Chifon Manual FPR500 EV1.7
Chifon Manual FPR500 EV1.7
Manual
Preface
First of all, thank you for purchasing and using the FPR500 series high-performance
FPR500 series inverter is a general purpose high performance current vector inverter,
which is mainly used to control and adjust the speed of three-phase AC asynchronous motor.
FPR500 series adopts high performance vector control technology, low speed and high torque
output, with good dynamic performance, super overload capability and stable performance.It
can be used for driving textile, paper making, wire drawing machine, packaging, food, fan,
FPR500 has also added user programmable functions, background monitoring software,
communication bus functions, support for various PG cards, etc., with rich and powerful
combination functions.
debugging, maintenance inspection, etc. Please read this Instructions carefully before use, and
equipment manufacturers should send this Instructions with the equipment to end customers
Note:
The legend of this Instructions is sometimes in a state where the outer cover or safety
cover is removed. When using this product, be sure to install the shell or cover as required and
follow the Instructions. The illustrations in this Instructions are for illustration only and may
will be upgraded continuously and the information provided will be subject to change without
prior notice.
If you have any problems in use, please contact our regional agents or contact our
-ⅰ-
FPR500 series operation manual Legal disclaimer FPR500 series operation manual Contents
Contents
Legal disclaimer
Chapter 1 Safety Precautions....................................................................................................1
This product has a one-year warranty period from the delivery date of the original 1.1 Security matters.................................................................................................................1
1.2 Attention...............................................................................................................................3
purchase if there are defects in the raw materials and production process, but the product
Chapter 2 Product information.................................................................................................5
needs to be operated under normal storage, use and maintenance conditions and in
2.1 Product name and nameplate identification...........................................................5
accordance with the instructions. 2.2 Name of each part............................................................................................................5
The products sold to the buyer include all products other than our company, 2.3 VFD installation size..........................................................................................................6
including only warranties provided by specific suppliers ( if any ), and our company 2.4 Keyboard operator and keyboard bin size...............................................................8
2.5 Specifications of general VFD.......................................................................................9
does not assume any responsibility for such products.
Chapter 3 Mechanical and Electrical Installation............................................................10
This warranty is provided only to the purchaser and is not transferable. This
3.1 Mechanical installation.................................................................................................10
warranty does not apply to any product damaged due to misuse, negligence, accident, 3.1.1 Installation environment....................................................................................10
abnormal operating conditions or other force majeure. Consumables are not covered 3.1.2 Installation space requirements......................................................................10
by this warranty. 3.1.3 Precautions for mechanical installation.......................................................11
3.1.4 Method for dismounting cover plate.........................................................11
Any defects in the products covered by this warranty will not be allowed to
3.2 Electrical installation......................................................................................................11
continue to be used to prevent further damage. Purchaser must immediately report
3.2.1 Main circuit terminal description....................................................................11
any defects to the company, other wise this warranty will not apply. 3.2.2 Main loop connection........................................................................................12
Our company has no obligation or responsibility to bear any defects other than 3.2.3 Control loop terminal description..................................................................13
those mentioned above. 3.2.4 Connection mode of VFD..................................................................................15
3.3 Main circuit installation.................................................................................................18
This product is free from other express or implied warranties.
3.3.1 Peripheral device connection diagram.........................................................18
3.3.2 Connection of main loop power supply side.............................................18
3.3.3 Connection of the inverter side of the main circuit.................................19
Chapter 4 Operating Instructions..........................................................................................21
4.1 Panel description.............................................................................................................21
4.1.1 Panel diagram........................................................................................................21
4.1.2 Indicator light description.................................................................................21
4.1.3 Key function description....................................................................................22
4.2 Operational flow..............................................................................................................22
4.2.1 Parameter setting.................................................................................................22
4.2.2 Fault reset................................................................................................................23
4.2.3 Motor parameter self-learning........................................................................23
4.2.4 Password settings.................................................................................................24
ⅱ-
-ⅰ -ⅲ-
FPR500 series operation manual Contents FPR500 series operation manual Safety Precautions
4.3.4 Fault...........................................................................................................................25 Danger:Danger caused by not operating as required, it may lead to serious injury
Chapter 5 Description of Function Codes........................................................................27 or even death;
F0 Basic function group.......................................................................................................27 Attention:Danger caused by not operating as required, it may lead to moderate
F1 First motor parameter...................................................................................................36 injury or minor injury and equipment damage;
F2 Vector control parameter.............................................................................................39 Please read this chapter carefully when installing, debugging and servicing this system,
F3 V / F control parameters...............................................................................................42 and be sure to follow the installation precautions required in this chapter. In case of any injury
F4 Input terminal group.....................................................................................................52
or loss caused by illegal operation, it is irrelevant to the company.
F5 Output terminal group..................................................................................................61
F6 Start - stop control group............................................................................................66 1.1 Security matters
F7 Keyboard and Display group.....................................................................................70 Before installation
F8 Auxiliary function group...............................................................................................73 ◆ Do not install the control system when it is found that it is flooded, parts are missing,
F9 Fault and Protection group..........................................................................................82 or parts are damaged when unpacking!
FA Process control PID function group.........................................................................90 ◆ If the packing list does not match the physical name, please do not install it!
FB Swing frequency, fixed length and count...............................................................93
◆ Handle with care or risk of damaging the equipment!
FC Multi - segment instruction and simple PLC function.......................................95
◆ Do not use a damaged drive or a missing frequency converter. There is a risk of injury!
FD Communication parameter group.............................................................................98
◆ Do not touch the components of the control system by hand, otherwise there is a risk
FE User customized function code group....................................................................98
of electrostatic damage!
A0 Torque control and defined parameters................................................................102
Installation in progress
A1 Virtual digital input&output.....................................................................................104
◆ Please install it on flame retardant objects such as metal. Keep away from
Chapter 6 Maintenance and troubleshooting...............................................................108
combustibles. Otherwise, it may cause fire!
6.1 Daily Maintenance of VFD.........................................................................................108
6.1.1 Daily Maintenance.............................................................................................108 ◆ Do not screw the fixing bolts of equipment components at will, especially those with
6.1.3 Replacement of Vulnerable Parts.................................................................108 ◆ Do not let the lead head or screw fit into the drive. Otherwise, the drive will be
6.1.4 Storage of frequency converter....................................................................109 damaged!
6.2 Warranty Instructions for VFD................................................................................109 ◆ Please install the drive in a place with less vibration and avoid direct sunlight.
6.3 Fault Alarm and Countermeasures.........................................................................110 ◆ When more than two frequency converters are placed in the same cabinet, please pay
Appendix A Communication protocol..............................................................................115 attention to the installation position to ensure the heat dissipation effect.
Appendix B Peripheral Accessories and Selection......................................................123 Wiring
Appendix C - Summary of Functional Parameters......................................................131 ◆ There must be professional electrical engineering personnel to carry out the
construction, otherwise unexpected dangers will appear!
◆ There must be a circuit breaker between the VFD and the power supply, otherwise it
may cause a fire alarm!
◆ Please make sure the power supply is in zero energy state before wiring, otherwise
there is danger of electric shock
-ⅳ- -1-
FPR500 series operation manual Safety Precautions FPR500 series operation manual Safety Precautions
◆ Please conduct correct grounding of frequency converter according to the standard, ◆ Do not touch any input / output terminals of the VFD. Otherwise, there is danger of
otherwise there is danger of electric shock! electric shock
◆ The input power supply must never be connected to the output terminals ( U, V, W ) of ◆ If parameter debugging is required, please pay attention to the danger of personal
the VFD. Be careful not to connect the wrong wire to the mark of the terminal, injury during motor rotation. Otherwise, it may cause an accident!
otherwise the driver will be damaged! ◆ Do not change the VFD manufacturer's parameters casually, otherwise it may cause
◆ Never connect the braking resistor directly between the P + and P - terminals of the DC damage to the equipment!
bus. Otherwise it will cause a fire! In service
◆ Please refer to the instructions for the wire diameter of the wire used. Otherwise, it
◆ Non - professional technicians are not allowed to monitor signals during operation.
may cause an accident!
Otherwise, it may cause personal injury or equipment damage!
◆ Encoder must use shielding wire, and shielding layer must ensure reliable grounding of
◆ Do not touch the cooling fan and discharge resistor to test the temperature. Otherwise
single end!
it may cause burns!
Before powering on
◆ During the operation of the frequency converter, something should be avoided from
◆ Please confirm whether the voltage level of the input power supply is consistent with
falling into the equipment, otherwise the equipment will be damaged!
the rated voltage level of the frequency converter; Whether the wiring positions on the
◆ Do not use the contactor on-off method to control the start-stop of the driver,
power input terminals (R, S, T ) and output terminals ( U, V, W ) are correct or not; And
otherwise the equipment will be damaged!
pay attention to check whether there is a short circuit in the peripheral middle road
Maintenance time
connected with the driver and whether the connected line is tight or not, otherwise the
◆ Personnel who have not received professional training are not allowed to carry out
driver will be damaged!
◆ No pressure test is required for any part of the frequency converter, and the product repair and maintenance on the frequency converter, otherwise, personal injury or
has already been tested before leaving the factory. Otherwise, it may cause an equipment damage will be caused!
accident! ◆ Do not repair and maintain the equipment with electricity, otherwise there is danger of
◆ The VFD must be covered with cover plate to be powered on, otherwise it may cause electric shock
electric shock! ◆ Confirm that the input power to the inverter is not powered off for 10 minutes before
◆ The wiring of all peripheral accessories must follow the instructions in this manual and the drive can be maintained and repaired. Otherwise, the residual charge on the
be properly wired according to the circuit connection methods provided in this manual.
capacitor is harmful to people!
Otherwise, the accident will be caused!
◆ Before carrying out maintenance work on the inverter, make sure that the inverter is
After power - up
safely disconnected from all power supplies!
◆ Do not open the cover plate when you power on. Otherwise, there is danger of electric
◆ All pluggable plug-ins must be plugged /unplugged under the power outage!
shock!
◆ The parameters must be set and checked after the inverter is replaced!
◆ Do not touch any input / output terminals of the VFD. Otherwise, there is danger of
electric shock!
1.2 Attention
◆ If parameter debugging is required, please pay attention to the danger of personal 1)Motor insulation inspection
injury during motor rotation. Otherwise, it may cause an accident! When the motor is used for the first time, placed for a long time before reuse and checked
◆ Do not change the VFD manufacturer's parameters casually, otherwise it may cause regularly, the user should check the insulation of the motor to prevent the inverter from being
damage to the equipment! damaged due to the insulation failure of the motor winding.During insulation inspection, the
After power - up motor connection must be separated from the frequency converter. It is recommended to use
◆ Do not open the cover plate when you power on. Otherwise, there is danger of electric a 500 V voltage megohmmeter and ensure that the measured insulation resistance is not less
-2- -3-
FPR500 series operation manual Safety Precautions FPR500 series operation manual Product Information
frequency converter must be guaranteed to be zero when the switch is operated on the panel Keyboard
Upper/01 2345 Rediating port
67.
control side).
KM
U
FPR500
<=BC> V M Control terminal
%&'(
89:;
Equipment installation
W
Main loop terminal
)*+'(
Entrance hole
,-.
-4- -5-
FPR500 series operation manual Product Information FPR500 series operation manual Product Information
Figure 2 - 3 Name of Inverter Components Above22KW FPR500A-0.7G/1.5P-T4 0.75/1.5 118 185 157 106 177 4
keyboard stand keyboard
FPR500A-1.5G/2.2P-T4 1.5/2.2 118 185 157 106 177 4
FPR500A-2.2G/4.0P-T4 2.2/4.0 118 185 157 106 177 4
control terminal control panel
FPR500A-4.0G-T4-M 4.0 118 185 157 106 177 4
FPR500A-4.0G/5.5P-T4 4.0/5.5 160 248 178 148 235 5
FPR500A-5.5G/7.5P-T4 5.5/7.5 160 248 178 148 235 5
Control wire inlet hole 7.5/11 160 248 178 148 235 5
FPR500A-7.5G/011P-T4
FPR500A-11G-T4-M 11 160 248 178 148 235 5
main loop terminal
FPR500A-011G/015P-T4 11/15 220 320 197 205 305 5
FPR500A-15G/18.5P-T4 15/18.5 220 320 197 205 305 5
GND
FPR500A-18.5G/22P-T4 18.5/22 220 320 197 205 305 5
strong current wire inlet hole
FPR500A-022G-T4-M 22 220 320 197 205 305 5
Figure 2 - 4 Name of Inverter part FPR500A-022G/030P-T4 22/30 285 460 235 200 443 6
2.3 Installation size FPR500A-030G/037P-T4 30/37 285 460 235 200 443 6
FPR500A-037G/045P-T4 37/45 285 460 235 200 443 6
FPR500A-045G/055P-T4 45/55 320 550 303 200 525 8
W FPR500A-055G/075P-T4 55/75 320 550 303 200 525 8
W1 D
FPR500A-075G/090P-T4 75/90 375 650 345 230 625 8
FPR500A-090G/110P-T4 90/110 375 650 345 230 625 8
FPR500A-110G/132P-T4 110/132 375 650 345 230 625 8
FPR500A-132G/160P-T4 132/160 500 765 350 400 742 10
FPR500A-160G/185P-T4 160/185 500 765 350 400 742 10
H1
FPR500A-185G/200P-T4 742
FPR500A-200G/220P-T4 200/220 500 765 350 400 742 10
FPR500A-220G/250P-T4 220/250 750 860 450 500 835 12
1325
FPR500A-250G/280P-T4 250/280 750 860 450 500 835 12
1325
FPR500A-280G/315P-T4 280/315 750 860 450 500 835 12
Figure 2 - 5 External size 1325
FPR500A-315G/355P-T4 315/355 750 860 450 500 835 12
1325
-6- -7-
FPR500 series operation manual Product Information FPR500 series operation manual Product Information
2.4 FPR500A/FPR500E Keyboard operator and keyboard bin size 2.5 Specifications of general
-8- -9-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Electrical Installation
2) Frequency converter is mounted on the surface of the flame retardant object, there are multiple VFDs in the cabinet, please install them side by side.Where frequency converters
should be enough space around to dissipate heat. need to be installed up and down, please refer to Figure 3 - 2 to install the heat insulation
deflector.
3) Please install in places not prone to vibration, the vibration shall not be greater than
3) The mounting bracket must be made of flame retardant material.
0.6g. Pay special attention to stay away from punch and other equipment.
4) For applications with metal dust, it is recommended to install the radiator outside the
4)Avoid direct sunlight, humidity, water drop places.
cabinet. At this time, the fully sealed cabinet space should be as large as possible.
5)Avoid places with corrosive, flammable and explosive gas in the air.
3.1.4 Method for dismounting cover plate
6)Avoid places with oil, dirt and metal dust.
FPR500 series VFD need to remove the cover plate to connect the main circuit and the
7) FPR500 plastic products are built-in products, it needs to be installed and used in the control circuit.The cover plate of the plastic shell can be forcibly pushed out from the hook of
final system. After installation, only the keyboard panel may be exposed on the final shell for the lower cover plate to the inside with a tool.
operation.The final system shall provide the relevant fireproof, electrical protective and
mechanical protective enclosure, etc., and comply with local laws and regulations and relevant
IEC standards.
F i xe d s c re w
3.1.2 Installation space requirements
Frequency converter is usually installed vertically to facilitate air circulation and heat
dissipation.Sufficient installation clearance distance shall be set aside around the frequency
converter as shown in figure 3 - 1
When multiple frequency converters work, they are usually installed side by side.Where Figure 3 - 3 Installation and Removal of Cover Plate
the installation of the upper and lower row is required, the heat of the lower row frequency
converter will cause the temperature of the upper row equipment to rise and cause trouble, 3.2 Electrical installation
and measures such as installing heat insulation baffles should be taken. 3.2.1 Main circuit terminal description
FPR500M VFD Main Circuit Terminal Description:
!"#$
Wind direction >10cm
<
=
RUN
F/R
L/R
FWD
TUNE
REV ALM V
HZ
A
RPM
Hz
A
%
V
> PE R S T P+ PB U V W
DATA
guide
?@A1 plate Figure 3-4 (0.75-2.2KW)main circuit terminal diagram
>8cm >8cm
FPR500A VFD Main Circuit Terminal Description:
<
=
>
>10cm
P+ P- PB R S T U V W PE
Figure 3-5 (0.75-2.2KW) main circuit terminal diagram
Figure 3 - 1 Installation Inter val Distance Figure 3 - 2 Installation of Multiple
-10- -11-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Electrical Installation
P- P+ PB R S T PE U V W
Figure 3-6 (4-7.5KW)main circuit terminal diagram
P+ P- PB R S T PE U V W PE
Figure 3-7 (11-18.5KW)main circuit terminal diagram
R S T P P+ PB U V W P-
Figure 3-8 (22--37KW)main circuit terminal diagram
PB R S T P- R S T P P+
P P- U V W PE U V W P-
S 16 S
16 S 35 16
35 S S/2
GND AI1 AI2 AO1 AO2 CME COM PLC +24V DO 1 HDO TB
-12- -13-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Electrical Installation
Three-phase supply
380V
50/60Hz
-14- -15-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Electrical Installation
In some cases where the analog signal is seriously disturbed, the analog signal source side The digital terminals of different frequency converters cannot be used in parallel,
needs to be equipped with a filter capacitor or ferrite core ( the cable is wound 3 turns or otherwise they may cause misoperation. If digital terminals need to be connected in parallel
more in the same direction ), as shown in figure 3 - 13 between different frequency conversion, diodes should be connected in series at the terminals.
Please note the polarity of the diode. the diode must meet the conditions of IF<10ma
COM
2)Digital input: 0V
Figure 3 - 18 Digital Parallel Connection Diagram of Multiple Frequency Converters
Generally, shielded cables are required, and the wiring distance is as short as possible, not
more than 20mWhen active driving is selected, necessary filtering measures are taken for 3)Digital output terminal
crosstalk of power supply. It is recommended to select contact control mode. When the digital output terminal needs to drive the relay, absorption diodes should be
installed on both sides of the relay coil. Otherwise, the DC 24V power supply may be
Use the + 24V power supply inside the inverter damaged easily. The driving capacity is not more than 50mA.
+24V +24V
+VCC
Absorption diode
Absorption diode
+VCC
+24V
PLC
+24V +24V
Signal S1
Relay Relay
S1
DO DO
NPN
PNP
CME CME
S7
S7 Signal
PLC COM COM
0V COM
0V
COM +,GND
Figure3 - 14 NPN input signal wiring diagram Figure3 - 15 PNP input signal wiring diagram
Figure 3 - 21 Wiring Diagram of External 24V Figure 3 - 20 Wiring Diagram of Internal 24V
4)Relay output
Use an external + 24 power supply When relay outputs are used to drive inductive loads ( e.g. electromagnetic relays,
+24V +24V +24V
+VCC contactors ), surge voltage absorbing circuits should be installed.Such as RC absorption circuit
+24V
+VCC PLC ( pay attention to its leakage current should be less than the holding current of controlled
Signal S1
S1 contactor or relay ), varistor or freewheeling diode ( for DC electromagnetic circuit, pay
NPN attention to polarity during installation ).Absorbing circuit components are installed at both
PNP ends of relay or contactor coil nearby.
S7
S7 Signal T/A T/A
PLC +
0V T/B Ac220 T/B VDC
COM COM
0V GND
GND
T/C T/C
Figure 3 - 16 NPN input signal wiring diagram Figure 3 - 17 PNP input signal wiring diagram
Figure 3 - 21 External AC Power Supply Figure 3 - 22 External DC Power Supply
-16- -17-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Electrical Installation
3.3 Main circuit installation the input side and the power factor at the input side can also be improved.In order to
3.3.1 Peripheral device connection diagram effectively protect the inverter, it is recommended to install an input reactor over110 kW for
R 380 V inverter and an input reactor over 45 kW for 220 V inverter.
S
T Input side noise filter
N When using a frequency converter, it is possible to interfere with other surrounding
Isolating switch
ADEF electronic equipment through the power cord. Using this filter can reduce interference to
Circuit
G+>HIG>breaker or Fuse surrounding equipment. The specific wiring mode is shown in the following figure.
MN>
ACreactor
MCCB AC
R R
AC input reactor
J@KLMN> Power S
MZ [\ S
supply Noise filter <=>
FPR500 M
T RS> T
OP>
Contactor
MCCB
KLQ
Input side RS>
EMIEMI filter ]^%
Other control
equipment
&89
-18- -19-
FPR500 series operation manual Electrical Installation FPR500 series operation manual Operating Instructions
Figure 3 - 25 Connection Diagram of Main Circuit Motor Side Run key Stop / fault reset key
Energy feedback unit
The energy feedback unit can feed back the electricity generated by the motor in the
regenerative braking state to the power grid. Energy feedback unit uses IGBT for rectification Up Down key
4.1.2 Indicator light description
feedback. Compared with the traditional three-phase parallel bridge rectifier unit, the
harmonic distortion component of the feedback power grid is less than 4 % of the Indicator Description
fundamental wave, and the pollution to the power grid is very small.The feedback unit is Running status indicator;
When the light is off, it means the inverter is in a shutdown state;
widely used in oil field pumping units, centrifuges, hoists and other equipment.
