REM 610

Motor Protection Relay

Operator’s Manual

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 1MRS 752264-MUM Motor Protection Relay REM 610
Issued: 25.11.2003 Operator’s Manual
Version: B/02.03.2005

Contents
1. Introduction ............................................................................... 5
1.1. About this manual ..........................................................................5
1.2. The use of the relay .......................................................................5
1.3. Features .........................................................................................5
1.4. Guarantee ......................................................................................7
1.5. Revision history ..............................................................................7
2. Safety information ..................................................................... 8
3. Instructions ................................................................................ 9
3.1. HMI features ...................................................................................9
3.1.1. Front panel ..........................................................................9
3.1.2. Display ................................................................................9
3.1.2.1. Display test at power up ........................................9
3.1.2.2. Display modes .....................................................10
3.1.2.3. Display backlight .................................................10
3.1.2.4. How to adjust the display contrast ......................10
3.1.3. How to use the push-buttons ............................................11
3.1.4. Main menu ........................................................................12
3.1.5. Submenu ...........................................................................12
3.1.6. HMI password ...................................................................12
3.1.7. SPA password ..................................................................13
3.1.8. How to select language .....................................................14
3.1.9. How to set the real-time clock ...........................................15
3.1.10.How to switch between front and rear connection ............16
3.1.10.1.Indicator LED for front communication ................17
3.1.11.How to select the protocol for rear communication ...........17
3.2. HMI operation levels ....................................................................18
3.2.1. User level ..........................................................................18
3.2.1.1. Menu groups of the user level .............................18
3.2.1.2. How to monitor measured values ........................18
3.2.1.3. How to monitor recorded data .............................20
3.2.1.4. INFO ....................................................................21
3.2.2. Technical level ..................................................................21
3.2.2.1. Menu system of parameters ................................21
3.2.2.2. How to change settings .......................................22
3.2.2.3. Configuration .......................................................25
3.2.2.4. How to acknowledge and reset indications,
output contacts and memorized values................27
3.3. Protection relay indications ..........................................................28
3.3.1. Indicator LEDs ..................................................................28
3.3.1.1. Green indicator LED ............................................28

©Copyright 2005 ABB Oy, Distribution Automation, Vaasa, FINLAND

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 REM 610 Motor Protection Relay 1MRS 752264-MUM

Operator’s Manual

3.3.1.2. Yellow indicator LED ........................................... 28

3.3.1.3. Red indicator LED ............................................... 29
3.3.1.4. Programmable indicator LEDs ............................ 29
3.3.2. Indication messages ......................................................... 30
3.3.2.1. Operation indication messages .......................... 30
3.3.2.2. Disturbance recorder indication .......................... 31
3.3.2.3. Indications for internal relay faults (IRFs) and
warnings ............................................................. 32
3.4. Detachable plug-in unit ................................................................ 35
3.4.1. Identifying the product ...................................................... 35
3.4.2. Detaching and installing the plug-in unit ........................... 35
3.4.3. Inserting and changing the battery ................................... 36
4. Commissioning and maintenance ......................................... 38
4.1. Commissioning instructions ......................................................... 38
4.2. Maintenance instructions ............................................................. 39
4.2.1. Relay verification .............................................................. 39
4.2.2. Preventive parts replacement ........................................... 39
4.3. Measurements verification ........................................................... 40
4.4. Function test ................................................................................ 40
4.5. Digital input test ........................................................................... 41
4.6. Testing of protection functions ..................................................... 42
4.6.1. Testing of the short-circuit protection ................................ 42
4.6.2. Testing of the earth-fault protection .................................. 42
5. Spare parts ............................................................................... 43
5.1. Plug-in unit ................................................................................... 43
5.2. Battery ......................................................................................... 43
6. Repair ....................................................................................... 44
7. Ordering information .............................................................. 45
8. References ............................................................................... 46
9. Abbreviations .......................................................................... 47

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 1MRS 752264-MUM Motor Protection Relay REM 610
Operator’s Manual

1. Introduction

1.1. About this manual

This manual provides basic information on the protection relay REM 610 Revision
B and presents detailed instructions on how to use the Human-Machine Interface
(HMI) of the relay, also known as the Man-Machine Interface (MMI). In addition to
the instructive part, a short chapter on commissioning and maintenance of the relay
is included.

1.2. The use of the relay

REM 610 is a versatile multifunction protection relay mainly designed to protect
motors in a wide range of motor applications.
REM 610 is based on a microprocessor environment. A self-supervision system
continuously monitors the operation of the relay.
The HMI includes a Liquid Crystal Display (LCD) which makes the local use of the
relay safe and easy.
Local control of the relay via serial communication can be carried out with a
computer connected to the front communication port. Remote control can be carried
out via the rear connector connected to the control and monitoring system through
the serial communication bus.

1.3. Features
• Three-phase thermal overload protection
• Three-phase motor start-up supervision based on thermal stress calculation with
speed switch blocking ability
• Three-phase overcurrent protection with definite-time characteristic and speed
switch blocking ability
• Three-phase short-circuit protection with instantaneous or definite-time
characteristic
• Three-phase undercurrent (loss of load) protection with definite-time
characteristic
• Non-directional earth-fault protection with definite-time characteristic
• Three-phase unbalance protection based on the negative-phase-sequence current
with inverse definite minimum time characteristic
• Phase reversal protection based on the negative-phase-sequence current
• Cumulative start-up time counter with restart inhibit function
• Circuit-breaker failure protection
• Temperature protection stages with definite-time characteristic
• Emergency start function
• Optional RTD module
• with six measuring inputs
• supports PTC thermistors and various RTD sensors
• three additional galvanically isolated digital inputs

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Operator’s Manual

• Disturbance recorder
• recording time up to 80 seconds
• triggering by one or several internal or digital input signals
• records four analogue channels and up to eight user-selectable digital channels
• adjustable sampling rate
• Non-volatile memory for
• up to 100 event codes with time stamp
• setting values
• disturbance recorder data
• recorded data of the five last events with time stamp
• number of starts for protection stages
• operation indication messages and LEDs showing the status at the moment of
power failure
• Battery back-up for real-time clock
• Battery charge supervision
• Four accurate current inputs
• Two galvanically isolated digital inputs and three additional digital inputs on the
optional RTD module
• Time synchronization via a digital input
• All settings can be modified with a PC
• HMI with an alphanumeric LCD and manoeuvring buttons
• eight programmable LEDs
• Detachable plug-in unit
• Three normally open power output contacts
• Trip-circuit supervision
• Two change-over signal output contacts
• Output contact functions freely configurable for desired operation
• Optical front communication connection: wirelessly or via cable
• Optional rear communication module with plastic fibre-optic, combined
fibre-optic (plastic and glass) or RS-485 connection for system communication
using the SPA-bus, IEC 60870-5-103 or Modbus (RTU and ASCII)
communication protocol
• Continuous self-supervision of electronics and software. At an internal relay
fault, all protection stages and outputs will be blocked.
• User-selectable rated frequency 50/60 Hz
• User-selectable password protection for the HMI
• Display of primary current values
• Demand values
• Multi-language support

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 1MRS 752264-MUM Motor Protection Relay REM 610
Operator’s Manual

1.4. Guarantee
Please inquire about the terms of guarantee of your nearest ABB representative.

1.5. Revision history

Version Date Remarks

A2 26.10.2004 Front page picture and figure 3.1.1.-1 updated.
B 02.03.2005 Sections 1.1., 1.3., 3.1.7., 3.1.8., 3.4.2., 3.4.3. and 9 changed.
Figures 3.1.2.2.-2...-3, 3.1.6.-2, 3.1.7.-1, 3.1.8.-1, 3.1.9.-1,
3.1.10.-1, 3.1.11.-1, 3.2.1.4.-1, 3.2.2.2.-1...-2, 3.2.2.3.-1...-2
and 3.3.2.1.-1...-4 changed.
Tables 3.3.2.3-1 and 3.3.2.3-2 changed.
Section 1.5 new.
Old section 3.1.10. deleted.

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 REM 610 Motor Protection Relay 1MRS 752264-MUM

Operator’s Manual

2. Safety information

Dangerous voltages can occur on the connectors, even though the

auxiliary voltage has been disconnected.
National and local electrical safety regulations must always be

!
followed.
The device contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
The frame of the device has to be carefully earthed.
Only a competent electrician is allowed to carry out the electrical
installation.
Non-observance can result in death, personal injury or substantial
property damage.
Breaking the sealing tape on the upper handle of the device will result
in loss of warranty and proper operation will no longer be guaranteed.
When the plug-in unit has been detached from the case, do not touch
the inside of the case. The relay case internals may contain high
voltage potential and touching these may cause personal injury.

