operationsguide
operationsguide
LY
OPERATI
ONS
GUI
DE
v20
.
REF
ERENCEGUIDEF
O R
AL
LG T
XS E
R I
ESUSERS
BROT
HERDT
G.COM/
SUPPORT
ENVIRONMENTAL CONDITIONS Link to Understanding Environmental Conditions Dcoument
TEMPERATURE HUMIDITY
MIN
% 35 MIN
85
Link to
longer to print.
F 77° Recommended
Humidifier
If not enough, please install a humidifier !
> If temperatur e too cold, printer will switch automatically to Low-Temp Mode and reduce the speed!
> Damages resulting from being too far outside of environmental requirements may not be covered by warranty.
PRE-TREATMENT RATIO Watch the Video: Learning to Profile a Garment for Pre-treating
You can use an empty distilled water jug and marker to measure out the amount of PT and draw a line on the jug
then fill to that line twice with water adding the contents into the Ready to Use container.
Proper Pretreat volume for a garment should be determined by a garment's absorbency rate and in
conjunction with using the highlight check pattern to help determine driver ink settings.
Don’t forget that you have to define a surface of 14 X 16 inches (35 X 40 cm) with your Pre-Treatment
machine to weight with a scale after applying the PT liquid on a T-shirt!
> For example, on a Schulze PTM, you should enter a Length of 13 in and Begin of 1 in the full width with 4 nozzles will be 16 in!
2
HEAT PRESS SETTINGS for Pre-Treatment DRYING
5 - 5,5
Pre
Treatment
1/2 distilled
water
35
Seconds
180°C
360°F 75 PSI
- 80
Bars
80
Use Silicon sheet on the heat press to cover the pre-treatment and clean the surface every 5 T-shirts!
You can also use Parchment paper when curing the Pre-treatment in order to minimize needing to
clean off the covers and to minimize issues with fibers standing up on the garment
HEATPRESS
Ink
Curing
35
Seconds
180°C 0,7 - 1,4
360°F 10 - 20
Bars
PSI
160°C
3:30
TUNNEL DRYER
Ink
Ink
Curing Minutes 320°F
Check the Real Temperature with a Probe or with Strips to be sure that you are safe for washability!
Watch the Video: Using and Storing the CR Holding Pin VERY IMPORTANT
POWER
The Brother GTX should ALWAYS be left with Power ON
NEVER shut OFF the printer except if requested by the display informations!
Power is requested to perform the needed recirculation of the inks from time to time.
For 1 Minute
For 1 Minute
5 cm
cm
15
5 cm
cm
15
Take out the white ink cartridge When the remaining ink level becomes
from the printer. Shake the approximately 15 cm, shake the cartridge with its
cartridge horizontally 100 times cover open and with the ink pouch slightly
side by side to stir the white ink. winded, to make the ink easier to stir. Repeat the
same process on the other white ink cartridge!
then 5 cm +
cm
15
If Between 1-6 Days, You Are...
Not Printing Do Not Agitate the Ink Do Not Touch the Panel
then and
CLICK ALIGN NO WRINKLES PUSH to ROLL
You
Must 5 cm +
4
POUCH REPLACEMENT - VERY IMPORTANT !
If you know your going1’to print
1’ a large order or are low on ink, ensure you have
spare ink on hand. Attempting to run the printer dry can damage the unit and keep
you from finishing a job as well it can lead to costly repairs!
For 1 Minute You can agitate New White Ink still in
the box before putting it into the
pouches in the same back and forth
manner as the cartridges. New ink
5 cm 45 should be agitated longer 45 secs.
each side; doing this while still in the
secs. cm
15
box saves time as both pouches are in
the box.
-FLIP OVER-
45
secs.
Push the green tip end of the ink pouch into the cartridge until it clicks into place.
Straighten the ink pouch to align it straight inside of the cartridge, and mount in position
inside the metal spring by pulling it with your hand.
If the edge of the ink pouch is bent or undulating significantly, make it flat and straight
with your hand to avoid wrinkling the pouch. 15
cm
Place the pouch in a straight alignment with the cartridge. Align lines with each other!
Close the lid, verify if the spring is rolling to the front.
Attach a shelf life sticker included with ink pouch onto the front of the cartridge.
5
BEST PRACTICE FOR PRINTING >>> A MUST!
GOOD BAD
PH PH
3 mm Ink Mist Ink Mist
10 mm
A
F
!
> ALWAYS KEEP THE CLOSEST DISTANCE BETWEEN THE PRINTHEADS AND THE SURFACE OF THE GARMENT!
IT IS VERY IMPORTANT FOR THE LONG LIFE OF YOUR PRINTER!
1 2 3
LinktotheDocument: Useof thePlatenandPlaten
Mechanism ADJUSTING THE HEIGHT OF THE PLATEN
To provide an optimum printing image quality when a thicker textile is used, you need
to adjust the platen's height related to the thickness of the garment.
To adjust the platen height, loosen the Platen Fixing
Lever 1 and move the Platen Height Adjustment Lever
. 2 to a lower position. Then re-tighten the Platen Fixing Lever.
To check if the new garment is not detected by the sensor, push
2
the button and repeat the process if needed!
3
If you need to go down further, remove 1 or 2 collars,
loosen the knob 3 and push down the platen bearing by 1 or 2
1 steps.
Re-attach everything and tighten again the Platen Fixing Lever
> Don't forget to bring back the platen to the A position printing on thicker
material! > Always leave the knob 3 tighten after changing position!
> if you have to print above hem and seams, go for UNI-directional printing to keep quality!
