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CR193V and CR193W Draw-Out
Vacuum Limitamp® contactors
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The CR193V and CR193W vacuum
contactors are factory designed
direct replacements for the
obsolete IC2814 (air-break) and
IC302 (air-break) contactors found
in the installed base of legacy
Limitamp products. These are new
ABB factory designed and
supported contactors to modernize
existing Limitamp installations.
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Table of contents
004 General Information
005 Contactor Catalog Number
006 – 007 Common Contactor Mechanism
Part Selection
008 Operating Coil and Mechanical
Latch Part Selection
009 Mounting Assembly and
Grounding Part Selection
010 Arc Chute and Fuse Base
Part Selection
011 Contactor Side View
012 Vacuum Bottles and Supports
013 Contactor Back View
014 Air-Break to Vacuum Conversion
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General Information
This renewal parts bulletin will provide the proper To maintain maximum operating efficiency and
identification of standard parts which may be reliability of your equipment, genuine ABB renewal
required for the maintenance of CR193V (with clip parts are recommended.
fuses) and CR193W (with bolted fuses) vacuum
Limitamp contactors. Since contactors are supplied to meet specific
customer control and distribution requirements,
Both the complete contactors and required renewal certain replacement parts not listed in this
parts are shown as catalog numbers and are publication may occasionally be required. Please
supported by photographs. Catalog numbers refer to the factory for these requests.
identified in this bulletin may not be the same as In these situations, please provide a complete
those parts on the original equipment. The renewal description of the part, along with the complete
part catalog numbers are shown in kit form. data shown on the contactor nameplate that is
affixed to the top of the contactor coil support
It is the intent of this bulletin to give our customers assembly.
a quick and accurate way to identify parts required
for normal maintenance of the CR193V and CR193W For pricing and availability of parts shown in this
draw-out Vacuum Limitamp contactors. Unless bulletin, contact your nearest ABB sales office.
otherwise stated, all the parts shown in the bulletin
are compatible with the contactors manufactured
since 1966.
—
Attention should be given to
forecasting your specific renewal
parts requirements to ensure on-
site availability of the specific parts
as required for normal
maintenance and proper operation
of your equipment.
5
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Contactor Catalog Number
Example Catalog Number CR193V A 4 AA 1 A 412 AA 02 E
Argument Number 1 2 3 4 5 6 7 8 9 10
Argument 1: Basic Contactor Type • 514: 48VDC without holding resistors
• CR193V: 400A Contactor with clip fuses • 552: 125VDC with holding resistors
• CR194W: 400A Contactor with bolt in fuses • 553: 250VDC with holding resistors
• 554: 48VDC with holding resistors
Argument 2: Voltage • 815: 24VDC without holding resistors
• A: 2300V, 50/60Hz • 855: 48VDC with holding resistors
• B: 4800V, 50/60Hz
• C: 5000V, 50/60Hz (for CR193 contactors only) Argument 8: Mechanical Latch Assembly
• AA: No mechanical latch
Argument 3: Current Ratings • AB: Magnetic close and release, no manual
• 4: 400A operation, with wire harness
• AD: Magnetic close and release, with manual
Argument 4: Arc Chutes and Fuse Base Assembly release only, with wire harness
• AA: 2300 volts, w/fuse mounting • AG: Magnetic close and release, with manual
• AB: 4800 volts, w/fuse mounting release only, without wire harness
• AC: 5000 volts, no fuse mounting, no stabs (for • AH: Magnetic close and release, no manual
CR193 contactors only) operation, without wire harness
• AD: 5000 volts, shorting bars, w/stabs (for CR193
contactors only) The following are for CR193W type contactors
only:
Argument 5: Mounting Assembly • BA: Magnetic close and release, no manual
• 1: Wheels and 2300V intermediate power stabs operation, with wire harness, with anti-single-
• 2: Wheels and 4800V or 5000V intermediate phase mechanism
power stabs • BD: Magnetic close and release, with manual
• 3: No wheels and intermediate power stabs for all release only, with wire harness, with anti-single-
voltages phase mechanism
• BG: Magnetic close and release, with manual
Argument 6: Armature release only, without wire harness, with anti-
• A: Standard DC Magnet single-phase mechanism
Argument 7: Operating Coil Argument 9: Mechanical Latch Coil Voltage
• 000: No Coil • 02: No mechanical latch
• 412: 115V rectified AC without auxiliary • 03: 24VDC
components • 04: 48VDC
• 413: 230V rectified AC without auxiliary • 05: 125VDC
components • 06: 250VDC
• 415: 460V rectified AC without auxiliary • 75: 115V rectified AC
components • 76: 230V rectified AC
• 452: 115V rectified AC with auxiliary components
• 453: 230V rectified AC with auxiliary components Argument 10: Grounding
• 455: 460V rectified AC with auxiliary components • A: Without ground strap
• 512: 125VDC without holding resistors • B: With ground strap
• 513: 250VDC without holding resistors • E: Without ground strap, with coil plug
• F: With ground strap, with coil plug
6 C R 1 9 3 V A N D C R 1 9 3 W D R AW - O U T VA C U U M L I M I TA M P ® C O N TA C TO R S
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Common Contactor Mechanism
Part Selection
To determine the part number for a specific part,
- 3. In the pictures, note the item number for the
follow the steps listed below:
part needed.