RUN when the light is flashes, it means the inverter is in a parameter
Connection of Common DC
self-learning state;
In the application of multi-motor transmission such as paper-making machinery and when the light is on, it means the inverter is in a running state.
chemical fiber, the scheme of common DC bus is generally adopted.At a certain moment, Forward and reverse indicator;
some motors are in electric operation, while others are in regenerative braking ( power When the light is off, it indicates that it is in the forward rotation
F/R
generation ). At this time, the renewable energy is automatically balanced on the DC bus and state.The light on indicates that it is in the reversed state.
can be supplied to the motor in the electric state, thereby reducing the electric energy
Control mode indicator;
absorbed by the whole system from the power grid and achieving the purpose of energy The light off indicates that the keyboard is in the control state, and
saving. L/R the light flashing indicates the terminal control state. The light on
The following is a schematic diagram of two motors working at the same time ( such as indicates the remote communication control status.
winding and unwinding motors ), one of which is always in the electric state and the other is
Overload pre-alarm indicator;
always in the regenerative braking state.The DC buses of the two frequency converters are Light off indicates the normal state of the inverter; Light flashing
connected in parallel, and the renewable energy can be supplied to the electric state, thus TUNE
indicates the inverter overload pre-alarm status; The light on
achieving the purpose of energy saving. indicates the failure state of the inverter.
Connection of ground wire ( PE ) HZ A V
RPM %
Frequency unit
In order to ensure safety and prevent electric shock and fire accidents, the grounding
HZ A V Current unit
terminal PE of the frequency converter must be well connected to the ground, and the RPM %
grounding resistance must be less than 10Ω.The ground wire should be thick or short, and HZ A V Voltage unit
RPM %
multiple strands of copper core wire with an area of more than 3.5m㎡ should be used. When HZ A V
Speed unit
RPM %
multiple frequency converters are grounded, it is recommended not to use a common ground
wire to prevent the ground wire from forming a loop. HZ A V Percentage
RPM %
-20- -21-
FPR500 series operation manual Operating Instructions FPR500 series operation manual Operating Instructions
The function key is converted by function code F7 - 01. Figure 4 - 1 Operation Flow Chart of Level 3 Menu
JOG Quick
In the three-level menu state, if the parameter does not blink, it means that the function
Run In the keyboard operation mode, it is used to run the code cannot be modified. Possible reasons :
operation.
1) This function code is a non-modifiable parameter. Such as the actual detection
When running, pressing this key can be used to stop
parameters, operation record parameters, etc.
the running operation. This function code F7 - 02
Stop / Reset 2) This function code cannot be modified in the running state, and the frequency
restricts. This key can be used for all control modes
converter is currently in the running state and cannot be modified until shutdown is required.
to reset the operation when the fault alarm status is
set. 4.2.2 Fault reset
After the inverter fails, the inverter will prompt relevant failure information. The user can
4.2 Operational reset the fault through the STOP / RST key or terminal function ( F4 group ) on the keyboard,
4.2.1 Parameter setting and the inverter will be in standby state after the fault reset. If the inverter is in a fault state
Three-level menus: and the user does not reset its fault, the inverter is in an operation protection state and the
3、Function Code Settings ( Level 3 Menu ) Select the vector control operation mode and accurately input the nameplate parameters
Description: When operating the level 3 menu, you can press PRG / ESC key or DATA / of the motor before the inverter runs, and the FPR500 series inverter matches the standard
SET key to return to the level 2 menu. The difference between the two is: press the Data / Set motor parameters according to the nameplate parameters.FPR500 series inverter supports the
key to store the set parameters in the control panel, then return to the secondary menu and parameter self-learning function and has achieved good control performance.Motor
automatically transfer to the next function code; Press PRG / SET to return directly to the parameter self-learning operation steps are as follows:
secondary menu, without storing parameters and staying in the current function code. 1) Motor parameter group selection
For example, change the function code F2 - 15 from 02000 to 03000. FPR500 inverter supports two sets of motor parameter switching. Parameters of motor 1
and encoder are F1 and F2 groups.Parameters of motor 2 and encoder are A2 groups. The
current
-22- -23-
FPR500 series operation manual Operating Instructions FPR500 series operation manual Operating Instructions
valid motor parameter set is selected through the function code F0 - 24 or the digital input multi-speed current speed, load speed display, radiator temperature, count value, and actual
terminal functions 41, 42. The following description will take " autonomous learning of motor length value.
1" as an example. 4.3.3 Run
2)Load shedding In the running state, the keyboard can display various state parameters separately.
If the motor can be completely disconnected from the load, please mechanically Whether to display is selected by function codes F7 - 03 ( running state display parameter 1 )
disconnect the motor from the load in case of power failure so that the motor can rotate freely and F7 - 04 ( running state display parameter 2 ) bit by bit ( converted to binary ).
without load. There are a total of 32 state parameters that can be selected for display or not in the
3) After power-on initialization, set F0 - 02 running command channel as keyboard operating state, Respectively:operating frequency, set frequency, bus voltage, output voltage,
command channel.
output current, output power, output torque, input terminal state, output terminal state,
4) Set F1 - 00 ~ F1 - 05 parameters according to the actual motor nameplate parameters.
analog AI1 value, analog AI2 value, radiator temperature, actual count value, actual length
If PG vector control mode is used, related parameters of F1 - 27 and F1 - 30 need to be input
value, linear velocity, PID given value, PID feedback value, PLC or multi-stage speed, high-
according to the related attributes of the encoder.
speed pulse HDI frequency, etc.
5) According to the processing result of the second step, enter F1 - 37. If the load has
4.3.4 Fault
been completely released, please select 2, if the load has not been completely released, please
In the fault state, the fault state will be displayed in addition to the state parameters in
select 1. Then press the data / set key to confirm.
the shutdown state. FPR500 series frequency converters provide various fault information,
6) Press the RUN key to start self - learning, during which the inverter will drive the motor
please refer to FPR500 series frequency converter faults and their countermeasures for details
to run faster. At this time, the RUN running indicator lights up and the keyboard displays
TUNE. When the above display information disappears and returns to the normal parameter
state, self-learning is completed.The inverter will automatically calculate the motor parameters
of F1 - 06 ~ F1 - 10.
4.2.4 Password settings
FPR500 Series Inverter provides user password protection function. When FP - 00 is set to
non - zero, it is the user password and exits the function code editing state. Password
protection will take effect in one minute. When PRG / ESC key is pressed again to enter the
function code editing state, it will display " ------" and the operator must enter the user
password correctly, otherwise it cannot be entered. To cancel the password protection
function, set FP - 00 to 00000. The user password does not protect the parameters in the
shortcut menu.
4.3 Running state
4.3.1 Power - on initialization
During the power-up process of the inverter, the system is initialized first, and the LED is
displayed as " ------". After initialization is completed, the inverter is in standby state.
4.3.2 Standby
In the shutdown and standby states, various state parameters can be displayed, which can
be selected by function code F7 - 05 ( shutdown state display parameters ) bit by bit (
converted to binary ).
In the shutdown state, a total of 13 shutdown state parameters can be selected for display
or not, namely, set frequency, bus voltage, input terminal state, output terminal state, PID set
value, analog AI1 value, analog AI2 value, high-speed pulse HDI frequency, PLC and
-24- -25-
FPR500 series operation manual Description of Function Codes
This parameter is used to display the delivered model and cannot be modified.
1: Applicable to constant torque load with rated parameters specified
2: Applicable to variable torque load (fan and pump) with rated parameters specified
Function
Code Parameter Name Setting Range Default
0: Sensorless flux vector control (SFVC)
F0-01 Motor 1 control mode 1: Closed-loop vector control (CLVC) 0
2: Voltage/Frequency (V/F) control
-26- -27-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
2: Communication control ("LOCAL/REMOT" indicator blinking) When AI is used as the frequency setting source, the corresponding value 100% of the
Commands are given from host computer. voltage/current input corresponds to the value of F0-10 (Maximum frequency).
Function 5: Pulse setting (S5)
Code Parameter Name Setting Range Default
The frequency is set by S5 (high-speed pulse). The signal specification of pulse setting is
0: Digital setting (non-retentive at power
failure) 9–30 V (voltage range) and 0–100 kHz (frequency range). The corresponding value 100% of
1: Digital setting (retentive at power failure) pulse setting corresponds to the value of F0-10 (Maximum frequency).
2: AI1 6: Multi-reference
Main frequency 3: AI2 In multi-reference mode, combinations of different DI terminal states correspond to
F0-03 0
source X selection 4: operation panel potentiometer
different set frequencies. The FPR500 supports a maximum of 16 speeds implemented by 16
5: Pulse setting (S5)
state combinations of four DI terminals (allocated with functions 12 to 15)in Group FC. The
6: Multi-reference
7: Simple PLC multiple references indicate percentages of the value of F0-10(Maximum frequency).
8: PID If a DI terminal is used for the multi-reference function, you need to perform related
9: Communication setting setting in group F4.
It is used to select the setting channel of the main frequency. You can set the main 7:Simple PLC
frequency in the following 10 channels: When the simple programmable logic controller (PLC) mode is used as the frequency
0: Digital setting (non-retentive at power failure) source, the running frequency of the AC drive can be switched over among the 16 frequency
The initial value of the set frequency is the value of F0-08 (Preset frequency). You can references. You can set the holding time and acceleration/deceleration time of the 16
change the set frequency by pressing ▲ and ▼ on the operation panel (or using the frequency references. For details, refer to the descriptions of Group FC.
UP/DOWN function of input terminals). 8: PID
When the AC drive is powered on again after power failure, the set frequency reverts to The output of PID control is used as the running frequency. PID control is generally used
the value of F0-08. in on-site closed-loop control, such as constant pressure closed-loop control and constant
1: Digital setting (retentive at power failure)The initial value of the set frequency is the tension closed-loop control.
value of F0-08 (Preset frequency). You can change the set frequency by pressing keys ▲ and ▼ When applying PID as the frequency source, you need to set parameters of PID function
on the operation panel (or using the UP/DOWN function of input terminals). in group FA.
When the AC drive is powered on again after power failure, the set frequency is the value 9:Communication setting
memorized at the moment of the last power failure. The frequency is set by means of communication.
Note that F0-23 (Retentive of digital setting frequency upon power failure) determines Function
Code Parameter Name Setting Range Default
whether the set frequency is memorized or cleared when the AC drive stops. It is related to
0: Digital setting (non-retentive at power
stop rather than power failure.
failure)
2:AI1 (0–10 V voltage input) 1: Digital setting (retentive at power failure)
3:AI2 (0–10 V voltage input or 4–20 mA current input) 2: AI1
4:operation panel potentiometer (0–10 V voltage input) Auxiliary frequency 3: AI2
F0-04 0
source Y selection 4: Keyboard potentiometer
The frequency is set by analog input. The FPR500 control board provides three analog
5: Pulse setting (S5)
input (AI) terminals (AI1, Ai2,operation panel potentiometer).
6: Multi-reference
The FPR500 provides five curves indicating the mapping relationship between the input 7: Simple PLC
voltage of AI1, AI2 and operation panel potentiometer and the target frequency, two of which 8: PID
are linear (point-point) correspondence and two of which are four-point correspondence 9: Communication setting
curves. You can set the curves by using function codes F4-13 to F4-27 .
-28- -29-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
When used as an independent frequency input channel (frequency source switched over It is used to select the frequency setting channel. If the frequency source involves X and Y
from X to Y), the auxiliary frequency source Y is used in the same way as the main frequency operation, you can set the frequency offset in F0-21 for superposition to the X and Y operation
source X (refer to F0-03). result, flexibly satisfying various requirements.
When the auxiliary frequency source is used for operation (frequency source is "X and Y Function
Code Parameter Name Setting Range Default
operation"), pay attention to the following aspects:
0.00 to maximum frequency (valid when
1) If the auxiliary frequency source Y is digital setting, the preset frequency (F0-08) does F0-08 Preset frequency 50Hz
frequency source is digital setting)
not take effect. You can directly adjust the set main frequency by pressing keys ▲ and ▼ on
0: Same direction
F0-09 Rotation direction 0
the operation panel (or using the UP/DOWN function of input terminals). 1: Reverse direction
2) If the auxiliary frequency source is analog input (AI1, AI2 and operation panel Maximum frequency 50.00–500.00 Hz 50.00Hz
F0-10
potentiometer) or pulse setting, 100% of the input corresponds to the range of the auxiliary
frequency Y (set in F0-05 and F0-06). F0-08: If the frequency source is digital setting or terminal UP/DOWN, the value of this
3) If the auxiliary frequency source is pulse setting, it is similar to analog input. parameter is the initial frequency of the AC drive (digital setting).
Note: F0-09: You can change the rotation direction of the motor just by modifying this
The main frequency source X and auxiliary frequency source Y must not use the same parameter without changing the motor wiring. Modifying this parameter is equivalent to
channel. That is, F0-03 and F0-04 cannot be set to the same value. exchanging any two of the motor's U, V, W wires.
Function NOTE:
Code Parameter Name Setting Range Default
The motor will resume running in the original direction after parameter initialization. Do
Range of auxiliary frequency 0: Relative to maximum frequency
F0-05 0 not use this function in applications where changing the rotating direction of the motor is
Y for X and Y operation 1: Relative to main frequency X
Range of auxiliary frequency prohibited after system commissioning is complete.
F0-06 0%–150% 0
Y for X and Y operation F0-10: When the frequency source is AI, pulse setting (S5), or multi-reference, 100% of
If X and Y operation is used, F0-05 and F0-06 are used to set the adjustment range of the the input corresponds to the value of this parameter.
-30- -31-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
Frequency lower limit (F0-14) tomaximum 0–65000s (F0-19 = 0)
F0-12 Frequency upper limit 50.00Hz F0-17 Acceleration time 1 Model
frequency (F0-10) 0.0–6500.0s (F0-19 = 1) dependent
F0-13 Frequency upper limit offset 0.00 Hz to maximum frequency(F0-10) 00.00Hz 0.00–650.00s (F0-19 = 2)
0–65000s (F0-19 = 0)
F0-14 Frequency lower limit 0.00 Hz to frequency upper limit (F0-12) 00.00Hz Model
F0-18 Deceleration time 1 0.0–6500.0s (F0-19 = 1) dependent
F0-15 0.5–16.0 kHz Model
Carrier frequency dependent 0.00–650.00s (F0-19 = 2)
Carrier frequency adjustment 0: No
F0-16 1 Acceleration time indicates the time required by the AC drive to accelerate from 0 Hz to
with temperature 1: Yes
"Acceleration/Deceleration base frequency" (F0-25), that is, t1 in Figure 6-1
F0-12 Deceleration time indicates the time required by the AC drive to decelerate from
This parameter is used to set the frequency upper limit. "Acceleration/Deceleration base frequency" (F0-25) to 0 Hz, that is, t2 in Figure 6-1.
F0-13 Output frequency
If the source of the frequency upper limit is analog input or pulse setting, the final HZ
frequency upper limit is obtained by adding the offset in this parameter to the frequency
Acceleration/Deceleration
upper limit set in F0-11. base frequency
-32- -33-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
Function time is related to the set frequency. If the set frequency changes frequently, the motor's
Code Parameter Name Setting Range Default
acceleration/deceleration also changes.
F0-22 Frequency reference resolution 2: 0.01 Hz 2
when the AC drive stops. The modification by using keys ▲ and ▼ or the terminal UP/DOWN 0: Digital setting (non-retentive at power
failure)
function remains effective.
1: Digital setting (retentive at power failure)
Function 2: AI1
Code Parameter Name Setting Range Default
3: AI2
Motor parameter group 0: Motor parameter group 1 4: Keyboard potentiometer
F0-24 selection 0
1: Motor parameter group 2 5: Pulse setting (S5)
Binding command 6: Multi-reference
The FPR500 can drive two motors at different time. You can set the motor nameplate
F0-27 source to 7: Simple PLC 000
parameters respectively, independent motor auto-tuning, different control modes, and
frequency source 8: PID
parameters related to running performance respectively for the four motors. 9: Communication setting
Motor parameter group 1 corresponds to groups F1 and F2. Motor parameter groups 2 Ten's digit (Binding terminal command to
correspond to groups A2 respectively. frequency source)
You can select the current motor parameter group by using F0-24 or perform switchover 0–9, same as unit's digit
Hundred's digit (Binding communication
between the motor parameter groups by means of a DI terminal. If motor parameters selected
command to frequency source)
by means of F0-24 conflict with those selected by means of DI terminal, the selection by DI is
0–9, same as unit's digit)
preferred.
It is used to bind the three running command sources with the nine frequency sources,
facilitating to implement synchronous switchover.
-34- -35-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
For details on the frequency sources, see the description of F0-03 (Main frequency source The parameters in F1-06 to F-10 are asynchronous motor parameters. These parameters
X selection). Different running command sources can be bound to the same frequency source. are unavailable on the motor nameplate and are obtained by means of motor auto-tuning.
If a command source has a bound frequency source, the frequency source set in F0-03 to Only F1-06 to F1-08 can be obtained through static motor auto-tuning. Through complete
F0-07 no longer takes effect when the command source is effective. motor auto-tuning, encoder phase sequence and current loop PI can be obtained besides the
parameters in F1-06 to F1-10.
Function
Code Parameter Name Setting Range Default
Each time "Rated motor power" (F1-01) or "Rated motor voltage" (F1-02) is changed, the
0: Modbus protocol
F0-28 Serial communication protocol 0 AC drive automatically restores values of F1-06 to F1-10 to the parameter setting for the
2: CANopen bridge
common standard Y series asynchronous motor.
The FPR500 supports Modbus, and CANopen bridge. Select a proper protocol based on If it is impossible to perform motor auto-tuning onsite, manually input the values of
the actual requirements. these parameters according to data provided by the motor manufacturer.
Model The FPR500 supports multiple types of encoder. Different PG cards are required for
0.001–65.535 Ω (AC drive power ≤ 55 kW)
F1-06 Stator resistance
0.0001–6.5535 Ω (AC drive power > 55 kW) dependent different types of encoder. Select the appropriate PG card for the encoder used. Any of the five
encoder types is applicable to synchronous motor. Only ABZ incremental encoder and resolver
0.001–65.535 Ω (AC drive power ≤ 55 kW) Model
F1-07 Rotor resistance are applicable to asynchronous motor.
0.0001–6.5535 Ω (AC drive power > 55 kW) dependent
After installation of the PG card is complete, set this parameter properly based on the
0.01–655.35 mH (AC drive power ≤ 55 kW) Model
F1-08 Leakage inductive reactance actual condition. Otherwise, the AC drive cannot run properly.
0.001–65.535 mH (AC drive power > 55 kW) dependent
-36- -37-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function auto-tuning.
Code Parameter Name Setting Range Default
Group F2: Vector Control Parameters
0: No auto-tuning
1: Asynchronous motor static auto-tuning Group F2 is valid for vector control, and invalid for V/F control.
F1-37 Auto-tuning selection 0
Function
2: Asynchronous motor complete auto-tuning Code Parameter Name Setting Range Default
3: Asynchronous motor no-load auto-tuning
F2-00 Speed loop proportional gain 1 0–100 30
0: No auto-tuning
F2-01 Speed loop integral time 1 0.01–10.00s 0.5S
Auto-tuning is prohibited.
-38- -39-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
F2-02 Switchover frequency 1 0.00 to F2-05 5.00Hz F2-06 Vector control slip gain 50%–200% 100%
F2-20 In this mode, the output frequency and output voltage of the AC drive are independent.
The maximum output voltage coefficient indicates the lifting capacity of the maximum The output frequency is determined by the frequency source, and the output voltage is
output voltage of the converter. Increasing F2-20 can improve the maximum load-carrying determined by "Voltage source for V/F separation" (F3-13).
capacity of the motor's weak magnetic area, but the increase of motor current ripple will It is applicable to induction heating, inverse power supply and torque motor control.
increase the heat of the motor; conversely, the maximum load-carrying capacity of the motor's 11: V/F half separation
weak magnetic area will decrease, but the decrease of motor current ripple will reduce the In this mode, V and F are proportional and the proportional relationship can be set in
heat of the motor. Normally there is no need to adjust. F3-13. The relationship between V and F are also related to the rated motor voltage and rated
F2-21 motor frequency in Group F1.
