0 ratings 0% found this document useful (0 votes) 44 views 8 pages UPSOAIR WT-Catalogue-FUSHENG 2021 New SA Series Screw Air Compressor
The SA Series Screw Air Compressors by Fusheng feature advanced designs that enhance efficiency and reliability through low drop tooth profiles, high rigidity rotors, and precision manufacturing. The compressors utilize a high-efficiency oil separator and an intelligent control system for optimal performance and energy savings. Additionally, the variable-speed models significantly reduce operational costs and energy consumption while maintaining stable pressure and performance.
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SA SERIES SCREW AIR COMPRESSORS
Ur Ee lea)A\FUSHENG
m
a
in
oO
P RMANCE COMES
RONG HEART
LOW DROP > HIGH EFFICIENCY
« As shown in the left figure, drop of
‘tooth profile is 2596 less than four-to-six
ear ratio. Low drop means effective
‘compression efficiency and thermal
efficiency can be greatly improved.
EQUIVALENT RIGIDITY
+ Primary rotor has high rotating speed
and larger diameter and secondary
rotor has lower rotating speed and
‘smaller diameter. Diameter ratio and
rotating speed ratio of rotors in direct
propertion, Such design makes rigidity
‘ofitine rotors exactly equal,
 
SMELL LEAKAGE AREA
Positive/negative rotor drop of traditional * Larger otor brings smaller leakage
area which enhanced compression
four-te. ‘efficiency further.
 
x tooth profile
Material is the premise of reliable guarantee
+ Themale rotor be a driven rotor of the screw air compressor body, which needs extremely
high strength. For this purpose, we use high strength alloy steel; Since the female rotoris a
stressed rotor, we use cast iron with excellent wear resistance and toughness. The rotor life
and reliability are improved.
+ Because the main and auxiliary rotors are made of different materials fusheng company
prepared and used two sets of processing equipment for those material.
PRECISION EQUIPMENT MAKES HIGH ACCURATE ROTOR
+ Fabricated with HOLROYD rotor processing machine from UK, refined with KAPP » KLINGEL:
NBERG precision rotor grinding machine, the tooth profile precision is up to 0.005mm and
surface roughness can reach Ra 0.1-0.2 }m.
+ Inspected with German ZELSS, LEITZ
three-coordinate measuring machine.
+ Even under continuous running,
condition rotor maintains the best
clearance value andis stable and
efficient.
 
onHigh Efficiency Airend Induce Air Flow
from Axial and Radial directions
‘+ Fusheng’ s global R&D center in Germany is established with
the aim to improve gear profile, volume efficiency and eneray
saving design and increase operating ficiency at low rpm,
‘The axial air intake and exhausting design reduces axial
imbalance effectively, and brings the following advantages for
sirend design
IMore balanced air compression
éully utilize effective rotor length to maximize the
compression efficiency,
Honger service life airend thd bearings.
Hower operational noise level
)
 
 
ADVANCED,THOUGHTFUL OVERALL DESIGN
AIR INLET VALVE
Large volume, low pressure
drop design to ensure
highest air intake efficiency,
Ar intake is automatically
adjusted according to the
customer demand to ensure
best efficiency and energy
savings,
 
MULTIPLE PARALLEL,
OIL FILTER
[Multiple ol fters wth
parallelconnection are able
to fiker impurities and
degradation effectively, and
ensure maximum service lfe
of irend
!
UNIT BUFFER DEVICE
Effectively reduces the
vibrations ofthe running unit
and eliminates resonances,
Also results in improved
service life of other compo =
nents and lower noise
 
GoService platform(optional)
 
