K Series Full Version Manual V2.9-English
K Series Full Version Manual V2.9-English
AC Servo Driver
User’s Manual 2021(V2.9)
Preface
● To use this series of servo drivers correctly, please carefully read this Manual before use and
keep this Manual properly for future reference. If this product is purchased for your customer,
please send this product to the final user together with this Manual.
☆ Warm tips:
◇ For the user who uses this product for the first time, please carefully read this Manual. If
there is any question with the function or performance of this product, please contact our
technical support staff for help in order to use this product correctly.
◇ We have tried our best to improve the contents of this manual. However, if you find any
problem in this Manual, please contact our technical support staff in time for us to make
timely corrections.
◇ As we will constantly improve our servo driver products, we may make changes to the
materials without prior notice.
◇ Without prior written consent of the Company, no part of this manual shall be reproduced.
Safety Precautions
Before product storage, installation, wiring, operation, check or maintenance, users must be
familiar with and observe the following important notes to ensure safety during use of the product.
Warning
When the servo driver is powered on, the machine casing should not be opened so as to avoid
electric shock.
When the casing is opened, the servo driver should not be powered on so as to avoid electric
shock resulting from exposed high voltage wire.
In maintenance of the driver, wait for at least five minutes after cutting off the power, and
detect both ends of the high-voltage capacitor using a voltmeter. The maintaining operation is
allowed only when it is confirmed that the safe voltage range is reached.
Power on only after reliable installation of the driver.
Servo driver and servo motor must be reliably grounded.
Do not touch the driver with wet hands for fear of electric shock.
Wrong voltage or power supply polarity may cause an explosion or operational accidents.
Ensure that the wire is properly insulated to avoid squeezing the wire and electric shock.
Warning
Do not directly connect power to the U, V or W terminals of the driver for fear of damaging
the driver.
The servo motor and servo driver should be directly connected. Do not connect the U, V or W
output ends of the driver to any capacitive element (e.g. noise suppression filter, pulse
interference limiter, etc.) for fear of improper work of the driver.
Connect the input end of the driver to a compliant power supply as required.
Please verify the correctness and reliability of the cable connections before energizing.
Please purchase and use motor as required, or damage to the driver or motor may occur.
The rated torque of the servo motor should be higher than the effective continuous load
torque.
The ratio between the load inertia and servo motor inertia should be less than the
recommended value.
3. Fire Warring
Warning
The driver should not be installed on the surface of a combustible and should be kept away
from flammable materials. Otherwise, a fire accident may occur.
Do not use it at a place which is damp, full of corrosive gas or flammable gas for fear of a
fire.
When any abnormal situation occurs while the driver operates, please immediately cut off the
power for repair. Long-time overloaded operation of the driver may cause damage and fire.
Contents
Contents...............................................................................................................................................5
Chapter I Function Overview...........................................................................................................1
1.1 Description of Servo Driver Models.....................................................................................1
1.2 Description of servo motor................................................................................................... 1
1.3 Basic Functions..................................................................................................................... 3
Chapter II Installation and Dimension................................................................................................4
2.1 Servo Driver....................................................................................................................4
2.1.1 Storage Condition............................................................................................... 4
2.1.2 Installation Site................................................................................................... 4
2.1.3 Installation Direction.......................................................................................... 4
2.1.4 Installation of Several Servo Drivers..................................................................4
2.1.5 Dimension Description....................................................................................... 5
2.2 Servo Motor.................................................................................................................... 7
2.2.1 Storage Temperature........................................................................................... 7
2.2.2 Direction............................................................................................................. 8
2.2.3 Installation Concentricity....................................................................................8
2.2.4 Installation Direction.......................................................................................... 8
2.2.5 Protection Measures Against Water and Oil.......................................................8
2.2.6 Cable Tension......................................................................................................9
Chapter III Wiring............................................................................................................................. 10
3.1 Profile of terminal......................................................................................................... 10
3.1.1 K series driver.......................................................................................................... 10
3.1.2 iK series driver......................................................................................................... 11
3.2 Typical Examples for Main Circuit Wiring..................................................................... 12
3.2.1 K/iK series single axis 220V................................................................................... 12
3.2.2 K/iK series double axis 220V.................................................................................. 13
3.2.3 K/iK series single axis 380V................................................................................... 14
3.3 Control mode wiring........................................................................................................... 14
3.4 Encoder Signal Wiring........................................................................................................17
3.4.1 K series encoder.......................................................................................................17
3.4.2 iK series encoder......................................................................................................17
3.4.4 Connection with Encoder Interface (CN1/CN2) and Processing of Output
Signal from CN3............................................................................................................... 17
3.5 Input/Output Signal Wiring.......................................................................................... 19
3.5.1 K/iK series input/output terminal........................................................................... 19
3.5.4 Interface Circuit................................................................................................ 20
3.6 Communication connection terminal signal definition...................................................... 23
3.7 Other wiring.................................................................................................................. 23
3.7.1 Precautions........................................................................................................23
3.7.2 Anti-interference Wiring...................................................................................25
3.8 Wiring of Motor............................................................................................................ 27
2.3.1 Connector Terminal Wiring for Motor Power Supply.............................................27
2.3.2 Connector Terminal Wiring for Motor Encoder...................................................... 28
Chapter IV Panel Operation..............................................................................................................29
4.1 Basic Operation.............................................................................................................29
4.1.1 Key Names and Functions................................................................................ 29
4.1.2 Selection and Operation of Basic Mode...........................................................29
4.1.3 Status Display................................................................................................... 30
4.2 Auxiliary Function Mode (F□□□□)..............................................................................32
4.2.1 Execution Mode List of Auxiliary Functions................................................... 32
4.2.2 Display of Software Version of Servo.............................................................. 32
4.2.3 Position Demonstration Operation................................................................... 33
4.2.4 Identification of Inertia Percentage.................................................................. 33
4.2.5 Confirmation of Motor Model..........................................................................34
4.2.6 Initialization of User Parameter Setup............................................................. 34
4.2.7 Displaying History Alarm Data........................................................................ 35
4.3 Operation under User Parameter Mode (P□□□□)........................................................ 35
4.3.1 User Parameter Setting..................................................................................... 35
4.3.2 Signal Distribution of Input Circuit..................................................................37
4.3.3 Signal Distribution of Output Circuit............................................................... 40
4.4 Operation under Monitoring Mode (Un□□□)...............................................................43
4.4.1 List of Monitoring Mode.................................................................................. 44
Chapter V Operation......................................................................................................................... 47
5.1 Trial Operation.............................................................................................................. 47
5.1.1 Trial Operation for Servo Motor Unit.............................................................. 47
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference......................48
5.1.3 Trial Operation Servomotor Connected to the Machine.................................. 51
5.1.4 Trial Operation of Servomotor with Brakes..................................................... 52
5.1.5 Position Controlled by Command Controller...................................................52
5.2 Selection of Control Mode............................................................................................52
5.3 Setting of General Basic Functions.............................................................................. 53
5.3.1 Servo ON Setting.............................................................................................. 53
5.3.2 Rotation Direction Switching of Motor............................................................54
5.3.3 Overtravel Setting............................................................................................. 54
5.3.4 Setting for Holding Brake.................................................................................56
5.4 Use of Absolute Encoder.............................................................................................. 59
5.4.1 Interface Circuit....................................................................................................... 60
5.4.2 Selection of Absolute Encoder.................................................................................61
5.4.3 How to Use Battery..................................................................................................61
5.4.4 Giving and Receiving Sequence of Absolute Data................................................. 62
5.4.5 Setting of Absolute Encoder (F□009/ F□010).........................................................64
5.4.6 Clear of Multi-coil Data of Absolute Encoder........................................................ 64
5.4.7 Clear of Internal Errors of Bus Encoder..................................................................65
5.5 Speed Control (Analog Voltage Reference) Operation................................................ 65
5.5.1 User Parameter Setting..................................................................................... 65
5.5.2 Setting of Input Signal................................................................................... 66
5.5.3 Adjustment of Reference Offset....................................................................... 66
5.5.4 Soft Start........................................................................................................... 68
5.5.5 Use of Zero Clamping Function....................................................................... 70
5.5.6 Encoder Signal Output......................................................................................71
5.6 Position Control Operation........................................................................................... 73
5.6.1 User Parameter Setting..................................................................................... 73
5.6.2 Setting of Electronic Gear................................................................................ 74
5.6.3 Position Reference............................................................................................ 76
5.6.4 Smoothing......................................................................................................... 79
5.6.5 Positioning Completed Output Signal.............................................................. 80
5.6.6 Low-frequency Jitter Suppression.................................................................... 80
5.6.7 Inhibition Function of Reference Pulse (INHIBIT Function)..........................81
5.7 Torque Control Operation............................................................................................. 82
5.7.1 User Parameter Setting..................................................................................... 82
5.7.2 Torque Reference Input.................................................................................... 82
5.7.3 Adjustment of Reference Offset....................................................................... 83
5.7.4 Speed Limit under Torque Control................................................................... 85
5.8 Speed Control (Internal Speed Selection) Operation................................................... 86
5.8.1 User Parameter Settings for speed control with an internally set speed.......... 86
5.8.2 Setting of Input Signal...................................................................................... 87
5.8.3 Operation at Internal Set Speed........................................................................ 87
5.9 Torque Limit................................................................................................................. 89
5.9.1 Internal Torque Limit (Limitation on Output Torque Maximum Value)..........89
5.9.2 External Torque Limit (through Input Signal)..................................................90
5.9.3 Torque Limit Based on Analog Voltage reference............................................91
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage Reference..92
5.9.5 Confirmation under Input Torque Limit...........................................................94
5.10 Control Mode Selection................................................................................................ 94
5.10.1 User Parameter Setting..................................................................................... 94
5.10.2 Shift of Control Mode.......................................................................................94
5.11 Other Output Signal...................................................................................................... 95
5.11.1 Servo Alarm Output (ALM)............................................................................. 95
5.11.2 Rotation Detection Output (/TGON)................................................................95
5.11.3 Servo Ready Output (/S-RDY).........................................................................96
5.12 Mode Motion Sequence Manner.................................................................................. 96
5.12.1 Single Data Set Manner.................................................................................... 96
5.12.2 Data Set Sequence Mode.................................................................................. 98
5.12.3 Operation of Seeking Reference Point (Return to Zero)................................103
Chapter VI Communication............................................................................................................ 107
6.1 Communication Wiring...............................................................................................107
6.2 User Parameter............................................................................................................107
6.3 MODBUS Communication Protocol................................................................................108
6.4 MODBUS Communication Address.................................................................................116
Chapter VII Maintenance and Inspection....................................................................................... 130
7.1 Abnormality Diagnosis and Treatment Methods........................................................130
7.1.1 Overview of Alarm Display............................................................................130
7.1.2 Alarm Displays and Their Causes and Treatment Measures..........................131
7.1.3 Causes and Treatment Measures of Other Abnormalities.............................. 139
7.2 Maintenance and Check of Servo Drive.....................................................................144
7.2.1 Check of Servo Motor.................................................................................... 144
7.2.2 Check of Servo Drive..................................................................................... 144
7.2.3 General Standards of Replacement of Internal Parts of Servo Drive............ 144
Appendix A Summary of User Parameters.....................................................................................146
Appendix B Table of iK Series M2 Drive Parameters................................................................... 175
Appendix C List of Alarm Display................................................................................................. 191
Appendix D Guidelines for Motor Model by Users....................................................................... 193
Motor Adaption Table............................................................................................................. 194
1、M series 220V motor................................................................................................ 194
2、M4 series 220V motor.............................................................................................. 196
3、M series 380V motor................................................................................................ 198
4、M4 series 380V motor.............................................................................................. 199
5、M1 series 220V motor.............................................................................................. 200
6、M1 series 380V motor.............................................................................................. 201
7、S series motor........................................................................................................ 202
8、S3 series motor..........................................................................................................202
9、S2 series motor..........................................................................................................203
10、A series motor......................................................................................................... 203
11、Panasonic A6 series motor...................................................................................... 205
12、Panasonic A5 series motor......................................................................................205
13、Tamakawa motor.....................................................................................................205
K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
K series servo drivers are base-mounted and improper installation may give rise to
failures. Please install the servo driver properly by following the instructions below.