This parameter will take effect only when the motor runs above the rated frequency. Assume that the voltage source input is X (0 to 100%), the relationship between V and
When the motor needs to speed up to 2 times the rated frequency of the motor and the actual F is: V/F = 2 x X x (Rated motor voltage)/(Rated motor frequency)
acceleration time is longer, F2-21 should be reduced appropriately. When the motor runs at 2 Function
Code Parameter Name Setting Range Default
times the rated frequency and the speed drops greatly after loading, F2-21 should be
Model
F3-01 Torque boost 0.0%–30%
increased appropriately, generally without changing. dependent
Cut-off frequency of
F3-02 0.00 Hz to maximum output frequency 50.00 Hz
torque boost
Group F3: V/F Control Parameters
Group F3 is valid only for V/F control. To compensate the low frequency torque characteristics of V/F control, you can boost
The V/F control mode is applicable to low load applications (fan or pump) or applications the output voltage of the AC drive at low frequency by modifying F3-01.
where one AC drive operates multiple motors or there is a large difference between the AC If the torque boost is set to too large, the motor may overheat, and the AC drive may
drive power and the motor power. suffer overcurrent. If the load is large and the motor startup torque is insufficient, increase the
-42- -43-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
F3-03 Multi-point V/F frequency 1 (F1) 0.00 Hz to F3-05 0.00 Hz F3-10 V/F over-excitation gain 0–200 64
F3-04 Multi-point V/F voltage 1 (V1) 0.0%–100.0% 0.0% During deceleration of the AC drive, over-excitation can restrain rise of the bus
F3-05 Multi-point V/F frequency 2 (F2) F3-03 to F3-07 0.00 Hz voltage, preventing the overvoltage fault. The larger the over-excitation is, the
F3-06 Multi-point V/F voltage 2 (V2) 0.0%–100.0% 0.0% better the restraining result is.
F3-07 Multi-point V/F frequency 3 (F3) F3-05 to (F1-04) 0.00Hz Increase the over-excitation gain if the AC drive is liable to overvoltage error
F3-08 Multi-point V/F voltage 2 (V3) 0.0%–100.0% 0.0% during deceleration. However, too large over-excitation gain may lead to an
These six parameters are used to define the multi-point V/F curve. increase in the output current. Set F3-09 to a proper value in actual applications.
The multi-point V/F curve is set based on the motor's load characteristic. The Set the over-excitation gain to 0 in the applications where the inertia is small
relationship and the bus voltage will not rise during motor deceleration or where there is a
between voltages and frequencies is: V1 < V2 < V3, F1 < F2 < F3 braking resistor.
At low frequency, higher voltage may cause overheat or even burnt out of the Function
Code Parameter Name Setting Range Default
motor and overcurrent stall or overcurrent protection of the AC drive. Model
F3-11 V/F oscillation suppression gain 0–100
dependent
Set this parameter to a value as small as possible in the prerequisite of
Voltage% efficient oscillation suppression to avoid influence on V/F control.
Vb
Set this parameter to 0 if the motor has no oscillation. Increase the value
V3
properly only when the motor has obvious oscillation. The larger the value is, the
V2
better the oscillation suppression result will be.
When the oscillation suppression function is enabled, the rated motor current
V1 and no-load current must be correct. Otherwise, the V/F oscillation suppression
effect will not be satisfactory.
F1 F2 F3 Fb Frequency%
V1-V3:1st,2nd and 3rd voltage F1-F3: 1st, 2nd and 3rd frequency Function
Code Parameter Name Setting Range Default
Vb: Rated motor voltage Fb: Rated motor running frequency
0: Digital setting (F3-14)
Figure6-4 Setting of multi-point V/F curve 1: AI1
Function 2: AI2
Code Parameter Name Setting Range Default
3: Keyboard potentiometer
F3-09 V/F slip compensation gain 0%–200.0% 0.0% 4: Pulse setting (S5)
It can compensate the rotational speed slip of the asynchronous motor when Voltage source for V/F 5: Multi-reference
F3-13 0
separation
6: Simple PLC
the load of the motor increases, stabilizing the motor speed in case of load
7: PID
change. If this parameter is set to 100%, it indicates that the compensation when 8: Communication setting
the motor bears rated load is the rated motor slip. The rated motor slip is 9:100.0% corresponds to the rated motor
voltage
automatically obtained by the AC drive through calculation based on the rated
Voltage digital setting for V/F
motor frequency and rated motor rotational speed in group F1. F3-14 0 V to rated motor voltage 0V
separation
Generally, if the motor rotational speed is different from the target speed,
slightly adjust this parameter.
-44- -45-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
absolute value is used as the effective value. F3-15 indicates the time required for the output voltage to rise from 0 V to
0: Digital setting (F3-14) the rated motor voltage shown as t1 in the following figure.
The output voltage is set directly in F3-14. F3-16 indicates the time required for the output voltage to decline from the
1: AI1; 2: Ai2; rated motor voltage to 0 V, shown as t2 in the following figure.the rated motor
The output voltage is set by AI terminals. voltage. If the corresponding value is negative, its absolute value is used.
3: Keyboard potentiometer F3-17
The output voltage is set by Keyboard potentiometer. 0: frequency/voltage independently decreases to 0
4: Pulse setting (S5) The V/F separation output voltage decreases to 0V according to the voltage
The output voltage is set by pulses of the terminal S5. Pulse setting drop time (F3-15), and the V/F separation output frequency decreases to 0Hz
specification: voltage range 9–30 V, frequency range 0–100 kHz according to the deceleration time (F0-18) at the same time.
5: Multi-reference 1: Reduce the frequency after the voltage decreases to 0.
Output voltage
If the voltage source is multi-reference, parameters in group F4 and FC must
Rated motor voltage
be set to determine the corresponding relationship between setting signal and
Target voltage
setting voltage. 100.0% of the multi-reference setting in group FC corresponds to
the rated motor voltage.
6: Simple PLC Actual voltage Actual voltage
rising time declining time
If the voltage source is simple PLC mode, parameters in group FC must be set t1 t2
Set voltage declining time
to determine the setting output voltage. Figure 6-5 Voltage of V/F separation
7: PID
Output
The output voltage is generated based on PID closed loop. For details, see the voltage Output
voltage
description of PID in group FA.
8: Communication setting
The output voltage is set by the host computer by means of communication. t1 t1
Output F3-15
frequency Output F3-15
The voltage source for V/F separation is set in the same way as the frequency frequency
source. For details, see F0-03. 100.0% of the setting in each mode corresponds to
the rated motor voltage. If the corresponding value is negative, its absolute value
t2 F3-15 t2 F0-18
is used. Figure 6-6 Frequency/voltag Figure 6-7 reduce the frequency
independently decreases to 0 after the voltage decreases to 0
-46- -47-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Inverter output torque limit stall operating current above the rated frequency can be reduced. In some
During acceleration, constant speed, and deceleration, if the current exceeds centrifuges when the operating frequency is high, the field weakening is required
the over-current stall point (150%), the over-current stall will take effect. When the several times and the load is large, this method has a good effect on the
current exceeds the over-current stall point, the output frequency starts to acceleration performance.
decrease until the current returns to the over-current stall. The frequency starts to Transitional stall operating current exceeding rated frequency= (fs/fn)*k* the
accelerate up to the target frequency after the point below the point, and the over-current speed suppression action
actual acceleration time is automatically extended. If the actual acceleration time Fs is the operating frequency, fn is the frequency of the motor, and k is the
cannot meet the requirements, you can appropriately increase the "F3-18 Over F3-21''double-speed over-current stall operating compensation coefficient'’
Stall Action Current”
Over-current stall Over-current stall
operating current the over-current speed
suppression action=
150%
(f/fn)*k*LimitCur
current
t
Output
frequency Rated frequency Double
t Remarks: 150% of the over-current stall action current means 1.5 times the
Acceleration of Constant speed Deceleration of rated current of the inverter
Over-current over-current stall over-current stall
stall suppression suppression suppression For high-power motors, the carrier frequency is below 2Hz. Due to the
Figure 6-8 Over-current stall action diagram increase of the pulsating current, the wave-by-wave current limiting response
Function Name default starts before the over-current stall prevention action, resulting in insufficient
code setting range
Over-current stall 50%~200% of the current to start the 150% torque. In this case, please reduce the over-current stall prevention action current.
F3-18 over-run-off speed suppression action
operating current
Inverter bus voltage limit (and brake resistor turn-on voltage setting)
F3-19 Over-current stall 0~1;
Suppression enable 0 Invalid、1 Failure 1 If the bus voltage exceeds the over-voltage stall point 760V, it means that the
0 ~ 100; electromechanical system is already in power generation state (motor speed>
Over-current stall if the current exceeds the over-current stall
F3-20 Suppression gain point, the over-current stall suppression will 20 output frequency), and the over-voltage stall will take effect. Adjust the output
work, and the actual acceleration time will
frequency (consumption of more electricity than feedback), and the actual
be automatically lengthened
50%~200% ; deceleration time will be automatic Lengthen to avoid trip protection. If the actual
Compensation Coefficient Reducing the high-speed over-current stall running deceleration time cannot meet the requirements, the over-excitation gain can be
F3-21 of Active Current for Double current is invalid when the compensation coefficient 50%
Speed Over Loss Speed is 50, and the running current in the weak magnetic increased appropriately.
field corresponds to F3-18
In the high frequency area, the motor drive current is relatively small.
Compare with the same stall current below the rated frequency, the motor speed
drops greatly. In order to improve the operating characteristics of the motor, the
-48- -49-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
0 ~ 100;
Overvoltage stall Increasing F3-24 will improve the control
F3-24 suppression
frequency gain effect of the bus voltage, but the output 30
frequency will fluctuate. If the output
frequency fluctuates greatly, you can
Over-voltage appropriately reduce F3-24. Increasing
F3-25 stall suppression F3-25 can reduce the bus voltage F3-25 30
voltage gain Overshoot
Maximum rising
F3-26 frequency limit of 0 ~ 50Hz 5Hz
overpressure stall
-50- -51-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
F4-01 S2 function selection 4: Forward JOG (FJOG) Standard 13 Multi-reference terminal 2 The setting of 16 speeds or 16 other references can be
implemented through combinations of 16 states of these
F4-02 S3 function selection 9: Fault reset (RESET) Standard 14 Multi-reference terminal 3
four terminals.
F4-03 S4 function selection 12: Multi-reference terminal 1 Standard 15 Multi-reference terminal 4
Terminal 1 for acceleration/ Totally four groups of acceleration/deceleration time can
F4-04 S5 function selection 13: Multi-reference terminal 2 Standard 16 deceleration time selection
be selected through combinations of two states of these
17 Terminal 2 for acceleration/
F4-05 S6 function selection 0 Extended deceleration time selection two terminals.
F4-06 S7 function selection 0 Frequency source The terminal is used to perform switchover between two
Extended 18
switchover frequency sources according to the setting in F0-07.
F4-07 S8 function selection 0 Extended
F4-08 S9 function selection 0 If the frequency source is digital setting, the terminal
Extended
UP and DOWN setting is used to clear the modification by using the UP/
F4-09 S10 function selection 0 Extended 19 clear (terminal, operation DOWN function or the increment/decrement key on the
panel)
operation panel, returning the set frequency to the value
The following table lists the functions available for the DI terminals:
of F0-08.
Value Function Description If the command source is set to terminal control (F0-02
0 No function Set 0 for reserved terminals to avoid malfunction. = 1), this terminal is used to perform switchover between
Command source terminal control and operation panel control.
1 Forward RUN (FWD) The terminal is used to control forward or reverse RUN 20
switchover terminal If the command source is set to communication control
2 Reverse RUN (REV) of the AC drive. (F0-02 = 2), this terminal is used to perform switchover
between communication control and operation panel
The terminal determines three-line control of the AC drive. For
3 Three-line control control.
details, see the description of F4-11.
Acceleration/Deceleration It enables the AC drive to maintain the current frequency
FJOG indicates forward JOG running, while RJOG indicates reverse 21 output without being affected by external signals (except
4 Forward JOG (FJOG) prohibited
JOG running. The JOG frequency,acceleration time and deceleration the STOP command).
5 Reverse JOG (RJOG) time are described respectively in F8-00, F8-01 and F8-02. PID is invalid temporarily. The AC drive maintains the
22 PID pause current frequency output without supporting PID
6 Terminal UP If the frequency is determined by external terminals, the
adjustment of frequency source.
terminals with the two functions are used as increment
7 Terminal DOWN The terminal is used to restore the original status of
and decrement commands for frequency modification.
23 PLC status reset PLC control for the AC drive when PLC control is started
The AC drive blocks its output, the motor coasts to restand again after a pause.
8 Coast to stop is not controlled by the AC drive. It is the same as coast to
stop described in F6-10. Swing pause The AC drive outputs the central frequency, and the
24
swing frequency function pauses.
The terminal is used for fault reset function, the same as the
9 Fault reset (RESET) 25 Counter input This terminal is used to count pulses.
function of RESET key on the operation panel.Remote fault
reset is implemented by this function. 26 Counter reset This terminal is used to clear the counter status.
The AC drive decelerates to stop, but the running 27 Length count input This terminal is used to count the length.
RUN pause parameters are all memorized, such as PLC, swing
10
frequency and PID parameters. After this function is 28 Length reset This terminal is used to clear the length.
disabled, the AC drive resumes its status before stop.
The AC drive is prohibited from torque control and enters
29 Torque control prohibited
the speed control mode.
-52- -53-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
-54- -55-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function
Code Parameter Name Setting Range Default Function Code Function Code Function Description Value
0: Two-line mode 1 F4-11 Terminal command mode Three-line 1 2
1: Two-line mode 2
F4-11 Terminal command mode 0 F4-00 S1 function selection Forward RUN (FWD) 1
2: Three-line mode 1
3: Three-line mode 2
F4-01 S2 function selection Reverse RUN (REV) 2
F4-02 S3 function selection Three-line control 3
This parameter is used to set the mode in which the AC drive is controlled by
external terminals. The following uses S1, S2 and S3 among S1 to S10 as an 3: Three-line mode 2
example, with allocating functions of S1, S2 and S3 by setting F4-00 to F4-02. In this mode, S3 is RUN enabled terminal. The RUN command is given by S1
0: Two-line mode 1 and the direction is decided by S2. The parameters are set as below:
It is the most commonly used two-line mode, in which the forward/reverse Function Code Function Code Function Description Value
rotation of the motor is decided by S1 and S2. The parameters are set as below: F4-11 Terminal command mode Three-line 2 3
Function Code Function Code Function Description Value F4-00 S1 function selection RUN enabled 1
F4-11 Terminal command mode Two-line 1 0 F4-01 S2 function selection Forward or reverse direction 2
F4-00 S1 function selection Forward RUN (FWD) 1 F4-02 S3 function selection Three-line control 3
F4-01 S2 function selection Reverse RUN (REV) 2
-56- -57-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
E
S1 For ward RUN S1 100.0% 100.0%
Running RUN command
K
E
Sb1 direction Sb1
E
S3 RUN enabled S3
0V(0mA) AI
0 For ward Stop running
E
Sb3 K
S2 Reverse RUN S2 AI 10V(20mA)
1 Reverse Running direction
0V(0mA) 10V(20mA)
COM COM
Digital common Digital common 100.0%
Figure 6-13 Setting of three-line mode 1 Figure6-15 Corresponding relationship between analog input and set values
Figure 6-14 Setting of three-line mode 2
Function
Code Parameter Name Setting Range Default
Function
Code Parameter Name Setting Range Default F4-18 AI curve 2 minimum input 0.00V~F4-20 0.00V
F4-12 Terminal UP/DOWN rate 0.01–65.535 Hz/s 1.00 Hz/s Corresponding setting of AI
F4-19 -100.00% ~ 100.0% 0.0%
curve 2 minimum input
It is used to adjust the rate of change of frequency when the frequency is
F4-20 AI curve 2 maximum input F4-18 ~ 10.00V 10.00V
adjusted by means of terminal UP/DOWN.
Corresponding setting of AI
F4-21 -100.00% ~ 100.0% 100.0%
Function curve 2 maximum input
Code Parameter Name Setting Range Default
F4-22 Ai2 filter time 0.00s ~ 10.00s 0.10s
F4-13 AI curve 1 minimum input 0.00V~F4-15 0.00V
Function
Code Parameter Name Setting Range Default
Corresponding setting of AI
F4-14 -100.00% ~ 100.0% 0.0%
curve 1 minimum input F4-23 AI curve 3 minimum input 0.00V~F4-25 0.00V
F4-15 AI curve 1 maximum input F4-13 ~ 10.00V 10.00V Corresponding setting of AI
F4-24 -100.00% ~ 100.0% 0.0%
Corresponding setting of AI curve 3 minimum input
F4-16 -100.00% ~ 100.0% 100.0%
curve 1 maximum input F4-25 AI curve 3 maximum input F4-23 ~ 10.00V 10.00V
F4-17 Ai1 filter time 0.00s ~ 10.00s 0.10s Corresponding setting of AI
F4-26 -100.00% ~ 100.0% 100.0%
curve 3 maximum input
These parameters are used to define the relationship between the analog Keyboard potentiometer
F4-27
filter time 0.00s ~ 10.00s 0.10s
input voltage and the corresponding setting. When the analog input voltage
The method of setting AI2 and Keyboard potentiometer functions is similar to
exceeds the maximum value (F4-15), the maximum value is used. When the analog
that of setting AI1 function.
input voltage is less than the minimum value (F4-13), the value set in F4-34
Function
Code Parameter Name Setting Range Default
(Setting for AI less than minimum input) is used.
F4-28 Pulse minimum input 0.00 kHz to F4-30 0.00kHz
When the analog input is current input, 1 mA current corresponds to 0.5 V
Corresponding setting of
voltage. F4-29 -100.00% ~ 100.0% 0.0%
pulse minimum input
F4-17 (AI1 filter time) is used to set the software filter time of AI1. If the
F4-30 Pulse maximum input F4-28 to 50.00 kHz 50.00kHz
analog input is liable to interference, increase the value of this parameter to Corresponding setting of
F4-31 -100.00% ~ 100.0% 100.0%
stabilize the detected analog input. However, increase of the AI filter time will slow pulse maximum input
the response of analog detection. Set this parameter properly based on actual F4-32 Pulse filter time 0.00s ~ 10.00s 0.10s
conditions. These parameters are used to set the relationship between S5 pulse input and
corresponding settings. The pulses can only be input by S5.
-58- -59-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
Unit's digit (AI1 curve selection) Unit's digit ( S1 valid mode)
Curve 1 (2 points, see F4-13 to F4-16) 0: High level valid
Curve 2 (2 points, see F4-18 to F4-21) 1: Low level valid
Curve 3 (2 points, see F4-23 to F4-26) Ten's digit ( S2 valid mode)
Curve 4 (Reserve) 0, 1 (same as S1)
F4-33 AI curve selection 321 F4-38 DI valid mode selection 1 000
Curve 5 (Reserve) Hundred's digit ( S3 valid mode)
Ten's digit (AI2 curve selection) 0, 1 (same as S1)
Curve 1 to curve 5 (same as AI1) Thousand's digit ( S4 valid mode)
Hundred's digit (Keyboard potentiometer 0, 1 (same as S1)
curve selection) Ten thousand's digit (S5 valid mode)
Curve 1 to curve 5 (same as AI1) 0, 1 (same as S1)
The unit's digit, ten's digit of this parameter are respectively used to select the Unit's digit ( S6 valid mode)
0: High level valid
corresponding curve of AI1, AI2 . Any of the five curves can be selected for AI1
1: Low level valid
AI2. Ten's digit ( S7 valid mode)
Function 0, 1 (same as S1)
Parameter Name Setting Range Default F4-39 DI valid mode selection 2 000
Code Hundred's digit ( S8 valid mode)
Unit's digit (Setting for AI1 less than 0, 1 (same as S1)
minimum input) Thousand's digit ( S9 valid mode)
0: Minimum value 0, 1 (same as S1)
1: 0.0% Ten thousand's digit (S10 valid mode)
Setting for AI less Ten's digit (Setting for AI2 less than 0, 1 (same as S1)
F4-34 000
than minimum input minimum input)
0, 1 (same as AI1)
These parameters are used to set the valid mode of DI terminals.
Hundred's digit (Setting for Keyboard
potentiometer less than minimum input) 0: High level valid
0, 1 (same as AI1)
The DI terminal is valid when being connected with COM, and invalid when
This parameter is used to determine the corresponding setting when the being disconnected from COM.
analog input voltage is less than the minimum value. 1: Low level valid
If the value of a certain digit is 0, when analog input voltage is less than the The DI terminal is invalid when being connected with COM, and invalid when
minimum input, the corresponding setting of the minimum input (F4-14, F4-19, being disconnected from COM.
F4-24) is used.
If the value of a certain digit is 1, when analog input voltage is less than the Group F5: Output Terminals
minimum input, the corresponding value of this analog input is 0.0%. FPR500 provides an analog output (AO) terminal, a digital output (DO)
Function
Parameter Name Setting Range Default
Code terminal, a relay terminal and a FM terminal (used for high-speed pulse output or
F4-35 S1 delay time 0.0–3600.0s 0.0s open-collector switch signal output) as standard. If these output terminals cannot
F4-36 S2 delay time 0.0–3600.0s 0.0s satisfy requirements, use an optional I/O extension card that provides an AO
F4-37 S3 delay time 0.0–3600.0s 0.0s terminal (AO2), a relay terminal (relay 2) and a DO terminal (DO2).