- 4. Using the tables on the following pages of
- 1. Determine the contactor catalog number. The
this bulletin, locate the part number and
contactor catalog number is printed on the
description for the needed part.
nameplate, which is located on top of the coil
support assembly.
Note: For a specific contactor catalog number, use
- 2. Locate the specific item needed in the
the item number (from pictures) and argument
pictures on the following pages of this bulletin.
numbers (from catalog number) to locate the
correct parts.
Item Description Part number All contractors Image
1 Magnet clamp top 188A5536P1 1
2 Magnet clamp bottom 188A5536P2 1
4 Magnet back plate 194A7843P1 1
5 Coil retainer 218A5593G1 1
10 Vacuum Bottle Assembly 204B4051GHG1 3
11 Fixed End Bottle Support 169C6383BBP2 3
AR T I CL E OR CH AP T ER T I TL E 7
Item Description Part number All contractors Image
12 Fixed End Bottle Clamp 204B4051GGP1 3
13 Movable Bottle Support 55C679820P1 3
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Table 1. Contactor
Mechanism Parts
14 Bottle Pressure Spring 259A4148P1 3
15 Bottle Sleeve Bearing 272A5651FTP1 3
16 Insulator (Phase 2 only) 204B4051FTP1 1
17 Interlock Operator 202B3620G1 1
18 Tie Bar 116C9907P1 1
204B4051FUG1
Isolation Switch Handle
19 Modification Kit See Page 15 X
DIE#SP-0331 or
DIE#SP-0332
Contactor Economizing
20 Module See Page 14 X
40 Armature Assembly 272A5651GCG1 1
41 Magnet 129B9715P1 1
49 Return Spring 272A5651FWP1 4
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Operating Coil and Mechanical Latch
Part Selection
Argument 7 Argument 8
Operating Coil Mechanical Latch
Item Description Part number 412 413 415 512 513 514 815 452 453 455 552 553 554 855 AA AB AD AG AH BA BB BD BG
44 Coil 1D300G139 1 1
44 Coil 1D300G144 1 1 1 1
44 Coil 1D300G148 1 1
44 Coil 1D300G150 1 1
44 Coil 1D300G152 1 1
44 Coil 1D300G158 1 1
Stop
45 Assembly 272A5651FYG1 1 1
Stop/Latch
45 Assembly Contact Factory X X X X X X X
Trip
262 Assembly 685D963G1 1 1 1 1
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Table 2. Operating Coil
and Mechanical Latch
— — —
Coil Image Stop Assembly Image Trip Assembly Image
9
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Mounting Assembly and Grounding
Part Selection
Argument 5 Argument 10
Mounting Assembly Grounding
Item Description Part number 1 2 3 A B E F Image
Stab
34 assembly 149B1754G7 2
Stab
35 assembly 149B1754G8 3 1
Stab
36 assembly 188A5686P2 3
38 Handle 302A3499ANP1 1
Thumb
39 screw 188A5688G1 2
Wheel
233 Assembly 195B6267G1 1 1
290 Plug GE#GLD0611 1 1 Not Pictured
293 Receptacle GE#GL0614 1 1 Not Pictured
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Table 3. Mounting
Assembly and Grounding
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Arc Chute and Fuse Base
Part Selection
CR193V CR194W
Argument 4 Arc Chute and Fuse Base
Item Description Part number AA AB AC AD AA AB Image
160 Arc Chute, Left 202B3612G5 1
160 Arc Chute, Left 202B3612G2 1
160 Arc Chute, Left 202B3612G11 1
160 Arc Chute, Left 202B3612G8 1
160 Arc Chute, Left 204B4051FCG2 1 1
161 Arc Chute, Center 202B3612G4 1
161 Arc Chute, Center 202B3612G1 1
161 Arc Chute, Center 202B3612G10 1
161 Arc Chute, Center 202B3612G7 1
161 Arc Chute, Center 204B4051FCG1 1 1
162 Arc. Chute Right 202B3612G6 1
162 Arc Chute, Right 202B3612G3 1
162 Arc Chute, Right 202B3612G11 1
162 Arc Chute, Right 202B3612G9 1
162 Arc Chute, Right 204B4051FCG3 1 1
164 Interphase Barrier 139B7619P1 2 2 2 2 2 2
165 Operator Shaft, Left 194A6900G2 1 1 1 1 1
166 Barrier Support, Left 116C9908P4 1 1 1 1 1 1
167 Operator Shaft Right 194A6900G1 1 1 1 1 1
168 Barrier Support, Right 116C9908P3 1 1 1 1 1 1
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Table 4. Arc Chute and Fuse Base Note: Items 160-162 include fuse clips, stabs, terminals and items 165-168. Left and
right as noted in table is when the contactor is viewed from the fuse side.
