TWIN SPARK TWIN SPARK

BS VI BS VI

Bajaj Auto Limited

Akurdi, Pune - 411 035. India.
Tel
Fax
: +91 20 27472851
: +91 20 27407385
Spare Parts Catalogue
Customer Care : +91 7219821111
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
 TWIN SPARK

Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO. : 71120155 REV. 07 AUG 22

Copy rights : All rights reserved. No part of this publication may

be reproduced, stored in a retrieval system, Or transmitted in
any form or by any means, electronic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
 TWIN SPARK TWIN SPARK

Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar NS160 1. How to Read the Catalogue : Open the catalogue and from the pictorial
BS VI’ Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
in selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & TWIN SPARK
Revision No. & TWIN SPARK

Change Details Change Details

A: Add A: Add
REV. NO., SR. PART REV. NO., SR. PART
SHORT DESCRIPTION QTY. PAGE D: Delete Reason for change SHORT DESCRIPTION QTY. PAGE D: Delete Reason for change
MM YY NO. NUMBER NO. C: Change MM YY NO. NUMBER NO. C: Change

01 JUN 20 1 52JE0299 Mangeto Cover 1 30 C Changed from 36JE0003

02 OCT. 20 New C&G Scheme Parts
added
03 JAN 21 JE591333 Pipe Assembly A 1 1 44
JE591299 Muffler Assembly 1 2 44
04 FEB 21 Caliper Assly C New Part numbers added
JE511052 NOZZLE 1
05 AUG. 21 2 52JF2280 Painted Parts 1 136 A

06 JUN 22 For Verroc ECU Model

07 AUG 22 9 36PD0112 3 in 1 Sensor kit added 1 34 A
 TWIN SPARK TWIN SPARK

Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 34 Rear Hub 74 - 76

2 Cylinder Head 4 35 Rear Master Cylinder 78
3 Valve 6 36 Rear Caliper Assembly 80
4 Camshaft / Tensioner 8 37 Rear Brake Pedal 82
5 Cylinder and Piston 10 38 Anti Lock Brake System 84
6 Crankshaft 12 39 Handle Bar Assembly 86 - 88
7 Transmission 14 40 Front Fork 90 - 92
8 Change Drum / Shift Fork 16 41 Oil Cooler Assembly 94 - 96
9 Gear Change Mechanism 18 42 Petrol Tank, Cap Tank & Gauge Fuel 98
10 Crankcase LH 20 43 Fittings - Petrol Tank Cover, Side Covers & Seat Cowl 100 - 102
11 Engine Assembly / Crankcase RH 22 44 Meter Assembly 104
12 Balancer Idler Gear / Oil Pump Assembly 24 45 Control Cables 106
13 Cover Clutch 26 - 28 46 Chain Case 108
14 Cover Magneto 30 47 Head Lamp & Fairing 110 - 112
15 Clutch Assembly 32 48 Indicator Light Assembly 114
16 Throttle Body 34 49 Number Plate / Tail Lamp Assembly 116
17 Kick Starter Mechanism 36 50 Electrical Equipments & ECU Assembly 118 - 120
18 Air Cleaner Complete 38 51 Tool Kit 122
19 EVAP Mechanism 40 - 42 52 Accessories / Grab Handle 124
20 Silencer Assembly 44 53 Painted Parts and Decals 126 - 132
21 Starter Assembly 46 53A Painted Parts & Decals - C&G Scheme from October 2020 134 - 138
22 Magneto, Spark Plug & H.T. Coil 48 53B Painted Casting Parts - C&G Scheme from October 2020 140
23 Seat Assembly / Seat Lock 50 54 Consumable Parts 142 - 144
24 Engine Mountings 52
25 Frame and Frame Fitting 54 Kits List 145 - 150
26 Swing Arm / Rear Shock Absorber 56
27 Pillion Foot Rest / Holder 58 - 60 Part Index 151 - 168
28 Mudguard - Front & Rear 62
29 Stand Assembly 64
30 Tube / Tyre / Rim 66
31 Front Hub 68
32 Front Master Cylinder 70
33 Front Disc Brake 72
 TWIN SPARK TWIN SPARK

Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER AND PISTON 9 CRANKSHAFT 11

6
3
5 3
1 1

8 1
10 7 8
7

4
2 3 6
3 5 4
2 2
1
5
12
11
6 2
16
4
3 16

9
14

6 7
9
5
4

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 CHANGE DRUM / SHIFT FORK 15

12
8 9 1
2
11

4 5
9 7 10
5 6 5
13 5/10
6
5
7 4 18 19 8

4 3
10 8 16 17 7 1

9 5
14 4
8
15 8
1

2 10
14
8 4
1

7 13 2
9 6
12 11 3
2/3 4

5 20
21 23
20
6
3
24

7 25
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Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 17 CRANKCASE LH 19 COVER CLUTCH 25 - 27 COVER MAGNETO 29

8 23
14
5
8
18 4
12 9 5
14 1
2
1 3
15 4
6 6
17 3
2
10
6
2 7 10
7
25
11

12
5 12 17
15 1 6 4
13
4 13 7
7
1

9
3 13
2 26
8 14
7
16 8
15
9
24
10 16
9
11
11 22 19
5 21
3
4 20
11

PLATE NO. : 12
PLATE NO. : 11 PAGE NO. PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
BALANCER IDLER GEAR /
ENGINE ASSEMBLY / CRANKCASE RH 21 23 CLUTCH ASSEMBLY 31 THROTTLE BODY 33
OIL PUMP ASSEMBLY
3 1
5 6
4 2

