much entry of impurities because of the long
pipe from the air compressor to the air dryer, it is recommended that the LFH(Max.
Operating Pressure 1.57MPa) be installed before the air dryer.
7. Before performing flushing at the end of piping work, remove the differential pressure
gauge (option or accessory) and filter element. For removing the filter element, refer to
“Replacing of the Filter Element” on page 13.
8. If the ambient temperature could fall to 2℃ or lower, install a pipe heating cable on the
auto drain trap.
9. The super drain filter removes drains (water drops,etc.) and solid particles mixed in
compressed air. Install it as far as possible from the air compressor and right before the
pneumatic equipment to be used, and it will remove then effectively.

IMPORTANT
Running high temperature air through the Super Mist Filter (MSF) can lead to early
damage. To avoid this, always install an air dryer before the filter.
Air back-flow can damage the element. It can also lead to damage of the differential
pressure gauge. Therefore it is advisable to consider the entire air system and install
"check valves" accordingly.

25
 Installation
Piping Work
10. If the drain pipe of the auto drain trap rises or is too long, a drain may not be discharged
because of back pressure produced.

Leave the pipe open to the air before piping

Pipe with sufficiently large diameter

Support or mounting

Examples of piping mistakes

Nylon tube
Long connection hose

A pipe with drain inside

The pipe end is in drain

11. If tubing is to be connected to the auto drain trap piping, use nylon tubing with an inside
diameter of φ5.7 - φ6.0. In addition, tubing can also be installed on the drain cock
section. If making screw piping connections to the drain, use the included screw adapter.
After inserting the air tubing into the connection port, push up until the groove on the
sleeve is no longer visible.

sleeve groove
12. In situations like when the piping leads out of the right side and the filter faces the back
side, reinstall the filter as indicated below.
LSF MSF DSF75B 250B KSF150B 250B
① Attach the included sticker also on the front side.
LSF MSF DSF400-1 2000-1,KSF400 2000
Remove the band cover and small fixing screw securing the body, reverse it, and
reattach.
Remove the housing, turn 180°, and then reattach.

26
 Installation
Piping Work
IMPORTANT

Much air flowing backward may result in damage to the filter element. The
differential pressure gauge option or accessory may also fail. Install a check valve
by considering the entire air system.
When connecting the pipe to the outlet or inlet, be sure to secure the filter connector
with the pipe wrench and then screw in the pipe. Turning the body by hand may lead
to damage or air leakage.
When a long pipe is connected to the machine, or when any force is added to the
end connection of the machine, support this machine evenly with the mounting
clamps [bracketes] as follows.

27
 Installation
Installing the Accessories and Option
Installing the Accessories and Option
1. Installing the Differential pressure gauge [DG-50(A)].
Attach the Differential pressure gauge to the filter as shown below.
Elbow Air tube
Connector

Filter outlet side

to the low pressure side

Differential
pressure gauge Hexagonal part

Filter inlet side

to the high pressure side
2. Installing the Differential pressure gauge [DG-50(B)].
Attach the Differential pressure gauge to the filter as shown below.

3. Installing the Differential pressure gauge [DG-50(D)].

Attach the Differential pressure gauge to the filter as shown below.
Connector
Differential
pressure Air tube
gauge Cut to an adequate
length before use.

Elbow

IMPORTANT
When installing the differential pressure gauge, do not install any valve between the
air filter body and the differential pressure gauge. Such installation may result in
one-sided pressure on either high or low pressure side and may lead to damage to
the differential pressure gauge.
When installing or remove the differential pressure gauge, fit the spanner over the
hexagonal part and then turn. Turning the differential pressure gauge body by hand
may result in damage to the gauge.

28
 Installation
Installing the Accessories and Option
4. Installing the Auto drain trap [FD2].
Attach the auto drain trap to the filter as shown below.

Bind with a seal-tape

5. Installing the Element life indicator.

Refer to Installation methods of the Element life indicator.
6. Installing the Element life indicator batteries.
Refer to “Replacing the Element life indicator batteries” on page 14.

A List of Accessories and Options.