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 1MRS 752264-MUM Motor Protection Relay REM 610
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3. Instructions

3.1. HMI features

3.1.1. Front panel

The front panel of the protection relay includes:
• an alphanumeric 2 x 16 characters’ LCD with backlight and automatic contrast
control
• three indicator LEDs (green, yellow, red)
• 8 programmable indicator LEDs (red)
• an HMI push-button section with four arrow buttons and buttons for clear/cancel
and enter
• an optically isolated serial communication port with an indicator LED.

FrViewREM610_b

Fig. 3.1.1.-1 Front view of REM 610

1. LCD
2. HMI push-button section
3. Programmable indicator LEDs (red)
4. Indicator LEDs:
• Left: Ready (green)
• Centre: Start/Alarm (yellow)
• Right: Trip (red)
5. Indicator LED for front communication
6. Front communication port (infrared)

3.1.2. Display

3.1.2.1. Display test at power up

When connecting the auxiliary voltage to the relay:
1. The backlight will be turned on after the relay has performed the internal
power-up tests and entered into the protection mode.
2. The display will be tested by inverting it for approximately three seconds, see
Fig. 3.1.2.1.-1. In case a restart inhibit indication is displayed, the display test
will not be run at power up.

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3. The display will be returned to the idle mode and the backlight turned off if no
operation indication message is displayed. However, if the non-volatile function
is active, a message shown on the display before the auxiliary voltage was
disconnected will reappear on the display.

PowerUp_a
Fig. 3.1.2.1.-1 Display test at power up, display inverted

3.1.2.2. Display modes

When the display is in the idle mode, the name of the motor drive will be displayed,
which by default is - ABB -. To change the name of the motor drive, use SPA
parameter M20.

- ABB -

IdleMode_a

Fig. 3.1.2.2.-1 Display in the idle mode

When the display is in the view mode, you can only view the settings.
ViewMode_b

SETTINGS
*GRP1 : 3.50

Fig. 3.1.2.2.-2 Display in the view mode

When the display is in the setting mode, you can also edit the settings.

SETTINGS
SetMode_b

*GRP1 : 3.5 1

Fig. 3.1.2.2.-3 Display in the setting mode

3.1.2.3. Display backlight

Normally the backlight of the display is off.
• Turn the backlight on by pressing an arrow button on the HMI. If the HMI panel
is not used for approximately five minutes, the backlight will be turned off
automatically.
• Activating the power-saving built-in feature by pressing will turn the
backlight off within 20 seconds.

3.1.2.4. How to adjust the display contrast

The display contrast is dependent on the temperature. REM 610 automatically
adjusts the contrast for optimum readability. When the display is in the idle mode,
you can also adjust the contrast manually.
• To increase the contrast, hold down and adjust the contrast using .
• To decrease the contrast, hold down and adjust the contrast using .

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Push and

Contrast_a
increase or decrease

Fig. 3.1.2.4.-1 Adjusting the display contrast

After power start up of the relay, the factory default value of the display contrast will
automatically be restored.

3.1.3. How to use the push-buttons

The HMI includes push-buttons for navigating in the menu.

Navigation push-buttons

Navigation_a
Left Up Down Right Enter Clear/
Cancel

Fig. 3.1.3.-1 Navigation buttons

Use the navigation buttons to view, select and edit desired menu items.
• Press an arrow button to activate the main menu.
• To move between the menu levels and menu items, use the arrow buttons.
• To select the item to be edited or to store a new value, press .
• To increase or decrease the activated digit, shift the activated decimal point, or to
navigate between options, use and .
• To cancel and return the display to the previous mode (view mode or idle mode),
press .

Table 3.1.3-1 Button navigation and editing

Desired step or operation Push-button
Step downward in the main menu or a submenu
Step upward in the main menu or a submenu
Entering a submenu from the main menu or a higher
submenu
Leaving a submenu for the main menu or a higher
submenu
Increasing a value in the setting mode
Decreasing a value in the setting mode
Moving the cursor in the setting mode or
Selecting the front connection at power up and
Entering or leaving the setting mode, storing a new
value
Entering the monitoring state and
Adjusting the display contrast and or
Resetting or cancelling, leaving the setting mode
without storing a new value

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 REM 610 Motor Protection Relay 1MRS 752264-MUM

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Table 3.1.3-1 Button navigation and editing

Resetting latched output contacts in the idle mode for 5 s
Acknowledging and resetting indications, latched output and
contacts and memorized values
Resetting thermal level to 0 at power up and

3.1.4. Main menu

The main menu contains five main groups:
• MEASUREMENTS
• RECORDED DATA
• SETTINGS
• CONFIGURATION
• INFO

1stMainMenu_a
MEASUREMENTS

Fig. 3.1.4.-1 The display showing the first main menu group
• To navigate between the main menu groups, use and .
• To return the display to the idle mode, press .
The display will be returned to the idle mode on expiration of the time out.

3.1.5. Submenu
The menu structure contains several subgroups. The name of the main menu group
is always shown on the first line. The second line displays either the name of the
group menu, the name of the parameter and the parameter value, or just the
parameter value, in which case it is also the name of the parameter.
1stSubmenu_a

MEASUREMENTS
L1 In:x.xx

Fig. 3.1.5.-1 The display showing the first submenu

• To enter a submenu, press ; to exit, press .
• To navigate between the main levels in the submenus, use or .
• Press to return the display to the idle mode.

3.1.6. HMI password

The HMI password protects all user-changeable values on the technical level from
being changed by an unauthorized person. The password function will remain
inactive until the default password has been replaced. The default HMI password is
999. You can also change the password from a remote unit via parameter V162, but
you can only read the password via the HMI.

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 1MRS 752264-MUM Motor Protection Relay REM 610
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As soon as you have replaced the default HMI password, the new password will be
required for altering parameter values. Once you have given the valid password, the
display will remain in the setting mode until returned to the idle mode.

Password_a
SETTINGS
PASSWORD :000

Fig. 3.1.6.-1 Password request for editing setting parameters

Change the HMI password as follows:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\PASSWORD HMI and press
.
3. Press to enter the setting mode and give the current HMI password if
required. If the default password 999 is still valid, no password will be required.
4. The first digit of the password to be edited will start to flash. Set the digit using
and .
5. Activate the next digit to be set by pressing or .
6. To store the new password and return the display to the view mode, press .
The display will confirm the storage by once flashing “---” on the display.
Alternatively, to exit the setting mode without storing the password change,
press once before confirming and the display will be returned to the view
mode.
7. Press to return the display to the idle mode.
Main Menu Group Menu Parameter Menu

MEASUREMENTS

RECORDED DATA

SETTINGS

PasswordREM610_b
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
LANGUAGE
INFO
MEMORY SETTINGS
FREQUENCY
CONFIGURATION
PASSWORD HMI Scroll for the digit
PASSWORD HMI :xxx
Confirm
TIME
TRIP CIRCUIT SUP
Set the digit
RTD INPUTS Cancel

Fig. 3.1.6.-2 Changing the HMI password

3.1.7. SPA password

The password for SPA bus communication is required for altering parameter values
via the SPA bus. The default password is 001. You can change the SPA password
either via the HMI or the SPA bus by first entering the currently valid password into
parameter V160 and then entering the new password into parameter V161.

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Change the SPA password as follows:

1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION\SPA
SETTINGS\PASSWORD SPA and press .
3. Press to enter the setting mode and give the current HMI password if
required. If the default HMI password 999 is still valid, no password will be
required.
4. The first digit of the password to be edited will start to flash. Set the digit using
and .
5. Activate the next digit to be set by pressing or .
6. To store the new SPA password and return the display to the view mode, press
. The display will confirm the storage by once flashing “---” on the display.
Alternatively, to exit the setting mode without storing the SPA password change,
press once before confirming and the display will be returned to the view
mode.
7. Press to return the display to the idle mode.
Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION
CONFIGURATION
FUNCTION TEST/DI CONFIGURATION
COMMUNICATION REAR CONNECTION
INFO LANGUAGE REAR PROTOCOL
MEMORY SETTINGS REAR COM. MODULE CONFIGURATION Scroll for the digit Confirm
SPA SETTINGS PASSWORD SPA :xxx
FREQUENCY
IEC103 SETTINGS
PASSWORD HMI Cancel
MODBUS SETTINGS Set the digit
TIME

SPApwREM610_b
UNIT ADDRESS :xxx
TRIP CIRCUIT SUP
COUNTER :xxx
RTD INPUTS
LINE-IDLE STATE
CONNECTION TYPE

Fig. 3.1.7.-1 Changing the SPA password

3.1.8. How to select language

REM 610 allows you to choose among several different languages. The default
language is English. For the selection of languages, see Fig. 3.1.8.-1.
Change the display language as follows:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\LANGUAGE and press to
enter the currently valid language.
3. Press to enter the setting mode and give the password if required. The second
line will start to flash indicating that you are allowed to set the language.
4. Use or to move the cursor to the desired language.
5. Press to confirm the selection. The selected language will be shown on the
display.
6. Press to return the display to the idle mode.

