OPERATOR MANUAL

FOR HYDRAULIC
SURFACE GRINDER

PLEASE READ THIS MANUAL

CAREFULLY
BEFORE OPERATION
It is essential to give the serial namber of your
machine in any order of repair pares to assure prompt and
accurate service Order repair parts by part S/N, Part numbers,
description and machine serial number

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 Contents
1.Surface Grinder hydraulic system works…………….......…….….… P 4

2.Hydraulic surface grinder technical parameters………………………P 5

3.Functioning of the hydraulic system……………………………………P7

4. Machine electrical panel plans and schematics……………………… P 9

5. Machine electrical panel and circuit ……………………………… P 10

6. Hydraulic equipment failures and troubleshooting………………… P14

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 SCREW
4-M6X12 WATERPROOF COVER

SPACER
4-8

SCREW
WORKTABLE 4-M8X25

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STENT

HYDRAULIC CYLINDEr

CROSS EXTENSION UNITS

 1. surface grinder hydraulic system works:

The table of longitudinal movement is changed from manual movement

into the hydraulic system. The return of their table by the longitudinal

movement is installed on board the trailer hydraulic cylinder hydraulic rod

back and forth movement and a traction table back and forth movement.

Movement and direction of its conversion programme is installed on the table

from the itinerary of block and installed in the trailers board dedicated to the

control valve machinery for the decision.

The working principle of the hydraulic system (see Figure 1)

1. Fuel tank
2. Liquid level of
3. Refueling mouth
4. Range Lvyou Qi
5.Xinhua-
6.Quantitative Vane Pump
7. Relief valve
8. Valve-to
9. Manometer switch
10. Manometer
11. Surface grinder dedicated
valve (mechanical valve)

(Figure 1) The hydraulic system schematics

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2. hydraulic surface grinder technical parameters:

The hydraulic system is composed of a motor quantitative pumping systems,

the system pressure regulating valve from the oil spill. Systems for the main

mechanical valve grinder dedicated valve, in two parts, machinery for control

and throttle control to control. Throttle control are part of unloading

capabilities that can achieve the Commitment table. The valve also has a

buffer regulation. For the specific valve grinder. See attached map (Figure 2).

(Figure 2): The mechanical valve

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 Hydraulic automatic surface grinder main technical parameters: (see Table 1)

(Table 1) hydraulic surface grinder main technical parameters

Model MY820 MY1022 MY1224 MY1230 MY4080 MY4100

Table size (mm) 480×200 540×250 600×300 750×300 800x400 1000x400
Max. table travel ( mm) 530×220 560×260 650×310 780×310 850*480 1050*480
Max. distance from table to
450 450 530 530 600 600
spindle center (mm)
Double Double-V Double-V Double-V
Table slide-way Double-V rail Double-V rail
V-type rail rail rail rail
per
revolution 2．5 2．5 2．5 2．5 5.0 5.0
Feed of
(mm)
Cross
per
Handwheel
graduation 0．02 0．02 0．02 0．02 0.02 0.02
(mm)
per

Feed of revolution 1．25 1．25 2．0 2．0 0.8 0.8

Vertical (mm)

handwheel per graduation

0．01 0．01 0．01 0．01 0.01 0.01
(mm)

Wheel speed (60HZ) 3440 3440 1680 1680 1680 1680

Wheel size (WA46K5V) 200x31.75x20 300x75x30 355x127x40 355x127x40

Power of Spindle motor(W) 1100 1500 2200 2200 4000 4000

Hydraulic station motor
1500 1500 2200 2200 2200 2200
(W)
Working Pressure (Mpa) 3 3 4 4 4 4

Max. runoff ( L/min) 18 18 20 20 30 30

Fuel tank capacity ( L) 80 80 100 100 100 100

Coolant pump (W) 40 40 40 40 125 125

Machine net weight ( Kg) 750 900 1300 1400 2600 2600

Packing gross weight ( Kg) 850 1000 1400 1530 2800 2800

1.68×1.14× 1.80×1.40 1.80×1.40 1.89×1.50 2.35x2.10x 2.35x2.10x

Machine size (M)
1.80 ×1.80 ×1.80 ×1.83 2.00 2.00

1.63×1.14× 1.63×1.25 2．00×1.60 2．00×1.60

Packing size (M) 2.4x2.12x2.15 2.55x2.12x2.15
1.96 ×1.89 ×2.02 ×2.03

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3. The functioning of the hydraulic system

3.1 hydraulic system pre-boot:

1) and fuel tanks are required to use mainframe-level adjustment, and fixed

properly.