These parameters are used to set the delay time of the AC drive when the
status of DI terminals changes.
-60- -61-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function
Code Parameter Name Setting Range Default Value Function Description
0: Pulse output If the set frequency exceeds the frequency upper limit or
F5-00 HDO terminal output mode 0 13 Frequency limited lower limit and the output frequency of the AC drive reaches
1: Switch signal output
the upper limit or lower limit, the terminal becomes ON.
F5-01 open-collector output terminal 0 In speed control mode, if the output torque reaches the
14 Torque limited torque limit, the AC drive enters the stall protection state
F5-02 Relay function 2
and meanwhile the terminal becomes ON.
F5-03 Reserve 0 If the AC drive main circuit and control circuit become
15 Ready for RUN stable, and the AC drive detects no fault and is ready for
F5-04 Do1 function selection 1
RUN, the terminal becomes ON.
F5-05 Reserve 4 When the input of AI1 is larger than the input of AI2, the
16 AI1>AI2
terminal becomes ON.
The functions of the output terminals are described in the following table. Frequency upper limit If the running frequency reaches the upper limit, the
17 reached terminal becomes ON.
Value Function Description Frequency lower limit If the running frequency reaches the lower limit, the terminal
18
No output reached becomes ON. In the stop state, the terminal becomes OFF.
0 The terminal has no function.
When the AC drive is running and has output frequency Undervoltage state If the AC drive is in undervoltage state, the terminal
19
1 AC drive running output becomes ON.
(can be zero), the terminal becomes ON.
When the AC drive stops due to a fault, the terminal 20 Communication setting Refer to the communication protocol.
2 Fault output (stop)
becomes ON. Reserved Reserved
21
Frequency-level
3 Refer to the descriptions of F8-19 and F8-20.
detection FDT1 output 22 Reserved Reserved
4 Frequency reached Refer to the descriptions of F8-21. Zero-speed running 2 If the output frequency of the AC drive is 0, the terminal
23
If the AC drive runs with the output frequency of 0, the (having output at stop) becomes ON. In the state of stop, the signal is still ON.
Zero-speed running
5 terminal becomes ON. If the AC drive is in the stop state,
(no output at stop) the terminal becomes OFF. Accumulative power- If the AC drive accumulative power-on time (F7-13)
24
on time reached exceeds the value set in F8-16, the terminal becomes ON.
The AC drive judges whether the motor load exceeds the
overload pre-warning threshold before performing the Frequency level
Motor overload 25 Refer to the descriptions of F8-28 and F8-29.
6 protection action. If the pre-warning threshold is exceeded, detection FDT2 output
pre-warning
the terminal becomes ON. For motor overload parameters,
see the descriptions of F9-00 to F9-02. 26 Frequency 1 reached Refer to the descriptions of F8-30 and F8-31.
AC drive overload pre- The terminal becomes ON 10s before the AC drive overload 27 Frequency 2 reached Refer to the descriptions of F8-32 and F8-33.
7
warning protection action is performed.
28 Current 1 reached Refer to the descriptions of F8-38 and F8-39.
The terminal becomes ON when the count value reaches
8 Set count value reached
the value set in FB-08. 29 Current 2 reached Refer to the descriptions of F8-40 and F8-41.
Designated count The terminal becomes ON when the count value reaches If the timing function (F8-42) is valid, the terminal becomes
9 30 Timing reached ON after the current running time of the AC drive reaches
value reached the value set in FB-09.
the set time.
The terminal becomes ON when the detected actual length If AI1 input is larger than the value of F8-46 (AI1 input
10 Length reached
exceeds the value set in FB-05. 31 Ai1 input limit exceeded voltage upper limit) or lower than the value of F8-45 (AI1
input voltage lower limit), the terminal becomes ON.
When simple PLC completes one cycle, the terminal outputs
11 PLC cycle complete 32 Load becoming 0 If the load becomes 0, the terminal becomes ON.
a pulse signal with width of 250 ms.
If the AC drive is in the reverse running state, the terminal
Accumulative running If the accumulative running time of the AC drive exceeds 33 Reverse running
12 becomes ON.
time reached the time set in F8-17, the terminal becomes ON.
34 Zero current state Refer to the descriptions of F8-28 and F8-29.
If the heatsink temperature of the inverter module (F7-07)
Module temperature
35 reaches the set module temperature threshold (F8-47), the
reached terminal becomes ON.
Software current limit Refer to the descriptions of F8-36 and F8-37.
36
exceeded
-62- -63-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Frequency lower limit If the running frequency reaches the lower limit, the terminal 15 Output voltage 0.0V~1000.0V
37 reached becomes ON. In the stop state, the signal is still ON. -2 times of rated motor torque to 2 times of
Output torque
16
If a fault occurs on the AC drive and the AC drive continues (actual value) rated motor torque
38 Alarm output
to run, the terminal outputs the alarm signal.
Function
If the motor temperature reaches the temperature set in Code Parameter Name Setting Range Default
Motor overheat
39 warning F9-58 (Motor overheat warning threshold), the terminal F5-09 Maximum HDO output frequency 0.01–100.00 kHz 50.00 kHz
becomes ON.
Current running time If the current running time of AC drive exceeds the value of If the HDO terminal is used for pulse output, this parameter is used to set the
40
reached F8-53, the terminal becomes ON.
maximum frequency of pulse output.
41 The fault output Free stop fault and no output under voltage
Function
Code Parameter Name Setting Range Default
Function Ao1 offset coefficient -100.0%–100.0%
Code Parameter Name Setting Range Default F5-10 0.0%
F5-07 Ao1 function selection 0 F5-12 Ao2 offset coefficient -100.0%–100.0% 0.0%
11 Count value 0 ~maximum count value These parameters are used to set the delay time of output terminals HDO,
12 Communication setting 0.0%~100.0% relay 1, relay 2,DO1 and DO2 from status change to actual output.
13 Motor rotational speed 0~rotational speed corresponding to maximum output frequency
-64- -65-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function field before the motor runs. For pre-excited current and pre-excited time, see
Code Parameter Name Setting Range Default
Unit's digit (HDO valid mode) parameters of F6-05 and F6-06.
0: Positive logic If the pre-excited time is 0, the AC drive cancels pre-excitation and starts to
1: Negative logic
run at startup frequency.
Ten's digit (Relay 1 valid mode)
0, 1 (same as HDO) If the pre-excited time is not 0, the AC drive pre-excites first before startup,
F5-22 DO valid mode selection Hundred's digit (Relay 2 valid mode) 00000 improving the dynamic response of the motor.
0, 1 (same as HDO)
Function
Thousand's digit (DO1 valid mode) Code Parameter Name Setting Range Default
0, 1 (same as HDO) 0: From frequency at stop
Ten thousand's digit (DO2 valid mode) Rotational speed tracking 1: From zero speed
F6-01 0
0, 1 (same as HDO) mode 2: From maximum frequency
0: Positive logic To complete the rotational speed tracking process within the shortest time,
The output terminal is valid when being connected with COM, and invalid select the proper mode in which the AC drive tracks the motor rotational speed.
when being disconnected from COM. 0: From frequency at stop
1: Positive logic It is the commonly selected mode.
The output terminal is invalid when being connected with COM, and valid 1: From zero frequency
when being disconnected from COM. It is applicable to restart after a long time of power failure.
2: From the maximum frequency
Group F6: Start/Stop Control
Function It is applicable to the power-generating load.
Code Parameter Name Setting Range Default
Function
Code Parameter Name Setting Range Default
0: Direct start
F6-00 Start mode 1: Rotational speed tracking restart 0 F6-02 Rotational speed tracking speed 1–100 20
2: Pre-excited start (asynchronous motor) In the rotational speed tracking restart mode, select the rotational speed
0: Direct start
tracking speed. The larger the value is, the faster the tracking is. However, too
If the DC braking time is set to 0, the AC drive starts to run at the startup
large value may cause unreliable tracking.
frequency. Function
Parameter Name Setting Range Default
Code
If the DC braking time is not 0, the AC drive performs DC braking first and F6-03 Startup frequency 0.00–10.00 Hz 0.00 Hz
then starts to run at the startup frequency. It is applicable to small-inertia load Startup frequency holding time 0.0–100.0s 0.0s
F6-04
application where the motor is likely to rotate at startup. To ensure the motor torque at AC drive startup, set a proper startup
1: Rotational speed tracking restart frequency. In addition, to build excitation when the motor starts up, the startup
The AC drive judges the rotational speed and direction of the motor first and frequency must be held for a certain period.
then starts at the tracked frequency. Such smooth start has no impact on the The startup frequency (F6-03) is not restricted by the frequency lower limit. If
rotating motor. It is applicable to the restart upon instantaneous power failure of the set target frequency is lower than the startup frequency, the AC drive will not
large-inertia load. To ensure the performance of rotational speed tracking restart, start and stays in the standby state.
set the motor parameters in group F1 correctly. During switchover between forward rotation and reverse rotation, the startup
frequency holding time is disabled. The holding time is not included in the
2: Pre-excited start (asynchronous motor)
acceleration time but in the running time of simple PLC.
It is valid only for asynchronous motor and used for building the magnetic
-66- -67-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
Startup DC braking current/ 0%–100% Time proportion of S-curve 0.0% to (100.0% – F6-09)
F6-05 Pre-excited current 0% F6-08 start segment 30.0%
Startup DC braking time/ Time proportion of S-curve
F6-06 0.0–100.0s 0.0s F6-09 end segment 0.0% to (100.0% – F6-08) 30.0%
Pre-excited time
Startup DC braking is generally used during restart of the AC drive after the These two parameters respectively define the time proportions of the start
rotating motor stops. Pre-excitation is used to make the AC drive build magnetic segment and the end segment of S-curve acceleration/deceleration. They must
field for the asynchronous motor before startup to improve the responsiveness. satisfy the requirement: F6-08+ F6-09 ≤ 100.0%.
Startup DC braking is valid only for direct start (F6-00 = 0). In this case, the AC In Figure 6-16, t1 is the time defined in F6-08, within which the slope of the
drive performs DC braking at the set startup DC braking current. After the startup output frequency change increases gradually. t2 is the time defined in F6-09,
DC braking time, the AC drive starts to run. If the startup DC braking time is 0, the within which the slope of the output frequency change gradually decreases to 0.
AC drive starts directly without DC braking. The larger the startup DC braking Within the time between t1 and t2, the slope of the output frequency change
current is, the larger the braking force is. remains unchanged, that is, linear acceleration/deceleration.
Output Output
If the startup mode is pre-excited start (F6-00 = 2), the AC drive builds frequency (Hz) frequency (Hz)
magnetic field based on the set pre-excited current. After the pre-excited time, the Set Set
frequency frequency
AC drive starts to run. If the pre-excited time is 0, the AC drive starts directly
without pre-excitation. Rated
frequency
Function
Code Parameter Name Setting Range Default
Timet Timet
0: Linear acceleration/deceleration
Acceleration/ t1 t2 t1 t2
F6-07 1: S-curve acceleration/deceleration A 0 T
Deceleration mode
2: S-curve acceleration/deceleration B Figure 6-16 Figure 6-17
S-cur ve acceleration/deceleration A S-cur ve acceleration/deceleration B
It is used to set the frequency change mode during the AC drive start and Function
Code Parameter Name Setting Range Default
stop process.
0: Decelerate to stop
F6-10 Stop mode 0
0: Linear acceleration/deceleration 1: Coast to stop
The output frequency increases or decreases in linear mode. The FPR500 0: Decelerate to stop
provides four group of acceleration/deceleration time, which can be selected by After the stop command is enabled, the AC drive decreases the output
using F4-00 to F4-08. frequency according to the deceleration time and stops when the frequency
The output frequency increases or decreases along the S curve. This mode is 1: Coast to stop
generally used in the applications where start and stop processes are relatively After the stop command is enabled, the AC drive immediately stops the
smooth, such as elevator and conveyor belt. F6-08 and F6-09 respectively define output. The motor will coast to stop based on the mechanical inertia.
Function
the time proportions of the start segment and the end segment. Code Parameter Name Setting Range Default
2: S-curve acceleration/deceleration B F6-11 Initial frequency of stop DC braking 0.00 Hz to maximum frequency 0.00 Hz
In this curve, the rated motor frequency is always the inflexion point. This F6-12 Waiting time of stop DC braking 0.0–36.0s 0.0s
F6-13 Stop DC braking current 0%–100% 0%
mode is usually used in applications where acceleration/deceleration is required at
F6-14 Stop DC braking time 0.0–36.0s 0.0s
the speed higher than the rated frequency.
-68- -69-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function
Output Code Parameter Name Setting Range Default
frequency (Hz)
0: STOP/RESET key enabled only in operation
panel control.
F7-02 STOP/RESET key function 1
1: STOP/RESET key enabled .in any operation
Initial frequencyof
mode
stop DC braking
Stop DC braking 0000 DI input status Output power Output voltage Set frequency
LED display
~ 1F
F7-03 running
FFFF Load speed display Count value Ai2 voltage DO output status
Time t parameters 1
Stop DC 15 14 13 12 11 10 9 8
RUN command braking time
PID setting Length value Ai3 voltage Ai1 voltage
Figure 6-18 Stop DC braking process If a parameter needs to be displayed during the running,set the corresponding bit
to 1, and set F7-03 to the hexadecimal equivalent of this binary number.
4: Reverse JOG
15 14 13 12 11 10 9 8
QUICK/JOG key refers to multifunctional key. You can set the function of the
MF.K key by using this parameter. You can perform switchover by using this key Reserved Reserved PID setting PLC stage
-70- -71-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
F7-12 that is, the preceding three groups and the group defined by F0-17 and F0-18.
F7-12 is used to set the number of decimal places for load speed display. The Definitions of four groups are completely the same. You can switch over between
following gives an example to explain how to calculate the load speed: the four groups of acceleration/deceleration time through different state
Assume that F7-06 (Load speed display coefficient) is 2.000 and F7-12 is 2 (2 combinations of DI terminals. For more details, see the descriptions of F4-01 to F4-
decimal places). When the running frequency of the AC drive is 40.00 Hz, the load 05.
speed is 40.00 x2.000 = 80.00 (display of 2 decimal places).
Function
Code Parameter Name Setting Range Default
If the AC drive is in the stop state, the load speed is the speed corresponding
to the set frequency, namely, "set load speed". If the set frequency is 50.00 Hz, the F8-09 Jump frequency 1 0.00 Hz to maximum frequency 0.00 Hz
load speed in the stop state is 50.00 x 2.000 = 100.00 (display of 2 decimal places). F8-10 Jump frequency 2 0.00 Hz to maximum frequency 0.00 Hz
-72- -73-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Output F8-14
frequency (Hz)
It is used to set the AC drive running mode when the set frequency is lower
Frequency jump
than the frequency lower limit. The FPR500 provides three running modes to
Jump amplitude
frequency 2 satisfy requirements of various applications.
F8-15
Jump This function is used for balancing the workload allocation when multiple
frequency 1 Frequency jump
amplitude
motors are used to drive the same load. The output frequency of the AC drives
decreases as the load increases. You can reduce the workload of the motor under
time t
load by decreasing the output frequency for this motor, implementing workload
Figure 6-19 Principle of the jump frequencies and jump amplitude
balancing between multiple motors.
Function
Code Parameter Name Setting Range Default
F8-16
Forward/Reverse rotation
F8-12 0.0–3000.0s 0.0s
dead-zone time If the accumulative power-on time (F7-13) reaches the value set in this
F8-13 Reverse control 0: Enabled
0 parameter, the corresponding DO terminal becomes ON.
1: Disabled
It is used to set the time when the output is 0 Hz at transition of the AC drive F8-17
forward rotation and reverse rotation, as shown in the following figure. It is used to set the accumulative running time threshold of the AC drive. If the
It is used to set whether the AC drive allows reverse rotation. In the accumulative running time (F7-09) reaches the value set in this parameter, the
applications where reverse rotation is prohibited, set this parameter to 1. corresponding DO terminal becomes ON.
F8-18
Output frequency
This parameter is used to set whether to enable the safety protection. If it is
Forward rotation set to 1, the AC drive does not respond to the run command valid upon AC drive
power-on (for example, an input terminal is ON before power-on). The AC drive
responds only after the run command is cancelled and becomes valid again.
In addition, the AC drive does not respond to the run command valid upon
Reverse rotation fault reset of the AC drive. The run protection can be disabled only after the run
Dead-zone time command is cancelled.
Figure 6-20 Forward/Reverse rotation dead-zone time
In this way, the motor can be protected from responding to run commands
Function upon power-on or fault reset in unexpected conditions.
Code Parameter Name Setting Range Default
Running mode when set 0: Run at frequency lower limit Function
F8-14 frequency lower than 1: Stop 0 Code Parameter Name Setting Range Default
frequency lower limit 2: Run at zero speed Frequency detection value
F8-19 0.00 Hz to maximum frequency 50.00 Hz
F8-15 Droop control 0.00–10.00 Hz 0.00Hz (FDT1)
Accumulative power-on time Frequency detection
F8-16 0–65000 h 0h F8-20 0.0%–100.0% (FDT1 level) 5.0%
threshold hysteresis (FDT1)
Accumulative running time 0–65000 h
F8-17 threshold 0h If the running frequency is higher than the value of F8-19, the corresponding
0: No
F8-18 Startup protection
1: Yes 0 DO terminal becomes ON. If the running frequency is lower than value of F8-19,
the DO terminal goes OFF.
-74- -75-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
These two parameters are respectively used to set the detection value of lowest jump frequency to the highest jump frequency). The following figure
output frequency and hysteresis value upon cancellation of the output. The value shows the diagram when the jump frequencies are valid during
of F8-20 is a percentage of the hysteresis frequency to the frequency detection acceleration/deceleration.
value (F8-19). Figure 6-21 FDT level. Figure 6-23 Diagram when the jump frequencies are valid during
Output frequency Hz Output frequency (Hz) acceleration/deceleration
Output
FDT level FDT hysteresis Set Detection
frequency
= F8-19 x F8-20 frequency range
ON Time t
ON ON
Figure 6-21 FDT level Figure 6-22 Detection range of frequency reached
Function
Code Parameter Name Setting Range Default
Function
Code Parameter Name Setting Range Default
Frequency switchover point between 0.00 Hz to maximum
F8-25 00.00 Hz
Detection range of frequency acceleration time 1 and acceleration time 2 frequency
F8-21 0.00–100% (maximum frequency) 0.0%
reached Frequency switchover point between 0.00 Hz to maximum
F8-26 00.00 Hz
If the AC drive running frequency is within the certain range of the set deceleration time 1 and deceleration time 2 frequency
frequency, the corresponding DO terminal becomes ON. This function is valid when motor 1 is selected and acceleration/deceleration
This parameter is used to set the range within which the output frequency is time switchover is not performed by means of DI terminal. It is used to select
detected to reach the set frequency. The value of this parameter is a percentage different groups of acceleration/deceleration time based on the running frequency
relative to the maximum frequency. The detection range of frequency reached is range rather than DI terminal during the running process of the AC drive.
shown in the following figure.
Figure 6-22 Detection range of frequency reached
Function
Code Parameter Name Setting Range Default
Jump frequency during 0: Disabled
F8-22 0
acceleration/deceleration 1: Enabled
-76- -77-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Function
Code Parameter Name Setting Range Default Code Parameter Name Setting Range Default
0: Disabled F8-34 Zero current detection level 0.0%–300.0% (rated motor current)
F8-27 Terminal JOG preferred 0 5.0%
1: Enabled
Zero current detection delay
Frequency detection value (FDT2) 0.00 to maximum frequency F8-35 0.00–600.00s 0.10s
F8-28 50.00 Hz time
F8-29 Frequency detection hysteresis 0.0%–100.0% (FDT2 level) 5.0% Output overcurrent threshold 0.0% (no detection)
F8-36 200%
0.1%–300.0% (rated motor current)
Any frequency reaching detectino
F8-30 0.00 Hz to maximum frequency 50.00 Hz Output overcurrent detection
value 1 F8-37 0.00–600.00s 0.00s
delay time
Any frequency reaching detection
F8-31 0.0%–100.0% (maximum frequency) 0.0%
amplitude 1 F8-34 F8-35
Any frequency reaching detection
F8-32 0.00 Hz to maximum frequency 50.00Hz If the output current of the AC drive is equal to or less than the zero current
value 2
Any frequency reaching detection detection level and the duration exceeds the zero current detection delay time, the
F8-33 0.0%–100.0% (maximum frequency) 0.0%
amplitude 2
corresponding DO becomes ON. The zero current detection is shown in the figure
F8-27 6-26.