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By pressing before confirming the selection, the former language will remain
active and the display will be returned to the view mode. Pressing again will
return the display to the idle mode.

Main Menu Group Menu Parameter Menu

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION CONFIGURATION
INFO LANGUAGE ENGLISH
Confirm
MEMORY SETTINGS SVENSKA

LanguageREM610_b
FREQUENCY SUOMI
Cancel
PASSWORD HMI
TIME
TRIP CIRCUIT SUP
RTD INPUTS

Fig. 3.1.8.-1 Selecting language

Note!
The list of languages in the language selection menu differs depending on the HMI
language set number in the order number.

3.1.9. How to set the real-time clock

The real-time clock used for time-stamped events is set via two different settings,
one for Year-Month-Day and another for Hours-Minutes-Seconds. To change one
or both settings:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\TIME and press .
3. Use or to select the parameter to be edited.
4. Press to enter the setting mode and give the password if required. If the
default password 999 is still valid, no password will be required.
5. The first digit of the setting value of the parameter to be edited will start to flash.
Use and to move the cursor and and to increase or decrease the
value. The setting range (e.g. Year or Minutes) is shown on the right-hand side
of the second line of the display.
6. To store a new value and return the display to the view mode, press .
7. To exit the setting mode without storing the changes, press once before
confirming and the display will be returned to the view mode.
8. Press to return the display to the idle mode.

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Main Menu Group Menu Parameter Menu

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
INFO LANGUAGE
MEMORY SETTINGS
FREQUENCY
PASSWORD HMI CONFIGURATION
Confirm

TimeREM610_b
TIME YY-MM-DD (00-23)
TRIP CIRCUIT SUP hh.mm;ss (00-59)
RTD INPUTS Cancel

Fig. 3.1.9.-1 Setting the real-time clock

3.1.10. How to switch between front and rear connection

There are two means of serial communication available for the relay: the front
connection for SPA bus communication and the optional rear communication
module for communication via the SPA bus, IEC 60870-5-103 or MODBUS (RTU
or ASCII) protocol.
If the relay is not provided with an optional rear communication module, or if the
module has been disabled, the front connection is always active and switching
between front and rear connection is not allowed.
If the optional rear communication module has been installed and enabled, the
default setting is rear connection. Switch between front and rear connection as
follows:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION and
press . The cursor will be at the setting currently in use (REAR
CONNECTION or FRONT CONNECTION).
3. Press to enter the setting mode. The second line will start to flash.
4. Use or to select the desired setting.
5. Press to confirm the selection.
6. Press to return the display to the idle mode.
When the front connection has been selected and there is no communication for
approximately five minutes, the rear connection will automatically be activated. To
keep the front connection continuously active, press and simultaneously when
connecting the auxiliary voltage to the relay.
Note!
When rear connection has been selected, the selected rear protocol will
automatically be activated.

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Main Menu Group Menu Parameter Menu

MEASUREMENTS

RECORDED DATA

SETTINGS
Confirm

Cancel
CONFIGURATION CONFIGURATION
FUNCTION TEST/DI CONFIGURATION CONFIGURATION
COMMUNICATION REAR CONNECTION REAR CONNECTION
LANGUAGE REAR PROTOCOL FRONT CONNECTION
INFO
MEMORY SETTINGS REAR COM. MODULE
FREQUENCY SPA SETTINGS
PASSWORD HMI IEC103 SETTINGS

FrontRearREM610_b
TIME MODBUS SETTINGS
TRIP CIRCUIT SUP UNIT ADDRESS :xxx
RTD INPUTS COUNTER :xxx
LINE-IDLE STATE
CONNECTION TYPE

Fig. 3.1.10.-1 Switching between front and rear connection

3.1.10.1. Indicator LED for front communication

• Indicator off:
Rear communication is currently selected
• Lit indicator:
Front communication port is currently selected
• Blinking indicator:
Front communication port is currently selected and the relay is communicating

3.1.11. How to select the protocol for rear communication

REM 610 allows you to choose the communication protocol for rear connection. The
selected protocol is stored in the non-volatile memory and will therefore be activated
automatically after an interruption in the auxiliary voltage.
Select the rear communication protocol as follows:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select CONFIGURATION\COMMUNICATION\REAR
PROTOCOL and press . The cursor will be at the setting currently in use (e.g.
SPA).
3. Press to enter the setting mode. The second line will start to flash.
4. Use or to select the desired setting.
5. Press to confirm the selection.
6. Press to return the display to the idle mode.

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Main Menu Group Menu Parameter Menu

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION CONFIGURATION
FUNCTION TEST/DI CONFIGURATION
COMMUNICATION REAR CONNECTION CONFIGURATION
LANGUAGE REAR PROTOCOL SPA
INFO Confirm
MEMORY SETTINGS REAR COM. MODULE IEC 60870-5-103
FREQUENCY SPA SETTINGS MODBUS RTU
Cancel

ProtocolREM610_b
PASSWORD HMI IEC103 SETTINGS :xxx MODBUS ASCII
TIME MODBUS SETTINGS
TRIP CIRCUIT SUP UNIT ADDRESS :xxx
RTD INPUTS COUNTER :xxx
LINE-IDLE STATE
CONNECTION TYPE

Fig. 3.1.11.-1 Selecting the communication protocol for rear connection

3.2. HMI operation levels

The HMI menu consists of a user level and a technical level. The user level is used
for measuring and monitoring whereas the technical level is used for advanced
protection relay setting and can be configured to demand a password. The password
will be required after the default value 999 has been replaced.

3.2.1. User level

3.2.1.1. Menu groups of the user level

The user level contains three menu groups:
• MEASUREMENTS = monitored measured values
• RECORDED DATA =
• stored event values from the protection functions
• registered number of starts of protection functions
• continuously updated registers of actual values from protection functions
• INFO = information on the relay, such as device type and relay serial number
You can monitor the data without a password.

3.2.1.2. How to monitor measured values

You can monitor all measured values via MEASUREMENTS in the HMI menu. In
addition, the measured current values on phases L1, L2 and L3 and the measured
value of I0 can also be monitored by activating the monitoring state.
To access the measured values on phases L1, L2 and L3 and the measured value of
I0, I2 and θ via the HMI menu:
1. Press an arrow button to access the main menu.
2. The cursor will be at the first menu item, MEASUREMENTS. Press to see the
measured value on phase L1.
3. Use and to monitor the measured values on phases L1, L2 and L3, and the
measured value of I0, I2 and θ. The phase currents and the value of I2 are shown

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as multiples of the rated current, In, which correspond to the full load current
(FLC) of the motor. I0 is shown as a percentage of the rated current of the
current transformer (CT) while θ is shown as a percentage of the thermal trip
level. Press once more to see the corresponding primary current value for L1,
L2, L3 and I0. If the conversion factors have not been set, dashes will be
displayed instead.
4. Use the arrow buttons to monitor other measured values in the menus
TEMPERATURE DATA, CALCULATED DATA, DEMAND VALUES and
HISTORY DATA; see Fig. 3.2.1.2.-1.
5. Press to return the display to the idle mode.

Main Menu Group Menu Parameter Menu

MEASUREMENTS MEASUREMENTS MEASUREMENTS

L1 In:x.xx L1 A:x.xx Cancel
L2 In:x.xx L2 A:x.xx
L3 In:x.xx L3 A:x.xx
RECORDED DATA
I0 %:x.xx I0 A:x.xx
I2 In:x.xx
%:xxx MEASUREMENTS
SETTINGS TEMPERATURE DATA RTD1 °C:+xxx
CALCULATED DATA RTD2 °C:+xxx
DEMAND VALUES RTD3 °C:+xxx
CONFIGURATION HISTORY DATA RTD4 °C:+xxx
RTD5 °C:+xxx
RTD6 °C:+xxx
Th1 kW:x.x
INFO Th2 kW:x.x

MEASUREMENTS
åts s:xxx
Rest.inh min min:xxx

MEASUREMENTS MEASUREMENTS
I 1_min In:x.xx I 1_min A:x.xx
I n_min In:x.xx I n_min A:x.xx
Max I In:x.xx Max I A:x.xx

MeasurementsREM610_a
MEASUREMENTS MEASUREMENTS
Max IL In:x.xx Max IL A:x.xx
Min IL In:x.xx Min IL A:x.xx
Max I0 %:x.xx Max I0 A:x.xx
Min I0 %:x.xx Min I0 A:x.xx
Running time :xxx

Fig. 3.2.1.2.-1 Measurements

To access the primary current values by activating the monitoring state:
1. Press and simultaneously to view the primary line currents on phases L1,
L2 and L3 and the earth-fault current, I0.
2. Press to return the display to the idle mode.
The display has to be in the idle mode to be able to activate the monitoring state. The
display will not be returned to the idle mode automatically as the monitoring state
does not have a time out. In case a fault is detected, however, the fault indication will
displace the monitoring state.