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K/iK Series AC Servo Driver
If more than one servo driver should be installed in a control cabinet in parallel, the space
indicated below should be followed for installation and heat dissipation.
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K/iK Series AC Servo Driver
(2)K/iK series
Dimension of 1.5kW / 2.0kW(220V)and 2.0kW / 3.5kW(380V):
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K/iK Series AC Servo Driver
Dimension of 2.8kW:
The servo motor can be installed in horizontal or vertical direction. The service life of the
servo motor will be shortened significantly or unexpected accident may occur if any mechanical
mismatch occurs during installation. Please follow the instructions below for correct installation.
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K/iK Series AC Servo Driver
The servo motor should be kept in a place with an ambient temperature of [-20~+60]℃ when
not used.
2.2.2 Direction
Servo motor should be installed indoor and the indoor space should meet the following
environmental conditions.
No corrosive, flammable or explosive air
Good ventilation, little dust and dry environment
Ambient temperature within 0~40℃
Relative humidity within 26%~80%RH without condensation
Easy for maintenance and cleaning
Measure at quarter of a circle to make sure that difference between max. value and min.
value is lower than 0.03 mm. (rotating with coupling)
When using in places containing water, oil or condensation, it is required to take special
measures to motors as per protection requirements; however, motors with oil seals should be used
since protection requirements for shaft penetrating portion should be satisfied when motors
leaving factory. Shaft penetrating portion refers to interval between extension of motor end and
end flange.
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
This section explains wiring examples of main circuit, functions of terminals in main circuit
and power ON sequence.
Notes
(1)Do not lead power lines and signal lines to the same pipe, nor bind them together. During wiring, power lines
should be kept over 30 cm away from signal line.Otherwise, malfunction may be caused.
(2)Multi-stranded wires and multi-core shielded wire should be used as signal lines and feedback wires for encoder
(PG).As for wire length, reference input wire should be 3m at most and 20 m at most for PG feedback wire.
(3)High voltage may be maintained in the servo driver even the power is turned off. Do not touch power terminal
within 5 minutes after power off.Inspection operation should be carried out when CHARGE indicator light is
confirmed to be off.
(4)Do not frequently turn on or off the power. If it is required to continuously turn on or off the power, frequency
should be limited to 1 time/min below.Due to capacitance in power of servo unit, large charging current (charging
for 0.2 s) will flow through when power is ON. Therefore, performance of components in main circuit within servo
unit will be damaged if power is turned on/off frequently.
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
--------------------------------------------------------------------------------------------
Notes: design of power ON sequence
The following items should be considered during design of power ON sequence.
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K/iK Series AC Servo Driver
1. Design of power ON sequence: power should be OFF after output of signals of "servo alarm". (Refer
to the above circuit diagram.)
2. Press the POWER ON button for over 2 s. When control power of servo unit is ON, output 2s "servo
alarm" signal (1Ry: OFF). It is required to be done during initial setting of servo driver.
3. Power specification for used parts should match with input power.
------------------------------------------------------------------------------------------------------------------------------------------
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Connecting cables between encoder and servo driver and their wiring pin No. vary with
servo motors.
3M,14 pin,Type:10214-52A2PL(E)
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Functions Functions
Terminal Terminal
Name Name
No. Single-axis driver Double-axis driver No. Single-axis driver Double-axis driver
25 GND Signal ground Signal ground 50 BSEN Reserved b-axis SEN signal
input
★
OUT1~OUT6:The maximum operating voltage is 25V and the maximum driving current is 50mA;
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K/iK Series AC Servo Driver
Examples of connection of input/output signal of servo unit and its command controller are
shown as below.
(1) Interfaces to reference input circuit
(a) Analog input circuit
The following is to describe 5-6 (speed reference input) terminals and 18-25 (torque
reference input) terminals of CN3 connector.
Analog signal is the signal of speed reference or torque reference. Input impedance is shown
as below.
· Speed reference input: appx. 20 KΩ
· Torque reference input: appx. 20 KΩ
Maximum allowable voltage of input signal is 12 V.
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K/iK Series AC Servo Driver
small current when using relay for connection. If otherwise, bad contact will occur.
Note: For interface of SEN signal input circuit, please refer to Chapter "Usage of Absolute
Value Encoder".
(3) Absorption circuit and release circuit
Use two-way photocoupler as input circuit of servo driver. Please select absorption circuit
connection and release circuit connection according to the specification required for the machine.
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K/iK Series AC Servo Driver
Note: maximum allowable voltage and current capacity of photocoupler output circuit are
shown as below.
• Maximum voltage: DC 30 V
• Maximum current: DC 50 mA
★ Note:
Kseries 485 commumication terminal is CN4、CN5;
iK series 485 commumication terminal is CN4;
3.7.1 Precautions
1. For reference input and wiring leading to encoder, please use the specified cable. Please select
the cable with shortest connection distance.
2. Use heavy wire (above 2.0 mm2) whenever possible as grounding wire.
· Grounding superior to D type (with grounding resistance of below 100 Ω ) is
recommended.
· It must be one-point grounding.
· Please directly ground the servo motor when servo motor and machine are insulated from
each other.
3. Do not blend or impose tension on the wire.
Core wire thickness of cable for signal is only 0.2 mm or 0.3 mm, so be careful when using
it.
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
2. Separate the grounding wire of noise filter from its output wiring.
Please do not put the output wiring of noise filter and other signal wires and grounding wires
into the same pipeline or bind them together.
3. Connect the grounding wire of filter alone with grounding plate and do not connect other
grounding wires.
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K/iK Series AC Servo Driver
When there is a noise filter within a certain device, please connect the grounding wire of this
filter and that of other machines to the bound grounding plate and then proceed to grounding.
sketch map
Motor series 1 2 3 4
Pin 1:PE 2:U 1:PE 2:U
M series U W V PE
descriptions 3:V 4:W 3:V 4:W
S series U V W PE
sketch
map
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K/iK Series AC Servo Driver
ns n E e e C n
Pin 1 2 3 4 5 6 7
Definition FG E- E+ SD- GND SD+ +5V
B series 100~150 flange absolute encoder,(10pin,SC-CMV1-R10P)
Pin 1 2 3 4 5 6 7 8 9 10
Mige Definition / E- E+ SD- GND SD+ +5V / / FG
Hongfa Definition / 5V GND SD+ SD- E+ E- / / FG
S series 40-90 flange absolute encoder,(9 pin AMP)
Pin 1 2 3 4 5 6 7 8 9
Definition E+ E- FG SD+ SD- / 5V GND /
S series 40-90 flange,Nikon absolute encoder(9 pin AMP,S2 and S3 series are not included)
Pin 1 2 3 4 5 6 7 8 9
Definition SD+ SD- E+ / / 5V GND E- FG
S series 100-150 flange, absolute encoder(15 pin aviation plug,YD28J15)
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K/iK Series AC Servo Driver
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Definition FG E- E+ SD G SD 5V /
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K/iK Series AC Servo Driver
Basic modes include status display mode, parameter setting mode, monitoring mode and
auxiliary function mode. After Key M is pressed, the modes switch in the order as shown in the
following figure.