1 1 3

2 8
2
4 7

7
6
11
9
2
4
3 5
10
10 8
8

3
7
9 7 5
3
7
4
6
5
5 13
12
9 2
8 6 15
14 14

13
12
11
10
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Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
KICK STARTER MECHANISM 35 AIR CLEANER COMPLETE 37 STARTER ASSEMBLY 45 MAGNETO, SPARK PLUG & H.T. COIL 47

8 1

2 6 4 5
1
1 3 3

17
9
10 4
14
15
4 12 14
6
1
5
5
2 3 11 4 3
8 9 2
3
10 4 6
7 5
3
6 13
16

7
11
9 13
13
8
12
6 10 9
10
7 7 7
11
8
12 15 9
2
14

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
EVAP MECHANISM 39 - 41 SILENCER ASSEMBLY 43 SEAT ASSEMBLY / SEAT LOCK 49 ENGINE MOUNTINGS 51

3 9
3
15 1 11
3
27 17
15 10
4 1
5 6 6

14 7
5 14 12
10 8
11
10
9 4 4
2
10
22 11
10
2
15 20 5
19
10 13 8 5
2 9 3

8 7
8 16 6
26 12 11
21 6
26 11 27 2
24 7
23 6
8 12
25 6
13 5

10
9
7 16 5
3
11
13
14 14 1
1
4
 TWIN SPARK TWIN SPARK

Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FRAME AND FRAME FITTING 53 SWING ARM / REAR SHOCK ABSORBER 55 STAND ASSEMBLY 63 TUBE / TYRE / RIM 65

15 17 3 1
16 3
7
1
8
6
3 2
5
11
7

4 16
6 15
14 6
5 8 1
13 2
13
1 12 7 9
3
2
10 11 6
12 9
16 4 5
4 2
4 15
9 10 19
14
5 18
11
10 6 12
18 8

15 14

9
15
17
8 13
2
7

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
PILLION FOOT REST / HOLDER 57 - 59 MUDGUARD - FRONT & REAR 61 FRONT HUB 67 FRONT MASTER CYLINDER 69

9
5
23A 2 6
20 27 16

25 2 1
6 28
30

17
29
3
5 4
1 21 3
22 6 3
24 7 5
31 2 5
35
32 33
26 : USE 4

6
10
ING T3-
RN DO OM
WA LY FR
ON FLUID AINER
E NT
AK CO CAP G
BR
LED LER VIN
SEA FIL MO
A EAN E RE

4 1 CL OR
BEF

7 16
4
6 5 15
34 4 16 10 16
8
17 1 10
10 11
15 14
10 11 19 32 13 14
33 7
9
11 12
8 25 30 18
12
11 13
9 10 13
12

27 31 35 13 8 15
34 15
8 9
23
7
22 17
29 33 4 10
9 13
12
20 10
28 21 14 15
36 14 11
33
 TWIN SPARK TWIN SPARK

Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT DISC BRAKE 71 REAR HUB 73 - 75 REAR BRAKE PEDAL 81 ANTI LOCK BRAKE SYSTEM 83

2 9 2
1 1
1
2
3 8
7
6
8
4 5
4 3 2
10 10
11
x 9 3
12 7
6 9
25 26 8 6
28
5 2 PISTON SEAL 27 17
11 15 5
DUST SEAL 4
16 5
BLEEDER CAP 15 23
6
3 1
PROTECTION BOOT

INSULATOR 14 22 4
13
24 4
7
CALIPER PISTON 21
20
19 19
BLEEDER SCREW 18
8 11
9
PAD SPRING 29 10

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
REAR MASTER CYLINDER 77 REAR CALIPER ASSEMBLY 79 HANDLE BAR ASSEMBLY 85 - 87 FRONT FORK 89 - 91

1 2 1 2 3 16

1
21
20

22 26
4 14 16
24 23 29
17
19
7 3 11
3 6 18
11
4 5 6 7 12 25
7
12 4
8 20
2A
9
19 10 21
10
2/3 19
5 9 15
1 13 27
3 6 28
6
5
2 15 21
2A
8 22
10 32 20
7 8 9 17 5
8
4
23
14 24 30
9

9 18
10 26
13
11 31
13
14
15 25
12
 TWIN SPARK TWIN SPARK

Pictorial Index Pictorial Index

PLATE NO. : 42
PLATE NO. : 41 PAGE NO. PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
PETROL TANK, CAP TANK &
OIL COOLER ASSEMBLY 93 - 95 97 CONTROL CABLES 105 CHAIN CASE 107
GAUGE FUEL
2 3
26 10
4
7 2 2 7
8 7 7
4 5
1 6
4 9
5
1
12
6 17 1
3
6 17
4 14 11
14

28
3 1
8

27
7
2
9 8 15

16
22 5
9 2 14
16
23
17
24 11 18

16 19 13 16
12 10
15
10

20 21 11 11 15
10 19
11 13 15
11 18
12
14 15
23
22 13
25 10
18 15
18
Front Mounting Rear Mounting

PLATE NO. : 43
PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
FITTINGS - PETROL TANK COVER,
99 - 101 METER ASSEMBLY 103 HEAD LAMP & FAIRING 109 - 111 INDICATOR LIGHT ASSEMBLY 113
SIDE COVERS & SEAT COWL
1 2
3
1A
34 2 6 4
39 27
35
28 1
4 26
5
3 32 37 4 5
7 6
4
36 1
4
33 10