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- ABB -

MonitoringREM610_a
L1 x.xx L2 x.xx
L3 x.xx I0 x.xx

Fig. 3.2.1.2.-2 Activating the monitoring state

Note!
The prerequisite for monitoring correct primary current values is that parameters
M80 and M83 have been correctly set via serial communication.

3.2.1.3. How to monitor recorded data

The contents of the event register and the information on motor start ups are found
under the main menu group RECORDED DATA.
1. Press an arrow button to access the main menu.
2. Use or to select RECORDED DATA in the main menu and press to
enter the first event.
3. To navigate between the events, use and .
4. To enter or exit a submenu, use or .
5. To return the display to the idle mode, press .
Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA RECORDED DATA RECORDED DATA

1. EVENT 1. hh.mm;ss.sss Cancel

2. EVENT 1. YY-MM-DD
3. EVENT 1. L1 In:x.xx
SETTINGS
1. L2 In:x.xx
4. EVENT
1. L3 In:x.xx
5. EVENT
1. ts> %:xxx
NUMBER OF STARTS
CONFIGURATION 1. t>> %:xxx
MOTOR START-UP
1. t< %:xxx
1. I0 %:x.xx
INFO 1. t0> %:xxx
1. I2 In:x.xx
1. t2> %:xxx
2
1. I * t %:xxx
1. s %:xxx
1. t %:xxx
1. n_MotSt :xxx
1. RTD1 °C+:xxx
RECORDED DATA
1. RTD2 °C+:xxx
START Is> :x
1. RTD3 °C+:xxx
START I>> :x
START I< :x
1. RTD4 °C+:xxx
START I0> :x 1. RTD5 °C+:xxx
START I2> :x
1. RTD6 °C+:xxx
1. Th1 kW:x.x
RecordedREM610_a

RECORDED DATA 1. Th2 kW:x.x

Start time s:xxx 1. AthA %:xxx
Max ILs In:x.xx 1. PthA %:xxx
1. AthB %:xxx
1. PthB %:xxx

Fig. 3.2.1.3.-1 Recorded data

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3.2.1.4. INFO
The main menu group INFO contains information you may need when ordering
repair service.
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select INFO and press to enter the first submenu,
which shows the device type, relay serial number, test date, the CPU module as
well as the optional RTD module.
3. For specific information on the CPU module, use to select CPU MODULE
and press to view the CPU software number and revision. While in the CPU
software number and revision view, press to view the CPU build number or
to view the CPU serial number.
4. Use the arrow buttons to monitor the corresponding information on the optional
RTD module.
5. To return the display to the idle mode, press .
Main Menu Parameter Menus

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION

INFO INFO
REM 610
xxxxxxxx
YYYYMMDD INFO INFO
CPU MODULE 1MRS118511 B xxx
Cancel
RTD MODULE xxxxxxxx

INFO INFO

InfoREM610_b
1MRS118514 A xxx
xxxxxxxx

Fig. 3.2.1.4.-1 INFO

3.2.2. Technical level

3.2.2.1. Menu system of parameters

Press an arrow button to activate the main menu. If the default password is in use,
no password will be required to change the parameters. If the password protection is
in use, “***” will be shown on the display until you give the valid HMI password.
The views are used for reading and setting parameters, which are divided into two
main groups:
• SETTINGS
• CONFIGURATION

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3.2.2.2. How to change settings

The actual settings consist of the settings of group 1 or group 2, depending on which
group that has been selected to be active (indicated by an asterisk “*”). The actual
settings can be seen in the first parameter menu, e.g. SETTINGS\PROTECT.
STAGES\ Is> In:x.xx.

Submenu Parameter Menu

Gr1Gr2REM610_b
SETTINGS SETTINGS
Is> In:x.xx * GRP 1 :x.xx
Confirm
GRP 2 :x.xx

Cancel

Fig. 3.2.2.2.-1 Setting parameters in setting group 1 and setting group 2

By switching between setting groups 1 and 2, the user can activate a whole group of
settings at the same time. Switch between the setting groups as follows:
• with the parameter GROUP 1/GROUP 2 under the main menu group
SETTINGS.
• with a digital input signal, provided that SGB1...5/4 has been set to 1 in both
setting groups (GRP1 and GRP2).
• with parameter V150 via the SPA bus.
When a large number of settings are to be altered, e.g. during commissioning of the
relay systems, use a PC equipped with the necessary software. If such is not
available, or when only a few settings are to be altered:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select the main menu group SETTINGS and the
desired group menu (e.g. PROTECT. STAGES), and press .
3. Use or to select the parameter to be changed and press .
4. Use or to select setting group 1 or 2 (GRP1 or GRP2). The active setting
group is indicated by an asterisk “*”.
5. Enter the setting mode by pressing and give the password if required. If the
default password 999 is still valid, no password will be required.
6. The first digit of the setting value of the parameter to be edited will start to flash.
Use and to move the cursor and and to increase or decrease the
number.
7. To store a new value and return the display to the view mode, press . If the
parameter is of a numerical kind, the display will confirm the storage by once
flashing “---” on the display.
8. To exit the setting mode without storing the changes, press once before
confirming and the display will be returned to the view mode.
9. Press to return the display to the idle mode.

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Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA

SETTINGS
SETTINGS PU-SCALE :x.xx
SETTINGS
PROTECTED UNIT SETTINGS SETTINGS
PROTECT. STAGES Is> In:x.xx * GRP 1 :x.xx Edit/Confirm
OPT. STAGES ThA ts> s:x.xx GRP 2 :x.xx
CONFIGURATION
OPT. STAGES ThB I>> In:x.xx Cancel
SGF t>> s:x.xx
SGB I< %: xx
INFO SGR t< s:xxx
SETTINGS SGL I0> %: x.xx
GROUP 1/GROUP 2 t0> s:x.xx
NEW TRIP IND. I2> In:x.xx
DEMAND SETTINGS K2 :xxx
a> %:xxx
i> %:xxx
t6x s:x.xx
p %:xxx
KC : xx
Tamb °C: xx
åtsi s:xxx
Dåts s/h:xxx SETTINGS
CBFP s:x.xx * GRP 1 :x.xx
GRP 2 :x.xx

SETTINGS SETTINGS
Ta1> °C:xxx * GRP 1 :xxx
ta1> s:xxx GRP 2 :xxx
Tp1> °C:xxx
tp1> s:xxx
Ta2> °C:xxx
ta2> s:xxx
Tp2> °C:xxx
tp2> s:xxx
Ta3> °C:xxx
ta3> s:xxx
Tp3> °C:xxx
tp3> s:xxx SETTINGS
Th1> kW:x.x * GRP 1 :x.x
GRP 2 :x.x

SETTINGS SETTINGS
Ta4> °C:xxx * GRP 1 :xxx
ta4> s:xxx GRP 2 :xxx
Tp4> °C:xxx
tp4> s:xxx
Ta5> °C:xxx
ta5> s:xxx
Tp5> °C:xxx
tp5> s:xxx
Ta6> °C:xxx
ta6> s:xxx
Tp6> °C:xxx
tp6> s:xxx SETTINGS
Th2> kW:x.x * GRP 1 :x.x
GRP 2 :x.x

SETTINGS SETTINGS
SETTING GROUP 1 SETTING GROUP 1

SettingsREM610_b
SETTING GROUP 2
SETTINGS
DISABLED MIN :xxx

SETTINGS
DEMAND VALUE :xxx

Fig. 3.2.2.2.-2 Settings

Switchgroups
The relay includes the following switchgroups:

SGF1 Output contacts

SGF2 Display settings
SGF3, SGF4 Protection functions
SGF5 Latching feature for programmable LEDs
SGB1...SGB5 Digital inputs (DI1...DI5)
SGR1...SGR5 Output contacts (PO1, PO2, PO3, SO1, SO2)
SGL1...SGL8 Programmable LEDs