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K/iK Series AC Servo Driver
(/V-CMP) speed and reference speed is completed motor position and position
lower than the specified value (/COIN) reference is lower than the
Specified value: PA503 specified value
(Factory default: 10 rpm) Specified value: PA500
(Factory default: 10 pulse)
Light on when motor speed is Light on when motor speed is
A axis A axis
higher than the specified value higher than the specified value
③ Rotation detection On rotation detection
Specified value: PA502 Specified value: PA502
(/TGON) (/TGON)
(Factory default: 20 rpm) (Factory default: 20 rpm)
Servo on limit: Servo on limit:
Light on indicates P-OT status Light on indicates P-OT status
A axis A axis
④ Light off indicates N-OT status Light off indicates N-OT status
P-OT/N-OT P-OT/N-OT
Flickering indicates P-OT/N-OT Flickering indicates P-OT/N-OT
status status
b axis Light on when servo ON b axis Light on when servo ON
⑤
Running (power being supplied to motor) Running (power being supplied to motor)
Light on when offset of actual
Light on when gap between motor
motor position and position
b axis speed and reference speed is b axis
reference is lower than the
⑥ Same speed lower than the specified value Positioning completed
specified value
(/V-CMP) Specified value: PB503 (/COIN))
Specified value: PA500
(Factory default: 10 rpm)
(Factory default: 10 pulse)
Light on when motor speed is Light on when motor speed is
b axis b axis
higher than the specified value higher than the specified value
⑦ Rotation detection Rotation detection
Specified value: PA502 Specified value: PA502
(/TGON) (/TGON)
(Factory default: 20 rpm) (Factory default: 20 rpm)
Servo on limit: Servo on limit:
Light on indicates P-OT status; Light on indicates P-OT status;
b axis b axis
⑧ Light off indicates N-OT status; Light off indicates N-OT status;
P-OT/N-OT P-OT/N-OT
Flickering indicates P-OT/N-OT Flickering indicates P-OT/N-OT
status; status
Light on when main circuit power Light on when main circuit
Main power supply is normal; Main power supply power is normal;
⑨
Ready Light off when main circuit Ready Light off when main circuit
power is cut off power is cut off
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Operation Operation
Operation instruction Display after operation
steps key
Operation Operation
Operation instruction Display after operation
steps key
Press M function key (for more than 1 second) and
1
PA0.00 is displayed
Press SET to display current PA000 data. The
2
decimal point in Bit 0 flickers
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K/iK Series AC Servo Driver
PA000.0 or A.Hxxx□ stands for the set value "0-bit data" of A axis user parameter "PA000".
PA000.1 or A.Hxx□x stands for the set value "1-bit data" of A axis user parameter "PA000".
PA000.2 or A.Hx□xx stands for the set value "2-bit data" of A axis user parameter "PA000".
PA000.3 or A.H□xxx stands for the set value "3-bit data" of A axis user parameter "PA000".
Pb000.0 or b.Hxxx□ stands for the set value "0-bit data" of b axis user parameter "Pb000".
Pb000.1 or b.Hxx□x stands for the set value "1-bit data" of b axis user parameter "Pb000".
Pb000.2 or b.Hx□xx stands for the set value "2-bit data" of b axis user parameter "Pb000".
Pb000.3 or b.H□xxx stands for the set value "3-bit data" of b axis user parameter "Pb000".
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K/iK Series AC Servo Driver
User parameters are set based on the relation between use signal and input connector pin.
Moreover, when user parameters changes, the servo unit should be subject to "Power Off" →
"Power Restart" to make the user parameter take effect.
Note: when multiple signals are distributed to the same input circuit, the input signal level will
influence all the distributed signals.
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K/iK Series AC Servo Driver
Servo ON
/S-ON 1 2 3 4 5 6 7 8 0 9
Pb509.0 = H.xxx□
Proportional action reference
/P-CON 1 2 3 4 5 6 7 8 0 9
Pb509.1 = H.xx□x
Positive-side over travel prohibited
POT 1 2 3 4 5 6 7 8 0 9
Pb509.2 = H.x□xx
Negative over travel prohibited
NOT 1 2 3 4 5 6 7 8 0 9
Pb509.3 = H.□xxx
Alarm reset
/ALM-RST 1 2 3 4 5 6 7 8 0 9
P□510.0 = H.xxx□
Positive-side external torque limit
/PCL 1 2 3 4 5 6 7 8 0 9
P□510.2 = H.x□xx
Negative side external limit
/NCL 1 2 3 4 5 6 7 8 0 9
P□510.3 = H.□xxx
Gain switch
/G-SEL 1 2 3 4 5 6 7 8 0 9
P□511.0 = H.xxx□
Select internal position setting
/POS0 1 2 3 4 5 6 7 8 0 9
P□511.1 = H.xx□x
Select internal position setting
/POS1 1 2 3 4 5 6 7 8 0 9
P□511.2 = H.x□xx
Select internal position setting
/POS2 1 2 3 4 5 6 7 8 0 9
P□511.3 = H.□xxx
Reference point switch
/HOME-REF 1 2 3 4 5 6 7 8 0 9
P□512.0 = H.xxx□
Allow position start
/POS-START 1 2 3 4 5 6 7 8 0 9
P□512.1 = H.xx□x
Position change step
/POS-STEP 1 2 3 4 5 6 7 8 0 9
P□512.2 = H.x□xx
Homing start
/START-HOME 1 2 3 4 5 6 7 8 0 9
P□512.3 = H.□xxx
Note:
1. When multiple signals are distributed to the same input circuit, the input signal level will influence all the
distributed signals.
2. The “□” of P□510、P□511、P□512 can be either "A" or "b".
(3) Example of input signal distribution
The steps to change the servo ON (/S-ON) distributed by single-axis driver to CN3-14 and
the positive-side external torque limit (/PCL) distributed by single-axis driver to CN3-41 are listed
as follows.
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K/iK Series AC Servo Driver
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select parameter setting
1 mode. In case of failing to display PA509, press UP
or DOWN to set.
Press SET to display current PA509 data. (Distribute
2
/S-ON to CN3-14.)
Press shift key and select Bit 1 of the displayed
3 number. H.432.1 is displayed and the decimal point
in Bit 1 flickers.
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K/iK Series AC Servo Driver
The output circuits for sequence signals as follows can be used for function distribution.
Moreover, when user parameters change, the servo unit should be subject to "Power Off" →
"Power Restart" to make the user parameter take effect. The default distribution is indicated in the
following gray box.
(a) List of output circuit signal distribution of single-axis driver:
7/(8) 9/(10) 11/(12) 32/(33) 34/(35) 36/(37)
CN3 Pin no.
OUT1 OUT2 OUT3 OUT4 OUT5 OUT6
Polarity setting of signal output
User parameter
PA521=H.xxx□ PA521=H.xx□x PA521=H.x□xx PA521=H.□xxx PA522=H.xxx□ PA522=H.xx□x
distribution
0 1 0 1 0 1 0 1 0 1 0 1
0 Invalid
1 L H
Servo alarm 2 L H
(ALM) 3 L H
PA513.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Positioning completed
2 L H
/same-speed detection
3 L H
(/COIN or /V-CMP)
4 L H
PA513.1=H.xx□x
5 L H
6 L H
0 Invalid
1 L H
Motor rotation detection 2 L H
(/TGON) 3 L H
PA513.2=H.x□xx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Servo ready 2 L H
(/S-RDY) 3 L H
PA513.3=H.□xxx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Torque limit detection 2 L H
(/CLT) 3 L H
PA514.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Brake 2 L H
(/BK) 3 L H
PA514.1=H.xx□x 4 L H
5 L H
6 L H
0 Invalid
1 L H
Encoder origin pulse 2 L H
(/PGC) 3 L H
PA514.2=H.x□xx 4 L H
5 L H
6 L H
Note:
1、 When ALM signals and other signals are distributed to the same output circuit, the output circuit only output
ALM signals.
2、 When PGC signals and other signals rather than ALM are distributed to the same output circuit, the output
circuit only output PGC signals.
3、 Multiple signals (except for ALM and /PGC) distributed to the same output circuit will be output through OR
circuit.
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K/iK Series AC Servo Driver
0 Invalid
1 L H
Servo alarm 2 L H
(ALM) 3 L H
Pb513.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Positioning completed
2 L H
/same-speed detection
3 L H
(/COIN or /V-CMP)
4 L H
Pb513.1=H.xx□x
5 L H
6 L H
0 Invalid
1 L H
Motor rotation detection 2 L H
(/TGON) 3 L H
Pb513.2=H.x□xx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Servo ready 2 L H
(/S-RDY) 3 L H
P□513.3=H.□xxx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Torque limit detection 2 L H
(/CLT) 3 L H
P□514.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Brake 2 L H
(/BK) 3 L H
P□514.1=H.xx□x 4 L H
5 L H
6 L H
0 Invalid
1 L H
Encoder origin pulse 2 L H
(/PGC) 3 L H
P□514.2=H.x□xx 4 L H
5 L H
6 L H
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K/iK Series AC Servo Driver
Note:
1、 When ALM signals and other signals are distributed to the same output circuit, the output circuit
only output ALM signals.
2、 When PGC signals and other signals rather than ALM are distributed to the same output circuit,
the output circuit only output PGC signals.
3、 Multiple signals (except for ALM and /PGC) distributed to the same output circuit will be output
through OR circuit.
(3) Example of output signal distribution
Steps to invalidate the default setting to distribute rotation detection (/TGON) to CN3-11(12) and
replace CN3-11(12) with Brake Signal Distribution.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select parameter setting
1 mode. In case of failing to display PA513, press
UP or DOWN to set.
Press SET to display current PA513 data.
2
(Distribute /TGON to CN3-11(12).)
Press shift key twice and select Bit 2 of the
3 displayed number. H.43.21 is displayed and the
decimal point in Bit 2 flickers.
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K/iK Series AC Servo Driver
Under monitoring mode, the reference value input to A axis or b axis servo driver, status of
input/output signals and servo internal status can be monitored. Even though the servo motor is running,
the monitoring mode can be changed.
