Version: VD 7-425 02.

2021

Installation and Operation Manual

Viscosity Control System

Viscomaster™ / Viscomaster™ Dynamic
Fuel Viscosity System
Content
1 Introduction ......................................................................................................................................... 3
1.1 Liability Disclaimer .............................................................................................................................................................................. 3
1.2 Safety precautions ............................................................................................................................................................................... 3
1.3 Receiving and Storage Requirements .........................................................................................................................................4
2 Application .................................................................................................................................... 4
2.1 Description of Viscomaster™ Sensor ...........................................................................................................................................4
3 Viscosity Sensor installation / implementation ........................................................................ 5
3.1 Planning...................................................................................................................................................................................................5
3.1.1 Installation checklist ..................................................................................................................................................................... 6
3.1.2 Best practices ..................................................................................................................................................................................6
3.1.3 Power requirements ..................................................................................................................................................................... 6
3.1.4 Other installation considerations ............................................................................................................................................7
3.1.5 Perform a pre-installation meter check............................................................................................................................. 12
3.2 Mounting ............................................................................................................................................................................................. 12
3.2.1 Prepare the installation ............................................................................................................................................................ 13
3.2.2 Mount the meter ........................................................................................................................................................................ 13
3.2.3 Rotate the electronics on the meter (optional) .............................................................................................................. 18
3.2.4 Rotate the display on the transmitter (optional) ........................................................................................................... 18
3.3 Wiring .................................................................................................................................................................................................... 19
3.3.1 Terminals and wiring requirements .................................................................................................................................... 19
3.3.2 Wire power and outputs in Signal device and Modbus Environment .................................................................. 20
3.3.3 Grounding ..................................................................................................................................................................................... 21
4 Viscomaster Operation .............................................................................................................. 22
4.1 Putting into Operation ................................................................................................................................................................... 22
4.2 Check meter status .......................................................................................................................................................................... 22
4.3 Configure Modbus communication .......................................................................................................................................... 23
5 Maintenance and Repair ............................................................................................................ 25
5.1 Calibration ........................................................................................................................................................................................... 25
5.2 Service maintenance ....................................................................................................................................................................... 25
5.3 Spare Parts .......................................................................................................................................................................................... 27
6 Troubleshooting ......................................................................................................................... 28
7 Decommissioning, Dismantling and Disposal ......................................................................... 31
7.1 Decommissioning ............................................................................................................................................................................. 31
7.2 Dismantling ......................................................................................................................................................................................... 31
7.3 Return of materials........................................................................................................................................................................... 31
7.4 Disposal ................................................................................................................................................................................................ 32
8 Technical Data ............................................................................................................................ 32
8.1 Viscomaster......................................................................................................................................................................................... 32
8.2 Dimensional drawings .................................................................................................................................................................... 33
8.3 Electrical Connection diagrams................................................................................................................................................... 34
9 Appendix ..................................................................................................................................... 40
9.1 Using the transmitter display (Option) .................................................................................................................................... 40
9.1.1 Components of the transmitter interface ......................................................................................................................... 40
9.1.2 Use the optical switches .......................................................................................................................................................... 40
9.1.3 Access and use the display menu system ........................................................................................................................ 41
9.2 Display operation ............................................................................................................................................................................. 42
9.2.1 View process variables using the display ......................................................................................................................... 42
9.2.2 View and acknowledge status alerts .................................................................................................................................. 42
9.2.3 You can control the process variables shown on the display and a variety of display behaviors. ............ 45
9.3 Display codes and abbreviations................................................................................................................................................ 45

2 VCS - Viscomaster™
1 Introduction
Thank you for your decision to work with Aquametro Oil & Marine Viscosity System (VM).
This manual describes the installation, commissioning and use of ViscomasterTM Sensor of the Aquametro
Viscosity System. For additional information, please contact your local sales agent.

1.1 Liability Disclaimer

The manufacturer cannot monitor the compliance to this manual as well as the conditions and methods during
the installation, operation, usage and maintenance of the system regulator.
Improper installation can cause damages and endanger people. Therefore, we assume no responsibility and
liability for losses, damages or costs that result due to incorrect installation, improper operation, usage and
maintenance or in any manner associated therewith. Similarly, we assume no responsibility for patent right or
other right infringements of third parties caused by usage of this system regulator. The manufacturer reserves
the right, without prior notification, to make modifications concerning the product, technical data or installation
and operating manual.

1.2 Safety precautions

Viscosity Control System components must only be used for their intended purpose and comply with local and
international safety regulations. All documentation is to be followed exactly. None of the information stated
here or elsewhere releases planners, installers and operators from their own careful and comprehensive
assessment of the respective plant configuration in terms of functional capability and operational safety.
Local applicable working regulations must be complied with, during all work on the plant and/or ship.
All safety-, installation- and operation instruction as described in this manual must be followed.
Sensors, actuators and control valves are sensitive instruments and should be treated carefully.
When removing or reinstalling sensors or components from the Viscomaster System, safety instructions in
the respective operating manual must be followed.
Check the Viscosity Control System parts periodically for tightness of the connections and for proper
functioning.
The unit must be installed to 110 VAC or 230 VAC according to wiring diagram.
Electrical wiring and installations are subject to statutory regulations, which must be taken into account
when planning the system.
Viscosity Control System is not for installation in zones subject to explosion hazards.
If work is to be done on the installation, before each intervention release the pressure in the installation

This manual provides instruction for installation, start-up and operation of Aquametro Viscosity Control System
part ViscomasterTM Sensor.

It is essential that this manual be thoroughly reviewed, with full comprehension of the
matters explained herein, before attempting installation and start-up.

The materials and workmanship incorporated into the Aquametro Oil & Marine Viscosity Control System are
designed to provide trouble-free service throughout the equipment lifetime. However, like any rotating
equipment, satisfactory performance depends on correct initial sizing, proper installation and periodic
inspection, monitoring of operating conditions (pressure, temperature, vibration, flow and electric power) and
prescribed maintenance. This Manual has been prepared to assist the operator in understanding the workings of
the Viscomaster® Sensor and provide direction for proper installation, start-up, operation and maintenance.

VCS - Viscomaster™ 3
IMPORTANT SAFETY INFORMATION

WORK SAFE SYMBOL

This symbol will appear in this manual at all remarks for operational safety, where risks
for health and life of personnel exist. Observe these points and proceed with caution in
these cases.
Cautions should be identified to other users.

ATTENTION NOTICE

This symbol will appear in this manual where special attention must be paid in
order to maintain a correct operating procedure and to avoid damage to the
Viscosity Control System components and/or other plant equipment.

1.3 Receiving and Storage Requirements

Inspect Viscosity Control System components and separate delivered parts as soon as it is received.
Make notes and photos of damage (also package damages) or missing items.
File any claims with the transportation company immediately and notify vendor of the damages.

Normal packaging is designed to protect Viscosity Control System components and separate parts during
shipping and storage. Upon receipt at customers’ warehouse, store ViscomasterTM System components and
separate parts indoors, in a sheltered and dry location.