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To set functions via switchgroups:

1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select the main menu group SETTINGS and the
desired switchgroup menu (e.g. SGF), and press .
3. Use or to select the desired switchgroup (e.g. SGF2 for display settings)
and press .
4. Use or to select setting group 1 or 2 (GRP1 or GRP2). The active setting
group is indicated by an asterisk “*”.
5. Press to enter the setting mode and give the password if required.
6. Use or to select the bit to be set, and or to select the desired bit
state, see Fig. 3.2.2.2.-4.
7. Press to confirm the selection. After confirmation, the display will return to
the view mode and show the checksum of the switchgroup.
8. Press to return the display to the idle mode.
Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA
Edit/Confirm

Cancel
SETTINGS SETTINGS
PROTECTED UNIT
SETTINGS SETTINGS
PROTECT. STAGES
SGF1 :xxx * GRP 1 :xxx
OPT. STAGES ThA
CONFIGURATION SGF2 :xxx GRP 2 :xxx
OPT. STAGES ThB
SGF3 :xxx
SGF
SGF4 :x
SGB
INFO SGF5 :xxx
SGR
SETTINGS SETTINGS
SGL
SGB1 :xxxx * GRP 1 :xxxx
GROUP 1/GROUP 2 GRP 2 :xxxx
SGB2 :xxxx
NEW TRIP IND.
SGB3 :xxxx
DEMAND SETTINGS
SGB4 :xxxx
SGB5 :xxxx

SETTINGS SETTINGS
SGR1 :xxxxxxxx * GRP 1 :xxxxxxxx
SGR2 :xxxxxxxx GRP 2 :xxxxxxxx
SGR3 :xxxxxxxx
SGR4 :xxxxxxxx
SGR5 :xxxxxxxx

SETTINGS SETTINGS
SGL1 :xxxxxxxx * GRP 1 :xxxxxxxx
SGL2 :xxxxxxxx GRP 2 :xxxxxxxx
SGL3 :xxxxxxxx
SettingsSG_REM610_a
SGL4 :xxxxxxxx
SGL5 :xxxxxxxx
SGL6 :xxxxxxxx
SGL7 :xxxxxxxx
SGL8 :xxxxxxxx

Fig. 3.2.2.2.-3 Settings for switchgroups

Parameter Menu

SETTINGS SETTINGS
* GRP 1 :xxx * GRP 1 :x x
Confirm
GRP 2 :xxx
SettingBits_a

Cancel
Set the bit state (0 or 1)
Scroll for the desired bit

Fig. 3.2.2.2.-4 Setting bits

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3.2.2.3. Configuration
In general, the parameters found under CONFIGURATION are set only once by the
customer, i.e. prior to commissioning of the relay.
To alter a parameter:
1. Press an arrow button to access the main menu.
2. Use the arrow buttons to select the main menu group CONFIGURATION and
the desired group menu, and press .
3. Use or to select the desired parameter (e.g. UNIT ADDRESS :xxx) or
set of parameters (e.g. SPA SETTINGS). In case of a set of parameters, use
arrow buttons until you reach the desired parameter.
4. Press to enter the setting mode and give the password if required.
5. The parameter text (enumerator) or the first digit of the parameter setting value
will start to flash. Set the enumerator or the digit/character using and .
Activate the next digit/character to be set by pressing or . When setting an
enumerator, however, the left and right arrows have no function.
6. To store a new value and return the display to the view mode, press . If the
parameter is of numerical kind, the display will confirm the storage by once
flashing “---” on the display.
7. To exit the setting mode without storing the changes, press once before
confirming and the display will be returned to the view mode.
8. Press once more to return the display to the idle mode.
Note!
If a setting value beyond the allowed limits is confirmed in the setting mode, the
former value will be restored.

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Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION CONFIGURATION CONFIGURATION

FUNCTION TEST/DI FUNC.TEST :x CONFIGURATION
COMMUNICATION DI STATUS DI1 STATUS :x
INFO LANGUAGE LED TEST DI2 STATUS :x
MEMORY SETTINGS DI3 STATUS :x
FREQUENCY DI4 STATUS :x
PASSWORD HMI DI5 STATUS :x
TIME CONFIGURATION CONFIGURATION
TRIP CIRCUIT SUP REAR CONNECTION REAR CONNECTION
RTD INPUTS REAR PROTOCOL FRONT CONNECTION
REAR COM. MODULE
SPA SETTINGS CONFIGURATION
IEC103 SETTINGS SPA
MODBUS SETTINGS IEC 60870-5-103
UNIT ADDRESS :xxx MODBUS RTU
COUNTER :xxx MODBUS ASCII
LINE-IDLE STATE
CONFIGURATION
CONNECTION TYPE
ENABLED
DISABLED

CONFIGURATION
ENGLISH CONFIGURATION
PASSWORD SPA :xxx
SVENSKA
SUOMI CONFIGURATION
DEUTSCH BAUD RATE :9.6
FRANCAIS BAUD RATE :4.8
ITALIANO
ESPAÑOL
CONFIGURATION
IEC103 SET :1
IEC103 SET :2
CONFIGURATION
MEM. SETTINGS :xxx IEC103 SET :255

CONFIGURATION
BAUD RATE :9.6
BAUD RATE :4.8

CONFIGURATION
EVEN PARITY
ODD PARITY
NO PARITY

CONFIGURATION
CRC ORDER
LOW/HIGH
HIGH/LOW

CONFIGURATION
BAUD RATE :9.6
BAUD RATE :4.8
BAUD RATE :2.4
BAUD RATE :1.2
BAUD RATE :0.3

CONFIGURATION
LIGHT-OFF

Config1REM610_b
LIGHT-ON

CONFIGURATION
LOOP
STAR

Fig. 3.2.2.3.-1 Configuration, part 1

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Main Menu Group Menu Parameter Menus

MEASUREMENTS

RECORDED DATA

SETTINGS

CONFIGURATION CONFIGURATION
FUNCTION TEST/DI
COMMUNICATION
INFO LANGUAGE
MEMORY SETTINGS CONFIGURATION
FREQUENCY FREQUENCY :50
PASSWORD HMI FREQUENCY :60
TIME
TRIP CIRCUIT SUP CONFIGURATION
RTD INPUTS PASSWORD HMI :xxx

CONFIGURATION
YY-MM-DD
hh.mm;ss

CONFIGURATION
TCS ENABLED
TCS DISABLED

CONFIGURATION CONFIGURATION
CH 1 RTD/TH NOT IN USE
CH 2 RTD Pt100 -45..150
CH 3 RTD Pt250 -45..150
CH 4 RTD/TH Pt1000 -45..150
CH 5 RTD Ni100 -45..250
CH 6 RTD
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250
PTC 0..20kW

CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250

CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250
PTC 0..20kW

CONFIGURATION
NOT IN USE
Pt-100 -45..150
Pt250 -45..150

Config2REM610_b
Pt1000 -45..150
Ni100 -45..250
Ni120 -45..250
Cu10 -45..150
Ni120US -45..250

Fig. 3.2.2.3.-2 Configuration, part 2

3.2.2.4. How to acknowledge and reset indications, output contacts and

memorized values
• To clear the LEDs and the display, press . The LEDs and the display will be
cleared only if the fault has disappeared.
• Press for at least five seconds to unlatch the output contacts. Note that the
LEDs and the display have to be cleared before this.
• Press and simultaneously for at least half a second to perform a master
reset, i.e. to clear indications and memorized values and to unlatch the output
contacts. The display being inverted confirms this action. Memorized values
include recorded data, disturbance recorder data and average values (demand
values and history data, except for the running time).

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3.3. Protection relay indications

The operation of the relay can be monitored by means of three different kinds of
indications on the HMI:
• Three indicator LEDs with fixed functionality: Ready, Start/Alarm and Trip
• Eight programmable indicator LEDs
• A text message on the display
The protection functions are not affected by fault indications.

3.3.1. Indicator LEDs

When a protection stage starts or generates an alarm, the yellow indicator LED will
be lit. When a protection stage trips, the yellow indicator LED will remain lit and
the red indicator LED will be lit. When a starting protection stage is blocked, the
yellow indicator LED will start to blink. The yellow indicator LED will also be lit
to indicate an alarm from a protection stage.