Monitor
Display content Unit
number
Un000 Motor speed 1r/min
Un001 Rotation angle (electric angle) 1deg
Un002 Input reference pulse speed (only valid under position control mode) 1 KHz
Un003 Bus voltage 1V
Un004 Speed reference value of analogue input 1r/min
Un005 Torque reference percentage of analogue input (relative rated torque) 1%
Un006 Internal torque reference (relative rated torque or given motor currency) 1% or 0.1A
Un007 Input port signal monitoring —
Un008 Output port signal monitoring —
Un009 Encoder signal monitoring (only valid for incremental encoder) —
Un010 Input reference pulse counter (32-bit decimal display, only valid under position control mode) 1-reference pulse
Un011 Feedback pulse counter (four-octave frequency data of encoder pulse, 32-bit decimal display) 1-reference pulse
Un012 Position offset counter (only valid under position control mode) 1-reference pulse
Un013 Accumulative load rate (when rated torque is set as 100%) 1%
Un014 Ratio of moment of inertia (the ratio of load moment inertia to motor moment inertia) 1%
Un015 Actual encoder angle (32-bit decimal display) 1-reference pulse
Un016 Display rounds of encoder (only valid for turns of encoder) 1 circle
(2) Monitor display for input/output signals for sequence
Monitor display for input/output signals for sequence
(a) Monitor display of input signal status
Display the input/output status of the signals distributed to input/output terminals.
When input/output is OFF (open circuit), the upper display segment (LED) will be on.
When input/output is ON (short circuit), the lower display segment (LED) will be on.
Validate the relation between input terminals and input signals according to "7.3.2 Signal
Distribution of Input Circuit".
Monitor LED number is Factory settings
Name of input terminal
number displayed Single-axis Double-axis
1 IN1(CN3-14) /S-ON A axis /S-ON
Un007
2 IN2(CN3-15) /P-CON A axis /P-CON
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
(4) Monitor display of reference pulse, feedback pulse counter and actual angle of encoder
Operation steps to display b axis Un010 data are as follows.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select A axis monitoring
1 mode. In case of failing to display Un010, press UP
or DOWN to set.
Press SET to display Un010. The decimal point of
2 current Bit 0 is off, so low 16-bit of A axis Un010 is
displayed.
Press UP or Down, the decimal point of current Bit
3
0 is on, so low 16-bit of b axis Un010 is displayed.
Press Shift key, the decimal point of current Bit 0 is
4
on, so high 16-bit of b axis Un010 is displayed.
Press SET to return to the display of monitor
5
number.
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K/iK Series AC Servo Driver
Chapter V Operation
Notes
· Disconnect the servo motor and machinery and only fix the servo motor unit.
To avoid accident, based on the instruction, trial operation is performed on a servo motor under
unloaded status (where the servo motor unit connects with no coupling or belt).
Validate whether the power, motor main circuit and encoder cables are wired correctly. Usually,
wiring mistake may cause the motor fail to rotate smoothly in trial operation. Please validate again.
When the wiring is validated as correct, perform trial operation for servo motor units based on the
following serial number in order.
· Jogging (JOG) and mode running (F□002)
The following are operation steps for display of axis A JOG operation.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key (for more than 1 second) and
1
switch to auxiliary function mode of axis A.
Press M function key to select auxiliary function
2 mode for A axis. In case of failing to display FA002,
press UP or DOWN to set.
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K/iK Series AC Servo Driver
Pay attention, in the operation under jogging (JOG) mode, it is invalid to disable Forward Drive
Prohibited (P-OT) or Reverse Drive Prohibited (N-OT).
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference
This item is to validate whether the servo motor moving reference and input/output signals from
the command controller to the servo unit are correctly set, whether the wiring and polarity between
command controller and servo unit are correct and whether the movement setting of servo unit is
correct. This is the final validation before connecting the servo motor to machinery.
(1) Servo ON reference based on superior reference
The following external input signal circuits and equivalent signal circuits must be configured.
To turn the servo ON, the minimum required signal 1. Input servo On and input signal (/S-ON)
should be input. Please wire the input/output signal 2. Turn On (L level) input signals of Forward Drive Prohibited
connector (CN3) in the circuit equivalent to the circuit (P-OT) and Reverse Drive Prohibited (N-OT) (forward drive
shown in the preceding page, power it off and connect prohibited and reverse drive prohibited can be performed)
CN3 to servo unit. 3. Do not input reference (0V reference or 0 pulse)
1 If the external wiring is to be omitted, the input signal
distribution function based on user parameters can be used to set the
function of input terminal as “Always Valid”, “Always Invalid”
without signal input. Please refer to “Signal Distribution of Input
Circuit”.
When absolute value encoder is used, if “Use Absolute Encoder
as Incremental Encoder (Pn001=H.□□□2 )” is set temporarily,
wiring for SEN signals can be omitted.
Please power on to check whether the panel operator If the content is not displayed as shown in the left figure, the
displays content as follows. setting of the input signals is incorrect. Please validate the input
signals with input signal monitor (Un007).
Turn the connected signal lines ON/Off to validate that the LED
display of the digital operator changes as follows.
Input servo ON input signal (/S-ON) and validate that When any alarm appears, see "Abnormality Diagnosis and Treatment
3 the display of panel operator is shown as follows.
Methods" to eliminate the alarm.
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Un011=Un010
Please validate the input pulse polarity and input reference pulse
Please validate the conformity of rotation direction with
8 shape.
the servo motor giving reference.
Please refer to "Selection of Pulse Reference shape".
To change the motor rotation direction without changing input
9 Please validate motor rotation direction. reference pulse shape, see “Rotation Direction Switching of Motor”.
Start from Step 9 after change.
If the servo will be OFF when the pulse reference input
stops, the trial operation under servo motor unit position
10
control mode using superior position reference has
completed.
Danger
· Please carry out operations indicated in this section as per instructions.
Upon connection between servo motor and machinery, in case of operation mistake, not only damages to
machinery but also personal injuries will be caused therefrom.
The steps are specified on the condition that trial operation has been completed in each control.
Step Content Verification methods and supplementary instruction
Please refer to "Setting of General Basic Functions".
When using servo motor with brake, measures against natural falling
Switch on power and set mechanical configuration in of machinery and vibration caused by external force should be taken
1
respect of protection functions for overtravel and brake. prior to confirmation of brake operation. Please check whether
operations for servo motor and brake are normal.
Please refer to "Setting for Holding Brake".
Based on used control mode, please refer to:
Please set necessary parameters for users based on used the Speed Control (Analog Voltage Reference) Operation
2
control mode. the Position Control Operation
the Torque Control Operation
Please connect to servo motor and machinery via Please refer to "Installation Precautions for Servo Motor".
3
coupling with power being cut off.
When servo controller is turned to "Servo Off" mode Please refer to "Setting of General Basic Functions".
(de-energized state), switch on power of command In case of any abnormality during operation of following step,
4 controller of machinery. Please confirm once again emergency stop may be carried out to safely stop operation.
whether operation of protection functions in step 1 is
normal.
Please carry out trial operation in accordance with Please check whether results are in line with trial operation of servo
objectives specified in the Trial Operation for Servo motor unit. In addition, please check whether settings like reference
5
Motor Unit Based on Superior Reference upon unit conform to that of machinery.
completed installation of machinery and servo motor.
Please confirm once again whether user parameter Please check whether servo motor operates according to specification
6
settings conform to control mode in step 2. for machinery operation.
Please adjust servo gain as necessary to improve Trial operation should be fully completed since insufficient
7
responsiveness of servo motor. "running-in" with machinery may occur in the trial operation.
Please record the user parameters set for maintenance in
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
P□000
Negative rotation
mode
(CW refers to
forward rotation)
H.□□□1
In terms of direction switching of POT and NOT, CCW direction is POT if P□000= H.□□□0 (standard setting) and CW
direction is POT if P□000= H.□□□1 (negative rotation mode).
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K/iK Series AC Servo Driver
■Attentions
During position control, position error pulse will occur if the motor is stopped by overtravel.
In order to clear position error pulse, clear signals (CLR) must be input.
Notes
Workpieces may fall under the overtravel state when using servo motor in vertical shaft.
In order to prevent workpieces from falling in case of overtravel, make sure to set P□000= H.1□□□ so as to switch
on zero clamping state after stop. (Please refer to "Selection of Motor Stop Methods when Using Overtravel")
Plug braking Reduce speed to stop the servo motor by emergency stop torque
H.□0□□ (P□407). Servo motor will be in inertial operation (de-energized)
stopping Inertial operation state after stop.
Inertial operation state Stop the servo motor in the same manner as servo OFF (inertial
H.□1□□ operation stop). The servo motor will be in inertial operation
stopping
(de-energized) state after stop.
Plug braking Inertial operation Reduce speed to stop the servo motor by emergency stop torque
P□000 H.0□□□ (P□407). Servo motor will be in inertial operation (de-energized)
stopping state
state after stop.
Plug braking Zero clamping Reduce speed to stop the servo motor by emergency stop torque
H.1□□□ (P□407). Servo motor will be in zero clamping (servo locking)
stopping state
state after stop.
Inertial operation Inertial operation Stop the servo motor in the same manner as servo OFF (inertial
H.2□□□ operation stop). The servo motor will be in inertial operation
stopping state
(de-energized) state after stop.
· Power must be turned on again upon changes to the user parameter so as to effect the setting.
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K/iK Series AC Servo Driver
· During setting of inertial operation for H.□1□□, the servo motor may be controlled if servo ON signals are received.
■Words and expressions
· Inertial operation stopping: naturally stop the motor by friction resistance arising from motor rotation other than braking.
· Plug braking stopping: stop the motor via deceleration (brake) torque (P□407).