6
DAILY MAINTENANCE Link to the Document: Printing Nozzle Checks
You have to print a nozzle test for White & CMYK every morning before using the printer.
It is the only way to know the status of the nozzles in the machine before printing!
Repeat the same procedure to perform a nozzle test for the White print head
NZC
Menu > Test Print > Nozzle Check White > MENU
OK to check White on a black paper sheet or inkjet plastic sheet
> If not all nozzles are firing, start a Head Cleaning to open the closed nozzles!
7
Missing Nozzles & Deflection Cleanings & Flash Firing
1’ 1’
Missing Nozzles are defined by a test print pattern missing horizontal pins (that represent each
of the nozzles of the print head) being closed up with debris and therefore not showing up.
When nozzles/pins are missing you will want to perform one of the below indicated cleanings.
NOTE: This process can be used for CMYK or White
For 1 Minute
Only a few
On the Panel Select
↓
Head Cleaning
5 cm ↓
If Missing Then Powerful Cleaning
cm ↓
15
Choose the Affected Color/Channel
↓
Press OK
↓
Perform Another Nozzle Test Print
10 or More
On the Panel Select
↓
Head Cleaning
↓
If Missing Then Super Cleaning
↓
Choose the Affected Color/Channel
↓
Press OK
↓
Perform Another Nozzle Test Print
5 cm
> Repeat the same process as needed up to 3 times and ensure all maintenance has been
performed such as cleaning the cap and wiper blade and the wiper cassette is fresh and still has
moisture. If there is no improvement by the 4th time; please contact support.
7 To maintain the machine weekly you will have to do the following actions:
days
W E E K LY M A I N T E N A N C E
30
> Always use this menu to perform cleanings or replace parts : Min
The black silicon lips of both caps should be cleaned with the Cleaning Stick T dipped in
Cleaning Solution.
It is necessary to remove the built-up ink remaining/stuck on the edges of the caps.
Completely clean caps prevent air leakage and keep good suction of the pumps which
translates to better print head health and life!
Be careful not to touch the foam! Keep it flat!
The four extrusion lances (see in the blue circle…) and the hole
sitting on the side of the capping at the Exhaust position need
also to be cleaned and free of dried ink.
Always clean from the hole at the front and go backward while
cleaning the lances!
9
> Wiper Blade Cleaning ! TO BE DONE EVERY WEEK
Wipe the 2 nozzle guards clean 1 & 2 with the Clean Stick R dipped in Cleaning
Solution.
Be sure not to touch the nozzle surface 3 at all!
1 2
> The remaining Cleaning Solution from
CLEAN
the Cleaning Cup should be emptied
into the Waste Tank below the printer!
10
MAINTENANCE PARTS EXCHANGE
> MAINTENANCE PARTS CLEANING & REPLACING PROCEDURES
In case of Warning/Error messages please follow the
WARNING W E ERROR
following procedures:
30
Min
> Always use this menu to perfor m cleanings or r eplace parts :
Menu > Maintenance > Maintenance Part Clean/Replace > MENU
OK and follow instructions on the display
> WIPER CLEANER REPLACEMENT Watch the Video: Replace the GTX Wiper Cleaner
1 2 3
Simply remove the old Wiper Cleaner by lifting it up. Replace it with a new one.
> FLUSHING FOAM REPLACEMENT Watch the Video: Flushing Foams Replacement
1 2 3
Lift up the flushing receivers Remove Flushing Foams and clean the Clean also under where
and place them on a waste holes of the 2 receivers. the receivers sit on the
cloth to avoid dripping ink. maintenance unit if ink is
blocking drainage!
black frames.
The coarse mesh surface should face the
direction of the inside of the printer and fine
AIR FLOW FINE COARSE
mesh surface in the direction of the outside
11
of the printer.
ADDITIONAL WEEKLY MAINTENANCE
Visual inspection is important to keep your printer up and
running. Verify all the moving parts of the machine and also
check for any leaking or dripping ink.
When you see a yellow number push the key to see what
you have to perform to erase the Error/Warning message.
INTERNAL CLEANING OF PRINTER Watch the Video: Cleaning Internal Areas of GTX
Printer
> If the inside of your printer is covered with ink mist, perform a cleaning!
30
Min
> Always use this menu to perform cleanings or replace parts :
Menu > Maintenance > Maintenance Part Clean/Replace > and follow the instructions on the display
MENU
OK
12
WHEN NOT USING PRINTER FOR LONG PERIOD OF TIME
When the printer will not be used for a prolonged period of time, take appropriate
steps before storing the printer depending on storage period or condition.
> DO NOT turn the printer OFF, otherwise, the printer may be damaged.
The printer can be used through normal procedure after the storage period, by performing
the following maintenance tasks:
• Check the amount of Cleaning Solution in the cleaning liquid tank, and refill the tank
when its is below the proper level.
• Agitate the white ink if a white ink agitation message is displayed on the operation
panel screen.
When storing the printer for more than two weeks, cleaning the Nozzle Guard, Wiper
and Exhaust Cap should be performed.
• If a non-firing nozzle is found, perform Head Cleaning and run the Nozzle Check
pattern print, and verify the result again.
CMYK & White inks, Cleaning Solution, Maintenance Solution & MIN
Pretreatment Solution should be stored at a temperature range
between 0° and 40°
0°
MAX
> Be careful NOT to go below Zero degrees ! C
40°
HOW TO EXTRACT A LOG FILE FROM THE PRINTER?
Switch on the printer and insert a USB stick
Go to the menu: Maintenance > Log copy to USB > MENU
OK
Representative:
Email address:
Phone number: