Dairy Biotech
Dairy Biotech
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Abstract
Worldwide continuous demand for milk and milk products triggers different
stakeholders in the dairy sector, which leads to the establishment of modern dairy
farms, processing companies, and the invention of artificial intelligence. This
dramatic change in the sector boosted milk production and reduce the impact of
dairying on the environment. There has been a tremendous improvement in all unit
activities such as separation, standardization, pasteurization, homogenization, and
packing due to modern innovations in the fluid milk processing business. Advanced
technologies in milk processing are applied to extend the shelf life, enhance the
nutritional quality and safety of dairy products and health advantages without
altering its physicochemical characteristics. Generally, the use of recent technologies
in milk production has a significant impact to address the demand for milk and milk
products, poverty alleviation, reducing GHG emissions, and other global challenges.
The dairy industry can benefit greatly from new advancements and innovations in
modern biotechnology, such as rDNA technology, transgenics, probiotics, bio preser-
vatives, recombinant enzymes, starter culture, and improved bioprocess engineering
tools by producing novel foods customized for specific consumers. While biotechnol-
ogy brings incredible benefits, it also persuades a potential impact on health and the
environment. Therefore, its application needs great intention.
1. Introduction
While milk production per cow has risen dramatically in the last three decades
through research that emphasizes efficient and sustainable milk production alongside
productivity improvement, farmers still seek the wisdom of attempting to increase
milk production with long production years in order to alleviate their fear of dairy
cows’ short productive lifespan. Moreover, achieving maximum productivity using
scarce natural resources is the greatest challenge for dairy farmers, which can be
addressed by implementing dairy farming innovations on every farmer’s farm. The
application of innovations at all stages of production, from fodder cultivation to milk
marketing, is a critical need in today’s world [1]. As a result, scientists and researchers
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Intensive Animal Farming - A Cost-Effective Tactic
Global milk production trends increases dramatically in the last 30 years from
530 million tonnes in 1988 to 843 million tonnes in 2018 [3]. Over the next ten years,
global milk production is expected to increase at a rate of 1.6 percent each year (to 997
Mt. by 2029), outpacing most other major agricultural commodities [7], however, the
expected growth remains tight in 2022, with only a 0.6 percent increase projected and
EU countries produced below the expectation, especially New Zealand and Australia
[8]. Moreover, the global milk production reported in January 2022 was lower by 1.6%
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Recent Advances and Application of Biotechnology in the Dairy Processing Industry: A Review
DOI: http://dx.doi.org/10.5772/intechopen.105859
than the previous year’s counterpart [9]. USDA is estimating just a 0.7% rise in milk
production in 2022, which is bullish for milk prices.
On the other hand, milk production growth is predicted to decline by 0.5 percent
per year in the European Union (EU) and reach 162 million tonnes by 2031. However,
organic milk production in this region is predicted to increase (to 8% by 2031), result-
ing in economic gains, environmental benefits, and improved animal welfare [10].
The growth of average global milk production is achieved by improving the dairy cow
production performance than the number of herds. Besides the large volume of milk
consumed in the form of fresh dairy products, including pasteurized and fermented
products, due to a significant increase in milk product demand in developing nations,
the proportion of worldwide fresh dairy products consumption is predicted to rise
over the next decade OECD [11]. In developed countries, processed dairy products
are preferred, whereas, in underdeveloped countries, fresh dairy products account for
more than 75% of the average per capita daily intake of milk solids. In underdeveloped
countries, regional differences are enormous, with fresh dairy product consumption
ranging from 99% in Ethiopia to 5.8% in the Philippines OECD [11].
Furthermore, according to Minj et al. [12], the production, storage, and distribu-
tion of various types of dairy products, as well as the management of dairy-related
data, are significantly influenced by global milk production and processing.
According to literature evidence, various processing technologies have been used to
produce several types of milk and milk products. Market milk, flavored milk, cream,
butter, butter oil/ghee, condensed and evaporated milk, milk powder, fermented
milk, yogurt, cheese, ice cream, and indigenous dairy products are among the most
common processed dairy products. The major processing technologies necessitate a
robust setup for continuous production and maintaining final product quality [12].
activity, and other zootechnical registration parameters. Viguier et al. [17] revealed
the use of SCC as an alternative method of detecting mastitis. Hereafter numerous
sensors are used in the production of high-quality milk and the use of microchip tech-
nologies has resulted in faster results. Furthermore, with these technologies, you will
be able to diagnose mastitis more successfully with more effective tests and results
with a wider angle and more accurate results. Milk conductivity and milk appearance
are commonly used on farms. Other methods, on the other hand, provide another
early mastitis detection for a quick and accurate decision to cure the disease.
Moreover, an automatic milking system has a priceless impact not only on milk-
ing but also on management systems including feeding, cow traffic, cow behavior,
grazing, milk quality, and animal health by using electronic devices or sensors. A
large number of research studies have reported analyses of AMS impact on specific
aspects such as milk yield/quality [18, 19], animal behavior/health/welfare herd
management [20] performance, and labor efficiency [21, 22]. Some studies reported
a 2 to 12 percent increase in milk production in cows milked 2+ times per day in AMS
compared to cows milked twice per day in traditional milking parlors. However, the
result of Hansen et al. [23] revealed that the use of AMS did not show an increase in
milk production, especially for prim parous cows [24–26].