· Zero clamping state: use state of position loop in zero configuration of position reference.
* See the Selection of Stop Methods in Servo OFF for stop methods in servo OFF and alarm condition.
Note:
1. The brake built in the servo motor with brake should be a actuated-type holding brake without excitation,
which cannot be used for braking. It should only be used to maintain the stop state of servo motor. Brake
torque is over 120 % of rated torque of servo motor.
2. When operation of servo motor is enabled only by speed loop, servo and input reference should be set to
OFF and "OV" respectively during operation of brake.
3. In configuration of position loop, mechanical brakes cannot move since servo is locking during servo
motor's stop.
(1) Connection example
Order output signal "/BK" of servo driver and brake power constitute ON/OFF circuit of brake.
Standard connection examples are as follows.
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Plug braking Reduce speed to stop the servo motor by emergency stop
H.□0□□ torque (P□407). Servo motor will be in inertial
stopping Inertial operation (de-energized) state after stop.
P□000
Inertial operation operation state Stop the servo motor in the same manner as servo OFF
H.□1□□ (inertial operation stop). The servo motor will be in
stopping
inertial operation (de-energized) state after stop.
Setting of user parameter is valid under the following conditions:
· /S-ON output signal OFF (servo OFF)
· Main power (L1, L2 and L3) OFF
■Words and expressions
· Plug braking stopping: stop the motor via deceleration (brake) torque (P□407).
· Inertial operation stopping: naturally stop the motor by friction resistance arising from motor rotation other than braking.
■Attentions
· When power of main circuit (L1, L2 and L3) or control power supply (L1C and L2C) is OFF, the following servo drivers will
force to execute plug braking stop despite of the above setting of user parameter.
· In case of alarm from servo driver, the servo driver will execute inertial stop.
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K/iK Series AC Servo Driver
If a servo motor with absolute encoder is used, absolute value detection system can be configured
in the command controller (host system). Results indicate that it can operate again directly without
need of origin reset when power is ON again.
Resolution of absolute Output range of
Operation when exceeding limit
encoder multi-turn data
When upper limit value (+32767) for positive direction is
17 digit exceeded, multi-turn data is changed to -32768
-32768 ~ +32767
(*131072 pulse/circle) When upper limit value (-32768) for negative direction is
exceeded, multi-turn data is changed to +32767
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K/iK Series AC Servo Driver
■ Attentions
In order to set the ON SEN signal as OFF and then ON, operation should be executed when H
level is kept for over 1.3 s as shown in the following figure.
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K/iK Series AC Servo Driver
* Serial data
It indicates position of motor shaft after circuits of rotation from the reference position (as per
setting value)
* Initial incremental pulse
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K/iK Series AC Servo Driver
Pulse should be output at the same speed as pulse for rotation of 1250rpm (factory setting is used
for 17 byte frequency dividing pulse).
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K/iK Series AC Servo Driver
In addition, setting operation for absolute encoder must be carried out in case of:
* initial startup of machinery
* "Bus encoder multi-coil information error (A25 / b25)"
* "Bus encoder multi-coil information overflow (A26 / b26)"
* "Bus encoder battery alarm 1 (A27 / b27)"
* requiring to set multi-turn data of absolute encoder as 0
Implement setting by panel operator.
Attentions:
1、 Setting operation of encoder only can be implemented under servo OFF state.
2、 When absolute encoder alarm is displayed, auxiliary function F□010 should be executed to
stop alarm. Alarm reset (/ALM-RST) of servo driver cannot stop alarm.
* "Bus encoder multi-coil information error (A25 / b25)
* Bus encoder multi-coil information overflow (A26 / b26)
* Bus encoder battery alarm 1 (A27 / b27)
* Bus encoder battery alarm 2 (A28 / b28)
* Bus encoder overspeed (A41 / b41)
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K/iK Series AC Servo Driver
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K/iK Series AC Servo Driver
Auto-adjustment of analog (speed · torque) or reference offset is the function for offset
measurement and auto-adjustment of voltage.
In case of voltage reference offset of the superior controller or in external circuit, servo driver
will make following adjustment towards the automatic offset.
Once auto-adjustment of reference offset begins, offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (F□006). See
"5.5.3(2) Manual adjustment of speed reference offset" for details.
(1) Auto-adjustment of speed reference offset
When offset pulse is set as zero with the servo locked in the OFF state by the command
controller equipped with a position loop, auto-adjustment of reference offset (F□008) is not
available, instead, manual adjustment of speed reference offset (F□00A) should be applied.
Under speed reference of zero, function of zero clamping speed control which can lock the
servo in a mandatory manner is provided. See "5.5.6 Use of Zero Clamping Function" for details.
Note: Auto-adjustment of zero analog offset should be conducted when the servo is OFF.
Auto-adjustment of speed reference offset of A axis is conducted as below.
Operation Operation
Operation instruction Display after operation
steps key
Set the servo unit as OFF,
and input OV reference
voltage through reference
1 controller or external
circuit.
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K/iK Series AC Servo Driver
Manual adjustment of speed reference offset (F□006) should be applied in case that:
· the reference controller is equipped with a position loop to set the offset pulse as zero when the
servo is locked in the OFF state
· offset is set as a certain value consciously
· offset set for auto-adjustment is applied
Basic function and auto-adjustment of analog (speed · torque) reference offset (F□008) are
the same. But for manual adjustment (F□006), adjustment must be made along with direct input of
offset.
Adjustment range of offset and setting unit are listed as below.
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K/iK Series AC Servo Driver
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* Even in the negative rotation mode (P□000.0=1), frequency division output phase form is the same as that in the
standard setting (P□000.0=0).
■Output phase form
Note:
For bus encoder, C-phase pulse output of servo driver should be applied for mechanical origin reset after two
cycles of rotation of servo motor.
· Setting of frequency dividing ratio of encoder pulse
5.
5.7 Same Speed Detection Output
Pin No. of connector
Name Signal (factory) Set Meanings
A axis B axis
CN3-9 CN3-34 ON = L Level State of same speed
Output /V-CMP
CN3-10 CN3-35 OFF = H Level State of different speed
The output signal can be distributed to other output terminals through user parameter P□513.
See "Signal distribution of output circuit" for distribution of output signal.
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K/iK Series AC Servo Driver
H.□□1□ CW+CCW ——
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K/iK Series AC Servo Driver
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To calculate movement of loading axis Reference units for 1 cycle of loading axis should be calculated based on
4
with 1 cycle of rotation determinate reference unit.
5 To calculate electronic gear ratio Electronic gear ratio (B/A) should be calculated according to the related formula.
6 To set user parameter The value calculated should be set as electronic gear ratio.
Load configuration
Ball screw Disc table Belt + pulley
Step Content
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K/iK Series AC Servo Driver
* Calculation result is not within the setting range. Hence numerator and denominator are reduced.
For example, numerator and denominator are reduced by 4. As a result, P□202 = 32768 and P□203 = 1500.
Then the setting is completed.
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K/iK Series AC Servo Driver
Note:
1. Interval between ON set for servo ON signal to input of reference pulse should be more than 40 ms;
Otherwise, the reference pulse may not be received by the servo driver.
2. Clear signal ON should be set more than 200 μs.
Table: Timing for reference pulse input signal
Reference pulse form Electrical specification Remarks
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5.6.4 Smoothing
Filtering is available in the servo unit through reference pulse input with certain frequency.
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K/iK Series AC Servo Driver
If jitter frequency can be directly measured by instrument, such as laser interferometer, frequency
measured should be directly input into parameter P□413 in the unit of 0.1 Hz.
In case of no measuring instrument available, drawing or FFT analysis function of PC
communication software can be used to measure jitter frequency of load indirectly.
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■ Input specification
· Input range: DC ± 1V ~ ± 10V/ rated torque
· Maximum allowable input voltage: DC ± 12V
· Factory settings
P□400 = 30: rated torque under 3 V
+3V input: rated torque in the positive direction
+9 V input: 300% of rated torque in the positive direction
-0.3 V input: 10 % of rated torque in the negative direction
Voltage input range can be changed through user parameter
P□400.
Note:
Internal torque can be confirmed under monitoring mode (Un005). See "Operation under Monitoring Mode".
After auto-adjustment of reference offset, the value of offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (F□006). When
offset pulse is set as zero with the servo locked in the OFF state by the host controller equipped with a
position loop, auto-adjustment of reference offset (F□008) is not available, instead, please use manual
adjustment of speed reference offset (F□00A).
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K/iK Series AC Servo Driver
Under speed reference of zero, function of zero clamping speed control which can lock the servo
in a mandatory manner is provided. See "Use of Zero Clamping Function" for details.
Note: Auto-adjustment of zero analog offset should be conducted when the servo is OFF.
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5.8.1 User Parameter Settings for speed control with an internally set speed
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Note:
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K/iK Series AC Servo Driver
If "(P□000.1 = 5 internal set speed control" position control)" is set, the soft start function only works
when the internal set speed is selected. The soft start function is not available when pulse reference is input.
If it is shifted to pulse reference input during operation at any speed of speed 1-3, the servo drive will accept
the pulse reference after output of positioning completion signal (/COIN). Please start output of pulse
reference of user command controller only after output of positioning completion signal of servo drive.
(Internal set speed + soft start) based <--> position control (operation example of pulse train reference)
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K/iK Series AC Servo Driver
Note:
1. The soft start function is used in the figure above.
2. Value of t1 will not be affected by whether soft start function is used. Read-in of /PCL and
/NCL may delay at most 2 ms.
The servo driver provides the following four methods for limiting output torque to protect the
machine.
Method Way of limit Reference
1 Internal torque limit 5.9.1
2 External torque limit 5.9.2
3 Torque limit by analog voltage reference 5.9.3
Torque limit by external torque limit + analog voltage
4 5.9.4
reference
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K/iK Series AC Servo Driver
Note: Setting unit corresponds to a percent (%) of the used servo motor rated torque. (Rated torque limits is 100%.)