This parameter is used to set the priority of terminal inching function. When F8-36 F8-37
the selection is valid, if the terminal inching command appears in the running If the output current of the AC drive is equal to or higher than the overcurrent
process, the inverter switches to the terminal inching running state. threshold and the duration exceeds the detection delay time, the corresponding
F8-28 F8-29 DO becomes ON. The output overcurrent detection function is shown in the figure
The frequency detection function is the same as FDT1 function. For details, 6-27.
F8-41 Any current reaching 2 amplitude 0.0%–300.0% (rated motor current) 0.0%
Time If the output current of the AC drive is within the positive and negative
amplitudes of any current reaching detection value, the corresponding DO
ON ON becomes ON.
Any frequency reaching
OFF OFF OFF
detection signal DO or
relay
Figure 6-25 Any frequency reaching detection
-78- -79-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Output current It is used to set the working mode of the cooling fan. If this parameter is set to
0, the fan works when the AC drive is in running state. When the AC drive stops,
Any current
reaching amplitude the cooling fan works if the heatsink temperature is higher than 40°C, and stops
Any current
reaching
working if the heatsink temperature is lower than 40°C.
Time If this parameter is set to 1, the cooling fan keeps working after power-on.
Function
ON ON ON Code Parameter Name Setting Range Default
Any current reaching
detection signal OFF OFF OFF F8-49 Wakeup frequency F8-51 to F0-10 0.00 Hz
DO or relay
F8-50 Wakeup delay time 0.0–6500.0s 0.0s
Figure 6-28 Any current reaching detection
F8-51 Dormant frequency 0.00 Hz to wakeup frequency (F8-49) 0.00 Hz
Function F8-52 Dormant delay time 0.0–6500.0s
Code Parameter Name Setting Range Default 0.0s
0: Disabled These parameters are used to implement the dormant and wakeup functions in
F8-42 Timing function 0
1: Enabled
the watersupply application.
0: F8-44
1: AI1
When the AC drive is in running state, the AC drive enters the dormant state
2: AI2 and stops automatically after the dormant delay time (F8-52) if the set frequency is
F8-43 Timing duration source 0
3: AI3
(100% of analog input corresponds to the lower than or equal to the dormant frequency (F8-51).
value of F8-44)
When the AC drive is in dormant state and the current running command is
F8-44 Timing duration 0.0–6500.0 min 0.0
effective, the AC drives starts up after the wakeup delay time (F8-50) if the set
These parameters are used to implement the AC drive timing function.
frequency is higher than or equal to the wakeup frequency (F8-49).
If F8-42 is set to 1, the AC drive starts to time at startup. When the set timing
Generally, set the wakeup frequency equal to or higher than the dormant
duration is reached, the AC drive stops automatically and meanwhile the
frequency. If the wakeup frequency and dormant frequency are set to 0, the
corresponding DO becomes ON.
dormant and wakeup functions are disabled.
The timing duration is set in F8-43 and F8-44, in unit of minute.
Function When the dormant function is enabled, if the frequency source is PID, whether
Code Parameter Name Setting Range Default
F8-45 Ai1 input voltage lower limit 0.00 V to F8-46 3.10 V PID operation is performed in the dormant state is determined by FA-28. In this
F8-46 Ai1 input voltage upper limit F8-45 to 10.00 V 6.80 V case, select PID operation enabled in the stop state (FA-28=1).
These two parameters are used to set the limits of the input voltage to Function
Code Parameter Name Setting Range Default
provide protection on the AC drive. When the AI1 input is larger than the value of
F8-53 Current running time reached 0.0–6500.0 min 0.0 min
F8-46 or smaller than the value of F8-45, the corresponding DO becomes ON,
F8-54 Output power correction coefficient 0.00%–200 .0% 100.0%
indicating that AI1 input exceeds the limit.
Function
If the current running time reaches the value set in this parameter, the
Code Parameter Name Setting Range Default
corresponding DO becomes ON, indicating that the current running time is
F8-47 Module temperature threshold 0–75 °C 75 °C
reached.
0: Fan working during running
F8-48 Cooling fan control 6.80 V
1: Fan working continuously When the output power is not equal to the required value, you can perform
When the heatsink temperature of the AC drive reaches the value of this linear correction on output power by using this parameter.
parameter, the corresponding DO becomes ON, indicating that the module
temperature reaches the threshold.
-80- -81-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Group F9: Fault and Protection It is used to determine whether to check the motor is short-circuited to
Function ground at power-on of the AC drive. If this function is enabled, the AC drive's UVW
Code Parameter Name Setting Range Default
will have voltage output a while after power-on.
Motor overload protection 0: Disabled Function
F9-00 1 Parameter Name Setting Range Default
selection 1: Enabled Code
F9-01 Motor overload protection gain 0.20–10.00 1.00 F9-09 Fault auto reset times 0–20 0
F9-00 = 0 It is used to set the times of fault auto resets if this function is used. After the
value is exceeded, the AC drive will remain in the fault state.
The motor overload protective function is disabled. The motor is exposed to
potential damage due to overheating. A thermal relay is suggested to be installed Function
Parameter Name Setting Range Default
Code
between the AC drive and the motor. DO action during fault auto reset 0: Not act 1: Act
F9-10 0
F9-00 = 1
It is used to decide whether the DO acts during the fault auto reset if the fault
The AC drive judges whether the motor is overloaded according to the
auto reset function is selected.
inverse time-lag curve of the motor overload protection.
The inverse time-lag curve of the motor overload protection is: Function
Code Parameter Name Setting Range Default
220% x F9-01 x rated motor current (if the load remains at this value for one F9-11 Time interval of fault auto reset 0.1s–100.0s 1.0s
When the accumulative output current of the AC drive is greater than the Function
Code Parameter Name Setting Range Default
value of the overload inverse time-lag curve multiplied by F9-02, the DO terminal F9-14 1st fault type 0–99
on the AC drive allocated with function 6 (Motor overload pre-warning) becomes F9-15 2nd fault type 0–99
ON.
F9-16 3rd (latest) fault type 0–99
Function
Code Parameter Name Setting Range Default
It is used to record the types of the most recent three faults of the AC drive. 0
F9-07 Short-circuit to ground upon power-on 0: Disabled 1: Enabled 1
indicates no fault. For possible causes and solution of each fault.
Model
F9-08 Initial voltage of brake unit action 200.0-2000.0V dependent
-82- -83-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Parameter
Code Name Setting Range Default
Unit's digit(Encoder fault, Err20)
0: Coast to stop
1: Switch over to V/F control, stop according to the
stop mode
2: Switch over to V/F control, continue to run
Fault
protection Ten's digit:EEPROM read-write fault(Err21)
F9-48 action 0: Coast to stop 00000
selection 2 1: Stop according to the stop mode
Hundred's digit: reserved
Thousand's digit (Motor overheat, Err25)
Same as unit's digit in F9-47
Ten thousand's digit (Accumulative running time reached)
Same as unit's digit in F9-47
Unit's digit (User-defined fault 1, Err27)
Ten's digit (User-defined fault 2, Err28)
Hundred's digit (Accumulative power-on time reached, Err29)
Same as unit's digit in F9-47
Fault Thousand's digit (Load becoming 0, Err30)
protection
F9-49 action 0: Coast to stop 00000
selection 3 1: Stop according to the stop mode
2: Continue to run at 7% of rated motor frequency
and resume to the set frequency if the load recovers
Ten thousand's digit (PID feedback lost during running, Err31)
Same as unit's digit in F9-47
Unit's digit (Too large speed deviation, Err42)
Fault Ten's digit (Motor over-speed, Err43)
protection Hundred's digit (Initial position fault, Err51)
F9-50 action 00000
selection 4 Thousand's digit (Speed feedback fault, Err52)
Ten thousand's digit: Reserved
Same as unit's digit in F9-47
If "Coast to stop" is selected, the AC drive displays Err** and directly stops.
If "Stop according to the stop mode" is selected, the AC drive displays A** and
stops according to the stop mode. After stop, the AC drive displays Err**.
If "Continue to run" is selected, the AC drive continues to run and displays A**.
The running frequency is set in F9-54.
Function Parameter Name Setting Range Function Parameter Name Setting Range Default
Code Default Code
Unit's digit (Motor overload, Err11) 0: Current running frequency
0: Coast to stop
1: Stop according to the stop mode 1: Set frequency
Frequency selection
F9-47
Fault protection 2: Continue to run
00000
F9-54 for continuing to run 2: Frequency upper limit 0
action selection 1 Ten's digit (Power input phase loss, Err12) upon fault 3: Frequency lower limit
Hundred's digit (Power output phase loss, Err13)
Thousand's digit (External equipment fault, Err15)
4: Backup frequency upon abnormality
Backup frequency
Ten thousand's digit (Communication fault, Err16) F9-55 upon abnormality 0.0%–100.0% (maximum frequency) 100.0%
Same as unit's digit
-84- -85-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
If a fault occurs during the running of the AC drive and the handling of fault is Function Parameter Name Setting Range Default
Code
set to "Continue to run", the AC drive displays A** and continues to run at the F9-63 Protection upon load becoming 0 0: Disabled 1: Enabled 0
frequency set in F9-54.
F9-64 Detection level of load becoming 0 0.0%~100.0% 10.0%
The setting of F9-55 is a percentage relative to the maximum frequency.
Function F9-65 Detection time of load becoming 0 0.0s ~ 60.0s 1.0s
Parameter Name Setting Range Default
Code
If protection upon load becoming 0 is enabled, when the output current of the
0: No temperature sensor
Type of motor AC drive is lower than the detection level (F9-64) and the lasting time exceeds the
F9-56 1: PT100 0
temperature sensor
2: Pt1000 detection time(F9-65), the output frequency of the AC drive automatically declines
Motor overheat to 7% of the rated frequency. During the protection, the AC drive automatically
F9-57 protection threshold 0℃~200℃ 110℃
Motor overheat accelerates to the set frequency if the load resumes to normal.
F9-58 warning threshold 0℃~200℃ 90℃
The signal of the motor temperature sensor needs to be connected to the
Function Parameter Name Setting Range Default
optional I/O extension card. Code
If the motor temperature exceeds the value set in F9-57, the AC drive reports F9-67 Over-speed detection value 0.0%~50.0% 20.0%
an alarm and acts according to the selected fault protection action. F9-68 Over-speed detection time 0.0s~60.0s 1.0s
If the motor temperature exceeds the value set in F9-58, the DO terminal on
This function is valid only when the AC drive runs in the CLVC mode.
the AC drive allocated with function 39 (Motor overheat warning) becomes ON.
If the actual motor rotational speed detected by the AC drive exceeds the
Function Parameter Name
Code Setting Range Default
maximum frequency and the excessive value is greater than the value of F9-67 and
F9-59 Action selection at 0~2 0
instantaneous power failure the lasting time exceeds the value of F9-68, the AC drive reports Err43 and acts
F9-60 Action pause judging voltage 80%~100% 85%
at instantaneous power failure according to the selected fault protection action.
F9-61 Voltage rally judging time at 0.0~100.0s 0.5s
instantaneous power failure If the over-speed detection time is 0.0s, the over-speed detection function is
F9-62 Action judging voltage at 60%~100% 80% disabled.
instantaneous power failure
Upon instantaneous power failure or sudden voltage dip, the DC bus voltage Function Parameter Name Setting Range Default
Code
of the AC drive reduces. This function enables the AC drive to compensate the DC Detection value
F9-69 speed deviation of too large 0.0%~50.0% 20.0%
bus voltage reduction with the load feedback energy by reducing the output F9-70 Detection time of too large 0.0s~60.0s 5.0s
speed deviation
frequency so as to keep the AC drive running continuously.
This function is valid only when the AC drive runs in the CLVC mode.
F9-60 If the AC drive detects the deviation between the actual motor rotational
Bus voltage F9-62 speed detected by the AC drive and the set frequency is greater than the value of
F9-69 and the lasting time exceeds the value of F9-70, the AC drive reports Err42
Time t
and according to the selected fault protection action.
Running
frequency
If F9-70 (Detection time of too large speed deviation) is 0.0s, this function is
disabled.
F9-61
Figure 6-29 AC drive action diagram upon instantaneous power failure
-86- -87-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Group FA: Process Control PID Function This parameter is used to select the feedback signal channel of process PID.
PID control is a general process control method. By performing proportional, The PID feedback is a relative value and ranges from 0.0% to 100.0%.
Function Parameter Name
Code Setting Range Default
integral and differential operations on the difference between the feedback signal
FA-03 PID action direction 0: Forward action 1: Reverse action 0
and the target signal, it adjusts the output frequency and constitutes a feedback
FA-04 PID setting feedback range 0~65535 1000
system to stabilize the controlled counter around the target value.
0: Forward action
It is applied to process control such as flow control, pressure control and
When the feedback value is smaller than the PID setting, the AC drive's output
temperature control. The following figure shows the principle block diagram of PID frequency rises. For example, the winding tension control requires forward PID
control. 1 1
Ti s
action.
Target + Td*s+1 P
PID output 1: Reverse action
When the feedback value is smaller than the PID setting, the AC drive's output
-
1 frequency reduces. For example, the unwinding tension control requires reverse
PID action.
Feedback Note that this function is influenced by the DI function 35 "Reverse PID action
Figure 6-34 Principle block diagram of PID control direction".
Function Parameter Name Setting Range Default Relative value 100% of PID setting feedback corresponds to the value of FA-
Code
0: FA-01 04. If FA-04 is set to 2000 and PID setting is 100.0%.
1: AI1
Function Parameter Name Setting Range Default
2: AI2 Code
3: AI3(Keyboard potentiometer) FA-05 Proportional gain Kp1 0.0~100.0 20.0
FA-00 PID setting source 0
4: Pulse setting (DI5)
FA-06 Integral time Ti1 0.01s~10.00s 2.00s
5: Communication setting
6: Multi-reference FA-07 Differential time Td1 0.00~10.000 0.000s
FA-05 (Proportional gain Kp1)
FA-01 PID digital setting 0.0%~100.0% 50.0%
It decides the regulating intensity of the PID regulator. The higher the Kp1 is,
FA-00 is used to select the channel of target process PID setting. The PID the larger the regulating intensity is. The value 100.0 indicates when the deviation
setting is a relative value and ranges from 0.0% to 100.0%. The PID feedback is between PID feedback and PID setting is 100.0%, the adjustment amplitude of the
also a relative value. The purpose of PID control is to make the PID setting and PID PID regulator on the output frequency reference is the maximum frequency.
feedback equal. FA-06 (Integral time Ti1)
It decides the integral regulating intensity. The shorter the integral time is, the
Function Parameter Name Setting Range Default
Code larger the regulating intensity is. When the deviation between PID feedback and
0: AI1 PID setting is 100.0%, the integral regulator performs continuous adjustment for
1: AI2 the time set in FA-06. Then the adjustment amplitude reaches the maximum
2: Ai3 (Keyboard potentiometer)
frequency.
3: AI1 – AI2
FA-02 PID feedback source FA-07 (Differential time Td1)
4: Pulse setting (S5)
5: Communication setting 0 It decides the regulating intensity of the PID regulator on the deviation
6: AI1 + AI2 change. The longer the differential time is, the larger the regulating intensity is.
7: MAX (|Ai1|, |AI2|) Differential time is the time within which the feedback value change reaches
8: MIN (|AI1|, |AI2|) 100.0%, and then the adjustment amplitude reaches the maximum frequency.
-88- -89-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
(AC drive reverse rotation), PID setting and PID feedback can be equal. However, on deviation
FA-19 PID parameter switchover
deviation 1 0.0%~FA-20 20.0%
too high reverse rotation frequency is prohibited in some applications, and FA-08
PID parameter switchover FA-19~100.0%
is used to determine the reverse rotation frequency upper limit. FA-20 deviation 2 80.0%
FA-09 In some applications, PID parameters switchover is required when one group
If the deviation between PID feedback and PID setting is smaller than the of PID parameters cannot satisfy the requirement of the whole running process.
value of FA-09, PID control stops. The small deviation between PID feedback and These parameters are used for switchover between two groups of PID
PID setting will make the output frequency stabilize, effective for some closed- parameters. Regulator parameters FA-15 to FA-17 are set in the same way as FA-05
FA-12 is used to filter the PID feedback, helping to reduce interference on the
feedback but slowing the response of the process closed-loop system.
FA-13 is used to filter the PID output frequency, helping to weaken sudden
change of the AC drive output frequency but slowing the response of the process
closed-loop system.
-90- -91-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Parameter Name Setting Range Default Group FB: Swing Frequency, Fixed Length and Count
Code
FA-21 PID initial value 0.0% ~ 100.0% 0.0% The swing frequency function indicates that the output frequency of the AC
drive swings up and down with the set frequency as the center. The trace of
FA-22 PID initial value holding time 0.00s ~ 650.00s 0.00s
When the AC drive starts up, the PID starts closed-loop algorithm only after running frequency at the time axis is shown in the following figure.
the PID output is fixed to the PID initial value and lasts the time set in FA-22. The swing amplitude is set in FB-00 and FB-01. When FB-01 is set to 0, the
swing amplitude is 0 and the swing frequency does not take effect.
differential operations take effect. is the calculation result of F0-07 (Frequency source selection) multiplied by FB-01.
If it is set to invalid, integral separated remains invalid no matter whether the If relative to the maximum frequency (FB-00 = 1), the actual swing amplitude
DI allocated with function 38 "PID integral pause" is ON or not. AW is the calculation result of F0-10 (Maximum frequency) multiplied by FB-01.
Function Jump frequency = Swing amplitude AW x FB-02 (Jump frequency amplitude).
Parameter Name Setting Range Default
Code If relative to the central frequency (FB-00 = 0), the jump frequency is a variable
Detection value of PID 0.0%:Not judging feedback loss
FA-26 feedback loss 0.1%~100.0% 0.0% value.
Detection time of PID If relative to the maximum frequency (FB-00 = 1), the jump frequency is a
FA-27 0.0s~20.0s 0.0s
feedback loss fixed value.The swing frequency is limited by the frequency upper limit and
0: No PID operation at stop
FA-28 PID operation at stop 0 frequency lower limit.
1: PID operation at stop
-92- -93-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
IV
Count pulses =8
F4-00~F4-09 Count value
FB-04 Triangular wave rising time coefficient 0.0%~100.0% 50.0% =25 "#
FB-03 specifies the time of a complete swing frequency cycle. Zero clearing F5-00~F5-05
IV
FB-08 =9
FB-04 specifies the time percentage of triangular wave rising time to FB-03 Gauge position
Count reset
F4-00~F4-09
(Swing frequency cycle). =26
Triangular wave rising time = FB-03 (Swing frequency cycle) x FB-04
(Triangular wave rising time coefficient, unit: s) Count pulses input Count value
ss
1 2 3 10 11 12 19 20 21 1 2
Triangular wave falling time = FB-03 (Swing frequency cycle) x (1 – FB-04 Count pulses input
Triangular wave rising time coefficient ,unit: s) Designated count Fb-09=11
value reached output
Function Parameter Name Setting Range Default Set count value Fb-08=20
Code reached output
FB-05 Set length 0m~65535m 1000m Figure 6-38 Reaching the set count value and designated count value
FB-06 Actual length 0m~65535m 0m
Group FC: Multi-Reference and Simple PLC Function
FB-07 Number of pulses per meter 0.1 ~ 6553.5 100.0
The preceding parameters are used for fixed length control. The FPR500 multi-reference has many functions. Besides multi-speed, it can
The length information is collected by DI terminals. FB-06 (Actual length) is be used as the setting source of the V/F separated voltage source and setting
calculated by dividing the number of pulses collected by the DI terminal by FB-07 source of process PID. In addition, the multi-reference is relative value.
(Number of pulses eachmeter). Function Parameter Name Setting Range Default
When the actual length FB-06 exceeds the set length in FB-05, the DO Code
FC-00 Reference 0 -100.0%~100.0% 0.0%
terminal allocated with function 10 (Length reached) becomes ON.
During the fixed length control, the length reset operation can be performed FC-01 Reference 1 -100.0%~100.0% 0.0%
via the DI terminal allocated with function 28. For details, see the descriptions of FC-02 Reference 2 -100.0%~100.0% 0.0%
F4-00 to F4-09. FC-03 Reference 3 -100.0%~100.0% 0.0%
Allocate corresponding DI terminal with function 27 (Length count input) in FC-04 Reference 4 -100.0%~100.0% 0.0%
applications. If the pulse frequency is high, S5 must be used.
FC-05 Reference 5 -100.0%~100.0% 0.0%
Function Parameter Name Setting Range Default FC-06 Reference 6 -100.0%~100.0% 0.0%
Code
FB-08 Set count value 1~65535 1000 FC-07 Reference 7 -100.0%~100.0% 0.0%
FB-09 Designated count value 1~65535 1000 FC-08 Reference 8 -100.0%~100.0% 0.0%
The count value needs to be collected by DI terminal. Allocate the FC-09 Reference 9 -100.0%~100.0% 0.0%
corresponding DI terminal with function 25 (Counter input) in applications. If the FC-10 Reference 10 -100.0%~100.0% 0.0%
pulse frequency is high, DI5 must be used. FC-11 Reference 11 -100.0%~100.0% 0.0%
When the count value reaches the set count value (FB-08), the DO terminal
FC-12 Reference 12 -100.0%~100.0% 0.0%
allocated with function 8 (Set count value reached) becomes ON. Then the counter
FC-13 Reference 13 -100.0%~100.0% 0.0%
stops counting.
