INTERACTIVE SCHEMATIC

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 KENR9571
July 2011

AP1000E and BG1000E Asphalt Paver

Hydraulic System
AP1000E: BG1000E:
T1F1-UP RTT1-UP
DKH1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATIONS

Component Location
Part Schematic Machine
Description
Number Location Location
Cylinder GP - Apron Fold (LH) 270-3560 D-14 1
Cylinder GP - Apron Fold (RH) 270-3560 D-13 2
Cylinder GP - Auger (LH) 194-7259 B-10 3
Cylinder GP - Auger (RH) 194-7260 B-10 4
Cylinder GP - Hopper (LH) 275-0895 D-8 5
Cylinder GP - Hopper (RH) 275-0895 D-7 6
Cylinder GP - Main Frame Extension (LH) 338-0869 F-12 7
Cylinder GP - Main Frame Extension (RH) 338-0869 F-12 8
Cylinder GP - Screed Hoist (LH) 270-2436 B-7 9
Cylinder GP - Screed Hoist (RH) 270-2436 B-7 10
Cylinder GP - Steering 337-4016 D-11 11
Cylinder GP - Tow Point (LH) 342-9378 D-9 12
Cylinder GP - Tow Point (RH) 342-9378 D-8 13
Filter Element AS - Oil (Hydraulic Tank) 255-1193 A-5 14
Filter GP - Oil (Hydraulic Tank) 176-9415 B-5 15
Filter GP - Oil (Hydraulic) 196-7614 H-1 16
Hitch GP - Oscillating 301-1468 F-13 17
Manifold - Return 107-0003 C-4 18
Manifold GP - Control (Steering Priority) 346-9505 C-11 19
Motor GP - Auger (LH) 190-8789 J-6 20
Motor GP - Auger (RH) 190-8789 J-4 21
Motor GP - Conveyor (LH) 230-9384 J-7 22
Motor GP - Conveyor (RH) 230-9384 J-2 23
Motor GP - Front Wheel Assist (2WD) (LH) 327-8109 A-12 24
Motor GP - Front Wheel Assist (2WD) (RH) 327-8109 A-12 25
Motor GP - Front Wheel Assist (4WD) (LH Front) 327-8109 A-13 26
Motor GP - Front Wheel Assist (4WD) (LH Rear) 327-8109 B-13 27
Motor GP - Front Wheel Assist (4WD) (RH Front) 327-8109 A-14 28
Motor GP - Front Wheel Assist (4WD) (RH Rear) 327-8109 B-14 29
Motor GP - Generator (25kW) 337-4018 F-3 30
Motor GP - Generator (35kW) 291-9243 F-2 31
Motor GP - Hydraulic Fan (LH) 353-0463 D-2 32
Motor GP - Hydraulic Fan (RH) 338-8393 D-1 33
Motor GP - Propel (LH) 291-9243 J-10 34
Motor GP - Propel (RH) 291-9243 J-13 35
Motor GP - Ventilation 235-4849 C-7 36
Pump GP - Auxiliary 269-0562 D-12 37
Pump GP - Auxiliary (Conveyor Charge) 366-2485 I-1 38
Pump GP - Conveyor (LH) 269-0533 H-6 39
Pump GP - Conveyor (RH) 269-0533 H-2 40
Pump GP - Generator 337-4017 G-4 41
Pump GP - Hand Metering Unit (LH) 285-4848 D-11 42
Pump GP - Hand Metering Unit (RH) 285-4848 D-10 43
Pump GP - Hydraulic Fan 338-8392 D-2 44
Pump GP - Propel (LH) 339-3534 I-13 45
Pump GP - Propel (RH) 339-3533 I-10 46
Pump GP - Tamper 348-8146 F-10 47
Radiator and Hydraulic Oil Cooler GP 336-7732 D-5 48
Strainer - Suction (1 and 4) 1G-7663 A-4/B-4 49
Strainer - Suction (2 and 3) 250-2783 A-4/B-4 50
Tank GP - Hydraulic 332-2648 B-4 51
Valve GP - Brake (Manual Release) 193-8539 B-9 52
Valve GP - Check (Hydraulic Oil Cooler Bypass) 145-8983 C-4 53
Valve GP - Control (Apron Fold) 270-3549 D-14 54
Valve GP - Control (Auxiliary) 269-0535 A-8 55
Valve GP - Control (Truck Hitch) 230-9160 E-14 56
Valve GP - Cooler Bypass 339-3532 D-5 57
Valve GP - Flow Divider (Front Wheel Assist) 326-6532 C-12 58
Valve GP - Hopper Hoist, Tow Point (LH) 292-9094 D-9 59
Valve GP - Hopper Hoist, Tow Point (RH) 292-9094 D-7 60
Valve GP - Paver Ventilation 332-6609 C-7 61
Valve GP - Solenoid (Main Frame Extension) 332-1453 F-12 62
Valve GP - Solenoid (Tow Point Cylinder) (LH) 219-3005 D-9 63
Valve GP - Solenoid (Tow Point Cylinder) (RH) 219-3005 D-8 64
Valve GP - Solenoid (Vibratory Control) 346-9504 F-9 65
TAP LOCATIONS