(2) Input signal
Pin No. of connector
Name Signal Set Meanings Limit value
A axis B axis
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K/iK Series AC Servo Driver
ON = L Level Positive-side external torque The smaller value between Pn403 and Pn405
Different drives for
limit ON
Input /PCL single axis and double
OFF=H Level Positive-side external torque Pn403
axis
limit OFF
ON = L Level External torque limit at The smaller value between Pn404 and Pn406
Different drives for
negative side OFF
Input /NCL single axis and double
OFF=H Level Negative-side external torque Pn404
axis
limit OFF
For single-axis drive: /PCL and /NCL are respectively distributed to CN3-41 and CN3-42 when leaving factory.
For double-axis drive: /PCL and /NCL need to be distributed by parameter P□510.
When using external torque limit, please confirm whether to distribute other signals to the same terminal of /P-CL and /N-CL.
Since the logic becomes OR logic when several signals are distributed to a terminal, effects from ON/OFF of other signals distributed to the
same terminal may be inevitable. Please refer to "Signal distribution of input circuit" for distribution of input signal.
H
level
/NCL
(Reverse external
torque limit input)
L
level
Note: Select motor rotation direction when setting P□000=H. □□□ 0 ( standard setting [CCW as positive
rotation direction]).
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Note:
Input voltage for analog voltage reference of torque limit does not have polarity. The value is absolute
value, no matter it is positive or negative, and the torque limit based on the absolute value is applicable
to both positive and negative directions.
(1)Relevant user parameter
User Parameter Meanings
P□001 H. □□1□ Speed control option: T-REF terminal is used as the external torque limit input.
If H. □□2□ is set, then T-REF terminal may also be used as the torque feed-forward input. However, please note that it
cannot serve for these two input functions simultaneously.
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage Reference
Torque limit based on external input signal and torque limit based on analog voltage
reference can be used simultaneously.
For torque limit based on analog voltage reference, T-REF is used for input. Hence, it cannot
work under torque control. For torque limit based on external input signal, /P-CL or /N-CL is
used.
If signal of /P-CL (or /N-CL) is set to be ON, torque limit relies on the smaller one of torque
limit based on analog voltage reference and the set value of P□405(or P□406).
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When using external torque limit + torque limit based on analog voltage reference, please confirm whether to distribute other
signals to the terminal same to /P-CL and /N-CL.
Since the logic becomes OR logic when several signals are distributed to a terminal, affect from ON/OFF of other signals
distributed to the same terminal may be inevitable. Please refer to "Signal distribution of input circuit" for distribution of input signal.
The servo drive can be used with various control modes for shifting. The shifting method and
conditions are described as follows.
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K/iK Series AC Servo Driver
Describe other signals that can be output, although they have no direct relationship with various
control manners.
Pin No. of
Name Signal connector (factory) Set Meanings
A axis B axis
CN3-7 CN3-32 ON = L Level Normal status of servo drive
Output ALM
CN3-8 CN3-33 OFF = H Level Alarm status of servo drive
■Attentions
If constituting an external circuit, it is necessary to ensure the main circuit power supply of servo drive is set to be OFF
when the alarm is output.
Note:
1. Sometimes alarms related encoder cannot reset after /ARM-RST signal input. In such cases, please cut
down control power supply to reset.
2. In case of alarm, please reset only after troubleshooting.
Troubleshooting methods for alarms are described in the "Alarm displays and treatment measures".
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K/iK Series AC Servo Driver
Pin No. of
Name Signal connector (factory) Set Meanings
A axis B axis
Need P□513 for ON = L Level Servo ready status
Output /S-RDY
distribution OFF = H Level Servo not ready status
Indicate that servo unit is under the status ready for servo ON signal reception.
Output when the main circuit power supply is ON and under the status of no servo alarm.
The Product supports 15 data sets that can set parameters in the parameter manner, 32 data sets
that can set parameters in the communication manner. These data sets can start up independently
or in sequence.
Data sets that can set parameters contain the setting about data set types and the setting of
related goal value and subsequent data sets.
The following motion types are available in motion type:
• Invalid motion (null data)
• Absolute motion
• Relative motion
Data sets can start up through 2 different manners.
• Start up a single data set
For startup of a single data set, only the selected data set starts up. No other data
sets will start up upon successful execution of the data set. Time coordination
among several data sets is then completed through main control system (e.g. PLC).
• Start up a data set sequence (several data sets in sequence)
For startup of a sequence, the selected data set will start up first. When a data set is
executed successfully and the transitional conditions are fulfilled, subsequent data
sets will then start up. Time coordination among several data sets is then completed
through the product.
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K/iK Series AC Servo Driver
For input signals (/POS-START, /POS-STEP, /POS0, /POS1, /POS2, /PCON), any of the 15 data sets
are available for selection as the current data set to be executed. The data sets are as follows:
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H.1□□□ Standard: when the current motion is in place and the step change condition is fulfilled, start up
subsequent data sets.
H.2□□□ Standard: after reaching the goal position and if the step change condition is fulfilled, start up
subsequent data sets.
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K/iK Series AC Servo Driver
H.3□□□ BlendingLow: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
H.4□□□ BlendingPrevious: neglect step change condition, and after reaching the goal position, adjust
speed based on the speed of subsequent data set.
H.5□□□ BlendingNext: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
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H.6□□□ BlendingHigh: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
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H.□□□2 For on-off operation of seeking POT in the negative direction, C pulse is required
H.□□□3 For on-off operation of seeking reference point in the negative direction, C pulse is required
H.□□□4 For on-off operation of seeking reference point in the positive direction, C pulse is required
H.□□□5 For on-off operation of seeking NOT in the negative direction, C pulse is not required
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H.□□□6 For on-off operation of seeking POT in the negative direction, C pulse is not required
H.□□□7 For on-off operation of seeking reference point in the negative direction, C pulse is not required
H.□□□8 For on-off operation of seeking reference point in the positive direction, C pulse is not required
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K/iK Series AC Servo Driver
Need P□512 for Start return to zero operation and seek for zero point as per
Input /POS-START-HOME
distribution P□770.0 setting.
When /POS-START signal is ON, the motor is allowed to operate (return to zero allowed); when it is OFF, the motor
suspends operation (return to zero suspended).
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Chapter VI Communication
ZSD-K servo drives are equipped with standard MODBUS communication of RS485 interface
and optional CANopen of CAN interface (conforming to DS301 and DS402 standard protocols). The
Chapter mainly describes MODBUS communication.
Servo drive CN4 always acts as communication cable input terminal and CN5 always as
communication cable output terminal. Wiring diagram of several servo drives are as follows:
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K/iK Series AC Servo Driver
In case of RS-485 communication, every servo drive must have parameters P□600 ~ P□601 preset.
In case of MODBUS protocol for communication, the following two modes are available:
ASCII mode
RTU mode.
The following is the description of MODBUS communication.
■ Code meaning
ASCII mode:
Every 8-bit datum consists of two ASCII characters. For example, one 1-byte datum 64H
(sexadecimal notation). ASCII code "64" indicates it includes ASCII code (36 H) of ‘6’ and ASCII code
(34 H) of ‘4’. ASCII codes of digits 0-9 and alphabets A-F are as shown in the table below:
Character symbol ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’
Corresponding ASCII code 30 H 31 H 32 H 33 H 34 H 35 H 36 H 37 H
Character symbol ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’
Corresponding ASCII code 38 H 39 H 41 H 42 H 43 H 44 H 45 H 46 H
RTU mode:
Every 8-bit datum consists of two 4-bit sexadecimal data. For instance, decimal 100 presents to be
64 H when using 1-byte RTU data.
■ Character structure
10 bit character format (for 7-bit data)
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11 bit
character format (for 8-bit data)
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RTU mode:
STX Rest time of at least four-byte transmission time
ADR Communication address => 1-byte
CMD Command code => 1-byte
DATA(n-1)
... Data content => n-word=2n-byte, n ≤ 12
DATA(0)
CRC CRC code => 1-byte
End 1 Rest time of at least four-byte transmission time
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ASCII mode:
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RTU mode:
ASCII mode:
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RTU mode:
Calculation of detection error values of LRC (ASCII mode) and CRC (RTU mode):
LRC calculation of ASCII mode:
ASCII mode adopts LRC (Longitudinal Redunancy Check) detection error value. LRC detection
error value is the sum of contents from ADR to the last data and the result is in the unit of 256 and
removes exceeding part (for example, the result after totaling is sexadecimal 128 H and 28 H is then
obtained), and then calculates its complement; thus the obtained results is the LRC detection error
value.
For example, read 1 word from 0201 address of servo with official number 01 H.
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ASCII mode:
(0D H) (i.e. character '\r' 『carriage return』) and (0A H) (i.e. ‘\n’『new line』) indicate end of
communication.
RTU mode:
Exceeding the rest time of 4-byte communication time at the current communication rate indicates
the end of communication.
Example:
The following uses C programming language to generate CRC value. The function needs
two parameters:
unsigned char * data;
unsigned char length;
/*The function will pass back the CRC value in unsigned integer type.*/
unsigned int crc_chk(unsigned char * data,unsigned char length){
int i,j;
unsigned int crc_reg = 0xFFFF;
while(length- -){
crc_ reg ^=*data++;
for(j=0;j<8;j++){
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K/iK Series AC Servo Driver
In case of the first two communication errors, operation of servo drive will not be affected and
meanwhile the servo drive will feedback an error frame. In case of the third error, transmitted data will
be considered to be invalid and abandoned, without feedback of frame.