3.3.1.1. Green indicator LED

Green_a
Fig. 3.3.1.1.-1 Green indicator LED
Two different functions are embedded in the green indicator LED: power on and
internal relay fault (IRF).
• Indicator off:
The auxiliary voltage is not connected.
• Lit indicator:
The relay is in operation. However, a less severe fault (warning) may have
occurred. Refer to section Indications for internal relay faults (IRFs) and
warnings.
• Blinking indicator:
An internal relay fault requiring repair by an authorized service supplier has
occurred. Refer to section Indications for internal relay faults (IRFs) and
warnings.

3.3.1.2. Yellow indicator LED

Yellow_a

Fig. 3.3.1.2.-1 Yellow indicator LED

• Indicator off:
No protection stage has started and there are no thermal alarms.

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• Lit indicator:
A protection stage has started or generated an alarm. The start and alarm
indication can be selected to be either latching or non-latching with the SGF
switches. A non-latching indication will automatically be cleared when the fault
has disappeared and the protection stage has been reset, whereas a latching
indication will remain lit until manually cleared.
• Blinking indicator:
Starting protection stages have been blocked by an external digital input signal.
The blocking indication is non-latching, i.e. it will disappear with the digital
input signal.
The yellow indicator LED will continue blinking for as long as a protection stage
remains blocked. The blocking indication will disappear with the digital input
signal or when the protection stage is no longer starting.
If a protection stage is blocked when other protection stages are starting, the
indicator will continue blinking. This because a blocking indication has a higher
priority than a starting indication.

3.3.1.3. Red indicator LED

Red_a

Fig. 3.3.1.3.-1 Red indicator LED

• Indicator off:
No protection stage has tripped.
• Lit indicator:
A protection stage has tripped. The trip indication is latching, i.e. it will remain
lit until manually cleared.

3.3.1.4. Programmable indicator LEDs

In addition to the three fixed LEDs, the relay includes eight LEDs which you can
program to indicate the status of different type of relay signals. The programmable
LEDs can indicate the following information:
• Trip signals from protection stages
• Alarm signals from protection stages
• Motor status and restart inhibit status
• Status of the digital input signals
Rout the signals to the LEDs via switchgroups SGL1...SGL8; to LED1 with the
switches of switchgroup SGL1, to LED2 with those of SGL2, and so forth. Each
SGL consists of 20 alternative signals. For detailed information on the signals, refer
to the Technical Reference Manual.
The LEDs are non-latching by default but you can also set them to operate as
latching via switchgroup SGF5.

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For instructions on setting the switchgroups, refer to section Switchgroups.

3.3.2. Indication messages

The messages give an overview of protection operations and internal relay faults.

3.3.2.1. Operation indication messages

When a protection stage starts, the text START will appear on the display along with
the name of the function. Additionally, in case of a latching start indication, the
name of the energizing input(s) which caused the fault will be displayed (except for
the motor start-up supervision based on thermal stress calculation and the unbalance
protection). The yellow indicator LED will be lit.

START
I>> L1

StartIEC_a
Fig. 3.3.2.1.-1 Latching start indication
When a protection stage trips, the text TRIP will appear on the display along with
the name of the function. Additionally, the name of the energizing input(s) which
caused the fault will be displayed (except for the motor start-up supervision, phase
unbalance, phase reversal, thermal overload and temperature protection). The red
indicator will be lit.

TRIP
I>> L1/L2
TripIEC_a

Fig. 3.3.2.1.-2 Trip indication

In case of an alarm from the thermal overload or temperature protection, the text
ALARM will appear on the display along with the function symbol and the yellow
indicator LED will be lit.

ALARM
>
AlarmIEC_a

Fig. 3.3.2.1.-3 Alarm indication

In case of a restart inhibit state, the text RESTART INHIBIT will appear on the
display. The state will not affect the start/alarm and trip LEDs, but instead you can
use a programmable LED to indicate the state; refer to section Programmable

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indicator LEDs. The text message for the restart inhibit state is non-latching,
whereas the status indication via a programmable LED can be either latching or non-
latching.
The restart of a motor can be inhibited by the thermal protection, the cumulative
start-up time counter or an external digital input signal. For the priority of
indications for the restart inhibit state; refer to section Priority of operation
indication messages.

RESTART INHIBIT

RestInhIEC_a
S tsi
Fig. 3.3.2.1.-4 Restart inhibit indication
Latching and non-latching indications
A latching operation indication message will remain on the display until manually
cleared or until replaced by a message of higher priority. However, if the fault is
stable and has not disappeared, the operation indication message and the LED(s) will
not be cleared. An operation indication generated by a non-latching start will
automatically be cleared when the stage is reset.
Priority of operation indication messages
The messages on the display have a certain priority order. If different types of
indications are activated simultaneously, the message with the highest priority will
appear on the display.
The priority order of the messages:
1. CBFP
2. Trip
3. Start/Alarm
4. Restart inhibit
4.1. Thermal protection
4.2. Cumulative start-up time counter
4.3. External restart inhibit
When several protection stages generate starts or alarms, the last start/alarm
indication message will be displayed. When several protection stages trip, the first
trip indication message will be displayed until the time, as specified by the NEW
TRIP IND. setting value, has expired. After this, a new trip indication message
can displace the old one. A hidden trip indication message can be brought forward
by pressing .

3.3.2.2. Disturbance recorder indication

When the display is in the idle mode, an asterisk “*” indicating that the disturbance
recorder has been triggered and is ready to be unloaded, will be shown in the lower
right-hand corner of the display.

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3.3.2.3. Indications for internal relay faults (IRFs) and warnings

There are two types of fault indications; internal relay fault (IRF) indications and
warnings. Internal relay faults prevent relay operation while less severe faults
(called warnings) allow continued relay operation with full or reduced functionality.
Internal relay fault (IRF)
At permanent internal relay faults, the relay is no longer protecting and has to be sent
for repair at an authorized service supplier. When the self-supervision system
detects a permanent internal relay fault, the green indicator LED will start to blink
and the text INTERNAL FAULT and a fault code will appear on the display. State
the fault code when sending the relay for service. As long as the green indicator LED
(ready) is blinking, the fault indication cannot be cleared. In case an internal fault
disappears, the green indicator LED will stop blinking and the relay will be returned
to the normal service state, but the fault indication message will remain on the
display until manually cleared (or a motor start up begins).

INTERNAL FAULT
FAULT CODE :30

IntFault_a

Fig. 3.3.2.3.-1 Permanent IRF

The fault code is of a numerical kind and identifies the fault type. The fault codes
are listed in the table below:

Table 3.3.2.3-1 IRF codes

Fault code Type of fault
4 Error in output relay PO1
5 Error in output relay PO2
6 Error in output relay PO3
7 Error in output relay SO1
8 Error in output relay SO2
9 Error in the enable signal for output relays PO1,PO2,SO1,SO2
10, 11, 12 Error in the feedback, enable signal or output relays
PO1,PO2,SO1,SO2
20, 21 Auxiliary voltage dip
30 Faulty program memory
50, 59 Faulty work memory
51, 52, 53 2), 54, 56 Faulty parameter memory1)
55 Faulty parameter memory, calibration parameters
75 RTD module faulty
80 RTD module missing
81 RTD module unknown
82 RTD module configuration error
85 Power supply module faulty
86 Power supply module unknown
90 Hardware configuration error
95 Communication module unknown

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Table 3.3.2.3-1 IRF codes

Fault code Type of fault
104 Faulty configuration set for IEC 60870-5-103
131, 139, 195, 203, Internal reference voltage error
222, 223
253 Error in the measuring unit
1) May be corrected by formatting to the factory setting.
2) All setting values will be zero during the fault.

Warning
In case of a less severe fault (warning), the relay will continue to operate except for
those protection functions possibly affected by the fault. At this type of fault, the
green indicator LED will remain lit, but the text WARNING with a fault code or a text
message indicating the fault type will replace the name of the motor drive on the
display in the idle mode. Some of these faults can be corrected by a relay operator
at site. After the fault has disappeared or been corrected, the message will
automatically be cleared.

WARNING
BATTERY LOW

Warning_a

Fig. 3.3.2.3.-2 Warning with text message

If more than one type of fault occur at the same time, one single numeric code which
indicates all the faults will be displayed. For instance, “2049” implies two faults: the
battery is low and the temperature sensor RTD6 is faulty. The code is composed of
the weighting factors assigned to each fault type as follows: 1 + 2048; see Table
3.3.2.3-2.