The machine can monitor the state of herd productivity and express milk analysis
is a critical condition for effective milk production and industry competitiveness.
Express analysis of each animal’s milk allows you to assess the animal’s health and
productivity with confidence. The data obtained from the automated machine will
be processed and used to control the level of productivity and identify problems for
immediate corrective action [27].
The first commercial AMS in dairy farms was introduced in the Netherlands in the
1990s, and about 50,000 units were adopted worldwide by 2020 [28]. AMS is mainly
concentrated in Europe (90%), Canada (9%), and other countries (1%). However,
it is expected that by 2025, 50% of dairy cows in North-Western Europe will be
equipped with AMS [29].
To recapitulate, the innovation of robotic milking machines is useful in eliminating
the pressure on human labor and maintaining a hygienic milking process with remark-
able improvement in milk production, as well as managing every aspect of manage-
ment and reproduction in the farm by incorporating an automated milk meter on it.
In the last two decades, major technological advances in the fluid milk processing
industry have been observed, with a significant improvement in all unit operations
such as separation, standardization, pasteurization, homogenization, and packaging.
Besides, many advances have been made in terms of production capacity, automation,
and sanitary operation [30]. Traditionally, milk is processed by heating it to a specific
temperature for a fixed period of time, which results in a significant reduction in
the microbial population [31]. However, recently developed nonthermal processing
methods are ideal for milk and other food staff with higher performance of eliminat-
ing microorganisms or any other biological entities without causing a significant
temperature rise, thereby preventing a chain of undesirable reactions in foods [31].
High-pressure processing (HPP), microfiltration, centrifugation, pulsed electric
field (PEF), ultraviolet light (UV), and cold plasma processing are among the widely
used nonthermal processing. Moreover, automated technologies have also been
developed to reduce labor costs and losses during processing, including automated
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Recent Advances and Application of Biotechnology in the Dairy Processing Industry: A Review
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clean-in-place (CIP) system, inclined film scraped surface heat exchanger (ISSHE),
automated spray dryer, membrane processing (ultra filtration (UF), reverse osmosis
(RO), micro-filtration (MF), nano filtration (NF), and electrodialysis). Ultrasonic
processing or sonication is a promising alternative technology in the food industry as
it has the potential to improve the technological and functional properties of milk and
dairy products. Furthermore, High-intensity ultrasound (HIU) is a promising emerg-
ing technology, specially designed for economy, simplicity, and energy efficiency.
HIU has multiple benefits either in the processing or evaluation of products [32].
It also offers a great potential to control, improve, and accelerate processes without
damaging the quality of food and other products.
The fundamental principle of PEF technology is the use of short pulses of high
electric fields with durations ranging from microseconds to milliseconds and intensi-
ties ranging from 10 to 80 kV/cm. Short pulses (1–10 μs) generated by a high voltage
(5–20 kV) pulse generator have been used to treat biological material or food placed
between two electrodes installed 0.1–1.0 cm apart in a treatment chamber separated
by an insulator [35].
The processing time is calculated by multiplying the number of pulse times with
effective pulse duration. The applied high voltage results in an electric field that
causes microbial inactivation. When an electrical field is applied, electrical current
flows into the liquid food and is transferred to each point in the liquid because of
the charged molecules present ([36]; as cited by [33]). PEF treatment has achieved a
reduction in the microflora of milk with a shelf life similar to that of high tempera-
ture, short time (HTST) pasteurized milk.
The ability to control the amount of ohmic heating in food preservation (low-
temperature processing) is the main benefit of PEF technology in liquid food pas-
teurization. This avoids the Maillard reaction, which affects the functional properties
of food such as color, taste, and smell [37]. PEF is also effective in the inactivation of
microorganisms such as Salmonella typhimurium, Listeria innocua, and E. coli up to 5.0
log cycles [38].
The method is highly scalable and can be incorporated into existing food process-
ing lines. In comparison to traditional heat pasteurization technology, it is more
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Intensive Animal Farming - A Cost-Effective Tactic
2.2.3 Ultra-sonication
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Recent Advances and Application of Biotechnology in the Dairy Processing Industry: A Review
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Intensive Animal Farming - A Cost-Effective Tactic
products. In most developing nations, biotechnology has been used to improve food
processing by using microbial inoculants to improve qualities such as flavor, scent,
shelf life, consistency, and nutritional content of meals and dairy products. Probiotic
food products are a rapidly expanding segment of functional food that has been well
received by consumers. The food sector, on the other hand, is striving to offer a vari-
ety of probiotic foods other than dairy products with potential health benefits [51].