Error frame format is as follows:
Upper computer data frame:
start Slave station address Command Data address, data, etc. Check
Command
For example: the axis number of servo drive is 03H and datum 06H is written in parameter Pn100;
since the range of parameter Pn100 is 0-6, the written data will not be allowed and the servo drive will
return a error frame, with error code of 03H ( exceeding the maximum or minimum value of parameter)
and the structure as below:
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start Slave station address Command Data address, data, etc. Check
03H 06H 0002H 0006H
In addition, if the slave station address in data frame sent by upper computer is 00H,
indicate that the data of the frame are broadcast data and the servo drive will not
return any frame.
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Correspond to parameters in
0000h ~ 03FFh Parameter area Read and write
parameter table
0198h Speed limit at torque control Unit: 1 r/min Read and write
0400h ~0409h Alarm information storage area 10 history alarms Read only
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
043Ah Accumulated load Unit: 1% Read only
043Ch Rotational inertia percent Unit: 1% Read only
Actual angle of encoder single
043Eh Unite: 1 reference pulse Read only
turn(bit31~bit16)
Actual angle of encoder single
043Fh Unite: 1 reference pulse Read only
turn(bit15~bit0)
0440h Encoder multi-circle position Unit: 1 circle Read only
0520h Clear history alarm 1: Clear history alarm Read and write
0521h Clear current alarm 1: Clear current alarm Read and write
0522h Clear bus encoder alarm 1: Clear bus encoder alarm Read and write
Clear bus encoder multi-circle 1: Clear bus encoder
0523h Read and write
data multi-circle data
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0540h Factory reset 1: Factory reset Writable
0541h Reset 1: Reset Writable
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
060Ah Target speed rpm Read and write
060Bh Step change condition attribute Read and write
060Ch Step change condition 1 value Read and write
060Dh Step change condition 2 value Read and write
060Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
060Fh Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0643h Step change condition attribute Read and write
0644h Step change condition 1 value Read and write
0645h Step change condition 2 value Read and write
0646h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
0647h Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
067Ch Step change condition 1 value Read and write
067Dh Step change condition 2 value Read and write
067Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
067Fh Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Data set 19 parameter:
0698h Destination position low byte Read and write
0699h Destination position high byte Read and write
069Ah Target speed rpm Read and write
069Bh Step change condition attribute Read and write
069Ch Step change condition 1 value Read and write
069Dh Step change condition 2 value Read and write
069Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
069Fh Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
06B5h Step change condition 2 value Read and write
06B6h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
06B7h Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
06D0h Destination position low byte Read and write
06D1h Destination position high byte Read and write
06D2h Target speed rpm Read and write
06D3h Step change condition attribute Read and write
06D4h Step change condition 1 value Read and write
06D5h Step change condition 2 value Read and write
06D6h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
06D7h Data set type Read and write
Relative
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Communication
data address
Meaning Instruction Operation
Hexadecimal
system
06EEh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
06EFh Data set type Read and write
Relative
Address description:
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Signal input in the register is valid only when the signal is not input from CN3 (signal distribution
parameter is set to be "Null").
For example: to input /POS-START through communication IO input register, it is necessary to set
P□512.1=0 first,and then modify bit13 of communication IO input (0451h) register valid.
*2. Servo operation status(0456h)
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Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Encoder cables are bound with high current line or their distance is Lay encoder cables at places free from surge
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Incremental encoder When power supply is Encoder cables are bound with high current line or their distance is Lay encoder cables at places free from surge
□02
UVW disconnects on or during operation too close voltage
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
Motor wiring is abnormal (poor condition in wiring and connection) Revise motor wiring
During servo ON Encoder wiring is abnormal (poor wiring and connection) Correct wiring of encoder
Servo drive circuit board develops fault Replace the servo drive
Motor wiring is abnormal (poor condition in wiring and connection) Revise motor wiring
When the servo motor Encoder wiring is abnormal (poor wiring and connection) Correct wiring of encoder
Servo drive circuit board develops fault Replace the servo drive
Effective torque exceeds rated torque or starting torque exceeds Review loading condition, operation
Servo drive circuit board develops fault Replace the servo drive
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Incremental encoder When control power Wiring of encoder is wrong Correct wiring of encoder
abnormal Servo drive circuit board develops fault Replace the servo drive
When control power Overload alarm reset for several times due to power off Change reset method of alarms
supply is on Servo drive circuit board develops fault Replace the servo drive
motor and ground wire Revise or replace the cables used by main
A short circuit occurs between U, V, and W used by main circuit of circuit of motor
motor
An error occurs to regenerative resistor wiring. Check wiring and connect correctly.
ground wire
Replace the servo drive
Servo drive develops fault (current feedback circuit, power transistor
When main power A short circuit occurs between U, V, W used by main circuit of
□10 Overcurrent
circuit is on or motor and ground wire
Replace servo motor
overcurrent during motor A short circuit occurs between U, V, and W used by main circuit of
operation motor
Overload alarm reset for several times due to power off Change reset method of alarms
When main circuit AC supply voltage is too high Adjust AC supply voltage to normal range
power is on Servo drive circuit board develops fault Replace the servo drive
Overvoltage Check AC supply voltage (whether voltage changes substantially) Adjust AC supply voltage to normal range
Servo drive circuit board develops fault Replace the servo drive
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Occurrence
When main circuit Limiting resistor of surge current disconnects (whether power Replace servo unit (confirm power voltage
power is on voltage is abnormal and whether limiting resistor of surge current is and reduce frequency of main circuit
Undervoltage
overload) ON/OFF)
□12 * Detect when main
Servo drive circuit board develops fault Replace the servo drive
circuit power is on
AC supply voltage is low (whether there is oversized voltage drop) Adjust AC supply voltage to normal range
Servo drive circuit board develops fault Replace the servo drive
Power is turned off when parameters are being set Execute user parameters initialization
When control power
□13 Parameter damage Power is turned off when alarm is being entered (F□011)
supply is on
Servo drive circuit board develops fault Replace the servo drive
The phase sequence of U, V and M of motor wiring is at fault Correct motor wiring
Servo drive circuit board develops fault Replace the servo drive
□14 Over-speed
The phase sequence of U, V and M of motor wiring is at fault Correct motor wiring
high-speed rotation Input value of position/speed reference is too much Lower reference value
Speed reference input gain setting is wrong Correct reference input gain
Servo drive circuit board develops fault Replace the servo drive
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sending position Servo drive circuit board develops fault Replace the servo drive
reference
During long reference Position reference pulse frequency is too high Add smoothing function
Excessive position offset alarm level (P□504) is incorrect Set user parameter P□504 to correct value
supply is on
□17 Electronic gear fault Setting of electronic gear is incorrect Reset P□202 and P□203
When the servo motor
starts operation
starts operation
starts operation
Servo unit capacity and motor capacity are not suitable for motor Match servo unit capacity with servo motor
capacity capacity
Drive does not match When control power
□23 Parameters written into encoder are abnormal Replace the servo motor (encoder)
with motor supply is on
Drive motor parameter setting is abnormal Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
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alarm 2 supply is on
Check whether the wiring of regenerative resistor is in good Revise the wiring of circumscribed
When main circuit
condition or broken regenerative resistor
power is on
Jumper wire between B2 and B3 comes off (when using built-in
Regeneration is Correct wiring
□30 regenerative resistor)
abnormal
Check whether the wiring of regenerative resistor is in good Revise the wiring of circumscribed
Normally during Regenerative resistor disconnects (whether regeneration energy is Replace regenerative resistor or servo drive
Regeneration resistor temperature Under continuous regeneration status review load and operation conditions.
□31
overload increases significantly)
Normally during
operation (regenerative
Servo drive circuit board develops fault Replace the servo drive
resistor temperature
increases slightly)
Bus encoder is When control power Wiring of encoder is wrong Correct wiring of encoder
□40
abnormal supply is on Encoder failure Replace servo motor
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Servo drive circuit board develops fault Replace the servo drive
Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
Servo motor rotates at a speed of over 100 r/min when PG power is PG power is set ON when servo rotating
Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Checkout in bus When control power Signal lines are interfered due to engaging-in and damage in sheath
Correct layout of encoder cables
□44 encoder control field supply is on or during of encoder cables
is wrong operation Encoder cables are bound with high current line or their distance is Lay encoder cables at places free from surge
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Bus encoder When control power Wiring of encoder is wrong Correct wiring of encoder
□45
communication data supply is on or during Encoder cables are interfered due to different specifications Change cable specifications to stranded wire
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Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Encoder cables are bound with high current line or their distance is Lay encoder cables at places free from surge
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
Encoder cables are bound with high current line or their distance is Lay encoder cables at places free from surge
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
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Servo drive circuit board develops fault Replace the servo drive
Encoder cables are interfered due to overlength The max. wiring distance should be 20 m.
