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Tedom Cento-120-Datasheet

The Cento 120 Natural Gas Containerised CHP unit by TEDOM offers high electrical efficiency, fully modulating output, and various installation options. It features advanced monitoring, long service intervals, and a 27-month warranty, making it suitable for diverse gas fuels and capable of parallel operation. The unit provides a rated electrical output of 125 kW and thermal output of 177 kW, with a total efficiency of 88.1%.

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0% found this document useful (0 votes)
139 views6 pages

Tedom Cento-120-Datasheet

The Cento 120 Natural Gas Containerised CHP unit by TEDOM offers high electrical efficiency, fully modulating output, and various installation options. It features advanced monitoring, long service intervals, and a 27-month warranty, making it suitable for diverse gas fuels and capable of parallel operation. The unit provides a rated electrical output of 125 kW and thermal output of 177 kW, with a total efficiency of 88.1%.

Uploaded by

pguadin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CHP Technical Data Sheet for

Cento 120 Natural Gas Containerised

Standard Features

 High reformance electrical


efficiency
 Fully modulating output
 3 packages - Open Frame,
Indoor Canopy, Outdoor
Container
 Sophisticated web remote
monitoring
 Digital engine management
The Cento series benefits from having some of the most high  Long service intervals
performance gas engines available. TEDOM’s own experience of gas
engine manufacturing in conjunction with other world leading gas  27 month warranty
engine manufacturers makes the TEDOM Cento series of CHP  Standby power options
engines one of the most efficient in its class. Available to run on a
variety of gas fuels, multiple units can be synchronised to run  Low noise options
together with intelligent digital controllers allowing parallel running
with the mains.

ELECTRICITY OUTPUT THERMAL OUTPUT ELECTRIC EFFICIENCY THERMAL EFFICIENCY TOTAL EFFICIENCY

125kWe 177kWt 36.4% 51.7% 88.1%

shentongroup has the exclusive


distributorship for TEDOM
products in the UK, Ireland and
Channel Islands.

We provide dedicated services


for CHP projects, ranging from
design assistance, through
project management, to
commissioning and long-life
support.

TEDOM is a leading global CHP


manufacturer with more than
600 employees. There are over
2,000 TEDOM CHP units in
service in over 35 countries
Cento 120 - Natural Gas Containerised

Basic Technical Data Engine


type TG 130 G5V TX 86
rated electrical output 125 kW
producer Tedom
maximum heat output1) 177 kW number of cylinders 6

load 50 75 100 % arrangement of cylinders Inline

maximum heat output 115 146 177 kW bore ´ stroke 130/150 mm

displacement 11946 cm3


fuel input 202 272 343 kW
compression ratio 12 : 1
electrical efficiency 31,0 34,5 36,4 %
speed 1500 min-1
heat efficiency 57,2 53,6 51,7 %
oil consumption, normal / max. 0,3/0,5 g/kWh
total efficiency
88,2 88,1 88,1 % max. engine output 132.4 kW
(fuel utilization)
3
gas consumption 21,3 28,8 36,3 m /h

The Basic Technical Data are applicable for the standard conditions
pursuant to the "Technical instructions" document.
Thermal System
The minimum permanent electrical output must not drop below 50 %
of the nominal output. Secondary circuit
Gas consumption is expressed under the invoicing conditions (15°C,
101.325 kPa)
heat carrier water
Gas consumption tolerance, or fuel input tolerance, at 100% load is
+5%. circuit's heat output 177 kW
Tolerances of other parameters are mentioned in "Technical
nominal water temperature, input / output 70/90 °C
Instructions-Validity of Technical Data" document.
1) Maximum heat output is a sum of heat outputs of secondary circuit nominal temperature drop 20 °C
with exhaust gas cooled to 120°C
return water temperature, min / max 40/70 °C
nominal flow rate 132 L/min
max. working pressure 600 kPa
Emissions water volume in CHP unit circuit 30 L
pressure loss at the nominal flow rate 25 kPa
emissions NOx CO

with 5% of O2 in exhaust gases 500 650 mg/Nm3 Primary circuit

circuit's heat output 177 kW


Generator
max. working pressure 250 kPa
used types LSA 46.3 S5
water volume in CHP unit circuit 200 L
producer LEROY SOMER

cos j 1,0

efficiency in the working point 94,8 %

voltage 400 V

frequency 50 Hz
Cento 120 - Natural Gas Containerised

Fuel gas inlet Electrical Parameters

low heat value 34 MJ/m3 nominal voltage 230/400 V

min. methane number 80 nominal frequency 50 Hz


1)
gas pressure 5 - 10 kPa power factor 0,8

max. pressure change under varying nominal current at cos φ=0.8 225 A
10 %
consumption
generator circuit breaker NSX250B3P
max. gas temperature 35 °C
short-circuit resistance of switchboard 20 kA

contribution of the actual source to the


< 2.5 kA
short-circuit current
Combustion and Ventilation Air protection of switchboard's power part
IP 31/00
closed/open
unused heat removed by the ventilation air 19 kW protection of switchboard's control part
IP 31/20
amount of combustion air 570 Nm /h 3 closed/open
recommended superior protection 250 A
outdoor air temperature, min / max -20/35 °C 2)
|recommended connection cable 3× (NYY-J
(length< 50m, at t<35°C) 3×120+70)