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
TP1 Left Propel Forward I-13
TP2 Left Propel Reverse I-12
TP3 Right Propel Forward I-10
TP4 Right Propel Reverse I-10
TP5 RH Propel Charge H-11
TP6 LH Propel Charge H-13
TP7 LH Propel Case H-12
TP8 RH Propel Case H-10
TP9 LH Conveyor Forward H-8
TP10 LH Conveyor Reverse I-8
TP11 LH Auger Forward H-5
TP12 LH Auger Reverse I-5
TP13 RH Auger Forward H-5
TP14 RH Auger Reverse I-5
TP15 RH Conveyor Forward I-2
TP16 RH Conveyor Reverse H-2
TP17 LH Feeder Charge I-7
TP18 RH Feeder Charge I-3
TP19 Tamper Pump F-11
TP20 Apron Fold C-13
TP21 Auxiliary System Pressure C-7
TP22 Propel Shift Pressure B-9
TP23 Truck Hitch E-13
TP24 Hydraulic Oil SOS B-5
TP25 LH G/S Pressure Reducing C-9
TP26 RH G/S Pressure Reducing C-7
TP27 Feeder Charge Pump H-1
TP28 Brake Pressure B-9
TP29 Generator Pump G-4
TP30 Generator Charge F-4
TP31 Fan Pump D-2
TP32 Fan Pump Case D-2
TP33 Tamper Pump Case E-10
TP34 Steering Pressure C-11
TP35 FWA/Steer/Aux Supply C-11
TP36 FWA Reduced Pressure C-12
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(23) MOTOR GP
CONVEYOR (RH)
BRAKE BRAKE L1 230-9384
J L2
L1
L2
(21) MOTOR GP
J
(20) MOTOR GP AUGER (RH)
AUGER (LH) 190-8789
(22) MOTOR GP
CONVEYOR (LH) 190-8789 L2 L2 ALT A
230-9384 A A

L1 L2 ALT B
B B
GEAR GEAR
SHIFT SHIFT
M3 M3

(35) MOTOR GP M1 M2 L3
M1 M2
PROPEL (RH) L3
291-9243
B B
(34) MOTOR GP
PROPEL (LH) L3 L3
B A B ALT B L1 L1 ALT B
291-9243 A A
A
TP17
TP1 TP2 TP3 TP4 ALT A L1 ALT A
(38) PUMP GP
AUXILIARY
L2
(CONVEYOR CHARGE)
TP18 366-2485
M1 M2 B
I A M1 M2 S I
B A TP15
M5 M4 L2 M4 M5

MA
L3 M3 L1

MC
TP14
L3 M5 M4 M3 L2 M4 M5 L1
A C

MB
(46) PUMP GP TP10
MC
PROPEL (RH)
339-3533 B C
(45) PUMP GP
PROPEL (LH)
339-3534
P
TP12 (16) FILTER GP
OIL (HYDRAULIC)
196-7614
TP6 TP5
TP13 TP16

M3 M3
B D TP27

S S A D MB MD
H X1 X1
H

MD
TP9 TP11
TP7 E

MA
TP8 E

C1

C1
(40) PUMP GP

C2
C2
L1 L1 (39) PUMP GP CONVEYOR (RH)
CONVEYOR (LH) 269-0533

C1

C1
C2
C2
269-0533
RIGHT CONVEYOR / AUGER
M5 M4 L2 UPPER LEFT PUMP STACK
M5 M4 L2
RIGHT PROPEL PUMP LEFT CONVEYOR / AUGER
LEFT PROPEL PUMP LOWER LEFT PUMP STACK
LOWER RIGHT PUMP STACK UPPER RIGHT PUMP STACK

X2 X2

G G
GENERATOR CIRCUIT
(41) PUMP GP
TP29 GENERATOR
337-4017
T1 a b TO COOLER BYPASS
(7) CYLINDER GP (8) CYLINDER GP MANIFOLD, PORT B
MAIN FRAME EXTENSION (LH) MAIN FRAME EXTENSION (RH) R T2 PS Fa Fe MB M2 L1
338-0869 338-0869 B
B B L1

L (31) MOTOR GP
(30) MOTOR GP
GENERATOR (35KW)
SEE SCREED HYDRAULIC GENERATOR (25KW)
291-9243
337-4018
SCHEMATICS FOR DETAILS

C1 C2 D1 D2 A A
(62) VALVE GP
SOLENOID (MAIN FRAME EXTENSION) D M1 L
332-1453
TP19
A
VIBRATORY CIRCUIT
F X1 X2 G MH S MA
F
MB B
(17) HITCH GP
OSCILLATING
TP30
301-1468 T
P

MAIN FRAME EXTENSION CIRCUIT 1 3

OPTIONAL SYSTEM
(47) PUMP GP
(56) VALVE GP (65) VALVE GP
CONTROL (TRUCK HITCH)
TP23 TAMPER
SOLENOID
348-8146
230-9160 (VIBRATORY CONTROL)
346-9504
G C1 C2
S L2 L1 L

TAMPER CIRCUIT
(OPTIONAL SYSTEM)

P TP33
1
2

E T E

TRUCK HITCH CIRCUIT

OPTIONAL SYSTEM

(43) PUMP GP
(11) CYLINDER GP HAND METERING UNIT (RH)
STEERING 285-4848
(48) RADIATOR AND HYDRAULIC
337-4016 (12) CYLINDER GP (13) CYLINDER GP
(6) CYLINDER GP OIL COOLER GP TP32
(1) CYLINDER GP (2) CYLINDER GP TOW POINT (RH)
TOW POINT (LH) HOPPER (RH) 336-7732 (44) PUMP GP
APRON FOLD (LH) APRON FOLD (RH) 342-9378
(37) PUMP GP L R L R 342-9378 275-0895 HYDRAULIC FAN
270-3560 270-3560
AUXILIARY L L1 S 338-8392
269-0562 (5) CYLINDER GP
HOPPER (LH)
L2 S 275-0895
(54) VALVE GP (57) VALVE GP
CONTROL (APRON FOLD) COOLER BYPASS
270-3549
GAIN
(42) PUMP GP C2 C1 HL1 HL2 C2 C1 HL1 HL2 339-3532
M4 HAND METERING UNIT FC TC (32) MOTOR GP (33) MOTOR GP
D D
HOPPER HOPPER HYDRAULIC FAN (LH) HYDRAULIC FAN (RH)
C1 C2 (LH) LIFT LIFT 353-0463 338-8393
285-4848 G
(60) VALVE GP B MB
HOPPER HOIST,
(59) VALVE GP TOW POINT (RH) F TP31
HOPPER HOIST, 292-9094
A B A B A B
TOW POINT (LH)
292-9094 A B E
M2

P T P T
DRAIN DRAIN
L1
D
P T P T
B
G2 G P T (64) VALVE GP G2 G P
P G T SOLENOID
APRON FOLD CIRCUIT (63) VALVE GP TP25 TP26 TP21
C
(TOW POINT CYLINDER) (RH)
(OPTIONAL SYSTEM) (19) MANIFOLD GP SOLENOID
(TOW POINT CYLINDER) (LH) 219-3005 B
CONTROL (STEERING PRIORITY)
219-3005
TP20 346-9505
A

(36) MOTOR GP
VENTILATION
C TP36 TP35 235-4849
J H C
G3 T G P Y

(61) VALVE GP
PAVER VENTILATION
(58) VALVE GP 332-6609 (53) VALVE GP
FLOW DIVIDER (FRONT WHEEL ASSIST)
326-6532 TP34 CHECK
(18) MANIFOLD B (HYDRAULIC OIL COOLER BYPASS)
OUT RETURN 145-8983
D F
(52) VALVE GP (10) CYLINDER GP 107-0003
BRAKE (MANUAL RELEASE) SCREED HOIST (RH) G
H
G1 193-8539 270-2436
P1 P3 TP28 C
E

(4) CYLINDER GP
AUGER (RH) RET A

FRONT WHEEL ASSIST 4WD CIRCUIT T1 T3 194-7260

B
OPTIONAL SYSTEM
(9) CYLINDER GP
CD2 B A SCREED HOIST (LH)
270-2436

(29) MOTOR GP (27) MOTOR GP

B FRONT WHEEL ASSIST A B FRONT WHEEL ASSIST (51) TANK GP
HYDRAULIC
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS B
(4WD) (RH REAR) REAR L L REAR (4WD) (LH REAR)
IN 332-2648 RIGHT PROPEL CHARGE PUMP AND CIRCUIT
327-8109 327-8109 CD2 B A T2 PR PL (55) VALVE GP TP24 (49) STRAINER LEFT PROPEL CHARGE PUMP AND CIRCUIT
AUX T CONTROL (AUXILIARY) SUCTION (1 AND 4) RIGHT PROPEL PUMP AND CIRCUIT
269-0535 1G-7663
(3) CYLINDER GP P1 LEFT PROPEL PUMP AND CIRCUIT
RIGHT AUGER PUMP AND CIRCUIT
F F AUGER (LH) TP22 1 LEFT AUGER PUMP AND CIRCUIT
194-7259
RIGHT CONVEYOR PUMP AND CIRCUIT
B A
(24) MOTOR GP AL1 AL2 BRK G1 FDS SCD3 SCD1 SCD2 G2 LEFT CONVEYOR PUMP AND CIRCUIT
FRONT WHEEL ASSIST
(15) FILTER GP 2 LINE PATTERNS RIGHT GRADE AND HOPPER HOIST CIRCUIT
(2WD) (LH)
9 OIL (HYDRAULIC TANK) LEFT GRADE AND HOPPER HOIST CIRCUIT
(28) MOTOR GP (26) MOTOR GP 327-8109 3 ASSIST 176-9415
Pressure Line
FRONT WHEEL ASSIST A B FRONT WHEEL ASSIST 4 AUGER HOIST AND SCREED HOIST CIRCUIT
A B 3
TAMPER CIRCUIT
(4WD) (RH FRONT) FRONT L L FRONT (4WD) (LH FRONT) Pilot / Load Sensing Pressure
327-8109 327-8109
RIGHT
7 APRON FOLD CIRCUIT
F F Drain / Return Lines TRUCK HITCH CIRCUIT
4
POWERED MAINFRAME EXTENSIONS CIRCUIT
1 2 Component Group SHIFTING CIRCUIT
LOWER LIFT
F F B1 B2 STEERING (FWA) CIRCUIT
L L
SEE SCREED CALLOUTS HAND BRAKE PUMP AND CIRCUIT
B A
B A HYD SCHEMATICS 5 6 8 (50) STRAINER
YY Taps (Pressure, Sampling, Sensor - by letter)
GENERATOR MOTOR CIRCUIT
GENERATOR CHARGE PUMP CIRCUIT
SUCTION (2 AND 3)
(25) MOTOR GP FOR DETAILS 250-2783
Callout Number Component
AUXILIARY CIRCUIT

FRONT WHEEL ASSIST SCREED EXTENDERS P P1 (52) VALVE GP - CONTROL VENTILATION CIRCUIT
A A
(Machine Location from Name
(2WD) (RH) AND OTHER Component LocationsTable)
138-1234 Part Number
SUPPLY LINES
327-8109 SCREED FUNCTIONS T T1 (14) FILTER ELEMENT AS DRAINS, RETURN LINES
OIL (HYDRAULIC TANK)
255-1193

THIS SCHEMATIC IS FOR THE AP1000E AND BG100E ASPHALT PAVER HYDRAULIC SYSTEM
MEDIA NUMBER: KENR9571
SCHEMATIC PART NUMBER: 327-9146, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
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