2) electrical line of control as required to connect to the main control box,

check whether the loose electrical wiring components, Xu Han.

3) 32, a mechanical hydraulic oil from the reserve tank by adding words to

the fuel tank on the level of the ceiling only. After the tank Jiaman You can not

start up immediately, such as the fuel tank to be in the bubble disappear

naturally. Will handle the oil spill valve counter-clockwise relax.

3.2 functioning before the confirmation of

1) confirmed the oil tank of liquid level

2) check the connections of the main switch control board

3) Check the filter cleanliness, if necessary, can be replaced

4) Check whether there is a control device alarm signals, if necessary, reset

the signal

3.3 hydraulic station and the functioning of the attention that matters

Preparatory work is completed, please follow the procedures of operation

1) on a main power switch

2) Press the power button

3) the need to open the pump work

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 4) No surveillance system in the state, we must downtime.

3.4 start-up operation:

To move the motor launch Motor Show me the direction of rotation, and

then officially launched Motors, unloading state, ruled out running 10 minutes

in the air, targeting the fuel tank, oil spill valve regulator knob slowly and

observe the pressure gauge to regulate the use of pressure . Reciprocating

several times in normal operation.

3.5 filter

80% of the hydraulic system for impaired because of the dirty oil, the oil

should be changed regularly, and timely replacement of filters. The system has

80 μ oil-absorbing filter in order to ensure the cleanliness of oil.

3.6 cooling

The hydraulic station cooling system uses natural cooling system can

meet the cooling requirements.

4. Machine electrical panel plans and schematics

4.1-map of the electrical machine and button function map (Figure III, IV)

4.2 machine circuit (see Figure 6, Figure 7, Chart 8)

4.3 Electric operations (to do this in order to operate five of the electrical panel

to explain)

4.3.1 using the machine before me on the first electrical cable access to

the corresponding AC power, water pumps to pump electrical cable access,

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cable access to the hydraulic motor oil

4.3.2 rotating emergency switch button SB5, SB5 switch in a closed state.

4.3.3 press the point switch SB2, contact with a suction KM1, wheel

motor, wheel spin

4.3.4 press the switch SB1, disconnect the contactor KM1, Wheel motor

stopped working.

4.3.5 in the wheel motor work Bandong SA1 switch to "ON" position, the

pump motor work. Bandong SA1 switch to "OFF" position, the pump motor

stopped working.

4.3.6 took to move the switch SB3, contact with a suction KM2,

hydraulic motors, will table the itinerary block transferred to the appropriate

location, rotating fuel switching to table the appropriate speed, and from the

table to return Campaign, press switch SB4, disconnect the contactor KM2,

hydraulic motor stopped working, working platforms stop working.

4.3.7 SB5 for exigency stop button, KM1, KM2 disconnect in the state.

Note: pre-wheel motor must first move the switch SB2, grinding head to

see the direction of rotation, found that reverse rotation, we must stop

immediately, transfer of power lines to avoid damage to grinding head loose.

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5. The hydraulic system of Attention

5.1 The use of hydraulic oil to reach the accuracy NAS9-class, if pollution

must be immediately replaced. Oil must not be lower than the level displayed.

5.2 in the hydraulic pipe fittings, bolt, twisting tight to prevent the

earthquake-song.

5.3 Where strange noise generated must immediately stands inspection

Oil Spill valve

5.4 factory has been set, do not random adjustment. Must adjust to the

spin-song, gradually increase the pressure after the boot. The maximum

pressure should not exceed 3 Mpa. (Note MY3060/MY3075, the maximum

pressure should not exceed 4 MPa)

5.5 Circuit event of pipeline leakage should immediately stop operation, to

repair.

5.6 in winter when the hydraulic system to idling (no load) five minutes and

then start working platforms.