FC-14 Reference 14 -100.0%~100.0% 0.0%
When the counting value reaches the designated counting value (FB-09), the
DO terminal allocated with function 9 (Designated count value reached) becomes FC-15 Reference 15 -100.0%~100.0% 0.0%
ON. Then the counter continues to count until the set count value is reached.
-94- -95-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Multi-reference can be the setting source of frequency, V/F separated voltage Function Parameter Name Setting Range
Code Default
and process PID. The multi-reference is relative value and ranges from -100.0% to Unit's digit (Retentive upon power
100.0%. failure)
As frequency source, it is a percentage relative to the maximum frequency. As Simple PLC retentive 0: No 1: Yes
FC-17 00
selection Ten's digit (Retentive upon stop)
V/F separated voltage source, it is a percentage relative to the rated motor
0: No 1: Yes
voltage. As process PID setting source, it does not require conversion.
PLC retentive upon power failure indicates that the AC drive memorizes the
Multi-reference can be switched over based on different states of DI PLC running moment and running frequency before power failure and will
terminals. For details, see the descriptions of group F4. continue to run from the memorized moment after it is powered on again. If the
Function Parameter Name Setting Range Default
Code unit's digit is set to 0, the AC drive restarts the PLC process after it is powered on
0: Stop after the AC drive runs one cycle again.
Simple PLC 1: Keep final values after the AC drive runs
FC-16 0 PLC retentive upon stop indicates that the AC drive records the PLC running
running mode one cycle
2: Repeat after the AC drive runs one cycle moment and running frequency upon stop and will continue to run from the
recorded moment after it starts up again. If the ten's digit is set to 0, the AC drive
Simple PLC can be either the frequency source or V/F separated voltage
restarts the PLC process after it starts up again.
source. Function Parameter Name Setting Range Default
0: Stop after the AC drive runs one cycle Code
FC-18 Running time of simple PLC reference 0 0~6500.0s(h) 0.0s(h)
The AC drive stops after running one cycle, and will not start up until receiving
FC-19 Acceleration/deceleration time of simple PLC reference 0 0~3 0
another command.
FC-20 Running time of simple PLC reference 1 0~6500.0s(h) 0.0s(h)
1: Keep final values after the AC drive runs one cycle
FC-21 Acceleration/deceleration time of simple PLC reference 1 0~3 0
The AC drive keeps the final running frequency and direction after running Running time of simple PLC reference 2 0~6500.0s(h)
FC-22 0.0s(h)
one cycle. FC-23 Acceleration/deceleration time of simple PLC reference 2 0~3 0
2: Repeat after the AC drive runs one cycle FC-24 Running time of simple PLC reference 3 0~6500.0s(h) 0.0s(h)
The AC drive automatically starts another cycle after running one cycle, and FC-25 Acceleration/deceleration time of simple PLC reference 3 0~3 0
will not stop until receiving the stop command. FC-26 Running time of simple PLC reference 4 0~6500.0s(h) 0.0s(h)
FC-27 Acceleration/deceleration time of simple PLC reference 4 0~3 0
-96- -97-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Function Parameter Name Setting Range Default displayed parameters are defined by FE-00 to FE-31 and the sequence is
Code
FC-38 Running time of simple PLC reference 10 0~6500.0s(h) 0.0s(h) consistent with that in group FE.
FC-39 Acceleration/deceleration time of simple PLC reference 10 0~3 0 Function Parameter Name Setting Range Default
FC-40 Running time of simple PLC reference 11 0~6500.0s(h) 0.0s(h) Code
FE-00 User-defined function code 0 F0-00 to FP-xx F0-00
FC-41 Acceleration/deceleration time of simple PLC reference 11 0~3 0
FE-01 User-defined function code1 Same as FE-00 F0-00
FC-42 Running time of simple PLC reference 12 0~6500.0s(h) 0.0s(h)
FE-02 User-defined function code2 Same as FE-00 F0-00
FC-43 Acceleration/deceleration time of simple PLC reference 12 0~3 0
FE-03 User-defined function code3 Same as FE-00 F0-00
FC-44 Running time of simple PLC reference 13 0~6500.0s(h) 0.0s(h)
FE-04 User-defined function code4 Same as FE-00 F0-00
FC-45 Acceleration/deceleration time of simple PLC reference 13 0~3 0
FE-05 User-defined function code5 Same as FE-00 F0-00
FC-46 Running time of simple PLC reference 14 0~6500.0s(h) 0.0s(h)
FE-06 User-defined function code6 Same as FE-00 F0-00
FC-47 Acceleration/deceleration time of simple PLC reference 14 0~3 0
FE-07 User-defined function code7 Same as FE-00 F0-00
FC-48 Running time of simple PLC reference 15 0~6500.0s(h) 0.0s(h)
FE-08 User-defined function code8 Same as FE-00 F0-00
FC-49 Acceleration/deceleration time of simple PLC reference 15 0~3 0
FE-09 User-defined function code9 Same as FE-00 F0-00
FC-50 Time unit of simple PLC running 0: s 1: h 0
FE-10 User-defined function code10 Same as FE-00 F0-00
Function Parameter Name Setting Range Default
Code FE-11 User-defined function code11 Same as FE-00 F0-00
0: Set by FC-00 FE-12 User-defined function code12 Same as FE-00 F0-00
1: AI1
2: AI2 FE-13 User-defined function code13 Same as FE-00 F0-00
FC-51 Reference 0 source 3: AI3(Keyboard potentiometer) 0 FE-14 User-defined function code14 Same as FE-00 F0-00
4: Pulse setting
5: PID FE-15 User-defined function code15 Same as FE-00 F0-00
6: Set by preset frequency (F0-08), FE-16 User-defined function code16 Same as FE-00 F0-00
modified via terminal UP/DOWN
FE-17 User-defined function code17 Same as FE-00 F0-00
It determines the setting channel of reference 0. You can perform convenient
FE-18 User-defined function code18 Same as FE-00 F0-00
switchover between the setting channels. When multi-reference or simple PLC is used as
FE-19 User-defined function code19 Same as FE-00 F0-00
frequency source, the switchover between two frequency sources can be realized easily.
FE-20 User-defined function code20 Same as FE-00 F0-00
FE-21 User-defined function code21 Same as FE-00 F0-00
Group FD: User-defined Parameters
FE-22 User-defined function code22 Same as FE-00 F0-00
Please refer to 《FPR Protocol》
FE-23 User-defined function code23 Same as FE-00 F0-00
Group FE: User-Defined Function Codes
FE-24 User-defined function code24 Same as FE-00 F0-00
FE is user-defned parameter group. You can select the required parameters
FE-25 User-defined function code25 Same as FE-00 F0-00
from all FPR500 functions codes and add them into this group, convenient for view
FE-26 User-defined function code26 Same as FE-00 F0-00
and modification. FE-27 User-defined function code27 Same as FE-00 F0-00
G roup FE provides a maximum of 30 user-defined parameters. If "FE-00" is FE-28 User-defined function code28 Same as FE-00 F0-00
displayed, it indicates that group FE is null. After you enter user-defined function FE-29 User-defined function code29 Same as FE-00 F0-00
-98- -99-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
you to restore the setting if incorrect parameter setting is performed. You-modified parameters are grouped together, convenient for on-site
4: Restore user backup parameters troubleshooting.
If FP-01 is set to 4, the previous backup user parameters are restored. In you-modified parameter mode, symbol "c" is added before the function
Function Parameter Name Setting Range Default
Code code. For example, F1-00 is displayed as cF1-00.
Unit's digit (Group U display selection)
Function Parameter Name Setting Range Default
0: Not display Code
AC drive FP-04 Parameter modification property 0: Modifiable 1: Not modifiable
1: Display 0
FP-02 parameter display 11
property Ten's digit (Group A display selection)
It is used to set whether the parameters are modifiable to avoid mal-function.
0: Not display
1: Display If it is set to 0, all parameters are modifiable. If it is set to 1, all parameters can only
be viewed.
-100- -101-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
However, if the DI terminal with function 29 (Torque control prohibited) is ON, F4-27 and function codes in group A6, and select curves for AI1, AI2 and AI3 in F4-
the AC drive is fixed to run in the speed control mode. 33.
Function Parameter Name Setting Range Default When AI is used as frequency setting source, the corresponding value 100% of
Code
0: Digital setting (A0-03) voltage/current input corresponds to the value of A0-03.
1: AI1 5:Pulse setting (S5)
2: AI2 The target torque is set by S5 (high-speed pulse). The pulse setting signal
Torque setting source 3: AI3(Keyboard potentiometer)
A0-01 0 specification is 9–30 V (voltage range) and 0–100 kHz (frequency range). The pulse
in torque control 4: Pulse setting (S5)
can only be input via S5. The relationship (which is a two-point line) between S5
5: Communication setting
input pulse frequency and the corresponding value is set in F4-28 to F4-31. The
6: MIN (AI1, AI2)
7: MAX (AI1, Ai2) corresponding value 100.0% of pulse input corresponds to the value of A0-03.
The torque setting is a relative value. 100.0% corresponds to the AC drive's In other conditions, data is given by host computer through the
rated torque.The setting range is -200.0% to 200.0%, indicating the AC drive's communication address 0x1000. The data format is -100.00% to 100.00%. 100%
maximum torque is twice of the AC drive's rated torque. corresponds to the value of A0-03.
If the torque setting is positive, the AC drive rotates in forward direction. If the Function Parameter Name Setting Range Default
Code
torque setting is negative, the AC drive rotates in reverse direction. Forward maximum frequency
A0-05 in torque control 0.00 Hz to maximum frequency 50.00Hz
1:Digital setting (A0-03) Reverse maximum frequency
A0-06 0.00 Hz to maximum frequency 50.00Hz
The target torque directly uses the value set in A0-03. in torque control
-102- -103-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
Two parameters are used to set the maximum frequency in forward or reverse Function Parameter Name Setting Range Default
Code
rotation intorque control mode. Unit's digit(VS1)
In torque control, if the load torque is smaller than the motor output torque, 0: Decided by state of VDOx
1: Decided by A1-06
the motor's rotational speed will rise continuously. To avoid runaway of the
Ten's digit (VS2)
A1-05 V S state setting mode 00000
mechanical system, the motor maximum rotating speed must be limited in torque Hundred's digit(VS3)
control. Thousand's digit(VS4)
Ten thousand's digit(VS5)
You can implement continuous change of the maximum frequency in torque
0, 1 (same as VS1)
control dynamically by controlling the frequency upper limit. Unit's digit(VS1)
Function Parameter Name Setting Range Default 0: Invalid
Code 1: Valid
A0-07 Acceleration time in torque control 0.00s~650.00s 0.00s
Ten's digit (VS2)
A1-06 VS state selection 00000
A0-08 Deceleration time in torque control 0.00s~650.00s 0.00s Hundred's digit(VS3)
In torque control, the difference between the motor output torque and the Thousand's digit(VS4)
load torque determines the speed change rate of the motor and load. The motor Ten thousand's digit(VS5)
0, 1 (same as VS1)
rotational speed may change quickly and this will result in noise or too large
Decided by state of VDOx
mechanical stress. The setting of acceleration/deceleration time in torque control
Whether the state a VDI is valid is determined by the state of the
makes the motor rotational speed change softly.
corresponding VDO and VDIx is uniquely bound to VDOx (x is between 1 and 5).
However, in applications requiring rapid torque response, set the
For example, to implement the function that the AC drive reports an alarm and
acceleration/deceleration time in torque control to 0.00s. For example, two AC
stops when the AI1 input exceeds the limit, perform the following setting:
drives are connected to drive the same load. To balance the load allocation, set
1) Allocate VDI1 with function 44 "User-defined fault 1" (A1-00 = 44).
one AC drive as master in speed control and the other as slave in torque control.
2) Set A1-05 to xxx0.
The slave receives the master's output torque as the torque command and must
3) Allocate VDO1 with function 31 "AI1 input limit exceeded" (A1-11 = 31).
follow the master rapidly. In this case, the acceleration/deceleration time of the
When the AI1 input exceeds the limit, VDO1 becomes ON. At this moment,
slave in torque control is set to 0.0s.
VDI1 becomes ON and the AC drive receives you-defined fault 1. Then the AC
drive reports Err27 and stops.
Group A1: Virtual DI (VDI)/Virtual DO (VDO)
Decided by A1-06
Function Parameter Name Setting Range Default
Code The VDI state is determined by the binary bit of A1-06. For example, to
A1-00 V S1 function selection 0~59 0 implement the function that the AC drive automatically enters the running state
A1-01 V S2 function selection 0~59 0 after power-on,perform the following setting:
A1-02 V S3 function selection 0~59 0 1) Allocate VDI1 with function 1 "Forward RUN (FWD)" (A1-00 = 1).
A1-03 V S4 function selection 0~59 0 2) Set A1-05 to xxx1: The state of VDI1 is decided by A1-06.
A1-04 V S5 function selection 0~59 0 3) Set A1-06 to xxx1: VDI1 is valid.
Vs1 to VS5 have the same functions as DI terminals on the control board and
4) Set F0-02 to 1: The command source to terminal control.
can be used for digital input. For more details, see description of F4-00 to F4-09.
5) Set F8-18 to 0: Startup protection is not enabled.
-104- -105-
FPR500 series operation manual Description of Function Codes FPR500 series operation manual Description of Function Codes
When the AC drive completes initialization after power-on, it detects that VDI1 Function Parameter Name Setting Range Default
Code
is valid and VDI1 is allocated with the function of forward RUN. That is, the AC 0: Short with physical DIx internally
A1-11 VDO1 function selection 1–40: Refer to function selection of 0
drive receives the forward RUN command from the terminal. Therefore, The AC physical DO in group F5.
drive starts to run in forward direction. 0: Short with physical DIx internally
A1-12 VDO2 function selection 1–40: Refer to function selection of 0
Function Parameter Name Setting Range Default physical DO in group F5.
Code
0: Short with physical DIx internally
A1-07 Function selection for AI1 used as DI 0~59 0 A1-13 VDO3 function selection 1–40: Refer to function selection of 0
A1-08 Function selection for AI2 used as DI 0~59 0 physical DO in group F5.
0: Short with physical DIx internally
A1-09 Function selection for AI3 used as DI 0~59 0 VDO4 function selection 1–40: Refer to function selection of
A1-14 0
Unit's digit (AI1) physical DO in group F5.
0: High level valid 0: Short with physical DIx internally
A1-15 VDO5 function selection 1–40: Refer to function selection of 0
1: Low level valid
A1-10 State selection for AI used as DI 000 physical DO in group F5.
Ten's digit (AI2)
A1-16 VDO1 output delay 0.0s~3600.0s 0.0s
Hundred's digit (Ai3)
0, 1 (same as unit's digit) A1-17 VDO2 output delay 0.0s~3600.0s 0.0s
A1-18 VDO3 output delay 0.0s~3600.0s 0.0s
The functions of these parameters are to use AI as DI. When AI is used as DI,
A1-19 VDO4 output delay 0.0s~3600.0s 0.0s
the AI state is high level if the AI input voltage is 7 V or higher and is low level if VDO5 output delay 0.0s~3600.0s 0.0s
A1-20
the AI input voltage is 3V or lower. The AI state is hysteresis if the AI input voltage Unit's digit (VDO1)
is between 3 V and 7 V. A1-10 is used to determine whether high level valid or low 0: Positive logic
level valid when AI is used as DI. 1: Reverse logic
A1-21 VDO state selection Ten's digit (VDO2) 00000
The setting of AIs (used as DI) function is the same as that of DIs. For details,
Hundred's digit (VDO3)
see the descriptions of group F4.
Thousand's digit (VDO4)
The following figure takes AI input voltage as an example to describe the >#:VDO5(0 ~ 1)?@#)
relationship between AI input voltage and corresponding DI state.
VDO functions are similar to the DO functions on the control board. The VDO
AI input
voltage can be used together with VDIx to implement some simple logic control.
DC7V If VDO function is set to 0, the state of VDO1 to VDO5 is determined by the
DC3V state of DI1 to DI5 on the control board. In this case, VDOx and DIx are one-to-one
mapping relationship.
If VDO function is set to non-0, the function setting and use of VDOx are the
Time
same as DO in group F5.
ON ON The VDOx state can be set in A1-21. The application examples of VDIx involve
OFF
the use of VDOx, and see the examples for your reference.
Figure 6-40 Relationship of AI input voltage and corresponding DI status
-106- -107-
FPR500 series operation manual Maintenance and Fault Diagnosis FPR500 series operation manual Maintenance and Fault Diagnosis
service life.Therefore, it is necessary to carry out daily and regular maintenance of frequency bulges or not, measurement of electrostatic charge and insulation resistance.
converter. 6.1.4 Storage of frequency converter
Routine inspection items: The user must pay attention to several points after buying the frequency converter for
1:Whether the sound changes abnormally or not during motor operation. temporary storage and long-term storage
2:Whether vibration is produced or no during motor operation. 1. Store as much as possible in the original packaging into the company's packaging box
3:Whether the frequency converter installation environment has changed or not. 2. Long time storage will lead to deterioration of electrolytic capacitance, which must be
4:Whether the frequency converter cooling fan can work normally or not. charged once within two years, at least 5 hours, and the input voltage must be slowly
5:Whether the frequency converter is overheating.
raised to the rating by the voltage regulator.
6:Daily cleaning.
7:The converter should always be kept clean.
6.2 Warranty instructions for frequency converter
8:Effectively remove dust from converter surface, prevent dust accumulation from
1. The free warranty applies only to the converter itself.
entering the converter, especially metal dust.
2. In case of failure or damage in normal use, our company is responsible for the 18-
9:Effectively remove oil pollution from converter cooling fan.
month warranty (from the date of delivery, the barcode on the machine body shall prevail, and
6.1.2 Regular checking
the contract agreement shall be conducted according to the agreement), and the reasonable
1:Check air ducts and clean them regularly.
maintenance fee will be charged for more than 18 months.
2:2.Check if the screw is loose or not.
3. Within 18 months, a maintenance fee shall be charged if the following conditions occur.
3:3.Check if the converter is corrupted or not.
4. The damage to the machine caused by the user's non-compliance with the manual.
4:4.Check the terminal for arc traces.
5. Damage caused by fire, flood, abnormal voltage, etc.
5:5.Main loop insulation testing.
6. Damage caused when frequency converter is used for abnormal functions.
Attention: When measuring insulation resistance with megohm meter (dc 500v
7. The relevant service fee is calculated according to the manufacturer's uniform standard.
megohm meter), you should detach the frequency converter with the main return route.Do
If there is a contract, it should be dealt with on the principle of contract priority.
not test the control loop insulation with the insulation resistance meter. No high-pressure
testing required(Completed by the time of delivery).
6.3 Fault Alarm and Countermeasures
6.1.3 Replace the vulnerable parts of frequency converter If the FPR500 inverter system fails during operation, the inverter will immediately protect
The vulnerable parts of inverter mainly include cooling fan and filter electrolytic the motor from output and at the same time the inverter fault relay contacts will move. The
capacitor, whose life is closely related to service environment and maintenance condition. inverter panel will display the fault code, and the types of faults corresponding to the fault
Environment temperature:Annual average temperature is about 30 ℃ code and common solutions can be found in the table below.
Load rate:Less than 80%
Operating ratio:Less than 20 hours per day
Cooling fan:
Causes of damage:Bearing wear, leaf aging.