power factor [-] 1 0,95 0,8

Exhaust Gas and Condensate Outlet output [% Pnom] 100 100 98

amount of exhaust gases 600 Nm3/h


1) Power factor adjustable from 0,8C ÷ 1 ÷ 0,8L (range from 0.8C ÷ 1
must be verified according to the various types of generators).
exhaust gas temperature, rated / max 120/150 °C L = inductive load - overexcited
C = capacitive load - underexcited
max. back-pressure of exhaust gases downstream Operation of the generator with a power factor of less than 0.95 causes
10 mbar
the CHP unit flange a power limitation sets the following table:
speed of exhaust gases at the outlet
19.5 m/s 2) The stated cables are for information only. A check calculation for
(DN 125)
temperature rise and voltage drop must be made according to the actual
length, placement and type of the cable (maximum allowed voltage drop
is 10 V).

Lubricant Charges

amount of lubrication oil in the engine 56 L Unit Dimensions and Weights*


replenishment oil tank volume 125 L
length, total/transport 5400/5000 mm

Width 2500 mm

Noise Parameters total height total/transport 6800/2690 mm

service weight of the entire CHP unit 8270 kg


CHP unit in 10 m from container 62 dB(A)

*Approximate values

Colour Version Caution


engine and generator RAL 5015 (grey) Manufacturer reserves the right to alter this document
and the linked source materials.
container and internal parts of unit RAL 5013 (blue)
Cento 120 - Natural Gas Containerised

General Description of CHP Unit


The combined heat and power co-generation units (hereinafter CHP units) of TEDOM Cento series are medium-power machines. The block
arrangement of these CHP units consists of the engine, alternator, heat recovery, and the control system that provides all the operational and
safety functions. The delivery includes freely supplied exhaust silencer. CHP units are equipped with synchronous alternators. CHP units have a
built-in switchboard to house the control equipment and power distribution equipment. CHP units are configured to run on gas fuels. CHP unit
as an indoor canopy version is designed to be installed in a plant room environment.

Advantages of TEDOM CHP Unit

Version Containerised
Power Range Cento: 80, 100, 120, 130, 160, 180, 200, 210, 260, 350, 430, 530
Fuel Type Natural Gas

 Automatic air-fuel ratio control to cut down emissions.


 CHP is a compact self-contained unit.
 Acoustic enclosure for low noise break-out levels.
 Options to accommodate different Delta T temperatures of heating systems.
 Modular arrangement of the control system with a large number of binary and analogue inputs to monitor and control ancillary
items of equipment.
 Output signals from the CHP unit control (external emergency stop, external activation, fire alarm, etc) can be connected to the
customer's BMS system.
 TEDOM CHP units are subject to an ongoing improvement program based on feedback from installed units.

As enacted by the Notified Body 1015*, the "E-30-01048-10“ Certificate was issued to confirm the compliance of the Cento series products
with the requirements of Directive 2009/142/EC (Government Decree No. 22/2003 Coll.). TEDOM is also the holder of the QMS and EMS
Quality Management Certificates. On the basis of the tests performed on the control switchboard, the Electrotechnical Testing Institute,
Certification Body No. 3018, accredited by the Czech Accreditation Institute, Public Service Company, granted Certificate according to ČSN EN
45011. Among others, the product is certified for the EAC countries and Ukraine.
* Machinery Testing Institute in Brno

Illustrative picture
Cento 120 - Natural Gas Containerised

Thermal System Combustion and Ventilation Air


The unusable heat (radiated from the hot parts) is removed from CHP
unit through the forced ventilation system. Ventilation air enters CHP
In terms of the heat power extraction, the CHP unit's heat unit through the holes in the frame to exit in the face of the sound
power is generated by the secondary circuit. enclosure through the air supply system elbow. Air-pipe silencer that
can be supplied can be attached to the ventilation air outlet flange.
Secondary Circuit The flow of ventilation air is ensured by the fan.
It represents a circuit which is used to deliver the main heat
power of CHP unit to the heating system. Secondary circuit
takes the heat power from the primary circuit. Observance of
the maximum permissible return water temperature is an Exhaust Gas and Condensate Outlet
absolute prerequisite for the CHP unit to operate flawlessly. The
circuit is not equipped with circulating pump. Exhaust gases are delivered from the CHP unit to the outlet flange that
The heating water to charge the hydraulic circuits must is located on the sound enclosure's roof.
be treated, its composition must correspond to the "Technical The delivery includes freely supplied exhaust silencer that shall be
Instructions“ document. mounted into the exit exhaust conduit. This exhaust conduit must be
tight from the CHP unit's flange to the stack flue. Exhaust conduit must
Primary Circuit be inclined offward the unit. Condensate is formed in exhaust conduits
It represents inner enclosed pressure circuit that takes off the at the CHP unit's start or at the low temperature of input water into
heat from engine, exhaust gases to pass it into the secondary CHP unit. It is convenient to remove condensate through the
circuit. If the circuit's heat power cannot be removed in the condensate separator. The exhaust conduit material and its heat
marginal operation modes, this power or its part can be insulation in the machine room must resist to the temperatures that
removed through the dry cooler for the emergency cooling that correspond to the exhaust gas temperature in relevant exhaust
can be supplied individually. conduits.