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 POWER

SB6

ON OFF
SB1:Wheel OFF
SB2 SB1
SB2:Wheel ON
SB3:Oil Pressure ON
ON OFF
SB4:Oil Pressure OFF
SB3 SB4
SB5:Stop Button
SA1:ON/OFF For Coolant System
ON STOP
OFF SB6: Work light
SA1 SB5

（Figure 3: MY820）
The electrical hydraulic grinder plate plans and functional plans button

POWER

SB1
SC

SA1:Table Movement in
Transverse"Stop/Manual/Auto"
SA1 SA2
SA2: Table"Rapid Forward/Backward"
SA3: "On/Off" for Hydraulic
SA4: "On/Off" for Wheel
OFF ON OFF ON
SA5: "On/Off" for Coolant System
SA3 SA4
SB1: Work Indicating light
SB2: Stop Button
OFF ON SC: Volume for Auto feed in Transverse
SA5 SB2

(Figure 4: MY1022）
Instruction for Auto feed of MY1022

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 SA1: hydraulic system of "start / stop"
SA2: Wheel "start / stop"
SA3: cooling system of "start / stop"
SA4:: moving the table before and after the move
to "stop/ manual / automatic"
SA5 : SA2:Table"Rapid Forward/Backward"
SC : Stage Speed button
SB1:Wheel's "rapid rise"
SB2:: Wheel's "rapid decline"
SB3: "Work / debug" button
SA7: electromagnetic sucker's "absorption
magnetic / to magnetic"
SB4: exigency stop button

(Figure 5: MY1224/MY1230/MY4080 MY4100）

Automatic hydraulic grinder map of the electrical panels and buttons Figure

Permanent m hydraulic Circuit DiagramGrinder

(Figure (6) MY820 CIRCUIT DIAGRAM

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 MY1022 CIRCUIT DIAGRAM
Switch for
QS Oil Pump Wheel Motor Coolant Pump Transformer sudden stop Lamp Oil Pump Wheel Motor
u FU1 SB
L1
L2 v
L3 w
SA1 SA2

FR1 FR1

KM1 KM2 KM1 KM2

SA3 KM1 KM2

M1 M2 M3

With 12V
With 24V

FU3 FU4

SJT SJT SJT 60W SQ2

S SQ1 SQ3 JHL
WP

61 55 53 56 54 52 58 59 57 60 62 63 48 49 50 51 46 47 42 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

(Figure 7)MY1022 CIRCUIT DIAGRAM

Switch for
QS Oil Pump Wheel Motor Coolant Pump Motor for up-down Transformer sudden stop Lamp Working Adjustment UP Down
SB4 25
u 1 3 FU1
L1 5
L2 v
w AC24v
L3
FU2 SB2
SA1 SA2 SB1
15
FR1 FR1 7 11 KM4 KM3
21
KM1 KM2 KM3 KM4 KM1 KM2
19 23
9 13 SQ1
SA3
KM1 KM2 KM3 KM4

M1 M2 M3 M4
With 12V
With 24V
44 31

45 41

60W SQ2
接进开关 JHL
WP M
棕 黑蓝
61 55 53 56 54 52 58 59 57 60 62 63 48 49 50 51 46 47 42 35
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

(Figure 8) MY1224/MY1230 CIRCUIT DIAGRAM

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 (Figure 9) MY4080/MY4100 CIRCUIT DIAGRAM

6. Hydraulic equipment maintenance and fault corrected method

6.1 hydraulic equipment maintenance

6.1.1 hydraulic oil change once every six months, or under the

circumstances, oil pollution-free, can be extended to replace the appropriate

time.

6.1.2 filters cleaned regularly (3-6 months cleaning time)

6.1.3 Inspection System Circuit availability of oil spills, the Circuit tubing

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connector tighten anti-pine.

6.2 The failure of hydraulic equipment exclusion method

Machine reasons for the failure of hydraulic equipment, and the

elimination of methods

Failure inspection methods and countermeasures

1.Hydraulic system under pressure, lack of traffic

check whether fluing hydraulic pump oil.

Check whether the oil-normal, normal pump oil absorption

Check whether the normal electrical

Check relief valve, the valves are normal

Check whether there is a system of leakage

Check whether the Motor iscorrect

Check whether the normal flow valve adjustment

2.The implementation of components action check valve is not normal

for it to normal

Inspection System pressure is normal

Check the implementation of the normal components

Mixed with air in the system

Related to the mechanical failure

Flow valves, pressure valve settings and adjustments

3.High oil temperature too much noise excessive pressure adjustment

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The large flow of high-pressure relief valve uninstall

Viscosity of the oil pump.

Within the fuel tank less than

4.Too much oil absorption system noise filter plug, cleaning can be

removed.

Oil, mixed with air, generally for the first time start-up occurred, more than

run for a period of time, you can return to normal.

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