-108- -109-
FPR500 series operation manual Maintenance and Fault Diagnosis FPR500 series operation manual Maintenance and Fault Diagnosis
Fault Fault
Fault name Trouble shooting countermeasures Fault name Trouble shooting countermeasures
code code
1.There is a ground or short circuit in the Motor are set properly or not 2.Reduce load and check motor and
Err11
inverter output circuit 1.Troubleshoot peripheral faults overload 2.Is the load too large or the motor locked up mechanical conditions
2.Vector control without parameter tuning 2.Perform motor parameter tuning 3.Motor selection is too small 3.Select a motor with higher power level
Deceleration 3.Increase deceleration time
3.Deceleration time is too short 1.Three-phase output power supply is not 1.Check and eliminate peripheral wiring
Err03 operation 4.Adjust the voltage to the normal range
4.Low voltage Input side normal problems
overcurrent 5.Remove sudden load Err12
5.Sudden loading during deceleration missing phase 2.Drive broad abnormality 2.Seek technical support
6.No brake unit and brake resistor are 6.Install brake unit and resistor
3.Main control board abnormality 3.Seek technical support
installed 1. Lead wire from the inverter to the motor
1.Troubleshoot peripheral faults.
is not normal
2.Check whether the three-phase winding
Output side 2. Three-phase output of the motor running
1.There is a ground or short circuit in the 1.Troubleshoot peripheral faults Err13 of the motor is normal or not
missing phase VFD is unbalanced
inverter output circuit 2.Perform motor parameter tuning 3.Seek technical support
Constant speed 3. Drive broad abnormality
1.Vector control without parameter tuning 3.Adjust the voltage to the normal range 4.Seek technical support
Err04 operation 4. Module abnormality
2.Low voltage 4.Remove sudden load
overcurrent
3.Is there any sudden load during operation 5.Select a VFD with higher power level 1.VFD instantaneous overcurrent
1.Reference can be made to over-current
4.VFD selection is too small 2.Output three-phase has a short circuit
countermeasures
between phase and ground
2.Re - wiring
3.Air duct is blocked or fan is damaged
1.Output voltage is high. 3.Dredge the air duct or replace the fan
1.Adjust the voltage to the normal range IGBT 4.Ambient temperature is too high
2.During acceleration, there is external Err14 4.Reduce the ambient temperature
Accelerating 2.Cancel the extra power or add a brake Overtemperature 5.Control board connection is loose
force to drag the motor to run 5.Check and reconnect
Err05 operation resistor 6.Auxiliary power supply is damaged and
3.Acceleration time is too short 6.Seek technical support
overvoltage 3.Increase acceleration time driving voltage is under voltage
4.No brake unit and brake resistor are 7.Seek technical support
4.Install brake unit and resistor 7.Power module bridge arm through
installed 8.Seek technical support
8.Control board abnormality
-110- -111-
FPR500 series operation manual Maintenance and Fault Diagnosis FPR500 series operation manual Maintenance and Fault Diagnosis
Fault Fault
Fault name Trouble shooting countermeasures Fault name Trouble shooting countermeasures
code code
EEPROM
1.Encoder parameter setting is incorrect
Err21 Read - write 1.EEPROM Chip damage 1.Replace the main control board 1.Set encoder parameters correctly
2.No parameter tuning was performed
fault Motor overspeed 2.Perform motor parameter tuning
Err43 3.The settings of motor overspeed
fault 3.According to the actual situation to set
1.Overvoltage 1.According to the overvoltage fault treatment detection parameters F9 - 67 and
Err22 Hardware fault reasonable detection parameters
2.Overcurrent 2.According to the overcurrent fault treatment F9 - 68 are unreasonable
Run time has 1.Accumulated running time reaches the 1.Parameter initialization, clear record Err45 over-temperature loose 2.Reduce the carrier frequency or take
Err26 fault 2.Motor temperature is too high other heat dissipation measures to
reached fault set point information
dissipate heat from the motor
Initial 1 Re - confirm whether the motor parameters
1 The deviation of motor parameters from
1.The user-defined fault signal 1is output Err51 position are correct or not and focus on whether the
the actual is too large
User - defined through the multi-function terminal S. 1.Reset operation error rated current is set small or not
Err27
Fault 1 2.Input user-defined fault signal 1 through 2.Reset operation Brake pipe
1 The brake resistance is shorted or the 1 Check brake resistance or seek technical
virtual IO function Err60 protection
brake module is abnormal support
failure
-112- -113-
FPR500 series operation manual Maintenance and Fault Diagnosis FPR500 series operation manual Maintenance and Fault Diagnosis
Cause investigation:FPR500 frequency converter uses space vector frequency conversion Digital terminal lose efficacy
technology to drive the motor. The driving current of the motor is composed of countless Cause investigation:Parameter setting error, external signal error, PLC and + 24V
pulses. Different speeds of the motor will produce different loudness and slightly sharp jumper loose, control panel fault
sounds. Management strategies:Check and reset F4 related parameters: reconnect external
Management strategies:normal phenomenon, no need to deal with signal lines. Reconnect the external signal line.Re - confirm PLC and + 24V jumper, seek the
The motor temperature during inverter operation is slightly higher than that during manufacturer's service
power frequency operation(About 5 ℃) VFD frequently reports over-current and over-voltage faults
Cause investigation: The VFD is driven by multiple pulses, and the temperature of the Cause investigation:Motor parameters are not set correctly, acceleration and
motor during frequency conversion operation is slightly higher than that during power deceleration time is not appropriate, and load fluctuates
frequency operation, and the temperature rise may increase by 5 - 8 ℃ during low speed Management strategies:Reset the motor parameters or tune the motor and set the
operation
proper acceleration and deceleration time
Management strategies:The temperature rise of the motor in frequency conversion
Power - on(or run)reports of Err14 fault
operation is 5 - 8 ℃ higher than that in power frequency operation, which is within the
Cause investigation:Soft start contactor not engaged
allowable temperature rise range of the motor and will not affect the service life of the motor.
Management strategies:Check whether the contactor cable is loose or not. check
Power on without display
whether the contactor is faulty or not.and check whether the 24V power supply of the
Cause investigation:Grid voltage is not or is too low. Switch power fault on inverter drive
contactor is faulty or not.Seek the manufacturer's service.
board. Rectifier bridge damage. Buffer resistance of frequency converter is damaged. Control
panel and keyboard fault. The connection between the control board, the drive board and the
keyboard is broken
Management strategies:Check the input power supply, check the bus voltage, reseat the
cable, and seek service from the manufacturer
Power - on display Err 23
Cause investigation:A short circuit for electric motors or output line
Management strategies:Measure the insulation of motor and output line with a shaking
table: seek manufacturer's service
Frequent reports of Err14 ( module overheating ) fault
Cause investigation: The carrier frequency setting is too high, the fan is damaged or the
air duct is blocked, and the internal components of the frequency converter are damaged (
thermocouple or other )
Management strategies: Reduce the carrier frequency ( F0 - 15 ), replace the fan, clean
the air duct, seek manufacturer's service
The motor does not rotate after the inverter runs
Cause investigation: Motor and motor line, inverter parameter setting error ( motor
parameter ), poor connection between drive board and control board, fault of drive board
Management strategies: Re - confirm the connection between the inverter and the
motor, replace the motor or remove mechanical faults, check and reset the motor parameters,
and seek the manufacturer's service
-114- -115-
FPR500 series operation manual Communication Protocol FPR500 series operation manual Communication Protocol
3.Topological structure
Appendix A - Communication Protocol
Single Host Multi - Slave System. The set range of slave address is 1 ~ 247, and 0 is the
FPR500 series frequency converters provide RS485 communication interface and adopt
broadcast communication address. The address of each slave in the network is unique, which
international standard Modbus communication protocol for master-slave communication.The
is the basis for ensuring Modbus serial communication.
user can realize centralized control through PC / PLC, control upper computer, etc ( setting
A-4 Description of agreement
frequency converter control command, operation frequency, modification of relevant function
FPR500 series frequency converters communication protocol is an asynchronous serial
code parameters, monitoring of frequency converter working status and fault information, etc.
master-slave Modbus communication protocol. Only one device ( host ) in the network can
) to meet specific application requirements
establish a protocol ( called " query / command" ).
A-1 Agreement content
Other devices ( slaves ) can only respond to the " query / command" of the host by
The Modbus serial communication protocol defines the frame content and usage format
providing data or make corresponding actions according to the " query / command" of the
of asynchronous transmission in serial communication.This includes: host rounds and
host. The host computer at this time is a personal computer ( PC ), industrial control
broadcast frames、 format of the slave reply frame.
equipment or programmable logic controller ( PLC ), etc. The slave computer refers to FPR500
The frame contents organized by the host include: slave address ( or broadcast address ),
series frequency converters or other control equipment with the same communication
execution command, numerical control and error checking, etc。
protocol.
The slave response also adopts the same structure, including: action confirmation, return data,
The host can not only communicate with one slave individually, but also release broadcast
error checking, etc. If the slave receives a frame with an error or fails to complete the action
information to all slaves. For the " query / command" of the host accessed separately, the
requested by the host, it will organize a fault frame as a response and feed it back to the host.
slave will return a message ( called response ), and for the broadcast message sent by the
A-2 Application mode
host, the slave will not need to feedback the response message to the host.
FPR500 series frequency converters can access the " single master and multiple slaves"
A-5 Communication frame structure
control network with RS485 bus.
The Modbus protocol communication data format of FPR500 series frequency converters
PC OR PLC PC is RTU ( Remote Terminal Unit ) mode. In RTU mode, the format of each byte is as follows:
Rs232 Coding system: 8 - bit binary, each 8 - bit frame field contains two hexadecimal
characters, hexadecimal 0 ~ 9, A~F
RS232- RS232-
RS485 RS485 Data format: 8 - bit start bit, check bit and stop bit
In Run mode, new frames always start with a transmission time silence of at least 3.5
Rs485
Rs485 bytes. On a network where the transmission rate is calculated at baud rate, the transmission
time of 3.5 bytes can be easily grasped. The data fields to be transmitted next are: slave
FPR500
FPR500
FPR500
FPR500
FPR500
FPR500
address, operation command code, data and CRC check word, and the bytes to be transmitted
in each field are hexadecimal 0 ... 9, A....F.Network devices always monitor the activities of
communication devices. When the first domain ( address information ) is received, each
Single Host Multi - Slave Network Single Host Single Slave Network
network device should acknowledge the byte. With the completion of the transmission of the
A-3bus architecture
last byte, there is a similar 3.5 byte transmission time interval to indicate the end of this frame,
1.Interface mode
after which transmission of a new frame will begin.
RS485 hardware interface
The information of a frame must be transmitted in a continuous data stream. If there is
2.Transmission mode
more than 1.5 bytes of interval time before the end of the whole frame transmission, the
Asynchronous serial and half-duplex transmission means that only one host and one
receiving device will clear the incomplete information and mistakenly assume that the next
slave can send data and the other can receive data at the same time. In the process of serial
byte is the address field part of the new frame. Similarly, if the interval time between the start
asynchronous communication, data is sent in the form of messages, frame by frame.
of a new frame and the previous frame is less than 3.5 bytes, the receiving device will consider
-116- -117-
FPR500 series operation manual Communication Protocol FPR500 series operation manual Communication Protocol
it to be the continuation of the previous frame. Due to the disorder of the frame, the final CRC 3.Error checking mode of communication frame
validity value is incorrect, resulting in communication fault. The error checking mode of the frame mainly includes two parts of checking, i.e. byte bit
RUT data frame format checking ( odd / even checking ) and the whole data checking of the frame ( CRC checking or
ModBus Message
LRC checking )
A-6 Command code The meaning of even check: a bit of even check bit is added before data transmission to
indicate whether the number of " 1" in the transmitted number is odd or even, if it is even, the
1.Command code03:Read n words ( up to 16 words in a row )
check position is " 0", otherwise it is set to " 1" to keep the parity of the data unchanged
For example: if the slave address is 01H inverter, the memory start address is 0003, and
The meaning of odd check: before data transmission, an odd check bit is added to
two consecutive words are read, the structure of the frame is described as follows:
indicate whether the number of " 1" in the transmitted data is odd or even, if it is odd, the
RTU Host Command Information.
check position is " 0", otherwise it is set to " 1" to keep the parity of the data unchanged.
RTU Host Command Information RTU Slave response message
START T1-T2-T3-T4 For example, " 11001110" needs to be transmitted, with 5 " 1" in the data. If even check is
START T1-T2-T3-T4
ADDR 01H ADDR used, its even check bit is " 1" and if odd check is used, its odd check bit is " 0". When data is
01H
CMD 03H CMD 03H transmitted, the parity bit is calculated and placed at the check bit position of the frame, and
Start address high position F0H Number of bytes 04H the receiving device also needs to perform parity check. If it is found that the parity of the
Start address low position 03H Data Address 0004H high position 00H received data does not match the preset parity, it is considered that an error has occurred in
High position number of data 02H Data Address 0004H low position 00H communication.
Low position number of data 00H Data Address 0005H high position 00H CRC Verification mode
CRC CHK low position 02H Data Address 0005H low position 01H Using RTU frame format, the frame includes the frame error detection field calculated
CRC CHK high position 56H CRC CHK low position 3BH based on CRC method. The CRC field detects the contents of the entire frame. The CRC field
END T1-T2-T3-T4 CRC CHK high position F3H is two bytes and contains a 16 - bit binary. It is added to the frame after being calculated by
END T1-T2-T3-T4 the transmitting device, and the receiving device recalculates the CRC of the received frame
2.Command code06H:Write a word(word)
and compares it with the value in the received CRC field. If the two CRC values are not equal,
For example: if 5000 ( 1388 h ) is written to the keyboard setting frequency ( 0006 h ) the transmission has an error.
address of the inverter with the slave address of 02h, the structure of the frame will be CRC is first stored in 0× FFFF, and then a procedure is called to process more than 6
described as follows: consecutive bytes in the frame with the value in the current register. Only 8bit data in each
RTU Host Command Information RTU Slave response message character is valid for CRC, and the start and stop bits and parity bits are invalid
START T1-T2-T3-T4 START T1-T2-T3-T4 In the CRC generation process, each 8 - bit character is individually different from the
ADDR 02H ADDR 02H register contents or ( XOR ), and the result moves towards least significant bit, with most
CMD 06H CMD 06H significant bit filled with 0. LSB is extracted and detected. If LSB is 1, the register is different
Write data address high position F0H Write data address high position F0H from the preset value alone or, if LSB is 0, it is not performed. The whole process should be
Write data address low position 0AH Write data address low position 0AH repeated 8 times. After the last bit ( bit 8 ) is completed, the next 8 - bit byte is separately
Data content high position 13H Data content high position 13H different from the current value of the register or the value of the final register is the CRC
Number of data low position 88H Number of data low position 88H value after all bytes in the frame have been executed
CRC CHK low position 97H CRC CHK low position 97H
This calculation method of CRC uses the CRC value checking rule of international
CRC CHK high position ADH CRC CHK high position ADH
standards. When editing CRC algorithm, users can refer to the CRC algorithm of relevant
END T1-T2-T3-T4 END T1-T2-T3-T4
-118- -119-
FPR500 series operation manual Communication Protocol FPR500 series operation manual Communication Protocol
standards and write a CRC calculation program that truly meets the requirements. A simple 2.Address description of other functions
function of CRC calculation is now provided to the user for reference ( programming in C
language ). address Description of data W/R address Description of data W/R
unsigned int crc_cal_value(unsigned char*data_value,unsigned char
data_length) 1000H Communication settings W/R 101BH Current run time R
In class logic, CKSM calculates CRC value according to frame content and uses table 100CH Radiator temperature R 0007:Fault reset W
lookup method. This method is simple in program and fast in calculation speed, but the 100DH Counter input R BIT0:DO1 output control R
program occupies large ROM space and requires program space, so please use it carefully.
100EH Length value input R BIT1:DO2 output control R
operation of the frequency converter, obtain the status information of the frequency converter 1011H PID feedback R 2001H BIT4:FMR output control R
and set the relevant functional parameters of the frequency converter, etc. 1012H PLC run phase R BIT5:VDO1 R
1.Function code parameter address representation rule
1013H HDI input pulse frequency R BIT6:VDO2 R
High byte: F0 ~ FF ( group F ), A0 ~ AF ( group A ), 70 ~ 7F ( group U )
Low byte: 00 ~ FF 1014H Feedback speed 0.1Hz R BIT7:VDO3 R
For example: if you want to access the function code F3 - 12, the access address of the 1015H Remaining run time R BIT8:VDO4 R
function code represents 0× f30c.
1016H AI1 corrected prevoltage R BIT9:VDO5 R
Attention: FF group can neither read parameters nor change parameters. U group can
1017H AI2 corrected prevoltage R AO1 2002H 0~7FFFmeans 0%~100% W
only be read and parameters cannot be changed.
Some parameters are in the running state of the inverter and cannot be changed. Some 1018H Retain R AO2 2003H 0~7FFFmeans 0%~100% W
parameters cannot be changed regardless of the state of the inverter. Change the function 1019H Linear velocity R HDI 2004H 0~7FFFmeans 0%~100% W
code parameters, but also pay attention to the parameter range, unit, and related instructions.
101AH Current power-on time R Password 1F00H ***** W
-120- -121-
FPR500 series operation manual Communication Protocol FPR500 series operation manual Communication Protocol
This parameter is used to set the data transfer rate between the on-board position and
address Description of data W/R address Description of data W/R VFD. Note that the baud rate set by the on-board position and the VFD must be the same,
otherwise, communication cannot be carried out. The higher the baud rate, the faster the
0013:Motor tuning fault
Read status
overvoltage
When machine address is set to 0, it is the broadcast address and can realize the broadcast
0007:Constant speed 001D: Power-on time
R R
overvoltage arrives function of the upper computer. The local address is unique ( except for broadcast address )
0008:Buffer resistance 001E: Drop load
overload fault R R and is the basis for point-to-point communication between the host location and the
8000H
001F:Run time PID frequency converter
0009:Undervoltage fault R R
feedback is lost
0028:Fast Current Limiting
000A:Inverter overload R R Function Factory
Timeout Fault Name Functional range and description
0029:Switching motor fault code value
000B:Motor overload R during operation R
FD-03 Response delay 0~20ms 2
000C:Input missing 002A:speed deviation is
phase R too large R
Response delay:Refers to the intermediate interval between the end of frequency
000D:Output missing
phase R 002B:Motor overspeed R converter data acceptance and the sending of data to the upper computer.If the response
002D:Motor delay is less than the system processing time, the response delay will be subject to the system
000E:Module overheating R R
overtemperature
005A:Encoder line number processing time. If the response delay is longer than the system processing time, the system
000F:External fault R is set incorrectly R
0010:Communication will wait until the response delay time arrives before sending data to the upper computer.
anomaly R 005B:Disconnected encoder R
Function Factory
0011:Contactor anomaly R 005C:Initial position error R code Name Functional range and description value
0012:Current detection FD-04 Communication timeout 0.0s(Invalid ); 0.1~60.0s 0.0
R 005E:Speed feedback error R
fault
When the function code is set to 0.0s, the communication timeout parameter is invalid
A-8 FD Group Communication Parameter Description When the function code is set to a valid value, if the interval between one communication
Function Factory and the next exceeds the communication timeout, the system will report a communication
code Name Functional range and description value
failure error ( Err 16 ).Usually, it is set to be invalid. If this parameter is set in a continuous
0:300BPS 5:9600BPS
1:600BPS 6:19200BPS communication system, the communication status can be monitored.
-122- -123-
FPR500 series operation manual Communication Protocol FPR500 series operation manual Selection of Peripheral Accessories
Function Factory
code Name Functional range and description value Appendix B - Selection of Peripheral Accessories
Communication protocol 0: Non - standard Modbus - RTU protocol
FD-05 0.0 B-1 Description of peripheral fittings
selection 1: Standard Modbus - RTU protocol
Function Factory rated sensitive current of the circuit breaker should be greater than 30mA
code Name Functional range and description value
for one VFD).
Communication read 0: 0.01A
FD-06 0 During the on / off operation of the frequency converter, frequent up / down
current resolution ratio 1: 0.1A
contactor point operation ( less than 2 words per minute ) or direct start-up operation
Used to determine the output unit of the current value when the communication reads of the frequency converter through the contactor should be avoided.
the output current. Increasing the power factor on the input side;
Effectively eliminate the higher harmonics on the input side and prevent other
AC input reactor equipment from being damaged due to voltage waveform distortion;
Eliminate input current imbalance caused by power supply phase-to-phase
imbalance;
Reducing external conduction and radiation interference of VFD;
To reduce the conduction interference from the power supply end to the
EMC Input filter
frequency converter and improve the anti-interference ability of the frequency
converter;
Restrain interference from the wiring on the output side of the inverter. Please
EMC output filter
install it as close as possible to the output terminal of the inverter.
The output side of the inverter generally contains more higher harmonics. When
the click is far away from the inverter, there is a larger distributed capacitance in
the line, in which a certain harmonic may produce harmonics in the loop, bringing
about two influences:
AC output reactor 1、Damage to the insulation performance of the motor will cause damage to the motor
for a long time;
2、A large leakage current is generated, which causes frequent protection of the frequency
converter Generally, the distance between frequency converter and motor is more than
50m. It is recommended to install an AC output carrier.