2 Application
The Aquametro Oil & Marine Viscomaster Sensor is built to tackle the most demanding process and marine
applications in viscosity control systems. It is built for the use in fuel oil systems to achieve high accurate
measurements and control of the fuel oil viscosity.
Rugged and reliable with very low maintenance, the sensor provides fully integrated “fit and forget”
viscosity measurement.
With available Retrofit kits for easy replacement of existing viscosity meter the greatest installation
flexibility is given.

A Viscomaster™ may be part of a complete Aquametro Viscosity Control System. For instructions covering the
other components of this system, refer to the separate MBA as supplied with these components.

2.1 Description of Viscomaster™ Sensor

The Aquametro HFVM Viscosity sensor family is a proven technology for the accurate, continuous real-time
measurement and control of liquid viscosity. The HFVM Viscosity sensor has been designed for installation in
fuel oil applications that supply engines, turbines, and burners in onshore and off-shore applications.
As part of its unique and rugged design, the HFVM Viscosity sensor directly measures dynamic viscosity and
temperature/density. The meter is also programmable to output calculated density and kinematic viscosity
measurements.
The HFVM Viscosity sensor can easily cope with a range of fuels from heavy fuel oil (HFO) to marine gas oil
(MGO) and has worldwide marine industry approvals including Lloyds Register, GL, DNV, ABS, and BV.

4 VCS - Viscomaster™
Advantages
Fully integrated “fit and forget” digital viscosity and temperature measurement for monitoring and control
Two 4–20 mA outputs of kinematic viscosity and temperature/density
Modbus/RS-485 communications output of all parameters, including calculated density and calculated
kinematic viscosity at operating temperature
Continuous measurement
No moving parts means virtually no maintenance
PFA-coated tines for asphaltene rich fuels
Integral Class B PT100 temperature sensor
Hazardous-area approved (ATEX and CSA)
Insensitive to vibration
Direct insertion meter suitable for high-line pressure
PC configuration tools for diagnostics and data logging
Controller with preadjusted selectable functions
Adapter for existing Viscosity system or direct insertion
Matched components for easy installation

Scope of Supply

Viscosity Sensor Dynamic

Viscomaster HFVM-B
For viscosity and temperature measurements

Viscosity Sensor
HFVM-R
For viscosity and density measurements

Standard The In-Line viscosity retrofit kit provides a simple, direct replacement for
In-Line
Adapter existing meters and the installation solution for new building

Flow
The capillary viscosity retrofit kit provides a simple, direct replacement for
Through
existing capillary meters
Chamber

The flange adapter viscosity retrofit kit provides a simple, direct

Flange
replacement for existing VAF or Nakakita viscosity meters

3 Viscosity Sensor installation / implementation

3.1 Planning

Topics covered in this chapter:

Installation checklist
Best practices
Power requirements
Other installation considerations
Recommended installations for the HFVM
Perform a pre-installation meter check

VCS - Viscomaster™ 5
3.1.1 Installation checklist

Verify the contents of the product shipment to confirm that you have all parts and information necessary for
the installation.
Verify that the meter calibration-type code corresponds to the pipe size. If it does not, measurement
accuracy may be reduced due to the boundary effect.
Make sure that all electrical safety requirements are met for the environment in which the meter will be
installed.
Make sure that the local ambient and process temperatures and process pressure are within the limits of the
meter.
Make sure that the hazardous area specified on the approval tag is suitable for the environment in which the
meter will be installed.
Make sure that you will have adequate access to the meter for verification and maintenance.
Verify that you have all equipment necessary for your installation. Depending on your application, you may
be required to install additional parts for optimal performance of the meter.

3.1.2 Best practices

The following information can help you get the most from your meter.

Handle the meter with care. Follow local practices for lifting or moving the meter.
If you have an HFVM with calibration code B (viscosity and density calibration), perform a Known Density
Verification (KDV) check of the meter prior to installing the meter.
For the DLC-coated tines, always fit the protective cover over the tines when the meter is not in use. The
tine coating is not resistant to impact damage.
Always store and transport the meter in its original packaging.
Do not use liquids that are incompatible with the materials of construction.
Do not expose the meter to excessive vibration (greater than 0.5 g continuously). Vibration levels in
excess of 0.5 g can affect the meter accuracy.
For optimal performance of the meter, ensure that operating conditions correspond to the meter
calibration-type code and boundary.
Ensure that all piping connections conform to the local and national regulations and codes of practice.
Follow fluid velocity guidelines and install the tines vertically for side insertion.
Properly tighten the transmitter housing cover after wiring to maintain ingress protection and hazardous
area approvals.
After installation, pressure test the meter and the associated pipework to 1½ times the maximum
operating pressure.
Install thermal insulation in the meter, the inlet, and the bypass-loop pipeline to maintain stable
temperatures. The thermal insulation should cover the process connection.

3.1.3 Power requirements

Following are the DC power requirements to operate the meter:

24 VDC, 0.65 W typical, 1.1 W maximum
Minimum recommended voltage: 21.6 VDC with 1000 ft of 24 AWG (300 m of 0.20 mm2)
power-supply cable
At startup, power source must provide a minimum of 0.5 A of short-term current at a minimum
of 19.6 V at the power-input terminals.

6 VCS - Viscomaster™
Power cable recommendations for explosion-proof/flameproof meters

3.1.4 Other installation considerations

Numerous external factors can affect the meter's successful operation. To ensure that your system works
correctly, consider the factors covered in this section when designing your installation.

VCS - Viscomaster™ 7
3.1.4.1 Boundary effect

Boundary effect refers to the distortion in the wave forms in the process fluid that are caused by reflections from
the pipe wall. If the pipe wall is within the meter's effective measurement region, the boundary effect produces
measurement inaccuracy.

The factory calibration compensates for the boundary effect. The meter can be calibrated for 2-inch, 2.5-inch, or
3-inch pipe. If the meter is installed in a pipe, that does not match the calibration size, the compensation will be
inaccurate, and process measurement will be inaccurate.
Verify that the meter was calibrated for the pipe size you plan to use.

3.1.4.2 Flow rates

Maintain constant flow rates and velocities that are within the limits specified for the meter. The fluid flow
provides a steady heat flow into the meter installation, and the flow rate influences the self-cleaning of the
meter tines, the dissipation of bubbles, and the solid contaminants around the meter.
If you install the meter in a bypass configuration (such as in a flow-through chamber), use a pressure drop, pitot
scoop, or a sample pump to maintain flow. When using a sample pump, place the pump upstream from the
meter.

3.1.4.3 Entrained gas

Entrained gas, or gas pockets, can disrupt the measurement of a fluid. A brief disruption in the signal caused by
transient gas pockets can be corrected in the meter configuration, but you must avoid more frequent
disruptions or serious gas entrainment to ensure accurate and reliable fluid measurement.

8 VCS - Viscomaster™
To minimize the possibility of entrained gas:
Keep pipelines full of fluid at all times.
Vent any gas prior to the meter installation location.
Avoid sudden pressure drops or temperature changes that may cause dissolved gases
to break out of the fluid.
Maintain a back pressure on the system that is sufficient to prevent gas breakout.
Maintain flow velocity at the sensor within the specified limits.