29 2
28 6 7 3
9 11 31 5 8 6
3
8
18 8 17
10
26
10

5
15/16
11
20 10A 5
6 14
8 17
7
30 9 19
2 9
24A 10 22
13 23
7 7 21
12 14 18
12 3 13
38/40 22
24 21 23
24 16
15 28
19

17 10
27 41
17A 25 10
 TWIN SPARK TWIN SPARK

Pictorial Index Pictorial Index

PLATE NO. : 49 PLATE NO. : 50 PLATE NO. : 53A
PAGE NO. PAGE NO. PLATE NO. : 53 PAGE NO. PAGE NO.
NUMBER PLATE / ELECTRICAL EQUIPMENTS & PAINTED PARTS AND DECALS -
115 117 - 119 PAINTED PARTS AND DECALS 125 - 131 133
TAIL LAMP ASSEMBLY ECU ASSEMBLY C&G SCHEME FROM OCTOBER 2020
9 11
1 21 14
3 2 5 20 3 17
1
22 9
14 7/8
23 7 5/6
6
25 24
15
4

2/3
5 18 6

19 8 18 4 1
9
7
12
10

10

10
20 16 16 10/11 12/13
17
15 18 19 20 21
2
14 16 13
15 21
24 17/25 OIL COOLED

11 19
27 28
22 22
13 23 24 / 26 25
23

4 6

12

PLATE NO. : 53B

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PAGE NO. PLATE NO. : 54 PAGE NO.
PAINTED CASTING PARTS -
TOOL KIT 121 ACCESSORIES / GRAB HANDLE 123 135 CONSUMABLE PARTS 133
C&G SCHEME FROM OCTOBER 2020
9
8
8
9
1 2
2
11
5
1 4

12

11
12
3
6
7
13

16

11
15

14
10
TWIN SPARK
Plate No.: 1
Cover Cylinder Head
No. Part No. Description Qty. Remarks

1 52 JE00 74 Cover Cylinder Head 1

2 JE 5110 38 Gasket Cover Cylinder Head 1
3 JE 5110 40 Gasket Breather Head Cover 1
5 4 LA E000 26 Bolt Flange Small 4
5 JE 5110 53 Assembly Bolt Head Cover 4

6 JE 5110 39 Plate Breather Head Cover 1

2
1

1 2
Front Wheel Direction
TWIN SPARK
Plate No.: 2
Cylinder Head
No. Part No. Description Qty. Remarks

2 1 JE 5110 47 Bolt Cylinder Head K11 4

2 59 0400 50 Flanged Bolt M8 x 1 x 148L 1
6 3 36 JL01 93 Head Cylinder 1
4 39 1660 05 Stud - M8 1
1
5 JE 5110 85 Gasket Cylinder Head K11 UG 1

8
10 6 AZ 5110 10 Sleeve Plug Spark 1
7 7 KJ AC18 24 ‘O’ Ring Sleeve 1
8 39 1283 21 ‘O’ Ring Sleeve 1
9 JE 3514 00 Oil Pressure Switch 1
10 39 2608 01 Grub Screw 1
4
3
11 JE 5814 35 Pipe Intake 1
12 JG 5814 07 O - Ring Pipe Intake 1
12
11 13 DK 1013 40 O Ring Oil Pressure Switch 1
14 LB C000 03 Screw Csk Cross - M6 x 1x L18 3
16
15 JL 4022 19 Pigtail Oil Pressure Switch 1 N.I.
13
16 JU 5810 06 Clamp 1
9 17 JE 5110 52 Nozzle Oil Jet 1
15 14

3 4
Front Wheel Direction
TWIN SPARK
Plate No.: 3
Valve
No. Part No. Description Qty. Remarks

8 1 39 2017 19 Seal Valve Stem 4

2 JE 5112 55 Valve Intake 2
3 JE 5112 61 Valve Exhaust 2
4 JE 5112 56 Rocker Arm Assembly Intake 1
9 7
5 5 JE 5112 58 Rocker Arm Assembly Exhaust 1

6
6 JE 5112 21 Shaft Rocker Intake 1
7 JE 5112 25 Shaft Rocker Exhaust 1
8 JE 5110 60 Circlip Internal 1
4 9 DG 1010 29 Cotter Valve 8
10 10 36 JF02 13 Kit Valve Repair 1 Refer Kit List

2/3

5 6
Front Wheel Direction
TWIN SPARK
Plate No.: 4
Camshaft / Tensioner
No. Part No. Description Qty. Remarks
12
9 1 JE 5112 53 Camshaft Assembly 1
11 2 36 JF00 05 Kit Chain Guide 1 Refer Kit List
3 DH 1010 48 Special Camshaft Washer 1
10 4 KE BB35 15 Circlip Internal 1
5 JE 5112 41 Spacer Cam (Silent Chain) 1
13

6 JE 5112 34 Sprocket Camshaft 1

7 59 0400 31 Hexagon socket head cap bolt 1
8 JE 5112 33 Cam Shaft Silent Chain 1
9 JE 5210 16 Tensioner Chain 1
10 39 2669 21 Ring - O (Tensioner Bolt) 1

8 11 KA ED06 20 Bolt flanged small 2

12 CS 1011 28 Gasket 1
13 DD 1010 62 Bolt Chain Tensioner 1
2
14 14 DH 1013 92 Chain Guide Pivot Bolt 1
1

6
3

7 8
Front Wheel Direction
TWIN SPARK
Plate No.: 5
Cylinder and Piston
No. Part No. Description Qty. Remarks