Aftercooler Circuit
(Cento 160 - 530 CHP units only) it represents the filling mixture Noise Parameters
cooling circuit. The utilization level of the heat power from this
circuit and its cooling both influence immediately the Noise parameters indicate the acoustic pressure level measured
attainment of the basic technical data. The circuit is equipped in a free acoustic field. The measuring point determination and
with circulating pump. the evaluation method both comply with ČSN 09 0862, ČSN EN
The aftercooler circuit's heat power can be used in the ISO 3746. The noise may contain a tone component.
low-temperature circuits (hot domestic water pre-heating,
heating of water in swimming pools or other engineering units).
If this heat cannot be utilized if the attainment of permanent Power Switchboard
rated electrical power is required, it must be wasted in the outer
Switchboard is a part of the sound enclosure, the power part and
dry cooler (water-air heat exchanger). This dry cooler can be
control part are placed in separated, individual areas and each of these
supplied individually.
areas has its own door.

The power part of the switchboard contains:


 the generator circuit breaker that protects the generator and
the supply line's segment from overcurrent and short circuit.
Fuel, Gas Inlet  generator contactor that is used as a switching element when
generator is being phased to the mains.
CHP units can be operated on natural gas, biogas, propane,
 XV terminal box intended to connect the cable to deliver power.
landfill gas (the fuels can be further modified as agreed upon
with the Technical Office. The limit parameters of biogas and  XG terminal box intended to connect the generator
other fuels that limit their fitness for use are given in the  metering current transformers.
"Technical Instructions" document. The CHP unit's gas line is
constructed in conformity with TPG 811 01 and it contains a set The control part of the switchboard contains:
of two independent quick-acting electromagnetic valves to shut
off the gas inlet when the CHP unit is turned off, the gas
 central part of the control system and, alternatively, its
extension modules.
pressure zero regulator, and the metal hose for connection to
the mixer. Gas filter is installed for the biogas applications. Gas  protecting and tripping elements.
fixture of suitable size with adequate accumulation volume is  controlling elements intended for service purposes
required for the correct operation of CHP unit to avoid gas
pressure drop in the distribution system at the moment of
 power supply for 24VDC appliances.
incremental gas offtake. The gas fixture will be terminated with  terminal boxes for the connection of analogue sensors, binary
a manual gas stop and fitted with a pressure gauge. switches, controlled appliances, remote communication, etc.
 customer's terminal box.
Cento 120 - Natural Gas Containerised

Control System Operation Methods


The ProCon Sight control system that ensures fully automatic
operation of the machine set is used to control CHP unit. It is a multi- Local:
processor modular system which consists of the central part, display
unit, and extension modules of the analogue and binary inputs and
 with the buttons on the display unit
outputs. Remote (on request):
Owing to the colour display with high resolution and the context and
navigation buttons, the display unit offers easy access to all the data  through voltage-free contact (register clock, mass
on a machine set, the monitored values, and the time histories of remote control receiver, etc.).
quantities. The display unit of ProCon Sight control system  depending on the required power level or the building
communicates in up to seven various languages one of which can be consumption level.
the graphic language (Chinese, Korean).
 from the local or remote PC.
Features of the display unit:  through the SMS messages.

 large 8" colour TFT display with 800 × 600 pixel Building consumption control (on request):
resolution.
 the system obtains information on the building
 easier and faster operation using the context buttons. consumption from the converter that measures direction
 permanently displayed status line. and size of the demand/supply from/to the mains
 display of time histories for the selected quantities – Required power control (on request):
graphs.
 clearer display of history.
 by the analogue signal – e.g. 0/4÷20mA signal.

 Windows CE operating system.


 through data path – e.g. by means of MODBUS-RTU
protocol.

Machine Set Operation Monitoring


From the local PC – connection possibilities:
 RS232
 RS485
 USB

From the remote PC – connection possibilities (on request):


 analogue modem
 GSM modem
Measured Quantities  Internet

The control system measures and evaluates the following Through SMS messages (on request)
quantities.

Electrical values:
Linked Source Materials
 3×generator voltage
 3×generator current
 Datasheet.
 3×mains voltage
 dimensional drawing.
The stated electrical quantities are used for:  Diagram.
 evaluation of the mains parameters.  dimensional drawing of the silencer.
 automatic phasing of generator to the mains.  offered accessories to CHP unit on request (option).
 calculations and evaluations of the required  generally binding source materials according to the
electrical quantities. "Technical Instructions" document.

Technological values:
CHP unit is equipped with a set of binary and analogue sensors Caution
that monitor all the necessary processes aimed at their
optimization which takes place through the relevant outputs in Manufacturer reserves the right to alter this document and the
control of relevant applications linked source materials.

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