Name Part No Model Pieces Attached model Option model
LSF400-1 2000-1 1
Auto drain trap FD2-G3 FD2 1 MSF400-1 2000-1 None
DSF400-1 1300-1
Differential pressure
03A30984010 DG-50(A) 1 LSF150B 250B 2 None
gauge
LSF DSF75B 250B
Differential pressure
03A30985010 DG-50(B) 1 MSF200B 250B 3 MSF75B 150B
gauge
KSF150B 250B
LSF MSF400-1
Differential pressure 2000-1
0A000338010 DG-50(D) 1 LSF400-1 2000-1 2
gauge DSF400-1 1300-1
KSF400 2000
LSF400-1 2000-1
Element life indicator 03083057020 1 MSF400-1 2000-1 3 DSF400-1 1300-1
KSF400 2000
Element life indicator
17640000100 LR6 2 MSF400-1 2000-1 3 None
battery
1 LSF on the QSQ is not equipped.
2 LSF on the QSQ only.
3 MSF on the QSQ is not equipped.

29
memo
memo
memo
 Product Warranty
This product shall be warranted as follows. For warranty repairs, please contact the dealer where the product was sold after
confirming the product model and serial number.
1. Warranty Period
(1) One year

2. What Is Covered by this Warranty

(1) If breakdown occurs within the above warranty period and the cause of the breakdown lies with ORION, then the damaged
part(s) will be replaced or repaired by ORION free of charge. Note that depending on the country/region where the product is
being used, repairs may take more time or be impossible. Please consult with your dealer in advance regarding service and
repair options for products to be operated outside of Japan.
(2) In principal, the owner of the product will confirm diagnosis of the breakdown according to the operating manual. However,
there might be cases where this work may be carried out instead by a member of ORION's service network. In such cases,
there will be no charge where the cause of the breakdown lies with ORION.
(3) Note that even during the warranty period, there will be costs incurred by the user (outside the warranty) in the following cases:
Breakdown resulting from operating under unsuitable operating conditions, environment, handling, use, or method of
operation outside those written in the specifications or operating manual of the product, or as a result of carelessness or
negligence on the part of the user.
Breakdown resulting from non-ORION products (user's own equipment or software design, etc.).
Breakdown resulting from repairs or modifications conducted by non-ORION designated contractors.
Breakdown which could be recognized as being avoidable in cases where an ORION product is used in conjunction with the
user's equipment where the user's equipment is legally regulated to have a safety device whereby inclusion of the safety
device could have averted breakdown, or in cases where the addition of function, structure, etc., could have, according to
common knowledge of the industry, averted breakdown.
Any breakdown which is recognized as being avoidable had normal fixed term inspections, and/or normal maintenance and
replacement of consumables, been performed as indicated in the operating manual, etc.
Replacement of consumables (parts to be replaced at fixed terms or based on inspection).
Breakdown due to external factors beyond human control such as fire etc., or breakdown resulting from natural disaster such
as earthquake, lightning, storm and flood damage, etc.
Breakdown due to reasons unforeseeable due to the technological standard at the time the product was shipped from
ORION.
Any breakdown resulting from corrosion caused by operating the product in an atmosphere that contains corrosive gases,
organic solvents, chemical solutions, etc., or in an environment where such substances could come into contact with the
product.
(4) In cases where a separate contract, etc. has been established, that contract will take priority..
3. Warranty Obligation Exclusions
Regardless of the warranty period, compensation for any of the following will not fall under the obligations of this warranty: any
hindrance or accident compensation resulting from reasons not under ORION's obligations; any lost opportunities, lost profit,
secondary losses, damages to non-ORION products incurred by users resulting from the breakdown of ORION products; and
any replacement work, readjustment of on-site machinery and equipment, and operating work by users.
4.Product Use Limitations
(1) When using ORION products in connection with important facilities, be sure to establish backup and/or failsafe measures so
that even in the event of breakdown of such products, such breakdown will not lead to serious accidents or losses.
(2)ORION products are designed and produced as general purpose equipment to be used in general industrial applications.
Therefore, this warranty will not apply when used in the following applications: However, in cases where the customer/user
takes full responsibility and confirms the performance of the product in advance, and takes necessary safety precautions,
please consult with ORION and we will consider if use of the product in the desired application is appropriate.
Atomic energy, aviation, aerospace, railway works, shipping, vehicles (cars and trucks), medical applications, transportation
applications, and/or any applications where it might have a great effect on human life or property.
Electricity, gas, or water supply systems, etc. where high levels of reliability and safety are demanded.
K 2718 2017.10.10 C TG TH