Moreover, modern biotechnology has brought up new and exciting opportunities
in the dairy industry, making milk and milk products more accessible to the poor
and meeting the demands of a larger population. Since the dairy industry’s primary
responsibility is to provide consumers with high-quality, nutritional, and affordable
dairy meals, biotechnological intervention at various stages of milk production and
processing has become a foregone conclusion [52]. It has provided us with delicious,
nutritious, wholesome, handy, shelf-stable, and safe foods. As long as research and
development efforts continue, biotechnology will inevitably have a greater impact
on the food we eat. It has enormous potential for expanding the variety and quality
of food available to humans, especially more healthy and appealing foods. It also
appears likely that it will continue to provide benefits to food processing and safety
monitoring as new technologies develop at a faster rate. Furthermore, the biotechno-
logical application has a remarkable role in dairy product bio-preservation, probiotics
manipulation, and production; enzyme production; milk derived bioactive peptides
and other functional ingredients; and starter cultures technology and genetic
manipulation.
2.4.1 Bio-preservation
2.4.2 Probiotics
Probiotic is a relatively recent term that means “for life,” and it refers to bacteria
that have been connected to beneficial effects in humans and animals. The probiotic
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Enzyme production is a new field that answers the needs of the food processing
industry by drastically lowering investment and processing costs. Enzymes are a
biotechnological processing tool whose action in the food matrix may be manipulated
to produce high-quality products. Moreover, the application of biotechnology has a
significant role to produce enzymes used in the food and dairy industries, microbial
protease, lipase, and galactosidase are enzymes that come from beneficial micro-
organisms. Their thermoresistance, thermostability, and thermoacidophilic qualities
brought a particular interest to food producers [56].
The industrial production of enzymes for use in food processing dates back to 1874
when Danish scientist Christian Hansen extracted rennin (chymosin) from calves’
stomachs for use in cheese manufacturing. Bovine chymosin was the first enzyme
to be produced through biotechnological approaches in E. coli. Since then, genetic
manipulation has been used to make tailor-made enzymes for specific consumer
requirements. Now enzymes can be produced through recombinant DNA technology
in large quantities for their subsequent application in the food industry (Table 1).
Some microorganism strains have been genetically modified to boost their capacity
for enzyme synthesis under ideal conditions. In most situations, changed genes from
other kingdoms of microorganisms can be found in GM microorganisms that generate
enzymes. Bio-based compounds such as glucoamylase, lipase, −amylase, pectinase,
antibiotics, amino acids, lactic acid, nucleic acid, and polysaccharides are created
utilizing GM starting cultures. For example, one of the DNA codes for chymosin,
which causes milk to curdle or coagulate during cheese fermentation, was cloned
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Intensive Animal Farming - A Cost-Effective Tactic
into bacteria (Escherichia coli), yeast (Kluyveromyces lactis), and mold (Bacillus niger)
(Aspergillus niger). In Thailand, modified E. coli is being utilized to produce lysine,
with the goal of increasing yield in less time [58].
In the past, biotechnology has made substantial contributions to the dairy sector
from animal genetic improvement to milk product processing. Thus, the follow-
ing areas are some examples of possible applications of biotechnologies in future
scenarios.
Dairy production
• Recombinant bovine
• Recombinant vaccines
• DNA fingerprinting
• Animal cloning
Dairy processing
• Dairy enzymes/proteins
• Probiotics
Table 1.
Enzymes produced from genetically modified microorganisms using gene technology used in the dairy industry.
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DOI: http://dx.doi.org/10.5772/intechopen.105859
3. Conclusion
World dairy production and consumption were significantly increased in the last
three decades, researchers and trend analysts claim that this growth will continue for
the next few decades. However, in some countries especially in the EU, the number
of cows is decreasing in recent years due to environmental, animal welfare, and other
reasons. On the other hand, a number of technologies are invented and introduced
to support the intensification of dairy farms. Recent technologies such as automatic
milking machines, sensors, blockchain, and automatic feeders can provide significant
improvements to milk production, environmental sustainability, and animal welfare
in livestock agriculture. Similarly, sophisticated milk processing technologies have
also been developed, which will have a remarkable role to produce dairy products
that are wholesome and fit for human consumption. As well most recent processing
technologies have a great potential for reducing GHG emissions during production,
processing, and storage. Recently new biotechnological products are being developed
for use in both animal production and food processing, dairy product bio-preserva-
tion, probiotics manipulation and synthesis, enzyme manufacturing, milk-derived
bioactive peptides, other functional components production, and starter cultures
technology and genetic manipulation are all examples of biotechnological applica-
tions. Conversely, the invention and application of these mysterious technologies
were restricted in developed countries. Therefore, these advanced technologies
should be more accessible to farmers around the world particularly to farmers in
developing countries to improve milk production per cow, reduce higher GHG emis-
sions, and feed growing populations.
Author details
© 2022 The Author(s). Licensee IntechOpen. This chapter is distributed under the terms of
the Creative Commons Attribution License (http://creativecommons.org/licenses/by/3.0),
which permits unrestricted use, distribution, and reproduction in any medium, provided
the original work is properly cited.
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Intensive Animal Farming - A Cost-Effective Tactic
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