1 36 JF02 12 Kit Block Piston Assembly 1 Refer Kit List

2 36 JF00 42 Kit Piston Rings 1 Refer Kit List
3 39 2181 06 Pin - Hollow Dowel 14 X 20 2
3 4 JE 5210 30 Gasket Cylinder Block 1
3 5 JE 3514 07 Sensor Temperature Engine 1
1

6 39 1000 06 Hollow Dowel Pin 2

6
2
5

9 10
Front Wheel Direction
TWIN SPARK
Plate No.: 6
Crankshaft
No. Part No. Description Qty. Remarks

1 JE 5310 52 Crankshaft Assembly 1

2 39 2561 20 Bearing Ball 2
3 31 1011 73 Key-Woodruff 1
4 JE 5310 33 Sprocket Crankshaft 1
5 LF B000 01 Key Sunk 1

6 JE 5512 13 Balancer Drive Gear 1

1 7 LD A000 25 Washer Plain 2
7 8
8 LC D000 01 Nut Sprocket Drive Lock 1
6 9 59 1500 14 Nut Hex 1

3 5 4
2

7
9

11 12
Front Wheel Direction
TWIN SPARK
Plate No.: 7
Transmission
No. Part No. Description Qty. Remarks

1 1 JE 5510 15 Shaft Input 1

2 2 JE 5512 02 Gear 4th Drive 1
3 JH 5512 05 Bush Gear 2nd Driven 1
4 JA 5510 02 Spline Washer 4
4
5 39 0987 17 Ring Snap 5
6 5

6 JE 5512 01 Gear 3rd Drive 1

7 JE 5512 03 Gear 5th Drive 1
5
7 4 18 19 8 JE 5512 00 Gear 2nd Drive 1
9 JA 5510 04 Washer Thrust 2nd Drive 1
3 10 JH 5510 01 Shaft output 1
8 16 17
11 JH 5512 05 Bush 2nd driven 1
9 5 12 JH 5512 04 Gear 2nd Driven 1
14 4
13 JH 5512 06 Gear 5th Driven 1
15 14 JE 5512 06 Gear 3rd Driven 1
15 JH 5512 03 Washer gear 3rd driven 1
10
16 JE 5512 16 Gear 4th Driven 1
17 JE 5512 12 Bush 1st Gear driven 1
13 18 JH 5512 13 Gear 1st Driven 1
19 JE 5512 11 Washer 1MM 1
12 11 20 DH 1013 36 Washer special 2

20 21 DH 1012 35 Circlip ext 1

21 23
22 JH 5510 02 Collar Sprocket Drive 1
20
23 DK 1013 52 O - Ring sprocket collar 1
24 JH 5512 02 Plate Lock - Sprocket Output 1
24

25 25 DS 1013 55 Bolt Socket 2

13 14
Front Wheel Direction
TWIN SPARK
Plate No.: 8
Change Drum / Shift Fork
No. Part No. Description Qty. Remarks

1 JE 5610 06 Drum Comp Gear Shift 1

2 JE 5610 05 Cam Drum Change 1
3 JD 5610 11 Special Bolt Drum Change 1
4 JZ 5610 02 Fork Input Disco - H 1
5
5 JD 5610 04 Fork Gear Shift Output 1

5/10
6 JD 5610 06 Shaft Gear Fork Shift 1
7 JE 5610 04 Shaft Gear Fork Shift Output 1
8
8 JY 5410 39 Spring 2
9 39 0992 06 Dowel 4
7 1
10 JH 5610 00 Fork gear shift 5th driven 1

2
9 6
3

15 16
Front Wheel Direction
TWIN SPARK
Plate No.: 9
Gear Change Mechanism
No. Part No. Description Qty. Remarks
8
1 JF 5612 05 Assly Shift Lever Ball Joint 1
JF 5614 24 Assly Shift Lever Ball Joint 1 New C&G Oct. 2020
12 2 JF 5612 04 Arm Change With Ball Joint 1
JF 5614 26 Arm Change With Ball Joint 1 New C&G Oct. 2020
3 DH 1015 09 Damper 1
4 LC B000 03 Nut (LM6 x 1) 1
LC A000 26 Nut (LM6 x 1) 1 New C&G Oct. 2020
6 5 KC AM06 05 Nut Hex Thick - M6 1
7 KC AC06 05 Nut Hex Thick - M6 1 New C&G Oct. 2020

2 6 KA DD06 20 Bolt flanged 1

7 52 JZ02 64 Lever Comp Gear Shift 1
8 JE 5612 00 Spring Gear Shift Return 1
5 9 JL 5614 09 Bolt Gear Change Lever 1
13 10 JL 5614 10 Washer - Steel 1
4

1 11 01 1009 05 ‘O’ Ring 2

12 JW 5612 06 Extension Spring 1

3
13 52 JF00 89 Tie Rod 1
JF 5614 28 Tie Rod 1 New C&G Oct. 2020

10
9
11
11

17 18
Front Wheel Direction
TWIN SPARK
Plate No.: 10
Crankcase LH
No. Part No. Description Qty. Remarks

1 36 JF01 72 Crankcase Assembly LH 1

14 2 31 2010 81 Switch Complete 1
3 39 2190 19 Oil Seal 1
14 4 JY 5410 58 Oil Seal 1
5 KP AF60 04 Bearing ball-ord clearance & HN3 1
15
6 6 39 2562 20 Needle Roller Bearing 1
7 JG 5710 24 Oil Strainer Assly 1
10 8 LJ A000 04 ‘O’ Ring Strainer 1
9 JA 5410 21 Cap Strainer 1
10 JE 5410 63 Gasket Crankcase 1

11 59 0400 38 Bolt Flanged 8

12
15 1
12 39 2561 20 Bearing Ball 6305 1
13 DH 1012 64 Gasket Neutral Switch 1
14 39 1000 06 Hollow Dowel Pin 2
15 39 2181 06 Hollow Dowel Pin 2

13 16 59 2100 23 O - Ring Strainer Cap 1

2
8
7
16
9

5 3
4
11

19 20
Front Wheel Direction
TWIN SPARK
Plate No.: 11
Engine Assembly / Crankcase RH
No. Part No. Description Qty. Remarks

1 JE 5010 79 Engine Assembly 1

2 36 JF01 30 Kit Crankcase RH 1 Refer Kit List
3 KP BF62 03 Bearing ball c3 clearance - HN3 1
4 JA 5410 10 Stopper Plate Input Bearing 1
2
5 LA E000 15 Bolt Flanged 1

7
6 52 JA00 29 Bolt Shift Change 1
7 KP BF62 01 Bearing Ball 1
8 JA 5410 12 Guide Kick 1
9 JE 5410 28 Pin 1
10 BF 5612 19 Bolt Detent Lever 1

11 PA 5612 09 Inhibitor Comp 1

12 LD B000 44 Washer Plain 1
13 JD 5612 04 Spring Inhibitor 1
9 14 LA E000 25 Bolt Flanged Small 2
3

4
6
5

8
14

13
12
11
10

21 22
Front Wheel Direction
TWIN SPARK
Plate No.: 12
Balancer Idler Gear / Oil Pump Assembly
No. Part No. Description Qty. Remarks

1 JE 5312 02 Assembly Integral Balancer 1

3 5 6 2 FD 1010 78 Pan Head Screw 3
4
3 JE 5512 14 Balancer Driven Gear 1
1 4 DS 1011 54 Key 1
5 DH 1010 48 Special Camshaft Washer 1

6 LA D001 04 Bolt Flanged 1

7 JE 5710 09 Assembly Oil Pump Body 1
8 JE 5710 08 Gear Oil Pump 1
9 39 0999 06 Pin - Hollow Dowel 2

2
8

23 24
Front Wheel Direction
TWIN SPARK
Plate No.: 13
Cover Clutch
No. Part No. Description Qty. Remarks
23
8 1 36 JF01 35 Kit Clutch Cover Assembly 1
18
9 36 JE00 36 Kit Clutch Cover Assembly Satin Black 1 From Oct 20 New C&G
5
1 2 39 1041 19 Seal Oil 1
3 JE 5412 13 Washer 1
4
4 JH 5412 10 Spring Clutch Release Shaft 1
17 3
5 JE 5412 71 Shaft Clutch Release Assembly 1
2

6 JE 5514 08 Rod Push 1

10
25 7 39 1561 21 Ring - O 1
11
8 JA 5412 11 Cap Oil Filler 1
12 9 JA 5412 25 O-Ring Cap Oil Filler 1
17
6
10 JE 5712 13 Assly Pressure Relief Valve 1
13 7

11 JE 5412 42 Seal Oil Crankshaft 1

12 JE 5412 49 Plate Position 1
13 AA 1014 37 Bolt Flanged Small 1
26 14 30 1011 42 Seal Oil For Kick Shaft 1
14 15 JL 5412 27 Window Oil Guage 1

15
24 16 DS 1012 15 Wire Circlip 1
16
17 39 0999 06 Pin - Hollow Dowel 2
18 JE 5412 44 Bracket Clutch Cable 1
22 19
21 19 JE 5710 07 Element Oil Filter 1
20
20 DP 1210 06 O - Ring 1

25 26
Front Wheel Direction
TWIN SPARK
Plate No.: 13
Cover Clutch
No. Part No. Description Qty. Remarks
23
8 21 JE 5412 08 Cap oil filter 1
18
9 5
56 JE1X 4X Cap Oil Filter Satin Black 1 From Oct 20 New C&G
1
22 LA E000 05 Bolt flanged 3
23 JV 5410 07 Bolt flanged - M6 x 1 x L35 10
4
24 JE 5412 67 Label Clutch Cover 1
17 3
2 25 JE 5412 41 Gasket Clutch Cover 1

26 28 1011 41 Oil Plug - Drain Plug 1

10
25
11

12
17
6
13 7

26
14

15
24
16

22 19
21
20

27 28
Front Wheel Direction
TWIN SPARK
Plate No.: 14
Cover Magneto
No. Part No. Description Qty. Remarks

1 52 JE02 99 Cover Assembly Magneto 1

36 JE00 38 Kit Assly Magneto Cover Satin Black 1 From Oct 20 New C&G
10 5
2 JA 5412 33 Cap TDC Finder 1
4
3 30 1011 95 O - Ring 1
4 39 0999 06 Pin - Hollow Dowel 2
2
1 5 JE 5412 40 Gasket Magneto Cover 1
3

6 JV 5410 07 Bolt flanged - M6 9

6 7 JE 5412 28 Cover LH RR 1
8 DJ 1612 28 Gear Shift Lable 1
9 JL 5412 23 Decal ‘Bajaj logo’ 1
10 JG 5410 74 Nozzle Oil Jet 1
4

29 30
Front Wheel Direction
TWIN SPARK
Plate No.: 15
Clutch Assembly
No. Part No. Description Qty. Remarks

1 JE 5514 28 Assembly Clutch 1

2 JD 5514 00 Spacer Clutch Assembly 1
JA 5514 06 Collar clutch 1
3 36 JF01 33 Kit Primary Drive & Driven 1
1
4 JG 5514 28 Washer Clutch 1
5 JE 5514 14 Wheel Clutch D106A 1
4

6 36 JZ01 21 Kit Friction Plate 1

11 7 DT 5514 08 Clutch Plate 4
9
2 8 JE 5514 13 Hub Clutch FCC 1
3 9 JE 5514 15 Plate Clutch Lifter 1
10
8
10 JZ 5514 12 Spring Clutch FCC Disco - H 4

11 JG 5514 51 Bolt - Upset 4

7
12 39 2200 11 Washer Primary Drive 1
13 39 0240 11 Washer Plain 1
7
14 DH 1016 48 Nut Clutch Center Lock 1
15 14 1510 33 Bearing 10*30*9 Clutch Lifter 1
5 13
12
6 15
14

31 32
Front Wheel Direction
TWIN SPARK
Plate No.: 16
Throttle Body
No. Part No. Description Qty. Remarks
1
1 JE 6112 08 Body Throttle Assembly 1
2 JG 5814 19 Bracket Throttle Cable 1
3 3 JG 5814 23 Fixing Screw - M4 x 13 3
4 JG 6112 06 Motor Stepper (IACV) 1
8 5 JG 5814 24 Fixing Screw M5 x 12 4
7

9 6 JE 6110 00 Injector Assembly 1

6
7 JL 6110 00 Injector Cap O Ring 1
8 JE 6110 04 Cap Injector - Connector Quick 1
4
9 36 PD01 12 3 in 1 Sensor kit 1
5

33 34
Front Wheel Direction
TWIN SPARK
Plate No.: 17
Kick Starter Mechanism
8 No. Part No. Description Qty. Remarks

1 JE 6210 02 Shaft Kick 1

2 JE 6210 08 Gear Assembly Pinion Kick 1
1
3 39 0993 11 Plain Washer 3
4 KE AB16 10 Circlip External 1
5 JA 6210 02 Ratchet 1
9
10 6 DS 1011 17 Spring Kick Starter Ratchet 1
7 KE AB12 10 Circlip External 1
4 8 JA 6210 06 Washer Thrust (16.2 x 25 x 0.5) 1
6
5
9 JE 6210 04 Sleeve 1
12
10 JE 6210 03 Spring 1
2 3

11 11 DD 1010 97 Damper 1
3
7 12 JE 6212 03 Assembly Kick Lever 1
3
13 36 JF00 07 Kit Boss Kick 1 Refer Kit List
14 KE CB50 06 Circlip type E 1

13

14

35 36
Front Wheel Direction
TWIN SPARK
Plate No.: 18
Air Cleaner Complete
No. Part No. Description Qty. Remarks
1
1 JE 5811 18 Filter Assembly Air 1
2 DS 1211 26 Plug 1
3 KB UA06 30 Screw Truss 4
3
4 DT 5810 28 Seal Top Cover 2
5 DT 5810 62 Filter element 1

6 LD B000 23 Washer Plain 2

4 7 KA DD06 30 Bolt Flanged 1
14 8 JG 5814 42 Clamp 1
9 JE 5810 93 Tube Breather 1
10 JG 5810 56 Clamp (Breather Tube) 2
5

8
11 JL 5810 55 Tube Drain 1
9
12 DG 1210 02 Clamp (Hose C'case Breather) 1
10 4 6 13 KA DD06 10 Bolt Flanged 1
14 DG 1210 40 Clamp 1
6 13
15 JL 5810 56 Assembly Drain Tube 1

10

11

12 15

37 38
Front Wheel Direction
TWIN SPARK
Plate No.: 19
EVAP Mechanism
No. Part No. Description Qty. Remarks

1 JY 1710 77 Canister 1
3 2 JL 1138 30 Bracket Canister Mounting 1
15 1
3 JZ 1710 55 Strap Canister 2
27 17
15 4 JY 1138 42 Connector Y Shape 1
5 JL 1718 37 Tube Y Connector To Canister 1

14
5 14 6 JL 1716 16 Pipe Connector - Plug 1

4 7 JY 1718 25 Plug Fuel Drain 1

9 2
8 JG 1710 86 Connector Tube Evap 2
22
9 JU 1716 06 Valve Purge 1
15 20
19 10 JL 1716 19 Pipe Connector - Canister 1
10 13

8 11 JL 1716 17 Pipe Connector - Valve Purge 1

8 16
26 12
21 12 JL 1716 18 Pipe Valve Purge - Connector 1
26 11
13 JF 1718 07 Tube Canister Drain 1
25 6 27
24 14 JL 1711 01 Clamp band spring 9.5 x 8.4 2
23
15 JL 1711 02 Clamp Band Spring 12.5 x 8 3

7 16
16 JG 1710 29 Spring Band Clamp 11.5 x 8.4 2
17 JY 1710 69 Spring Band Clamp 15 x 10 1
18 DT 1138 49 Strap ECU Harness 1
19 JF 1710 64 Band Cable 1
20 DT 1718 21 Clamp Ear 3

39 40
Front Wheel Direction
TWIN SPARK
Plate No.: 19
EVAP Mechanism
No. Part No. Description Qty. Remarks

21 DT 1718 52 Clamp Ear 1

3 22 KA DA06 12 Bolt Flanged 2
15 1
23 KA EA06 10 Bolt - Flanged - Small 1
27 17
15 24 JF 1138 59 Bracket Valve Purge - Relay Interlock 1
25 DT 1718 47 Tube Conn. To Throttle Body 1