3.1.4.4 Solid contamination

To avoid issues related to solids contamination:

Avoid sudden changes of the fluid velocity that may cause sedimentation.
Install the meter far enough downstream from any pipework configuration that may cause centrifuging
of solids (such as at a pipe bend).
Maintain flow velocity at the meter installation that is within the specified limits.
Use filtration in your process, if necessary.

3.1.4.5 Temperature gradients and insulation

For high-viscosity fluids, minimize any temperature gradients in the fluid, and in the piping and fittings
immediately upstream and downstream of the meter. Minimizing temperature gradients reduces the effect of
viscosity changes. Aquametro Oil & Marine recommends using the following guidelines to reduce the thermal
effects to your meter installation:
Always insulate the meter and surrounding pipework thoroughly.
- Avoid insulating the transmitter housing.
- Use rock wool or any equivalent heat jacket material that is at least 1 inch (25 mm) thick, but
preferably 2 inches (50 mm) thick.
- Enclose insulation in a sealed protective casing to prevent moisture ingress, air circulation, and
crushing of the insulation.
- For flow-through chamber installations, use the special insulation jacket provided by Aquametro
Oil & Marine.
Avoid direct heat or cold on the meter or on the associated upstream or downstream pipe work that is
likely to create temperature gradients.
If it is necessary to protect against cooling because of flow loss, you can apply electrical-trace heating. If
you use electrical-trace heating, use a thermostat that operates below the minimum operating
temperature of the system.

VCS - Viscomaster™ 9
 ATTENTION!
Insulation must be carried out to minimize any temperature gradients in the
fluid, and in the piping and fittings immediately upstream and downstream
of the meter

Table 1-2: Standard HFVM installation types

Type Characteristics Advantages
Tines are contained in a side Simple replacement of
pocket torsional meter
Placement Fast response
off the main flow, recessed by 25.4
mm (1 in) Good flow and
10 to 330 l/min temperature conditioning
Flow rate(1) (0.6 to 20 m3/hr)
(2.6 to 87 US gal./min)
Inline viscosity
Viscosity Up to 100 cSt

–50 °C to 200 °C
Temperature
(–58 °F to 392 °F)

Main flow pipe size 50 mm (2 in)

Tines are contained in a flow- Adaptable installation to

through any diameter main pipe
Placement and for tank applications
chamber where fluid is circulated
from the main flow Ideal for flow and
10 to 330 l/min temperature conditioning
Flow-through chamber Fast response
Flow rate(1) (0.6 to 20 m3/hr)
(2.6 to 87 US gal./min)
Viscosity Up to 100 cSt
–50 °C to 200 °C
Temperature
(–58 °F to 392 °F)
Main flow pipe size 50 mm (2 in)

10 VCS - Viscomaster™
 Tines project into adapter kit with Simple replacement of
Placement 63.5 mm (2.5 in) Schedule 40 capillary meter
boundary Fast response
10 to 330 l/min Good flow and
Flow rate(1) (0.6 to 20 m3/hr) temperature conditioning
Capillary viscosity
(2.6 to 87 US gal./min)
Viscosity Up to 100 cSt
–50 °C to 200 °C
Temperature
(–58 °F to 392 °F)
Defined by capillary meter
Main flow pipe size
chamber
The fork should be fully inserted The AM Viscomaster is not
Placement into the main flow path up to the calibrated for direct
weld bead insertion
Velocity < 1.5ft/sec
Flow rate
(0.5m/s)
Direct Insertion
Viscosity Up to 100cSt
–50 °C to 200 °C
Temperature
(–58 °F to 392 °F)
6” or larger vertical pipe or side of
Main Flow Pipe size
4” or larger horizontal pipe

VCS - Viscomaster™ 11
3.1.5 Perform a pre-installation meter check

1. Remove the meter from the box.

CAUTION!
Handle the meter with care. Follow all corporate, local, and national
safety regulations for lifting and moving the meter.

2. Visually inspect the meter for any physical damage. If you notice any physical damage to the meter,
immediately contact Aquametro Oil & Marine support at [email protected].
3. Connect the power wiring, and power up the meter. Remove the back transmitter housing cover to
access the PWR terminals.

4. If you have an HFVM with calibration code B (viscosity and density calibration), perform a Known
Density Verification (KDV) check. Use the Known Density Verification procedure to match the current
meter calibration with the factory calibration. If the meter passes the test, then it has not drifted or
changed during shipment.

3.2 Mounting

Topics covered in this chapter:

Prepare the installation
Mount the meter
Install thermal insulation
Rotate the electronics on the meter (optional)
Rotate the display on the transmitter (optional)

12 VCS - Viscomaster™
3.2.1 Prepare the installation

Before you can install the meter and fit the thermal insulation, verify that the system is stable and leak free.
1. Fit a blanking compression nut to the meter mounting, pressurize, and flush the system.
2. Isolate the system, depressurize, and remove the blanking compression nut.

Adjustment of and work on the Meter may only be done by skilled labor.
Observe local instructions and safety regulation.

3.2.2 Mount the meter

There are three (plus one) ways to mount the meter.

Related information
Mount with a flow-through chamber
Mount with an inline viscosity retrofit kit
Mount with a capillary viscosity retrofit kit

3.2.2.1 Mount with a flow-through chamber

Flow-through chambers are manufactured by Aquametro Oil & Marine, and are available with either of the
following:
Welded ends or compression fittings that connect into the process pipelines
1- inch, 2-inch, or 3-inch inlet and outlet pipes

IMPORTANT
Do not alter the length of the inlet and outlet pipes. Pipe alterations can adversely
affect the fitting, temperature response and stability.

Prerequisites

Verify the following conditions:

• 5–40 l/min for 2-inch Schedule 40 calibration bore section
(1.5 - 10.5 gal/min)
Flow
• 5–300 l/min for 3-inch Schedule 80 calibration bore section
(1.5 – 80 gal/min)
Viscosity 0.5 to 100 cSt
Temperature –50 °C to 200 °C (–58 °F to 392 °F)
–40 °C to 200 °C (–40 °F to 392 °F) in hazardous areas
Pressure 70 bar @ 204 °C, subject to process connections

IMPORTANT
To ensure that the fluid within the pocket is refreshed in a timely manner, verify that flow
velocity at the pipe wall and fluid viscosity are within the limits described in this table.
The thermal mass of the flanges may affect the response time of the meter to
temperature changes.

VCS - Viscomaster™ 13
Procedure

3.2.2.2 Mount with an inline viscosity retrofit kit

The inline viscosity retrofit kit provides a simple, direct replacement for existing meters.
Typically, the flange-to-flange distance is 150 mm (5.9 in), although Aquametro Oil & Marine can accommodate
larger versions. Usually, no pipework changes are necessary.

CAUTION!
Observe all corporate and government safety regulations. Wear protective clothing,
safety glasses, and gloves to prevent burns and the absorption of hot oil.