WARNING
FAULT CODE: 2049
Warning2_a

Fig. 3.3.2.3.-3 Warning with numeric code

Table 3.3.2.3-2 Warning codes

Weighting
Fault Description
factor
Battery low 1 • Battery voltage level low
- Battery should be replaced
- Warning will not be displayed if non-volatile memory settings
have been set to 0
- In case only this warning is active, it will be displayed in text
format (BATTERY LOW)

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Table 3.3.2.3-2 Warning codes

Trip-circuit 2 • Error in trip circuit
supervision - Check the trip circuit for broken conductors and correct.
- Warning will not be displayed if trip-circuit supervision (TCS)
has been disabled
Power supply 4 • Temperature inside relay is too high
module - Check that ambient temperature is within service temperature
temperature high range
Communication 8 • Communication module faulty or not installed
module faulty or - Check that plug-in unit is properly attached to relay case
missing - Check that communication module is installed
- Warning will not be displayed if rear communication module
has been disabled
- In case only this warning is active, it will be displayed in text
format (Comm.card faulty)
RTD module 16 Three possible causes:
faulty 1) Storing in non-volatile memory has not been successful, which
means that old settings will be taken into use after power up
2) Self calibration has failed
3) Offset voltage out of range
- If warning is not cleared after a power reset, the relay may
require service
Temperature 32 • At least one sensor (RTD1...6) is outside measurement range
sensor range - Check that sensors are not broken
error
Sensor circuit 64 • Circuit is open or shorted1)
open or shorted - Check wiring of sensor
(RTD1) - Check that sensor is not broken
Sensor circuit 128 • Circuit is open or shorted1)
open or shorted - Check wiring of sensor
(RTD2) - Check that sensor is not broken
Sensor circuit 256 • Circuit is open or shorted1)
open or shorted - Check wiring of sensor
(RTD3) - Check that sensor is not broken

Sensor circuit 512 • Circuit is open or shorted1)

open or shorted - Check wiring of sensor
(RTD4) - Check that sensor is not broken

Sensor circuit 1024 • Circuit is open or shorted1)

open or shorted - Check wiring of sensor
(RTD5) - Check that sensor is not broken

Sensor circuit 2048 • Circuit is open or shorted1)

open or shorted - Check wiring of sensor
(RTD6) - Check that sensor is not broken

Thermistor circuit 4096 • Circuit is open or shorted

open or shorted - Check wiring of thermistor
(Thermistor1) - Check that thermistor is not broken
Thermistor circuit 8192 • Circuit is open or shorted
open or shorted - Check wiring of thermistor
(Thermistor2) - Check that thermistor is not broken
Σ: 16383
1)
Temperature protection stages are out of operation.

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3.4. Detachable plug-in unit

3.4.1. Identifying the product

The order number is found on a label under the lower handle of the relay.

Warning!

! When checking the order number of the relay plug-in unit, be

careful not to lift the handle beyond 25° (approx. 40 mm). Lifting
the handle any further will detach the plug-in unit from the case.
α = 25°
y = 40 mm

OrderNo_a

a y

Fig. 3.4.1.-1 Checking the order number of the relay

3.4.2. Detaching and installing the plug-in unit

Prior to detaching the plug-in unit from the case, the auxiliary voltage must be
disconnected. To detach the plug-in unit, lift the lower handle until the spring-loaded
locks on both sides of the handle are released and the unit is pushed about 6 mm out
of the case. This will separate the connectors and you can easily pull the unit out of
the case.
The relay features an automatic short-circuit mechanism in the current transformer
(CT) connector. Therefore, detaching the plug-in unit will not open the secondary
circuit of the CT which otherwise could cause dangerously high voltages.
Signal connectors will be left open when the plug-in unit is detached. Detaching_a

Fig. 3.4.2.-1 Detaching the plug-in unit from the case

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Note!
Before fitting a relay plug-in unit into a relay case, check that the unit and the case
have the same order number. The order number of the case is printed on the bottom
plate inside the case. However, if a substitute plug-in unit has to be used instead of
the original unit, ensure that at least the first ten characters in the order numbers of
the case and the plug-in unit are identical, as in the following example:

Order number of the relay case REM610B55HCMP xx

Order number of the plug-in unit REM610B55HCNR xx

In order to obtain the identical functionality to that of the original product, all
characters in the order number, except for those indicating a spare part, should match
the ones of the case.
The relay features a built-in mechanical coding system which helps to prevent
dangerous situations from arising, should a non-suitable plug-in unit be fitted into a
relay case.

Danger!

! Forcing a non-suitable plug-in unit into a case will break the relay
and may cause dangerous situations.
When installing a plug-in unit into a case, first check that the handle is down in its
initial position and then push the unit into the case until the locks click; see the figure
below.
Installing_a

Fig. 3.4.2.-2 Installing the plug-in unit into the case

3.4.3. Inserting and changing the battery

The battery may only be inserted and changed by trained service personnel.
In order to insert or change the battery, first detach the plug-in unit; refer to section
Detaching and installing the plug-in unit.
The battery compartment is accessible from underneath the plug-in unit as shown in
Fig. 3.4.3.-1. Gently remove the battery with, for example, a flat-ended screwdriver.
Be careful not to drop the battery inside the plug-in unit. Insert a new battery under
the battery holder and ensure that you install the battery with the correct polarity to
avoid damage to the equipment.

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The removed battery should be disposed of in compliance with local environmental

regulations on the disposal of lithium batteries.
The battery is not being charged during normal operation.
When the relay is taken out of service, the battery should be removed in order to
avoid discharge. Typical battery discharge time is 14 days.

Battery holder

Note! Polarity

Battery

Battery_a
Fig. 3.4.3.-1 Inserting and changing the battery

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4. Commissioning and maintenance

The relay should be subject to regular tests and maintenance in accordance with
national regulations and instructions.
Prior to commissioning, the functionality of the application-specific relay
configuration and settings have to be tested.
During relay commissioning, the operation of short-circuit and earth-fault protection
is to be tested using secondary injection testing in order to secure personal safety.
Additionally, correct operation of input and output signals to and from the relay
should be verified.
REM 610 is a numerical protection relay with functionality implemented in the relay
software configuration. Software functionality does not change over time and the
relay performs extensive self-supervision during operation. Therefore, it is not
necessary to perform extensive relay testing during periodic maintenance.
When the protection relay is operating under the specified conditions (refer to the
Technical Reference Manual), the manufacturer recommends preventive
maintenance to be performed every five years. This periodically performed
preventive maintenance is to be carried out to secure correct and safe operation of
the relay. When performing preventive maintenance, the correct functionality of the
relay is to be verified as well as the wiring circuitry to and from the relay.
If the environmental conditions at the relay operating site differ from those
specified, for instance temperature and humidity, or if the atmosphere around the
relay contains chemically active gases or dust, the relay ought to be visually
inspected. At the visual inspection, the following should be observed:
• Signs of mechanical damage on the relay, contacts and relay case.
• Rust spots or signs of corrosion on the terminals or case.

Danger!

! Do not open the secondary circuit of a current transformer during

any phase of the testing when the primary circuit is live. The high
voltage generated by an open CT secondary circuit may be lethal
and damage instruments and insulation.

4.1. Commissioning instructions

Relay commissioning is carried out to confirm correct operation of the relay when
it is taken into use. Polarity checking of phase current transformers (CTs) should be
performed to confirm that the wiring circuitry between the CTs and the relay is
correct, which is a prerequisite for the protection functions in the relay to operate
correctly. The circuit breaker tripping circuit, interlocking and signalling wiring
should also be tested.
When commissioning the relay, secondary injection testing is performed to secure
personal safety in case of short circuits or earth faults in the system. If desired,
secondary injection testing can also be used for more elaborate testing of the relay’s
functionality.

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Relay commissioning includes:

1. Verifying that the correct application-specific settings have been entered into the
relay. This is done by reading the relay settings either via the HMI or serial
communication and comparing these to the calculated application-specific
settings. If read via serial communication, the settings can be stored as a
commissioning setting record file.
2. Verifying the current measurements – refer to section Measurements
verification
3. Testing of signal routing to output contacts – refer to section Function test
4. Testing of digital input signals availability – refer to section Digital input test
5. Testing of short-circuit protection – refer to section Testing of protection
functions
6. Testing of earth-fault protection – refer to section Testing of protection
functions

4.2. Maintenance instructions

When performing periodic preventive maintenance, the whole circuit breaker
tripping circuit should also be tested, if possible. This can easily be done with the
plug-in unit removed from the relay case, as the terminals for output contacts in the
relay case are left open in such a situation.

Danger!

! When the plug-in unit is removed from the case, internals of the
case must not be touched. Relay case internals may have high
voltage potential and touching these may cause personal injury.

Relay preventive maintenance includes verification of the relay operation and

changing possibly worn parts. The verification is carried out to ensure that the relay
hardware operates correctly, i.e. as it did when first commissioned.