11
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Contactor Side View
262
Contactor Nameplate
40 5
1
45
4
38
41
44
233
293 17
290 49
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Figure 1. Contactor Side View
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Vacuum Bottles and Supports
13
14
15
11
12
10
16
18
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Figure 2. Vacuum Bottles and Supports (with Arc Chutes and Barriers Removed)
13
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Contactor Back View
166 161
168
160
165
162
167
164 262
34 39
39
35
38
36
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Figure 3. CR193V Contactor Back View – Fuse Holders Visible Note for item #262: It mounts in this
area for the CR193W contactor
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Air-Break to Vacuum Conversion
The CR193V and W vacuum Limitamp contactors The diagrams below show how the contactor
are interchangeable with existing 400 ampere air- economizing module (CEM) that is required for the
break contactors, beginning with the 1966 CR193V and W contactors is typically connected in
Limitamp design. the control circuit.
When replacing an air-break contactor with a Order the correct CEM unit to match the control
vacuum contactor, a minor control circuit voltage in the starter that is being retrofitted with
modification and an isolation switch handle a draw-out vacuum contactor.
modification are required. The handle modification
is included with the contactor
115V or 230V (AC Only)
Control Power
(Normal Connection)
ǂ
(+)
(L1) (L2)
CEM
M
(-)
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Typical CEM Connection
FLTR
‡ — Contact for contactor pickup and dropout control CEM: Contactor Economizing Module. Types:
by others with the following minimum contact ratings: DIE#SP-0331 (115VAC, 50 or 60 Hz)
120 VAC: 20A Make/Break, 2A Continuous DIE#SP-0332 (230VAC, 50 or 60 Hz)
240 VAC: 10A Make/Break, 1A Continuous FLTR: Contact Coil Suppressor. Type: 302A3847P1
M: Limitamp Contactor Coil (Must be DC Rated)
L2 - L1
0.18”
+ Dia.
4.5”
2.6”
CEM
3.0”
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CEM Module CEM Layout
15
In addition to the CEM module, a design change
must be implemented in the existing switch handle
Instructions
to change interlocking. Order part number
1. Remove the nut plate on the front “M” interlock
204B4051FUG1, Isolation Switch Handle
as shown. Do not discard the existing stain-
Modification Kit, to modify the existing Slide Bar.
less-steel depressor spring or existing nut plate.
Discard one (1) of the screws and flat washers.
204B4051FUG1 Bill of Materials
2. Drill a 0.205” diameter (#5 drill bit) hole in the
# Qty Description Part Number original slide bar as shown in the slide bar modifi-
1 1 Spring Retainer 302A3900ALP1 cation sketch.
2 2 Guide 302A3900AMP1
3. Remove the two (2) guides at the front “M” inter-
3 1 Damper Spring 272A5651GNP1 section and discard. Retain the mounting hard-
ware, except for the flat washers. Install the new
4 1 Guide Brace 302A3900ANP1
guides (Part #2) with the notch toward the front of
5 2 Adj. Screw, 8-32 x 5/8” N57P15010B6 the shell. Install the guide brace (Part #4) in place
of the flat washers and reassemble the lock wash-
6 1 Sems Nut, 8-32 N238P15B6
ers and bolts.
7 2 Flat Washer, #8 N402P8B6
4. Install the damper spring (Part #3) over the slide
8 2 Star Washer, #8 N403P16B6
bar.
9 1 Double Interlock Nut Plate 302A3900ASP1
5. Install the spring retainer (Part #1) so that the
slot lines up with the slot in the slide bar and as-
semble to the drilled hole with the sems screw re-
0.205” Diameter
(#5 Drill Bit) moved from the nut plate and the sems nut (Part
#6) supplied with this kit.
0.38”
6. Reassemble the original depressor spring to the
1.75”
slide bar using the original nut plate, the new
screws (Part #5), new flat washers (Part #7) and
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Modification of Existing Slide Bar new star washers (Part #8).
7. Adjust depressor spring finger gap to values
shown at A , B , and C .
A B C
0.125” 0.125” 0.250”
Depressor
Spring
Nut Plate
6
2 Guides Spring
Slide Bar
1 Retainer
Guide Damper
Slots are provided in the 4 Brace 3
Spring
slide bar to permit 5 7 8
adjustment by screws at
these locations
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Modified Interlock Assembly Note: Use Part #9 for double stack interlocks only
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ABB Inc.
305 Gregson Dr.
Cary, NC 27511
electrification.us.abb.com/service
9AKK107991A5444 REV D FEBRUARY 2024
© Copyright 2024 ABB. All rights reserved.
Specifications subject to change without notice.