Prerequisites

Verify the following conditions:

Temperature –50 °C to 200 °C (–58 °F to 392 °F)
40 to 330 l/min
Flow 2.5 to 20 m3/hr
11 to 87 US gal/min
Viscosity Up to 100 cSt
Pressure As defined by process flanges
Calibration
2.5 in Schedule 40
boundary

14 VCS - Viscomaster™
Procedure

1. Check that the isolation valves are fully closed.

2. Remove insulation and allow the equipment to cool to a safe level.
Cooling reduces retained pressure.
3. If you have a drain or a pressure-relieving valve, depressurize the system.
4. Slacken the lock nut 1 ½ to 2 turns so that you can rock the sensor.
If necessary, use your hand to jolt the meter loose from the amplifier housing. This breaks the seal between
the sensor and the chamber retrofit kit. Do not slacken the lock nut further unless the seal is broken and the
sensor is obviously loose in the fitting.

NOTE!
If the system is still pressurized, you will be able to lift and hold the meter against the retaining nut.
Rocking and alternately pushing the sensor in and out of the pocket within the limits allowed by
the slackened nut breaks the seal and allows oil under pressure to seep past the lock nut. If this
leakage is excessive, re-tighten the lock nut and take further action to depressurize the system.

5.
CAUTION
Keep all parts of your body away from the direction in which you will remove the sensor. Pressure
caused by a valve failure or a poorly placed lock nut can eject the instrument from the flow chamber
and cause serious injury.

6. Retrofit the meter per the following diagram.

VCS - Viscomaster™ 15
3.2.2.3 Mount with a capillary viscosity retrofit kit

The capillary viscosity retrofit kit provides a simple, direct replacement for existing capillary meters.
Typically, capillary meters operate with their own measurement chamber that attaches to the HFVM. No
pipework changes are necessary.

CAUTION
Observe all corporate and government safety regulations. Wear protective clothing,
safety glasses, and gloves to prevent burns and the absorption of hot oil

Prerequisites

Verify the following conditions:

Temperature –50 °C to 200 °C (–58 °F to 392 °F)
40 to 330 l/min
Flow 2.5 to 20 m3/hr
11 to 87 US gal/min
Viscosity Up to 100 cSt
Pressure As defined by process flanges
Calibration
2.5 in Schedule 40
boundary

Procedure

1. Check that the isolation valves are fully closed.

2. Remove insulation and allow the equipment to cool to a safe level.
Cooling reduces retained pressure.
3. If you have a drain or a pressure-relieving valve, depressurize the system.
4. Slacken the lock nut 1 ½ to 2 turns so that you can rock the sensor.
If necessary, use your hand to jolt the meter loose from the amplifier housing. This breaks the seal between
the sensor and the chamber retrofit kit. Do not slacken the lock nut further unless the seal is broken and the
sensor is obviously loose in the fitting.

NOTE!
If the system is still pressurized, you will be able to lift and hold the meter against the retaining
nut. Rocking and alternately pushing the sensor in and out of the pocket within the limits
allowed by the slackened nut breaks the seal and allows oil under pressure to seep past the
lock nut. If this leakage is excessive, re-tighten the lock nut and take further action to
depressurize the system.

5.
CAUTION
Keep all parts of your body away from the direction in which you will remove the
sensor. Pressure caused by a valve failure or a poorly placed lock nut can eject the
instrument from the flow chamber and cause serious injury.

Remove the lock nut if you can rock the meter in the flow chamber, and there is no serious or continuous
escape of oil.

6. Retrofit the meter per the following diagram.

16 VCS - Viscomaster™
3.2.2.4 Mount as direct insertion

The direct insertion retrofit is not recommendable due to severe restrictions about the flow rate and calibration
boundaries. For Direct Insertion Aquametro Oil & Marine does not take any responsibility for accuracy and
lifetime. For direct insertion, no adapter is available.

VCS - Viscomaster™ 17
3.2.3 Rotate the electronics on the meter (optional)

You can rotate the transmitter on the meter up to 90°.

1. Using a 4 mm hex key, loosen the cap screw that holds the transmitter in place.

2. Rotate the transmitter clockwise to the desired orientation up to 90°.

3. Secure the cap screw in place and tighten to 60 lb·in (6.8 N·m).

3.2.4 Rotate the display on the transmitter (optional)

The display on the transmitter electronics module can be rotated 90° or 180° from the original position.

18 VCS - Viscomaster™
Procedure

1. If the meter is powered up, power it down.

2. Turn the display cover counterclockwise to remove it from the main enclosure.
3. Carefully loosen (and remove if necessary) the semi-captive display screws while holding the display
module in place.
4. Carefully pull the display module out of the main enclosure until the sub-bezel pin terminals are
disengaged from the display module.

NOTE!
If the display pins come out of the board stack with the display module, remove the pins
and reinstall them.

5. Rotate the display module to the desired position.

6. Insert the sub-bezel pin terminals into the display module pin holes to secure the display in its new
position.
7. If you have removed the display screws, line them up with the matching holes on the sub-bezel, then
reinsert and tighten them.
8. Place the display cover onto the main enclosure.
9. Turn the display cover clockwise until it is snug.
10. If appropriate, power up the meter.

3.3 Wiring

Topics covered in this chapter:

Terminals and wiring requirements
Wire power and outputs in a HART single-loop environment
Wiring to external devices (HART multidrop)

3.3.1 Terminals and wiring requirements

Three pairs of wiring terminals are available for transmitter outputs. A fourth pair is used for power wiring. These
outputs vary depending on your transmitter output option ordered. The mA outputs require external power, and
must be connected to an independent 24 VDC power supply.
The screw connectors for each output terminal accept a maximum wire size of 14 AWG (2.5 mm2).

IMPORTANT
Output wiring requirements depend on whether the meter will be installed in a safe area or a
hazardous area. It is your responsibility to verify that this installation meets all corporate,
local, and national safety requirements and electrical codes.
If you will configure the meter to poll an external temperature or pressure device, you must
wire the mA output to support HART communications. You may use either HART/mA single-
loop wiring or HART multi-drop wiring.

VCS - Viscomaster™ 19
3.3.2 Wire power and outputs in Signal device and Modbus Environment

CAUTION
Meter installation and wiring should be performed by suitably trained personnel
only, in accordance with the applicable code of practice.

Procedure

Wire to the appropriate power and output terminals and pins (see Figure 3-2).

20 VCS - Viscomaster™
 A. 24 VDC
B. Rload (250 Ω resistance)
C. Signal device
D. D. Signal device

NOTE!
For operating the milliamp outputs with a 24V supply, a maximum total loop resistance
of 657 Ω is allowed.

CAUTION
To meet the EC Directive for Electromagnetic Compatibility (EMC), use a suitable
instrumentation cable to connect the meter. The instrumentation cable should have
individual screens, foil or braid over each twisted pair, and an overall screen to cover
all cores. Where permissible, connect the overall screen to earth at both ends (360°
bonded at both ends). Connect the inner individual screens at only the controller end.
Use metal cable glands where the cables enter the meter amplifier box. Fit unused
cable ports with metal blanking plugs.

3.3.3 Grounding

The meter must be grounded according to the standards that are applicable at the site.
The customer is responsible for knowing and complying with all applicable standards.

Prerequisites

Aquametro Oil & Marine suggests the following guides for grounding practices:
In Europe, EN 60079-14 is applicable to most installations, in particular Sections 12.2.2.3 and 12.2.2.4.
In the U.S.A. and Canada, ISA 12.06.01 Part 1 provides examples with associated applications and
requirements.
For IECEx installations, IEC 60079-14 is applicable.

If no external standards are applicable, follow these guidelines to ground the meter:
Use copper wire, 18 AWG (0.75 mm2) or larger wire size.
Keep all ground leads as short as possible, less than 1 Ω impedance.
Connect ground leads directly to earth, or follow plant standards.

CAUTION
Ground the meter to earth, or follow ground network requirements for the facility.
Improper grounding can cause measurement error.

Procedure

Check the joints in the pipeline or tank installation.

If the joints in the pipeline or tank are ground-bonded, the meter is automatically grounded and no
further action is necessary (unless required by local code).
If the joints in the pipeline or tank are not grounded, connect a ground wire to the grounding screw
located on the meter electronics.

VCS - Viscomaster™ 21
4 Viscomaster Operation
Default values

Default values for your meter are configured at the factory. The specific values are determined by the options
that were specified on the purchase order. These are provided on the configuration sheet that was shipped with
your meter.

4.1 Putting into Operation

The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement.
1. Ensure that all transmitter and sensor covers and seals are closed.

WARNING!
To prevent ignition of flammable or combustible atmospheres, ensure that
all covers and seals are tightly closed. For hazardous area installations,
applying power while housing covers are removed or loose can cause an
explosion.

2. Turn on the electrical power at the power supply.

The transmitter will automatically perform diagnostic routines. During this period, Alert 009 is active. The
diagnostic routines should complete in approximately 30 seconds.

Post requisites

Although the sensor is ready to receive process fluid shortly after power-up, the electronics can take up to
10 minutes to reach thermal equilibrium. Therefore, if this is the initial startup, or if power has been off long
enough to allow components to reach ambient temperature, allow the electronics to warm up for approximately
10 minutes before relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.

4.2 Check meter status

Check the meter for any error conditions that require user action or that affect measurement accuracy.
1. Wait approximately 10 seconds for the power-up sequence to complete. Immediately after power-up,
the transmitter runs through diagnostic routines and checks for error conditions. During the power-up
sequence, Alert A009 is active. This alert should clear automatically when the power-up sequence is
complete.
2. Check the status LED on the transmitter.

22 VCS - Viscomaster™
 Transmitter status reported by status

LED state Description Recommendation

Continue with configuration or
Green No alerts are active.
process measurement.
A low-severity alert condition does
not affect measurement accuracy
or output behavior.
One or more low-severity alerts You can continue with
Yellow
are active. configuration or process
measurement. If you choose, you
can identify and resolve the alert
condition.
A low-severity alert condition does
not affect measurement accuracy
or output behavior.
You can continue with
Calibration in progress, or Known
Flashing yellow configuration or process
Density Verification in progress.
measurement. If you choose, you
can identify and resolve the alert
condition.

A high-severity alert condition

affects measurement accuracy and
One or more high-severity alerts
Red output behavior. Resolve the alert
are active
condition before continuing

4.3 Configure Modbus communication

Overview
Modbus communications parameters control Modbus communications with the transmitter. Modbus support is
implemented on the RS-485 physical layer via the RS-485 terminals.

IMPORTANT
Your device automatically accepts all connection requests within the following ranges:
Protocol: Modbus RTU (8-bit) or Modbus ASCII (7-bit) unless Modbus ASCII Support is disabled
Parity: odd or even
Stop bits: 1 or 2
Baud: 1200, 2400, 4800, 9600, 19200, 38400
You do not need to configure these communications parameters on the device.

Procedure

1. Enable or disable Modbus ASCII Support as desired.

The setting of this parameter controls the range of valid Modbus addresses for your device.

Integrate the meter with the control system

Modbus ASCII support Available Modbus addresses

Enabled 1–15, 32–47, 64–79, and 96–110

Disabled 1–127, excluding 111 (111 is reserved to the service port)

VCS - Viscomaster™ 23
 2. Set Modbus Address to a unique value on the network.
3. Set Floating-Point Byte Order to match the byte order used by your Modbus host.

Code Byte order

0 1–2 3–4
1 3–4 1–2
2 2–1 4–3
3 4–3 2–1

See the following table for the bit structure of bytes 1, 2, 3, and 4.
Bit structure of floating-point bytes Table 6-7:

Byte Bits Definition

1 SEEEEEEE S=Sign
E=Exponent
2 EMMMMMMM E=Exponent
M=Mantissa
3–4 MMMMMMMM M=Mantissa

4. (Optional) Set Additional Communications Response Delay in delay units.

A delay unit is 2/3 of the time required to transmit one character, as calculated for the port currently in
use and the character transmission parameters.

Additional Communications Response Delay is used to synchronize Modbus communications with hosts that
operate at a slower speed than the device. The value specified here will be added to each response the
device sends to the host.
Default: 0
Range: 0 to 255

TIP
Do not set Additional Communications Response Delay unless required by your Modbus host.

24 VCS - Viscomaster™
5 Maintenance and Repair

5.1 Calibration

All our Viscomaster Systems are calibrated in the factory.

An accuracy check and recalibration is offered at Aquametro Oil & Marine, this is usually dependent on
customer, operator or regulation requirements. This interval depends largely on the operating conditions,
process liquid and the application the system is installed in.

5.2 Service maintenance

CAUTION
The surfaces of the device/system and the medium may be hot.

Risk of burns!

Carry out work only on cooled devices/systems.

Work may only be performed by authorized specialists in accordance with
the applicable regulations.
Use appropriate protective equipment.

WARNING
The device/system may be under pressure.

Risk of severe injury!

Carry out work only on non-pressurized devices/systems.

When working on the device/system watch out for leaking medium.
Work may only be performed by authorized specialists in accordance with
the applicable regulations.
Use appropriate protective equipment, particularly safety goggles

WARNING
The device/system may be under high voltage.

Risk of severe injury!

Carry out work only on non-powered devices/systems.

When working on the device/system watch out for faulty isolation or open
cable cores and ends.
Work may only be performed by authorized specialists in accordance with
the applicable regulations.
Use appropriate protective equipment

Use of unsuitable cleaning agents and procedures.

Risk of malfunction or damage!

Follow the cleaning instructions on the next page.

VCS - Viscomaster™ 25
Before working on the hydraulics:
put the system or section out of operation
close the stop valves
release the pressure
put a suitable tray underneath the connection to be worked on
be prepared for spillage, have absorbent at hand

Cleaning of ViscomasterTM:
do not use any aggressive solvents
rinse hydraulic part of flow meter thoroughly

Aquametro Oil & Marine recommends to use the following cleaning solvents:
Gasoline used for cleaning purposes
Cleaner’s naphtha
Petroleum ether

Bevor working on the electronic

For repair remittance remove plug board with connected leads on the rear side, loosen fastening
devices and remove controller from the panel.
In case of remittance, please give precise details of the fault to reduce time and cost of repair.

