InteliGen4 200

Order code: IG4200XXBAA, IG4200XXBLA

Controller for multiple gen-set applications

Datasheet
Product description
InteliGen4 200 is a diesel gen- set control unit for common paralleling User-defined protections and setpoints on top of default
applications supporting both single and multiple gen-sets running in grid-tied parameters
or island operations.
Compatible load/Var sharing and power management with other
Key benefits ComAp solutions
Great flexibility to fit all application needs Slots for plug-in modules for 4G and GPS, additional Ethernet port,
User-defined protections and setpoints, ease-to-use PLC RS232/485 connection or additional binary inputs/outputs
interpreter and plug-in modules for I/O extension One hardware for more applications, enabling an easy switch
Comunication capabilities and protocols between MINT and SPtM application

In-built USB host/device, CAN and RS485 Possibility to have also mains application in a gen-set
controller
Plug-in modules for ethernet and 4G connectivity
Event-based and fully configurable history for fast and easy
Modbus RTU/TCP, SNMP v1, v2c and v3, J1939
troubleshooting
Cyber security by design to protect your business
Peak shaving for limiting the import from the mains (e.g., due to
Requirements of ISA 62443 level 2-3 by design higher prices)

Key features Load shedding ensuring the most important loads are running even
when there is a lack of power
Support for installations with the option for cooperation with up to 32
gen-sets/mains/tie controllers Application overview
Keeping your business and data as safe as possible, meeting the ISA
62443 level 2 - level 3 security requirements
User access management with 4 unique user accounts with
individual roles
StageV and Tier4Final ready by default

Multi ECU for communication with more J1939 devices such as

engine ECUs, digital AVR etc.
Built-in PLC interpreter with the easy-to-use PLC Editor

Remote connection and monitoring

AirGate 2.0 for easy connection to your equipment remotely,
without worrying about your asset’s IP address
WebSupervisorcloud-based tool for fleet management

| InteliGen4 200 Datasheet | Related HW ver: 01.00.00/01 | Related SW ver: 2.2 | Date of issue: 12/19/2024
 Dimensions, terminals and mounting

Plug-in module

Note: Dimension "x" depends on a plug-in module

Note: Dimensions are in millimeters.

Note: The final depth of the controller depends on the selected plug-in module – it can vary between 47 mm and "x" mm.
Mind also the size of connectors and cables (e.g. in case of RS232 connector, add about 60 mm more for standard
RS232 connector and cable).

Note: The controller is mounted into panel doors as a standalone unit using provided holders. The requested cutout size
is 187 × 132 mm. Use the screw holders delivered with the controller to fix the controller into the door.

InteliGen4 200 Datasheet 2

 Technical data

Power supply Communications

Power supply range 8-36 VDC USB Device Non-isolated type B connector

Power consumption USB Host Non-isolated type A connector

3.5 W
(without modules) RS485 Isolated
RTC battery Replaceable (3 V) Isolated, 250 / 50 kbps,
CAN 1 + CAN 2
Fusing power 4 A w/o BOUT consumption Terminator impedance 120 Ω

E-Stop fusing 10 A Modbus RTU/TCP

Protocols
SNMP v1/v2c/v3,J1939
Max. Power Dissipation 9W
Current measurement
Operating conditions
Measurement inputs 3ph Gen current, 1ph Mains current
Protection degree (front
IP 65 5A
panel) Measurement range

Operating temperature -20 ˚C to +70 ˚C Max. allowed current 10 A

Operating temperature Accuracy ±20 mA for 0-2 A; 1 % of value for 2-5 A

-40 ˚C to +70 ˚C
for Low Temp. version Input impedance <0.1 Ω
Storage temperature -30 ˚C to +80 ˚C
E-Stop
95 % non-condensing
Operating humidity Dedicated terminal for safe E-Stop input.
(EN 60068-2-30)
Physical supply for binary outputs 1 & 2.
5-25 Hz, ± 1.6 mm
Vibration
25-100 Hz, a = 4 g Binary inputs
2
Shocks a = 500 m/s Number 8
Surrounding air temperature rating 70 °C 0-2 VDC close contact
Suitable for pollution degree 2 Close/Open indication
6-36 VDC open contact

D+ Binary outputs
Max. output current 250 mA Number 8
Charging fail threshold Adjustable BO1,2=5 A (60 °C); BO1,2=4 A (70 °C),
Max. current
BO3-8=0.5 A
Voltage measurement
Switching to positive supply terminal
Measurement inputs 3ph-n Gen voltage , 3ph-n Mains
10-277 V AC / 10-480 V AC (EU) Analog inputs
Measurement range 10-346 V AC / 10-600 V AC Number 4, switchable (R/U/I)
(US/Canada)
Range R = 0-2500 Ω; U = 0-10 V; I = 0-20 mA
Linear measurement 350 V AC Ph-N
R: ±2 % from value ±5 Ω in range 0-250 Ω
and protection range 660 V AC Ph-Ph
R: ±4 % from value in range 250 Ω-2500 Ω
Accuracy 1% Accuracy
U: 1 % from value ±100 mV
Frequency range 30-70 Hz (accuracy 0.1 Hz) I: 1 % from value ±0.2 mA
Input impedance 0.72 MΩ ph-ph , 0.36 MΩ ph-n
+5 V Power supply output
Voltage regulator output Max. current 45 mA
Isolation Isolated
Magnetic pickup
Type max ±10 V DC
4 Vpk-pk to 50 Vpk-pk in range 4 Hz to 1 kHz
Speed governor output Voltage input
6 Vpk-pk to 50 Vpk-pk in range 1 to 5 kHz
range
Isolation Non-isolated 10 Vpk-pk to 50 Vpk-pk in range 5 to 10 kHz

Output Type ±10 V DC or 5 V @ 500 Hz Frequency input

4 Hz to 10 kHz
range
Display
Frequency
Type Build-in monochromatic 3.2" measurement 0.2 % from measured value
Resolution 132 × 64 px tolerance

InteliGen4 200 Datasheet 3

Available plug-in modules
Product Description Order code

CM-RS232-485 Dual port interface CM223248XBX

CM2-4G-GPS 4G & GPS plug-in communication module CM24GGPSXBX
CM3-Ethernet Internet / Ethernet plug-in communication module CM3ETHERXBX
EM-BIO8-EFCP 8 additional binary inputs/outputs EM2BIO8EXBX

Note: Controller has 2 slots for plug-in modules.

Available CAN modules

Product Description Order code

IGL-RA15 CAN remote annunciator with 15 LEDs EM2IGLRABAA

Inteli AIN8 CAN module with 8 analog inputs I-AIN8
Inteli IO8/8 CAN module with 8 binary inputs and 8 binary outputs I-IO8/8
IGS-PTM CAN module with 8 binary inputs, 8 binary outputs, 4 analog inputs and 1 analog output IGS-PTM
Inteli AIN8TC CAN module with 8 analog inputs dedicated for thermocouple sensors only. I-AIN8TC
Inteli AIO9/1 CAN module with analog inputs and outputs – designed for DC measurement. I-AIO9/1
I-CR CAN Repeater Module. I-CR
I-CR-R CAN Redundancy Module. I-CR-R

Functions and protections

Support of functions and protections as defined by ANSI (American National Standards Institute):

Description ANSI code Description ANSI code

Master unit 1 Voltage unbalance 47
Stopping device 5 Incomplete sequence relay 48
Multi-function device 11 Overcurrent 50/50TD
Overspeed 12 Earth fault 50G
Underspeed 14 Breaker failure 50BF
Speed & frequency matching Device 15 Overcurrent IDMT 51
Starting-to-running transition contactor 19 Overvoltage 59
Synchronizing-check 25 Aux Over Voltage 59X
Thermal relay 26 Pressure switch 63
Undervoltage 27 Liquid level switch 71
Aux Battery Under Voltage 27X Alarm relay** 74
Annunciator 30 Vector shift 78
Overload (real power) 32P Reclosing relay 79
Reverse power 32R Overfrequency 81O
Master sequence device 34 Underfrequency 81U
Excitation loss 40 ROCOF 81R
Unit sequence starting * 44 Auto selective control/transfer 83
Current unbalance 46

*MINT ** extension module IGL-RA15 required

Certifications and standards

EN 61000-6-2 EN 60068-2-30:2005 25/55°C, RH 95%, 48hours

EN 61000-6-4 EN 60529 (front panel IP65, back side IP20)

EN 61010-1 UL 6200

EN 60068-2-1 (-20 °C/16 h)

EN 60068-2-2 (70 °C/16 h)

EN 60068-2-6 (2÷25 Hz / ±1,6 mm; 25÷100 Hz / 4.0 g)

2
EN 60068-2-27 (a=500 m/s ; T=6 ms)

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© ComAp. Features and specification are subject to change without prior notice.