HIGH EFFICIENCY
OIL SEPARATOR
Extra large oil tank optimizes
internal pressure ratios and
stabilizes the air pressure
effectively
High efficiency air-oll separation
is achieved through a3 stage
process that includes cyclonic
Separation, gravitation separa -
tion and finally separation at the
cartridge, Ol content of the
compressed airis controlled at
an ideal level, nat only to provide
you clean air, but aso to reduce
bil consumption
[Compressor lot Smart
Service platform on Cloud
enables integration of
monitoring, troubleshoot
ing and maintenance.
Send compressor fault
information and operation
status to specified
technician via SMS and
e-mail timelyA\FUSHENG
AIMS CONTROLLER
| We provide an attentive controller interface which allows you
to.control the compressor easily and quickly.
| The clear and user friendly window gives prompts for opera-
tion and maintenance, The controller can be programmed in
rmany languages and the software is upgradeable.
I simple text signals, on a real time basis, tell you what te do
and when, Daria
I select data and controls can be duplicated in customers
control system viaRS485 port (available in select models).
 
I suitable for muti-compressor control,
Efficientgand enVironmentally friendly system design
|The sysfém and structure layout followthe principle high reli
 
higitetficiency afdtow nets
| Adopt joint matatial that used Zinc to prevent orresion and seal tHB etd face to prevent leakage.
| Non-asbestis gasket with high temperature and pressure resistance to protect operators,
| From the design coneept tothe application of various components, fu sheng SA series has amore efficent perfor-
AIR COOLED MODELS LARGE AREA
EFFICIENT COOLING
 
| Oversized il cooler and air cooler ensure
low At of 6 = 80°C. The cooling fan is
designed to ensure low noise operation,
while ensuring highest heat removal,
Oil temperature is maintained at lowest
possible levels even during topical
summer conditions, thereby extending the
cil and oil separator life by about 30%.
This ensures reduced cost of operations
and maintenance.SA08~90 series screw compressor (Fixed Speed)
Delivery ne a femme) Indicative dimensions Weight
rmijmin | Pressu tw | airoutlet [mm | wmm | Ama kg.
13 07
12 08
1 Lo
a8 125
18 oF,
LT 08
25 Lo
14 125
25 o7
23 oe
2a Lo
18 125
59 oT
a7 08
32 10
28 135
66 oF
63 mo
55 Lo
a9 125
104 o7
3.60 os
350 10
7.50 125
144 o7
128 oe
116 10
103 125
158 o7
150 oe
136 10
122 125
aya"SAV22~90 series screw compressor (Variable Speed)
Delivery
min
195-35)
185-37,
160-32
140-28
330-66
315-63
280-56
245-49
520-108
4.80-9.60,
425-850,
3.80-7.60,
7.05161
640-128
380-116
35-103
790-158
7.50=15.0
680-186
610122
Working
pressure
MPa
oT
08
1
125
oT
08
1
or
mn
1
oF
08
T
oF
08
1
 
Main metor
‘ronat” [Compressed
fw | airoutlet [mm | Wmm [Hmm
Indicative dimensions
2A\FUSHENG
Sy
‘The VSD control can immediately reflect the change of air ‘The soft starting capailty of Fusheng VSD reduces inrush
volume used by customers, and the fluctuation of ai supply current requirement, decreasing your power demand and
‘essurei stable below + 0-Tkg/cm, No need for setting of increasing energy saving
 
 
 
    
  
 
 
|-2kg/em: pressure difference between the loadin /
unleading,
chien (06) Fullload current mm Direct start
Unie
" mm Y-2 Star
mm Partial winding start,
mm Soft star
mm V5 start
Rated current
 
 
The startup time =
Variable-Speed air compressor Standard air compressor
The variable-speed air compressors able Ps " ®
to save operation cost dp to 389% in its
servcelite
 
   
Eneray cost 42%
Purchabe cost ize
Maintenance cost 9%
Installation cost 2%
  
 
 
System flow chart
 
Air Flow
Air filter
Air inlet valve
Air compressor airend
Minimum pressure valve(MPV)
Air inlet control piping
oil fine separator
After cooler
- Air outlet valve
 
Oil Flow
9. Oil separator tank
10. Thermal control valve
11, Oil cooler
12. oil filteSA SERIES SCREW AIR COMPRESSORS
08~90kW
@ HPERRARAA
vida dy le ued dia