To restart the system:

slowly open the stop valves, avoiding pressure surges (“water hammer”)
vent the pipe well check tightness

Maintenance

Use of unsuitable cleaning agents and procedures.

Risk of malfunction or damage!

Follow the cleaning instructions listed above.

Check connections periodically for tightness and if necessary retighten.

Check insulation periodically for completeness and functionality and reattach if necessary.

Steam valve spindle has to be kept clean and lubricated, if necessary, lubricate the spindle with Molykote
including grease.
Following the initial temperature and pressure load, retighten the screws of all flange connections (also cover
and connection piece flanges), the valve cone should be located in the center

All electronic controllers in the product range of the manufacturer are virtually maintenance-free.
Provided that the controller is correctly installed and put into operation and is protected against mechanical
damage and inadmissible operating conditions, it should give years of trouble-free service. In case of faults,
repair work by the customer should be restricted to the externally accessible leads and connections and
components the customer is expressly permitted to deal with himself (bridge circuits, fuses).
All further work, especially on internal components will terminate warranty, makes subsequent inspection and
fault repair more difficult and can cause considerable damage to the circuitry.

26 VCS - Viscomaster™
5.3 Spare Parts

Use of wrong Spare Parts

Risk of malfunction or damage!

Use only original spare parts, supplied by Aquametro Oil & Marine

Spare part list and Maintenance instruction may be requested from Aquametro Oil & Marine.

VCS - Viscomaster™ 27
6 Troubleshooting
Viscosity measurement problems and recommended actions

Problem Possible causes Recommended actions

Viscosity reading Normal process noise Check your process conditions.
erratic Two-phase flow Check for two-phase flow,
Deposition or coating, especially stratification, or settling. Install a
asphaltenes, on the tines pump. Check for environmental
Contaminants in the process fluid conditions that produce stratification
Vibration in the pipeline (e.g., a heat source).
Increase back pressure to minimize
bubble formation.
Clean the tines.
Minimize vibration in the pipeline.
Viscosity reading Incorrect calibration factors Verify the calibration factors. Ensure
inaccurate Flow rate too low or too high that the viscosity ranges are
Bypass not fully closed appropriate for your process fluid.
Deposition or coating, especially Adjust the flow rate or the diameter
asphaltenes, on the tines of the flow-through chamber. Refer
Fork laminate damaged to the installation manual for flow
Defective thermal insulation requirements and best practices.
Boundary effect Ensure that the installation type
matches the calibration. Refer to the
installation manual.
Close the bypass.
Clean the tines.
Check for physical damage to the
tines or laminate.
Repair or replace the thermal
insulation.
Check the pump delivery and service
the pump as required.
Viscosity reading Viscosity above the highest Return the device to Aquametro Oil
NaN calibration range or below the & Marine for recalibration for the
(Not a Number) lowest calibration range ranges you need.
Referred viscosity Inaccurate line viscosity Ensure that line viscosity
reading measurement measurement is as accurate as
inaccurate Inaccurate line temperature possible.
measurement Ensure that the temperature value
Incorrect referred viscosity used in referred viscosity
configuration measurement is as accurate as
Inaccurate measurement of possible.
laboratory sample Verify the configuration of referred
viscosity measurement.
Repeat the laboratory measurement,
ensuring that reference conditions
match.
Density measurement problems and recommended actions

Problem Possible causes Recommended actions

Erratic density Normal process noise Check your process conditions.
reading Two-phase flow Increase the density damping value.
Flow rate too high Reduce the flow rate.
Deposition on the tines Check for two-phase flow.

28 VCS - Viscomaster™
 Contaminants or suspended solids Ensure that line pressure or sample
in the pressure meets installation
process fluid requirements.
Vibration in the pipeline Increase back pressure to minimize
Erosion or corrosion bubble formation.
Clean the tines.
Minimize vibration in the pipeline.
Install a flow control method
(bypass, flow chamber, expander,
etc.).
Inaccurate density Inaccurate temperature Verify the temperature reading from
reading measurement the RTD (on-board temperature
Incorrect calibration factors sensor).
Deposition on the tines Verify the temperature reading from
Boundary effect (incorrect the external temperature device, if
installation) applicable.
Clean the tines.
Increase the flow rate.
Install a thermal insulation jacket.
Verify the calibration factors.
Perform Known Density Verification.
Change the location of the fork.
Inaccurate Incorrect reference density Verify the value configured for
calculated density reference density.
Density reading Deposition on the tines Clean the tines.
too high
Density reading Leaks in the pipework or fittings Check for two-phase flow.
too low Two-phase flow
Cyclic inaccuracy Stirrer rotation rate too high Reduce the stirrer rotation rate.
in density reading Tank flow rate too high Reduce the tank flow rate.
Fork in poor location Move the fork to a location with a
Stirrer creating bubbles lower flow profile.
Solids in tank Install a sample bypass.
Replace the device with a CDM.
Density reading Incorrect calibration factors Verify the calibration factors.
from device does Laboratory conditions do not match Ensure that the two fluids are being
not match sample conditions compared at the same temperature.
laboratory value
Temperature measurement problems and recommended actions

Problem Possible causes Recommended actions

Temperature RTD failure
reading Line temperature in bypass does
significantly not match temperature in main line
different from
process
temperature
Temperature Sensor temperature not yet If the error is within the temperature
reading slightly equalized specification for the sensor,
different from Sensor leaking heat there is no problem. If the
process temperature measurement is
temperature outside the specification, contact
Aquametro Oil & Marine
The temperature of the fluid may be
changing rapidly. Allow sufficient

VCS - Viscomaster™ 29
 time for the sensor to equalize with
the process fluid.
The electrical connection between
the RTD and the sensor may be
damaged. This may require replacing
the sensor.
Inaccurate Wiring problem Verify the wiring between the
temperature data Problem with input configuration transmitter and the external device.
from external Problem with external device Verify that the external device is
device Problem with input configuration operating correctly.
Verify the configuration of the
temperature input.
Ensure that both devices are using
the same measurement unit.
Milliamp output problems and recommended actions
Problem Possible causes Recommended actions
No mA output Output not powered Verify that the output loop is
Wiring problem powered externally.
Circuit failure Check the power supply and power
supply wiring.
Verify the output wiring
Contact Aquametro Oil & Marine
mA output below Open in wiring Check your process conditions
4 mA Bad output circuit against the values reported by the
Process condition below LRV device.
LRV and URV are not set correctly Verify the receiving device, and the
Bad mA receiving device wiring between the transmitter and
the receiving device.
Check the settings of Upper Range
Value and Lower Range Value.
Constant mA Incorrect process variable assigned
output to the output
Fault condition exists
mA output below Incorrect process variable or units Verify the output variable
3.6 mA or above assigned assignments.
21.0 ma to output Verify the measurement units
Fault condition if Fault Action is set configured for the output.
to Upscale Check the Fault Action settings.
or Downscale Check the settings of Upper Range
LRV and URV are not set correctly Value and Lower Range Value.
Consistently Loop problem Verify that the measurement units
incorrect mA Output not trimmed correctly are configured correctly for your
measurement Incorrect measurement unit application.
configured for Verify the process variable assigned
process variable to the mA output.
Incorrect process variable Check the settings of Upper Range
configured Value and Lower Range Value.
LRV and URV are not set correctly
mA output correct mA loop resistance may be set too Verify that the mA output load
at lower current, high resistance is below the maximum
but incorrect at supported load (see the installation
higher current manual for your transmitter).