4.2.1. Relay verification

The relay maintenance verification includes:
1. Verifying measurements – can be performed according to the instructions in
section Measurements verification.
2. Verifying output contacts operation – can be performed according to the
instructions in section Function test. The circuit breaker tripping circuit should
be disconnected from the relay during this verification, in order to avoid
unwanted operation in the system. Interlocking signals should also be
disconnected from the relay during the verification in order to avoid dangerous
situations from occurring in the system.
3. Verifying digital inputs operation – can be performed according to the
instructions in section Digital input test

4.2.2. Preventive parts replacement

When being used for real-time clock and recorded data functions, the battery should
be changed every five years; refer to section Inserting and changing the battery.

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4.3. Measurements verification

As most of the protection functions in the protection relay are based on the phase
currents and earth-fault current measured by the relay, it is important to verify that
the relay is measuring proper values. This verification can be performed by
examining the current readings on the display while injecting a pure sinusodial
current into the current input. If the reading on the display corresponds to the
calculated value, taking the relay accuracy and display resolution into account, the
relay is measuring proper values.
Rated current for the energizing input being verified is shown on the relay label
under the lower handle of the relay.
The protected unit scaling factor, used for motor full load current In compensation,
has to be taken into account when verifying phase currents measured by the relay.
The value to be shown on the display is calculated as follows:

Value on LCD ( I n ) =  --------------------------------------------------------------------------------------- × PU scalin g factor

Injected current
 energizing input rated current

When verifying the earth-fault current measured by the relay, the value to be shown
on the display is calculated as follows:

Value on LCD ( % ) =  --------------------------------------------------------------------------------------- × 100 %

Injected current
 energizing input rated current

4.4. Function test

This section describes how the signal routing from protection functions to, and
operation of, the output contacts in the relay can be tested.
The internal signals are routed to the output contacts according to the SGR
switchgroups.
The test mode is accessible via FUNCTION TEST/DI under CONFIGURATION
in the HMI menu. In the test mode, all internal signals from the different protection
stages can be activated one by one, the self-supervision included.
1. Press an arrow button to access the main menu.
2. Use or to select CONFIGURATION in the main menu and press . The
cursor is at the first menu item, FUNCTION TEST/DI. Press again to enter
the test menu.
3. The cursor is at the first parameter, FUNC.TEST. Press to enter the test
mode and give the password if required.
4. Select the wanted signal with or and press to activate the signal. The
signal will remain active for as long as remains pressed.
5. Repeat the previous step to test other signals.
6. To leave the test mode, press .
7. Press again to return the display to the idle mode.

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The table below shows the activation order and the corresponding digit flashing
when a signal is being tested.

Table 4.4.-1 Function test

Number Function
1 Alarm of stage θ>
2 Trip of stage θ>
3 Start of stage Is>
4 Trip of stage Is>
5 Start of stage I>>
6 Trip of stage I>>
7 Start of stage I<
8 Trip of stage I<
9 Start of stage I0>
10 Trip of stage I0>
11 Start of stage I2>
12 Trip of stage I2>
13 Trip of stage REV
14 Motor start up
15 External trip
16 Alarm of stage ThA>
17 Trip of stage ThA>
18 Alarm of stage ThB>
19 Trip of stage ThB>
0 IRF

It is also possible to test the output contacts via serial communication using O-
parameters.

4.5. Digital input test

This section describes how the availability of signals connected to the digital inputs
can be tested.
To monitor the status of the digital inputs, navigate in the HMI menu as follows:
1. Press an arrow button to access the main menu.
2. Use or to select CONFIGURATION in the main menu and press . The
cursor is at the first menu item, FUNCTION TEST/DI. Press again to enter
the test menu.
3. Use or to select DI STATUS and press to see the status of DI1.
4. Use and to monitor the state of the other four digital inputs.
5. Press to return the display to the idle mode.
It is also possible to read the state of the digital inputs via serial communication.

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4.6. Testing of protection functions

The short-circuit and earth-fault protection functions in the relay can be tested with
the setting values used during normal operation. If other settings are used during
testing, you should make sure that the original settings are re-entered after the test is
completed.
The test is performed as a secondary test, by injecting current to the current
energizing inputs. To enable secondary testing without accidentally blocking other
relays or tripping circuit breakers in the system, the relay has to be disconnected.

Caution!

! For the limited current carrying capacity of the wiring, terminals

and measuring transformers of the relay, refer to the Technical
Reference Manual.

4.6.1. Testing of the short-circuit protection

If proper 3-phase secondary testing equipment is not available for current
generation, the phase unbalance and phase reversal protection functions have to be
out of operation during the test.
When calculating the current to be injected into the phase current energizing inputs,
the calculation should be done on the basis of the following:
the rated current, 1 A or 5 A, of the relay energizing input to be tested
the protected unit scaling factor (used for motor full load current compensation)
This gives the current to be injected during the test as follows:
injected current (A) = 2.5 x I>> x Rated current of the energizing input x
protected unit scaling factor
To perform the test, inject the current in all three phase current energizing inputs.
The output contacts, to which the trip signal is routed from the short-circuit
protection function, should be activated on the expiration of the set operate time of
stage I>>.

4.6.2. Testing of the earth-fault protection

When calculating the current to be injected into the earth-fault current energizing
input, the calculation should be done on the basis of the following:
the rated current, 1 A or 5 A, of the relay energizing input to be tested
This gives the current to be injected during the test as follows:
injected current (A) = 2.5 x I0> x Rated current of energizing input
To perform the test, inject the current in the earth-fault current energizing input. The
output contacts, to which the trip signal has been routed from the earth-fault
protection stage, should be activated on the expiration of the set operate time of stage
I0>.

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5. Spare parts

5.1. Plug-in unit

The relay’s construction allows a spare part in form of a plug-in unit. The outage
time can therefore be reduced to a minimum in case the relay should fail.
In case of malfunction, please consult your relay supplier.
The spare plug-in unit to be used for a certain relay is suitable if at least the first ten
characters in the order number are identical with those in the order number of the
case.
Note!
In order to obtain identical functionality to those of the original product, all
characters in the order number, except for those indicating a spare part, should match
the ones in the order number of the case.
The relay features a built-in mechanical coding system which helps preventing
dangerous situations from arising, should a non-suitable plug-in unit be fitted into a
relay case.

Danger!
! Forcing a non-suitable plug-in unit into a case will break the relay
and may cause dangerous situations.

The plug-in unit is calibrated as a whole to achieve the best possible operation
accuracy and individual pieces of it should not be removed.
If the faulty plug-in unit is subject to guarantee and the fault is caused under
circumstances covered by the guarantee conditions, it should be returned for repair,
see section Guarantee.
Ordering of spare parts is done using the same ordering system as for ordering a new
relay.

5.2. Battery
The battery for real-time clock and non-volatile memory can be purchased in stores
specialized in electronic components.
Recommended battery manufacturers and types are Panasonic of type BR2032, and
Rayovac of type BR2032.
Batteries of the recommended lithium BR-types cannot be recharged.

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6. Repair
If the relay fails in operation or if the operating values differ remarkably from the
specified values, the relay is to be given a proper overhaul. All major measures
involving overhaul of electronics are to be taken by the manufacturer. Please contact
the manufacturer or the nearest representative for further information on checking,
overhaul and recalibration of the relay.
When contacting ABB for ordering repair services, give a description of the fault
and state the fault code, if applicable.

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7. Ordering information
Refer to the Technical Reference Manual.

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8. References
Other available manuals:
• Technical Reference Manual, 1MRS 752263-MUM
• Installation Manual, 1MRS 752265-MUM

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9. Abbreviations
ASCII American Standard Code for Information Interchange
CBFP Circuit-breaker failure protection
CPU Central processing unit
CT Current transformer
DI Digital Input
HMI Human-Machine Interface
IDMT Inverse definite minimum time characteristic
IEC International Electrotechnical Commission
IRF Internal relay fault
LCD Liquid Crystal Display
LED Light-emitting diode
NPS Negative-phase-sequence
PC Personal computer
PO1, PO2, PO3 Power outputs
PTC Positive temperature coefficient
RTD Resistive Temperature Detector
RTU Remote Terminal Unit
SGB Switchgroup for digital inputs
SGF Switchgroup for functions
SGL Switchgroup for LEDs
SGR Switchgroup for output contacts
SO1, SO2 Signal outputs
TCS Trip-circuit supervision

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 1MRS 752264-MUM EN 03.2005

ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa
FINLAND
Tel. +358 10 22 11
Fax. +358 10 224 1094
www.abb.com/substationautomation

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