Change in FG potential due to influence by motor side equipment Connect equipment ground wire to prevent
Servo drive circuit board develops fault Replace the servo drive
When control power Servo drive circuit board develops fault Replace the servo drive
supply is on Overload alarm reset for several times due to power off Change reset method of alarms
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Servo motor fails to Control power supply is not connected Check voltage between control power supply Correct control power supply ON circuit
start terminals
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Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Check voltage between main circuit power Correct main circuit power ON circuit
Main circuit power is not connected
terminals
Speed/position reference is not input Check input pin Correctly input speed/position reference
Setting of input signal selection P□509 Check setting of input signal selection P□509 - Correctly set input signal selection
Confirm set value of user parameter P□50A.0 Correctly set user and set servo ON
Servo ON (/S-ON) input remains OFF
(/S-ON) input to ON
Check SEN signal input (when using absolute Set SEN signal input to ON
SEN input remains OFF
encoder)
Mode selection for reference pulse is Check use parameters setting and reference pulse Correctly set user parameter P□200.1
wrong shape
Speed reference input is improper Confirm control method and input are consistent Correctly set or input control parameter
Torque reference input is improper Confirm control method and input are consistent Correctly set or input control parameter
Position reference input is improper Check P□200.1 reference pulse signal shape or Correctly set or input control parameter
OFF
Servo drive fault Servo drive circuit board develops fault Replace the servo drive
Servo motor stops after Motor wiring is wrong Check motor wiring Correctly wire motor
surge Encoder wiring is wrong Check encoder wiring Correctly wire encoder
Motor rotates unstably Servo motor wiring is in bad contact Power line (U, V and W phases) and encoder Tighten loose fastening part between
Motor rotates when no Speed reference input is improper Confirm control method and input are consistent Correctly set or input control parameter
reference has been sent during speed control or check between V-REF and GND
Torque reference input is improper Confirm control method and input are consistent Correctly set or input control parameter
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Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Speed reference offset Offset adjustment of servo drive is poor Adjust offset of servo drive
Position reference input is improper Check P□200.1 reference pulse signal shape or Correctly set or input control parameter
Servo drive fault Servo drive circuit board develops fault Replace the servo drive
Check sounds and vibration near bearing Please contact service technicians of the
Bearing is abnormal inside
Company in case of any abnormality
Supporting machines have vibration Whether any moving part at machine side has
Whether stranded wire or stranded shielded wire Enable input signal line meet relevant
Input signal lines are interfered due to
has core wire over 0.12 mm and is made of
2
specifications
different specifications
tined soft copper?
Input signal line is interfered due to Confirm that the max. wiring length is 3 m and Enable length of input signal line meet
length beyond range of application its impedance is less than 100 Ω relevant specifications
Encoder cables are interfered due to Whether stranded wire or stranded shielded wire Enable encoder cables meet relevant
different specifications has core wire over 0.12 mm2 and is made of specifications
Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
Encoder cables are interfered due to Signal lines are interfered due to engaging-in Correct layout of encoder cables
Interference to encoder cable is too Whether encoder cables are too close with high Lay encoder cables at places free from
Change in FG potential due to influence What is grounding state (not grounded or Connect equipment ground wire to
by servo motor side equipment incomplete grounding) of welding machine, etc. prevent shunting to FG at PG side
Servo drive pulse counter goes wrong Take anti-interference measures for
Whether signal line of encoder is interfered?
due to interference encoder wiring.
vibration shock) (Accuracy, fastening and core shift of mounting install servo motor
surface)
Motor with frequency Speed gain P□100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain P□100
around 200 - 400 Hz Position loop gain P□102 is set too high Factory setting: Kp = 40.0/s Correctly set position loop gain P□102
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Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
vibrates Speed loop integral time constant Correctly set speed loop integral time
Factory setting: Ti = 20.00 ms
P□101 is improperly set parameter P□101
Starting and stopping Speed gain P□100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain P□100
rotating overtravel is too Position loop gain P□102 is set too high Factory setting: Kp = 40.0/s Correctly set position loop gain P□102
large Speed loop integral time parameter Correctly set speed loop integral time
Factory setting: Ti = 20.00 ms
P□101 is improperly set parameter P□101
Position offset of stranded wire or stranded shielded wire has core Enable encoder cables meet relevant
Encoder cables are interfered due to
absolute encoder is wire over 0.12 mm and is made of tined soft
2
specifications
different specifications
wrong copper
(Position saved by Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
during outage is Encoder cables are interfered due to Signal lines are interfered due to engaging-in
Correct layout of encoder cables
different from position damages and damage in sheath of encoder cables
when the power supply Interference to encoder cable is too Whether encoder cables are bound with high Lay encoder cables at places free from
is on next time) great current line or their distance is too close? surge voltage
Servo drive pulse counter goes wrong Take anti-interference measures for
Whether signal line of encoder is interfered?
due to interference encoder wiring.
vibration shock (Accuracy, fastening and core shift of mounting install servo motor
surface)
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
command controller
Command controller multi-turn data Whether data (odd-even) check is executed on Execute odd-even check of multi-turn
Signal line between servo drive and command Interference effect occurs when no
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Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Overtravel (OT) Whether external power supply (+24 V) of input Correct external power supply of +24 V
correct?
Whether external power supply (+24 V) of input Remove cause of change in external
Positive/negative rotation drive Check POT signal selection P□510.2 Correct POT signal selection P□510.2
Overtravel position is not proper OT position is shorter than operation distance Properly set Ot position
Encoder cables are interfered due to Enable encoder cables meet relevant
The max. wiring distance should be 20 m.
length beyond range of application specifications
Encoder cables are interfered due to Signal lines are interfered due to engaging-in
Correct layout of encoder cables
damages and damage in sheath of encoder cables
Change in FG potential due to influence What is grounding state (not grounded or Connect equipment ground wire to
by servo motor side equipment incomplete grounding) of welding machine, etc. prevent shunting to FG at PG side
Servo unit pulse counter goes wrong Take anti-interference measures for
Whether signal line of encoder is interfered?
due to interference encoder wiring.
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
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Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Coupling between machine and servo Whether coupling between machine and servo Correctly connect coupling between
length beyond range of application its impedance is less than 100 Ω relevant specifications
Encoder failure (no change in pulse) Encoder failure (no change in pulse) Replace servo motor
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contacted. Use parameters of servo drives overhauled by the Company will be restored to factory
setting and user parameters for using should be set before operation.
Part Name Years of revision of standards Use conditions
Cooling fan 4-5 years Ambient temperature: annual
Smoothing capacitor 7 - 8 years average of 30 °C
Relays — Load rate: below 80%
Fuse 10 years Operating ratio: less than 20 h
Aluminium electrolytic 5 years every day
capacitor on PCB
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P□146 Set the torque arrival value 0~3000 1% rated torque 100
P□147 Set the lasting time of torque arrival time 0~3000 ms 100
P□148 Set the locked-rotor torque 0~3000 1% rated torque 100
P□149 Set the locked-rotor time 0~6000 ms 300
P□200 Position control reference form selection switch —— —— 0000 Y
P□201 16 ~
PG frequency dividing 1 P/rev 2500 Y
32768
P□202 First electronic gear ratio (numerator) 1 ~ 65535 —— 1 Y
P□203 First electronic gear ratio (denominator) 1 ~ 65535 —— 1 Y
P□204 Second electronic gear ratio (numerator) 1 ~ 65535 —— 1 Y
P□205 Position reference acceleration/deceleration time
0 ~ 6400 0.1ms 0 N
constant
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P□514 0000
Output signal selection 2 —— —— 0065 Y
(double axis)
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P□858
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P□146 Set the torque arrival value 0~3000 1% rated torque 100
Set the lasting time of torque arrival
P□147 0~3000 ms 100
time
P□148 Set the locked-rotor torque 0~3000 1% rated torque 100
P□149 Set the locked-rotor time 0~6000 ms 300
P□200 Position control reference form
—— —— 0000 Y
selection switch
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Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
P□509 8765 (double
Input signal selection 1 —— —— 4321 Y
axis/b)
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Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□510 8765 (single 0000 (double
Input signal selection 2 —— —— Y
axis) axis)
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Remarks:
1. Parameter mode
Standard mode (P□605.2 = 0):
Parameter access address is parameter No. in the table (decimal)
2. YASKAWA mode (P□605.2 = 1):
Parameter access address reflects partly YASKAWA common parameters and the remaining
addresses use parameter No. in the table (hexadecimal)
Reflection Parameter Table:
Reflection Name Original Reflection Name Original
Parameter No. parameter No. Parameter No. parameter No.
(P□605.2=1) (P□605.2=0) (P□605.2=1) (P□605.2=0)
P□100 Speed loop gain P□100 P□506 Brake command latency P□508
time when servo is OFF
P□101 Speed loop integral P□101 P□50A Input signal selection 1 P□509
P□102 Position loop gain P□102 P□50B Input signal selection 2 P□510
P□212 Encoder frequency divider P□201 P□50E Output signal selection 1 P□513
P□203 Electronic gear numerator P□202 P□50F Output signal selection 2 P□514
P□210 Electronic gear denominator P□203 P□510 Output signal selection 3 P□515
Examples:
In standard mode (P□605.2 = 0), speed loop gain parameter access address is 100 (hexadecimal 0x0064)
and torque reference filtering time parameter access address is 401 (hexadecimal 0x0191);
In YASKAWA mode (P□605.2 = 1), speed loop gain parameter access address is 256 (hexadecimal
0x0100) and torque reference filtering time parameter access address is 1025 (hexadecimal 0x0401).
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Note: 1. "□" in alarm display may be "A" or "b", referring to A axis alarm or b axis alarm
respectively
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2 Gently press “∧” key for six times and set FA006.
Press SET key to display current PA000 data. The decimal point in bit 0
currently displayed flickers. Set motor manufacturer and encoder type
with Shift key and "∧" key.
Modify the value according to appendix (motor adaption table) and set
7
value at each bit with Shift key.
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Note:
1. In case of double-axis servo drive, M function key should be press for a long time
(continuously for above 1 s) during setting of b axis motor model to switch to b axis
parameter and then follow step 9-12.
2. After setting motor model code, it is required to turn off and reboot servo drive to make
modified parameters effective.
Note: Before selecting motor model, please set motor manufacturer and encoder type
first which can both be set via PA006.
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13、Tamakawa motor
Rated torque Rated speed Rated power Rated cutrrent Motor manufacturer code Motor type
Motor model
(N•m) (rpm) (kW) (A) (Pn006 第 1 位) (Pn005)
TS4603N7122E200 0.318 3000 0.1 1.1 7 41
TS4607N1680E200 0.64 3000 0.2 1.7 7 42
TS4609N1680E200 1.27 3000 0.4 3.3 7 43
TS4614N1680E200 2.39 3000 0.75 5 7 44
TSM1306N3270E716 6.4 1500 1 5 7 45
TSM1308N8270E726 9.6 2000 2 13.8 7 46
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