30 VCS - Viscomaster™
7 Decommissioning, Dismantling and Disposal
CAUTION
The surfaces of the device/system and the medium may be hot.

Risk of burns!

Carry out work only on cooled devices/systems.

Work may only be performed by authorized specialists in accordance with
the applicable regulations.
Use appropriate protective equipment.

WARNING
The device/system may be under pressure.

Risk of severe injury!

Carry out work only on non-pressurized devices/systems.

When working on the device/system watch out for leaking medium.
Work may only be performed by authorized specialists in accordance with
the applicable regulations.
Use appropriate protective equipment, particularly safety goggles

7.1 Decommissioning

Disconnect all sources of energy.

Remove the devices from the system.
Pay particular attention to the disposal instructions in section 7.4.

7.2 Dismantling

Not required.

7.3 Return of materials

Never send a device/system back if you are not absolutely certain that all traces of hazardous substances have
been removed, e.g. substances which have penetrated crevices or diffused through plastic.
Costs incurred for waste disposal and injury (burns, etc.) due to inadequate declaration and/or cleaning will be
charged to the delivering company or the operator.

For a device that is sent back to Aquametro Oil & Marine for repair or calibration the following point are an
absolute must:
Always quote type and serial number when contacting an Aquametro Oil & Marine office or an
Aquametro Oil & Marine representative.
Always enclose a duly completed "Declaration of decontamination” form (FO0451e).
Only in special cases (e.g. for the reconstruction of causes of errors) and only with the prior consent of
the Aquametro Oil & Marine, equipment must be returned in the impurified state. In this case also the
contact person at Aquametro Oil & Marine, which has granted the approval to return a crude device
must be stated.

VCS - Viscomaster™ 31
7.4 Disposal

At the end of its life cycle, this product should be disposed of according to local regulations
regarding waste recycling or disposal.
Batteries and rechargeable batteries shall be recycled separately.
The separate collection and recycling of used products will help to conserve natural resources,
and ensures that they are disposed of in a way that does not cause damage to the environment
and nature.

8 Technical Data

8.1 Viscomaster
Viscosity Sensor
Hardware
Body Aluminium alloy Red
(-40°C < Ta < +110°C)]
Pressure Range PN16
Placement Tines are contained in a side pocket
off the main flow, recessed by 25.4
mm (1 in)
Process connection 1 1/2-inch Cone Seat Compression fitting 316/316L
Cable duct ½” NPT
Operating Range
Viscosity Up to 100 cSt
Density Up to 3000 kg/m³
Temperature –50 °C to 200 °C
Ambient temperature -40…60°C (Electronics)
Flow rate 10 to 330 l/min
Max. Pressure 207bar
Electrical
Supply range 24VDC
Power consumption 0.65 W typical, 1.1 W maximum
Output 2x 4-20mA Signal
RS 485 Terminal
Sensor Range and Viscosity accuracy ±0.2cP (0-10cP range) then ±1% FS of
Performance calibrated range, Viscosity limit 20,000cP
Signal Output (dependent on sensor type)
Viscosity mA1+ 4mA = 0cSt - 20mA = 50cSt
Full
Density mA1+ 4mA = 500kg/m³ - 20mA = 1500kg/m³

Viscosity mA1+ 4mA = 0cSt - 20mA = 50cSt

Dynamic
Temperature mA2+ 4mA = 0°C - 20mA = 200°C

Density mA1+ 4mA = 500kg/m³ - 20mA = 1500kg/m³

Density
Temperature mA2+ 4mA = 0°C - 20mA = 200°C

32 VCS - Viscomaster™
8.2 Dimensional drawings

Detailed dimensional drawing is made in project drawings.

VCS - Viscomaster™ 33
8.3 Electrical Connection diagrams

Detailed connection diagram is made in project drawings.

For connection with active power supply via controller, sensor passive.

34 VCS - Viscomaster™
VCS - Viscomaster™ 35
36 VCS - Viscomaster™
For connection with external power supply controller and sensor passive.

VCS - Viscomaster™ 37
38 VCS - Viscomaster™
VCS - Viscomaster™ 39
9 Appendix

9.1 Using the transmitter display (Option)

9.1.1 Components of the transmitter interface

The transmitter interface includes the status LED, the display (LCD panel), and two optical
switches.

9.1.2 Use the optical switches

Use the optical switches on the transmitter interface to control the transmitter display.
The transmitter has two optical switches: Scroll and Select.
To activate an optical switch, block the light by holding your thumb or finger in front of the opening.

TIP
You can activate the optical switch through the lens. Do not remove the transmitter housing cover.

The optical switch indicator lights up when the transmitter senses that an optical switch has been activated.

Optical switch indicator State of optical switches

Solid red One optical switch is activated.
Flashing red Both optical switches are activated.

40 VCS - Viscomaster™
9.1.3 Access and use the display menu system

The display menu system is used to perform various configuration, administrative, and maintenance tasks.

TIP
The display menu system does not provide complete configuration, administrative, or maintenance
functions. For complete transmitter management, you must use another communications tool.

Prerequisites

To access the display menu system, operator access to either the Off-Line menu or the Alert menu must be
enabled. To access the complete menu system, operator access must be enabled for both the Off-Line menu
and the Alert menu.

Procedure
1. At the transmitter display, activate the Scroll and Select optical switches simultaneously until the display
changes.
You will enter the Off-Line menu at any of several locations, depending on several factors.
If an alert is active and access to the Alert menu is enabled, you will see SEE ALARM.
If no alert is active, you will see OFF-LINE MAINT.
2. If CODE? appears on the display when you make a choice, enter the value that is configured for Off-Line
Password.
a. With the cursor flashing on the first digit, activate Scroll until the correct digit is displayed, then
activate Select.
b. Repeat this process for the second, third, and fourth digits.

TIP
If you do not know the correct value for Off-Line Password, wait 30 seconds. The password screen
will time out automatically and you will be returned to the previous screen.

3. Use the Scroll and Select optical switches to navigate to your destination in the display menu system.
Use Scroll to move through a list of options
Use Select to choose the current option.
4. If Scroll flashes on the display, activate the Scroll optical switch, then the Select optical switch, and then
the Scroll optical switch again.
The display will prompt you through this sequence. The Scroll-Select-Scroll sequence is designed to
guard against accidental activation of the off-line menu. It is not designed as a security measure.
5. To exit a display menu and return to a higher-level menu:
Activate Scroll until the EXIT option is displayed, then activate Select.
If the EXIT option is not available, activate Scroll and Select simultaneously and hold until the
screen returns to the previous display.
6. To exit the display menu system, you can use either of the following methods:
Exit each menu separately, working your way back to the top of the menu system.
Wait until the display times out and returns to displaying process variable data

VCS - Viscomaster™ 41
9.2 Display operation

9.2.1 View process variables using the display

View the desired process variable(s).