Increase input side power factor;
-124- -125-
FPR500 series operation manual Selection of Peripheral Accessories FPR500 series operation manual Selection of Peripheral Accessories
B-2 Specifications of cables, circuit breakers and contactors voltage motor Breaker Contactor Input powerOutput power Control loop
Power cable class(V) power(KW) (A) (A) Line( mm2 ) line( mm2 ) cable(mm2)
The connection of the input power cable can be any of the following: 15 50 38 6 6 0.75
Four - core cable ( three - phase and ground protection line ) , do not require a shielding 18.5 50 40 10 10 1
layer; 22 63 50 10 10 1
The four-core insulated conductor is installed in the conduit;
30 100 65 16 16 1
It is recommended to use shielded symmetrical cables, and the motor cables should be
37 100 80 25 25 1
shielded with conductor pipes, armored cables or shielded cables;
45 125 95 35 35 1
Control cable
55 160 115 55 55 1
It is generally recommended that the cable with multi-core and petal-shaped copper
380V 75 225 170 70 70 1
shielding layer should have a rated temperature greater than or equal to 60 degrees, the
90 250 205 95 95 1
shielding layer should be twisted into a bundle at the transmission end, the shielding length
should not be longer than 5 times its diameter, and the cable should be grounded at one end
110 315 245 120 120 1
without the need to connect the shielding layer at the other end of the cable. 132 350 300 120 120 1
The control cable should be as far away as possible from the input power cable and 160 400 300 150 150 1
motor cable ( 20 cm ). The control cables must pass through the power cables to ensure that 200 500 410 185 185 1
they cross at 90 degrees as much as possible. 220 630 475 2*120 2*120 1
When mixing signals in the same cable, be careful not to walk both analog and digital 250 630 475 2*120 2*120 1
signals. 280 700 620 2*120 2*120 1
It is better to use twisted pair shielded cables for analog signal cables, with a separate
315 800 620 2*150 2*150 1
pair of twisted pairs for each signal and no common return line for different analog signals.
Digital signal cable is suggested to use double-layer shielded cable, single-layer shielded
cable, twisted cable and multi-core cable can also be used.
B -3 Brake Resistance / Brake Unit Selection
Selection reference
voltage motor Breaker Contactor Input powerOutput power Control loop
When the control equipment driven by the frequency converter brakes quickly, the
class(V) power(KW) (A) (A) Line( mm2) line( mm2 ) cable(mm2)
energy fed back to the DC bus during motor braking needs to be consumed by the braking
0.4 10 9 0.75 0.75 0.5 unit. FPR500 series frequency converters contain braking units below 15kW, while models
0.75 16 12 0.75 0.75 0.5 above 18.5 kW require external braking units. If braking is required, please choose appropriate
220V
1.5 25 18 1.5 1.5 0.5 braking resistance according to the capacity of the frequency converter.For applications where
2.2 32 25 2.5 2.5 0.5 the braking torque is 100 % and the usage rate of the braking unit is 10 %, the braking
0.75 6 9 0.75 0.75 0.5 resistance and the configuration of the braking unit are shown in the following table. For loads
1.5 10 9 0.75 0.75 0.5 requiring long-term operation in the braking state, the braking power needs to be readjusted
according to the braking torque and the usage rate. The braking resistance power is calculated
2.2 10 9 0.75 0.75 0.5
according to the long-term operation:
380V 4 16 12 1.5 1.5 0.5
5.5 20 18 2.5 2.5 0.75 P=(F9-08)²/R
where R is that resistance of the brake resistor
7.5 32 25 4 4 0.75
11 40 32 4 4 0.75
-126- -127-
FPR500 series operation manual Selection of Peripheral Accessories FPR500 series operation manual Selection of Peripheral Accessories
220V Reference for Grade Usage Specification and Selection B-4 Input and output AC reactor, DC reactor specifications
VFD Power Motor Brake Power Brake Resistor V oltage Inverter P ower Input AC Reactor Output AC Reactor DC Reactor
Retarding
(KW) (KW) (KW) (Ω) Torque ( % ) Class(v) (KW) I(A) L(mH) I(A) L(mH) I(A) L(mH)
Attention:Please select the resistance and power of the brake resistor according to the data
-128- -129-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
Function Factory
Appendix C - Summary of Functional Parameters code Name Functional range and description value
Change
FP-00 is set to a non-zero value, i.e. a parameter protection password is set. In function F0 group basic function group
parameter mode and user change parameter mode, the parameter menu cannot be entered Model
F0-00 VFD type 1:G type 2:P type determination
until the password is correctly entered. To cancel the password, FP - 00 needs to be set to 0. 0:No PG Vector Control ( SVC )
The parameter menu in user-defined parameter mode is not protected by the password.
F0-01 Motor control mode 1:PG Vector Control ( FVC ) 0
Group F and Group A are basic functional parameters, while Group U is monitoring
2:V/F control
functional parameters.
0:Operation panel command Channel
In order to facilitate the setting of the function code, when operating with the keyboard, Command source
F0-02 1:Terminal command channel 0
the function group number corresponds to the primary menu and the function code number selection
2:Communication command channel
corresponds to the secondary menu:
The function code parameter corresponds to the three-level menu. 0:Keyboard settings ( power failure is
1. The column contents of the menu are described as follows: not memorized )
The first column " function code":the function parameter group and the number of the 1:Keyboard settings ( power-down
parameter; memory )
The second column " name":the full name of the function parameter 2:Al1
The third column " Function Range and Description": The setting range and detailed 3:Al2
Primary frequency 0
F0-03
description of this function parameter source X selection 4:Keyboard potentiometer
The fourth column " factory value": the factory original set value of the function 5:High speed pulse setting ( S5 )
parameter
6:Multi stage speed setting
The fifth column " Change": Change attributes for function parameters ( i.e. whether to
7:Simple PLC Program Setting
allow changes and change conditions )
8:PID control settings
The explanation is as follows:
9:Communication given settings
Indicates that the setting value of this parameter can be changed when the inverter
0:Keyboard settings ( power failure is
are in shutdown or running state.
Indicates that the setting value of this parameter cannot be changed while the not memorized )
Indicates that the value of this parameter is the actual detection record value and memory )
cannot be changed 2:Al1
2. "Parameter decimal" is decimal (DEC ). If the parameter is expressed in hexadecimal, 3:Al2
the data of each bit is independent of each other when editing the parameter, and the value Auxiliary Frequency 0
F0-04 Source Y Selection 4:Keyboard potentiometer
range of some bits can be hexadecimal ( 0 ~ F ).
5:High speed pulse setting ( S5 )
3. "Factory Value" indicates the value after the function code parameter is refreshed
6:Multi stage speed setting
when the factory parameter recovery operation is performed. However, the actually detected
7:Simple PLC Program Setting
parameter value or record value will not be refreshed.
8:PID control settings
4. When using serial communication function code parameters, the user password
function also follows the above rules. 9:Communication given settings
Auxiliary frequency source 0:Relative to maximum frequency
F0-05 Y range selection during 0
superposition 1:Relative to main frequency source x
-130- -131-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
F0-12 Upper frequency F0-14 ~F0-10 50.00Hz 100 bits: Selection for communication
F0-13 Upper frequency offset 0.00Hz ~F0-10 0.00Hz Communication protocol 0:MODBUS-RTU
F0-28 0
F0-14 Lower frequency 0.00Hz ~F0-12 0.00Hz selection 1:CANopen
F0-15 Carrier frequency 0.5kHz ~ 16.0kHz 0.00Hz F1 group Motor parameter group
F0-15 is adjusted with 0:NO; 1:YES
F0-16 temperature 1 0:General motor
Model F1-00 Motor type selection 0
F0-17 Acceleration time 1 0.00s ~ 65000.00s determination 1:Variable frequency motor
0.00s ~ 65000.00s Model Model
F0-18 Deceleration time 1 determination F1-01 Rated power 0.1kW ~ 1000.0kW determination
Model
0:1 7 F1-02 Rated voltage 1V ~ 2000V determination
Acceleration /
F0-19 deceleration time unit 1:0.1 7 1 0.01A ~ 655.35A( VFD power≤ 55kW) Model
F1-03 Rated current determination
2:0.01 7 0.1A ~ 6553.5A( VFD power>55kW)
-132- -133-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
Model
F1-04 Rated Frequency 0.01Hz ~Max Frequency determination F2-02 Switching frequency 1 0.00 ~ F2-05 5.00Hz
Model
F1-05 Rated speed 1rpm ~ 65535rpm determination F2-03 Speed loop proportional gain 2 0 ~ 100 20
0.001Ω ~ 65.535Ω( power≤ 55kW) Tuning F2-04 Speed loop integration time 2 0.01s ~ 10.00s 1.00s
F1-06 Stator resistance parameters
0.0001Ω ~ 6.5535Ω( power>55kW) F2-05 Switching frequency 2 F2-02 ~Max output frequency 10.00Hz
0.001Ω ~ 65.535Ω( power≤ 55kW) Tuning F2-06 Vector control slip gain 50% ~ 200% 100%
F1-07 Rotor resistance parameters
0.0001Ω ~ 6.5535Ω( power>55kW) F2-07 Speed loop filtering time 0.000s~1.000s 0.050s
0.1mH ~ 6553.5mH( power≤ 55kW) Tuning Torque upper limit source 2:AI2
F1-09 Mutual inductance parameters F2-09 in speed control mode 0
0.01mH ~ 655.35mH( power>55kW) 3:Keyboard potentiometer
3:sine - cosine encoder F2-16 Torque adjustment integral gain 0 ~ 20000 1300
F1-31 Mounting angle 0.0°~ 359.9° 0.0° F2-20 Max output voltage coefficient 100%~110% 105%
UVW encoder UVW phase 0:Positive F2-21 Max torque coefficient 50%~200% 100%
F1-32 0
sequence 1:Reverse F3 V/F control parameter group
F1-33 Offset angle 0.0°~ 359.9° 0.0° 0:Straight line V / F
F2 group the first motor loss control parameter 10:VF Complete separation mode
Speed loop proportional
F2-00 gain 1 1 ~ 100 30 11:VF Semi - separation mode
Speed loop integration Model
F2-01 time 1 0.01s ~ 10.00s 0.50s F3-01 Torque boost 0.1% ~ 30%;0.0%for automatic lifting determination
-134- -135-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
F3-04 Multi-point V/F voltage 1 0.0% ~ 100.0% 0.0% F3-25 Stall inhibits voltage gain 0~100 30
F3-05 Multi-point V/F frequency 2 F3-03 ~ F3-07 0.00Hz F3-26 Maximum stall frequency limit 0~50Hz 5Hz
Slip compensation time 0.1 ~ 10.0s
F3-06 Multi-point V/F voltage 2 0.0% ~ 100.0% 0.0% F3-27 constant 0.5s
F3-09 V/F slip compensation gain 0% ~ 200.0% 0.0% 2:Reverse run (REV)
F4-00 S1 function selection 1
3:Three run control
F3-10 V/F over-excitation gain 0 ~ 200 64
V/F oscillation Model 4:Forward JOG (FJOG)
F3-11 suppression gain 0 ~ 100 determination
Oscillation suppression 5:Reverse JOG (RJOG)
F3-12 mode selection 0~4 3
6:Terminal UP
0:Digital settings(F3-14)
7:Terminal DOWN
1:AI1
8:Coast to stop
2:AI2 F4-01 S2 function selection 4
9:Fault reset(RESET)
3:Keyboard potentiometer
10:Run pause
4: Pulse setting(S5)
11:Normally open input of external fault
F3-13 VF separate voltage 5:Multi - speed operation setting 0
source 12:Multi-reference terminal 1
6:Simple PLC Setting
13:Multi-reference terminal 2
7: PID control settings
F4-02 S3 function selection 14:Multi-reference terminal 3 9
8:Communication given
15:Multi-reference terminal 4
Note: 100.0 % of the rated voltage of the
16:Terminal 1 for acceleration/
motor ( F1 - 02, A2 - 02 )
deceleration time selection
F3-14 Voltage digital setting for 0V ~motor rated voltage
V/F separation 0V
17:Terminal 2 for acceleration/
Voltage rise time of V/F 0.0s ~ 1000.0s
F3-15 separation 0.0s
deceleration time selection
Voltage decline time of
F3-16 V/F separation 0.0s ~ 1000.0s 0.0s F4-03 S4 function selection 12
18:Frequency source switchover
0:Frequency and voltage declining to 0
Stop mode selection independently 19:UP/DOWN setting clear
F3-17 upon V/F separation 1:Frequency declining after voltage 0
declines to 0 20:Command source switchover
Over - loss speed action 50%~200%;
F3-18 current 150% terminal 1
Over - loss speed
F3-19 suppression enable 0: Invalid; 1: Failure 1 21:Acceleration/Deceleration prohibited
Over - loss rate
F3-20 suppression gain 0 ~ 100 20 22:PID pause
F4-04 S5 function selection 13
Compensation Coefficient 23:PLC status reset
F3-21 of Active Current for Double 50%~200% 50%
Speed Over Loss Speed 24:Swing pause
Overvoltage stall 200.0V~2000.0V Model
F3-22 operating voltage determination 25:Counter input
-136- -137-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
43:PID parameter switchover F4-30 Pulse maximum input F4-28 ~ 50.00kHz 50.00kHz
Corresponding setting of pulse -100.00% ~ 100.0%
44:User-defined fault 1 F4-31 maximum input 100.0%
S9 function selection 0 0.00s ~ 10.00s
F4-08 45:User-defined fault 2 F4-32 Pulse filter time 0.10s
(extend)
46:Speed /Torque control switchover Unit's digit (AI1 curve selection)
47:Emergency stop Curve 1 (2 points, see F4-13 to F4-16)
48:External STOP terminal 2 Curve 2 (2 points, see F4-18 to F4-21)
49:Deceleration DC braking F4-33 AI curve selection Curve 3 (2 points, see F4-23 to F4-26)
50:Clear the current running time Ten's digit (AI2 curve selection) 321
S10 function selection
F4-09 51:Switchover between two-line mode 0 Curve 1 to curve 5 (same as AI1)
(extend)
and three-line mode Hundred's digit (AI3 curve selection)
-138- -139-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
-140- -141-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
-142- -143-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
-144- -145-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
F8-02 JOG deceleration time 0.0s~6500.0s 20.0s F8-32 Any frequency reaching 0.0%~maximum frequency 50.00Hz
detection value 2
Model Any frequency reaching
F8-03 Acceleration time 2 0.0s~6500.0s determination F8-33 detection amplitude 2 0.0%~100.0%(maximum frequency) 0.0%
Model F8-34 Zero current detection level 0.0%~300.0%(rated motor current) 5.0%
F8-04 Deceleration time 2 0.0s~6500.0s determination
Model Zero current detection 0.00s~600.00s
F8-05 Acceleration time 3 0.0s~6500.0s determination F8-35 delay time 0.10s
Model 0.0%( no detection)
F8-06 Deceleration time 3 0.0s~6500.0s determination Output over current
F8-36 threshold 200%
Model 0.1%~300.0%(rated motor current)
F8-07 Acceleration time 4 0.0s~6500.0s(torque accelerate ) determination
Model Output over current detection 0.00s~600.00s
F8-08 Deceleration time 4 0.0s~6500.0s(torque decelerate ) determination F8-37 delay time 0.00s
F8-09 Jump frequency 1 0.00Hz~ maximum frequency 0.00Hz F8-38 Any current reaching 1 0.0%~300.0%(rated motor current) 100%
Any current reaching 1
F8-10 Jump frequency 2 0.00Hz~ maximum frequency 0.00Hz F8-39 amplitude 0.0%~300.0%(rated motor current) 0.0%
F8-11 Frequency jump amplitude 0.00Hz~ maximum frequency 0.01Hz F8-40 Any current reaching 2 0.0%~300.0%(rated motor current) 100%
Forward/Reverse Any current reaching 2 0.0%~300.0%(rated motor current)
F8-12 rotation dead-zone time 0.0s~3000.0s 0.0s F8-41 amplitude 0.0%
Start up protection 0:No F8-46 AI 1 input voltage upper limit F8-45~11.00V 6.80V
F8-18 0
selection
1:Yes F8-47 Module temperature threshold 0℃~ 100℃ 75℃
Frequency detection 0:Fan working during running
F8-19 value(FDT1) 0.00Hz~ maximum frequency 50.00Hz
Frequency detection F8-48 Cooling fan control 0
F8-20 hysteresis (FDT1) 0.0%~100.0%(FDT1 level) 5.0% 1:Fan working continuously
Detection width
F8-21 frequency reached 0.0%~100.0%(maximum frequency) 0.0% F8-49 Wake up frequency F8-51~maximum frequency 0.00Hz
Jump frequency during 0:Disabled F8-50 Wakeup delay time 0.0s~6500.0s 0.0s
F8-22 acceleration/deceleration 0
1:Enabled F8-51 Dormant frequency 0.00Hz~wakeup frequency(F8-49) 0.00Hz
Frequency switchover point 0.0s~6500.0s
F8-52 Dormant delay time 0.0s
F8-25 between acceleration time 1 0.0%~maximum frequency 0.00Hz
and acceleration time 2
F8-53 Current running time reached 0.0min~6500.0min 0.0Min
Frequency switchover point
F8-26 between deceleration time 1 0.0%~maximum frequency 0.00Hz Out put power correction
F8-54 coefficient 0.0%~200.0% 100.0%
and deceleration time 2
F8-27 Terminal JOG preferred 0:Disabled 1:Enabled 0.0% GroupF9: Fault and Protection
Frequency detection value
F8-28 0.0%~maximum frequency 50.00Hz
(FDT2)
Frequency detection 0:Disabled
F8-29 hysteresis(FDT2) 0.0%~100.0%(FDT2 level) 5.0% Motor overload
F9-00 1
F8-30 Any frequency reaching
detection value 1 0.0%~maximum frequency 50.00Hz protection selection 1:Enabled
Any frequency reaching
F8-31 detection mplitude 1 0.0%~100.0%(maximum frequency) 0.0%
-146- -147-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
Motor overload
F9-01 protection gain 0.10~10.00 1.00 21:EEPROM read-write fault
Motor overload 50%~100% 22:AC drive hardware fault
F9-02 warning coefficient 80%
Short-circuitto ground 23:Short circuit toground
F9-07 upon power-on 0:Disabled;1:Enabled 1
Model 24:Reserved
F9-08 Start voltage of brake unit 200.0~2000.0V determination 25:Reserved
F9-09 Fault auto reset times 0~20 0
26:Accumulative running time
0:Not act reached
DO action during
F9-10 0
fault auto reset 1:Act 27:User-defined fault 1
Time interval of fault 0.1s~100.0s 28:User-defined fault 2
F9-11 auto reset 1.0s
29:Accumulative power-on time
Unit's digit: Input phase loss protection
reached
Ten'sdigit: Contactor energizing protection
Input phase loss 30:Load becoming 0
F9-12 11
protection select 0:Disabled
31:PID feedback lost during running
1:Enabled 40:With-wave current limit fault
Output phase loss 41:Motor switchover fault during
F9-13 protection select 0:Disabled;1:Enabled 1
-148- -149-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
F9-37 Frequency upon 1rd fault - - 1:Stop according to the stop mode
-150- -151-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
FA-03 PID action direction 0:Forward action 1:Reverse action 0 Group FB: Swing Frequency, Fixed Length and Count
FA-04 PID setting feedback range 0~65535 1000 0:Relative to the central frequency
Swing frequency setting
FB-00 0
FA-05 Proportional gain Kp1 0.0~100.0 20.0 mode 1:Relative to the maximum frequency
FA-06 Integra ltime Ti1 0.01s~10.00s 2.00s FB-01 Swing frequency amplitude 0.0%~100.0% 0.0%
FA-07 Differential time Td1 0.00~10.000 0.000s FB-02 Jump frequency amplitude 0.0%~50.0% 0.0%
Cut-off frequency of PID 0.00~maximum frequency Swing frequency cycle 0.1s~3000.0s
FA-08 reverse rotation 2.00Hz FB-03 10.0s
-152- -153-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
-154- -155-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
-156- -157-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Summary of Functional Parameters
FE-19 User function code 19 F0.00 Torque setting source in 3:Keypad potentiometer
A0-01 0
torque control 4:Pulse setting (S5)
FE-20 User function code 20 U0-68
FE-21 User function code 21 U0-69 5:Communication setting
Unit's digit (Group U display selection) A1-05 Virtual VS state setting Ten'sdigit (VS2) 0,1 (same as VS1) 00000
mode
0:Not display 1:Display Hundred's digit (VS3) 0,1 (same as VS1)
AC drive parameter
FP-02 11
display property Ten'sdigit (GroupAdisplay selection) Thousand's digit (VS4) 0,1 (same as VS1)
-158- -159-
FPR500 series operation manual Summary of Functional Parameters FPR500 series operation manual Product warranty card
Function Factory
code Name Functional range and description value
Change
Ten thousand's digit (VS5) 0,1 (same as VS1) Postal Code: Contacts:
S Function selection
A1-07 for AI1 used 0~59 0
TEL: FAX:
S Function selection
A1-08 for AI2 used 0~59 0
S Function selection for 0~59 Product model: Product number:
A1-09 potentiometer used 0
Unit's digit (AI1)
Use equipment: Motor:
States election for AI 0:High level valid 1:Low level valid
A1-10 used as S 000
Ten'sdigit (AI2) 0,1 (same as unit's digit) Date of purchase: Supply unit:
Hundred's digit (AI3) 0,1 (same as unit's digit)
Maintenance record:
Virtual VDO1 function 0:Short with physical Sx internally
A1-11 selection 1~40:Refer to function selection 0
of physical DO in group F5.
-160-