The display shows the configured display variables. For each display variable, the display reports the abbreviated
name of the process variable (for example, DENS for density), the current value of that process variable, and the
associated unit of measure (for example, G/CM3).

If Auto Scroll is enabled, the display cycles through the display variables, showing each display variable for a
user-specified number of seconds. Whether or not Auto Scroll is enabled, you can activate Select to move to the
next display variable.

9.2.2 View and acknowledge status alerts

The transmitter posts status alerts whenever a process variable exceeds its defined limits or the transmitter
detects a fault condition. You can view active alerts, and you can acknowledge alerts. Acknowledging alerts is
not required.

View and acknowledge alerts using the display

You can view a list containing all alerts that are active, or inactive but unacknowledged.

NOTE!
Only Fault and Informational alerts are listed. The transmitter automatically filters out
alerts with Status Alert Severity set to Ignore.

Prerequisites

Operator access to the alert menu must be enabled (default setting). If operator access to the alert menu is
disabled, you must use another method to view or acknowledge status alerts.

42 VCS - Viscomaster™
Procedure

Post requisites
To clear A010, A011, A012, A013 alerts, you must correct the problem, acknowledge the alert, then repeat the
calibration.
To clear A001, A002, A029, A031 alerts, you must correct the problem, acknowledge the alert, then power-
cycle the transmitter.
For all other alerts:
If the alert is inactive when it is acknowledged, it will be removed from the list.
If the alert is active when it is acknowledged, it will be removed from the list when the alert condition clears.

Table 5-1: Status alerts and Status Alert Severity

Default User can reset
Alert number Alert title
severity severity
A001 EEPROM Error Fault No
A002 RAM Error Fault No
A003 No Sensor Response Fault Yes
A004 Temperature Overrange Fault No
A006 Characterization Required Fault Yes

VCS - Viscomaster™ 43
 A008 Density Overrange Fault Yes
Transmitter Initializing/Warming
A009 Up Ignore Yes
or Significant Process Instability
A010 Calibration Failure Fault No
A014 Transmitter Failure Fault No
Sensor Temperature (RTD)
A016 Fault Yes
Failure
A020 Calibration Factors Missing Fault Yes
Transmitter/Sensor/Software
A021 Mis Fault No
match
A029 Internal Electronics Failure Fault No
A030 Incorrect Board Type Fault No
A036 Viscosity Overrange Fault No
A037 Sensor Check Failed Fault Yes
A038 Time Period Signal Out of Range Fault No
To
Informational
A100 mA Output 1 Saturated Informational
or
Ignore only
To
Informational
A101 mA Output 1 Fixed Informational
or
Ignore only
A102 Drive Overrange Informational Yes
To
Informational
A104 Calibration in Progress Informational
or
Ignore only
A105 Two-Phase Flow Informational Yes
To
Informational
A106 Burst Mode Enabled Informational
or
Ignore only
A107 Power Reset Occurred Informational Yes
To
Informational
A113 mA Output 2 Saturated Informational
or
Ignore only
To
Informational
A114 mA Output 2 Fixed Informational
or
Ignore only
To
Informational
A115 No External Input or Polled Data Informational
or
Ignore only
Temperature Overrange (API
A116 Informational Yes
Referral)
A117 Density Overrange (API Referral) Informational Yes
To
A118 Discrete Output 1 Fixed Informational
Informational

44 VCS - Viscomaster™
 or
Ignore only
Pressure Overrange (API
A122 Informational Yes
Referral)
A132 Sensor Simulation Active Informational Yes
A133 EEPROM Error (Display) Informational Yes
A136 Incorrect Display Type Informational Yes

9.2.3 You can control the process variables shown on the display and a variety of
display behaviors.

Configure the language used for the display

o Overview
Display Language controls the language used for process data and menus on the display.
o Procedure
Select the language you want to use.
The languages available depend on your transmitter model and version.
Display OFF-LINE MAINT > OFF-LINE CONFG > DISPLAY > LANG

Enable or disable automatic scrolling through the display variables (Section 5.1.5)
o Overview
You can configure the display to automatically scroll through the configured display
variables or to show a single display variable until the operator activates Scroll. When you
set automatic scrolling, you can also configure the length of time each display variable is
displayed.
o Procedure
Enable or disable Auto Scroll as desired.

Display OFF-LINE MAINT > OFF-LINE CONFG > DISPLAY > AUTO SCRLL

Enable or disable the Acknowledge All Alerts display command

o Overview
You can configure whether or not the operator can use a single command to acknowledge all
alerts from the display overview
o Procedure
1. Ensure that the alert menu is accessible from the display.
To acknowledge alerts from the display, operators must have access to the alert menu.
2. Enable or disable Acknowledge All Alerts as desired.

Display OFF-LINE MAINT > OFF-LINE CONFG > DISPLAY > ACK

9.3 Display codes and abbreviations

Code Definition Units
Standard
DENS Line Density kg/m³
TEMP Line Temperature °Celsius; °Fahrenheit; °Kelvin
EXT T Line Temperature (External) °Celsius; °Fahrenheit; °Kelvin
DGAIN Drive Gain %
User-Defined Calculation
UCALC
Output
VCS - Viscomaster™ 45
 Viscosity measurement
DYNV Line Dynamic Viscosity Centiposse (cP)
KINV Line Kinetic Viscosity Centistokes (CSt)
RVISC Referred Viscosity
SRVIS Secondary Referred Viscosity
API referral
RDENS Referred Density (API)
Calculated Carbon Aromaticity
CCAI
Index
CII Calculated Ignition Index
System variables
AO 1 mA Output 1
AO 1 SRC mA Output 1 Source
AO 2 mA Output 2
AO 2 SRC mA Output 2 Source
DRIVE Drive Gain
Q FCTOR Quality factor
RANG Range

Language Codes
FREN French
GER German
ENGL English
SPAN Spanish

ABORT Abort
ACCPT Accept
ACK Acknowledge
ACK ALL? Acknowledge all
ACTIV Active
ALARM Alert
ALL All
APPLY Apply
AUTO Auto
AUTOSCRL Auto Scroll
AVG Average
DISBL Disabled
DISPLAY Display
DSPLY Display
ENABL Enabled
ENTER Enter
EXIT Exit
NO No
OFF Off
OFFSET Offset
ON On
OOR Out of range
PASSW Password or passcode
RESTORE Restore
RESULT Result
RTEMP Reference temperature
RUN Run

46 VCS - Viscomaster™
VCS - Viscomaster™ 47
 The English version shall prevail. Subject to change without notice
VD 7-425 e 02.2021

Aquametro Oil & Marine AG Aquametro Oil & Marine GmbH

CH-4106 Therwil, Switzerland DE-18119 Rostock, Germany
[email protected] [email protected]
www.aquametro-oil-marine.com Phone +41 61 725 44 00 Phone +49 381 382 530 00

48 VCS - Viscomaster™