14
5 14 26 JY 1710 70 Spring Band Clamp 9 x 8.4 2

4 27 JL 1718 36 Tube Tank To Y Connector 1

9 2
22

15 20
19
10 13

8
8 16
26 12
21
26 11

25 6 27
24
23

7 16

41 42
Front Wheel Direction
TWIN SPARK
Plate No.: 20
Silencer Assembly
No. Part No. Description Qty. Remarks

1 JE 5913 00 Muffler Assembly 1

3 JE 5912 99 Muffler Assembly 1 From 15.12.2020
2 JE 5912 83 Assembly Pipe A 1
JE 5913 33 Assembly Pipe A 1 From 15.12.2020
4
5 3 JA 5910 40 Flange nut M8 x 1.25 2
4 AZ 5910 64 Gasket Exhaust 1
12 5 JP 5910 65 Sensor Oxygen 1
10
11 JB 5910 98 Sensor Oxygen 1 For Verroc ECU Model
10

10
11 6 JU 5910 81 Band Clip 1
10
7 JG 5910 39 Gasket Muffler Pipe-A 1
8 DH 1016 07 Truss Screw 2
8
2 9 9 JE 5913 20 Shield Muffler 1
JE 5913 58 Shield Muffler 1 From Oct 20 C&G
10 JL 5911 56 Sleeve Top 4

7
11 JL 5911 65 Damper Silencer Mounting 4
6
12 KA DD06 30 Bolt Flanged 2
13 JL 5911 57 Sleeve Bottom 2
14 KA DD06 35 Bolt Flanged 2

11
13
14
1

43 44
Front Wheel Direction
TWIN SPARK
Plate No.: 21
Starter Assembly
No. Part No. Description Qty. Remarks

1 JE 3516 00 Starter Motor 1

2 KA ED06 20 Bolt flanged small 2
3 JE 6214 14 Gear Drive Starter Clutch 1
2 4 JE 6214 12 Gear Assembly Clutch Starter 1 With NRB
1
3 5 59 1500 14 Nut Hex 1

6 JE 6214 05 Stopper Gear Starter 1

7 JG 1312 20 Screw Pan Head (M6 x 12) 1
8 LD A000 25 Washer Plain 1

6
7

8
5

45 46
Front Wheel Direction
TWIN SPARK
Plate No.: 22
Magneto, Spark Plug & H.T. Coil
No. Part No. Description Qty. Remarks
6 4 5 1 JE 3510 46 Rotor assembly W/O clutch 1
2 JE 3510 47 Stator Assembly 1
3 DK 1012 84 Bolt Socket - M5 x 0.8 x L34 3
4 JE 5412 50 Bracket Harness 1
5 DH 1013 88 Bolt Flanged - M5 x 0.8 x L10 1

6 LA E000 10 Bolt Flange - M5 x L13 2

17 7 DD 1110 18 Spark Plug (RH) 2
8 DD 1110 11 Grommet - Spark Plug Cap 1
1
9 DD 1110 12 Grommet For H. T. Cable 2
15 3 10 JE 3512 12 Cap Spark (120 DEG) LH 1
2 14
11 AN 1110 15 Spark Plug Cap RH 1
12 DH 1110 13 Grommet - Spark Plug 1
13 JD 3512 06 Grommet - Sleeve Spark Plug 1
14 JE 3512 52 HT Coil RH 1
15 JE 3512 50 HT Coil LH 1

16
16 JL 1138 36 Bracket CDI Mtg. Loose 1
17 KA DD06 16 Bolt Flanged 4
11
9 13 KA DD06 20 Bolt Flanged 4 EC dated 04.08.22
8
12
10 9
7 7

47 48
Front Wheel Direction
TWIN SPARK
Plate No.: 23
Seat Assembly / Seat Lock
3 No. Part No. Description Qty. Remarks

1 JL 1910 01 Seat Assy Comp Front 1

2 36 JL00 13 Kit Damper For Seat 1
1 3 DK 2110 07 Damper Seat Front 1
6 6 4 JG 1910 08 Collar - Seat 2
5 FD 2110 06 Grommet - Seat 2

6 DS 1612 87 Flange Bolt - M6 2

7 JL 1910 04 Seat Assy Comp Rear 1
4
8 JD 1910 06 Damper Round 2
9 DT 2326 05 Lock Rear Seat 2
2 10 JG 2326 06 Seat Lock Cable 2
5

5 11 KC BD06 04 Nut Hex Thin - M6 x 1 2

12 JL 2326 04 Cover Seat Lock 1
7
13 JL 1910 07 Damper Seat 2
11 14 JF 1138 44 Bracket Flasher Interlock Relay 1

8 12

13

10
9

14

49 50
Front Wheel Direction
TWIN SPARK
Plate No.: 24
Engine Mountings
No. Part No. Description Qty. Remarks
9
1 52 JF00 47 Engine Stay LH - K11 UG 1
11
2 52 JF00 90 Engine Stay RH - K11 UG 1

10
3 LA E000 60 Bolt flange - M8 4
4 LA J000 18 Bolt Stud - M10 x 1.25 x L144 1
5 JF 1134 12 Bolt Engine Mounting Rear 2
7
8 6 LC G000 14 Nut Hex Flanged 2
7 JY 4036 04 Sensor Roll Over 1
8 KC HA06 08 Nut Nyloc 2
9 LA C000 08 Screw Button Head - M6 x 1 x L20 2
10 JF 1138 42 Bracket Sensor Roll Over 1

3 11 KA CF06 12 Bolt Socket - M6 x 1 x L12 2

19 DT 1111 06 Frame Rubber Pad LH 1 From Oct 20 New C&G

6 20 DT 1111 07 Frame Rubber Pad RH 1 From Oct 20 New C&G

21 JG 1138 41 Tape Antiabrasive 1 From Oct 20 New C&G
2 6

5
3

51 52
Front Wheel Direction
TWIN SPARK
Plate No.: 25
Frame and Frame Fittings
No. Part No. Description Qty. Remarks
15
16 1 JF 1112 83 Frame Assembly 1
7
JF 1113 61 Frame Assembly 1 For Verroc ECU Model
8 2 JL 1111 03 Cap Tube End 2
3 3 JF 1138 34 Heat Sheath 1
11
4 DS 2110 04 Damper seat I 2
5 DS 1611 66 Frame tape II 1 (N.I.)

6 36 JG00 11 Kit Steering Bearing 1

4
6 7 DK 1810 75 Nut Steering 1
14
8 DK 1810 76 Cup Steering 1
13 9 JL 1138 09 Grommet Air Filter Resting 1
1
10 DT 1813 23 Plug 2 1
2
12 11 DK 1810 50 Cage Bearing steering top 1
12 DK 1810 51 Cage Bearing steering bottom 1
13 JF 4020 06 Unit Regulator 1
9
14 KA ED06 25 Bolt Flanged Small 2
15 KA DD06 16 Bolt Flanged 2
10
18 16 AA 2015 38 Unit Transil 1
17 JL 4032 00 Termination Unit 1
18 DS 2010 25 Assembly DC Flasher (SS) 1

17

53 54
Front Wheel Direction
TWIN SPARK
Plate No.: 26
Swing Arm / Rear Shock Absorber
No. Part No. Description Qty. Remarks

1 JF 1220 00 Shock Absorber Mono 1

JF 1221 34 Shock Absorber Mono 1 From Oct 20 New C&G
1
2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2
3 JF 1220 72 Arm assembly swing 1
2
4 DG 1710 16 Sleeve 2
5 DG 1710 18 Bearing - Needle 2
2

16
6 DG 1710 19 Seal - Oil 4
15 7 JZ 1220 12 Plate Chain Adjuster 2
6
5 8 8 JZ 1220 08 Adjuster Chain 2
13
9 KC AD06 05 Hexagon Nut - M6 x 1 4
12 7 9
3 10 JF 1220 06 Slider Chain 1
10 11 6
11 39 0454 11 Washer - Plain 2
12 KB RC35 13 Screw tapping pan cross 2
4 15 13 JL 1220 08 Spacer Central Swing Arm 1
14 14 JL 1220 26 Shaft Swing Arm Assembly 1
5 15 DG 1710 17 Nut 1
6

16 DT 1138 48 Cap Swing Arm Pivot 2

15

55 56
Front Wheel Direction
TWIN SPARK
Plate No.: 27
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
9
23A 2
20
1 56 JL3Y 1Y Holder Step RH Sl Gray 1
27
2 52 JL10 35 Step Assembly RH Sl Gray 1
25 28
6 30 3 JL 1130 12 Spring Torsion 2
4 JL 1130 33 Bracket Rear Brake Switch 1
29 5 KA DD06 10 Bolt Flanged 1
3
5
1 21 6 LA C000 45 Bolt Socket Dia-08 L-20 4
22
24 7 56 JL3X 1Y Step Holder LH Sl Gray 1
31
35 8 52 JF03 08 Step Assly Main LH Sl Gray 1
32 33
26 9 LD A000 13 Washer Plain Dia 6.4XDia 1
10

4 10 LA C000 16 Bolt Socket M8X35 4

7 16
6
34 11 56 JL4J 1Y Step Holder- Pillion LH Sl Gray 1
12 56 JL4L 1Y Flap Pillion Holder LH Sl Gray 1
17
13 KA DT06 10 Bolt Flanged 1
19 15
10 11 14 56 JL01 01 Step Pillion Assy Complete 1
33
56 JF18 1Y Step Pillion Assy Complete 1
8 25 30 18 15 36 JL00 15 Kit Pillion Hardware 2

16 56 JL02 01 Step Pillion Assy RH 1

27 31 35 13 17 JL 1130 15 Step Holder - Pillion RH 1
34
18 JL 1130 27 Flap Pillion Holder RH 1
23
19 DJ 1013 05 Bolt flange 2
33 22
29 20 JZ 1130 61 Rubber Pad Footrest-Main 2
9
12
20
28 21 14 15 21 JF 1130 07 Damper Footrest 2
36
33 22 JL 1130 36 Rubber Pad Footrest-Pillion 2

57 58
Front Wheel Direction
TWIN SPARK
Plate No.: 27
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
9
23A 2
20
23 DT 1130 14 Lock Plate LH 1
27
23A JF 1130 08 Lock Plate Foot Rest - K11 1
25 28
6 30 24 DT 1130 15 Lock Plate RH 1
25 36 JL00 41 Kit Main Step Hardware 2
29
3
5 26 JL 1130 43 Tape Holder Step RH 1
1 21 JL 1130 59 Tape holder Step LH 1
22
24 27 JL 1130 06 Rubber main step 2
31
35 28 JL 1130 35 Bolt - M6 x 1 x L10 2
32 33
26 29 KA ED06 08 Bolt flanged small 4
10

4 30 JL 1130 37 Pin foot step 2

7 16
6
34 31 30 1410 31 Ring O 4
32 KD AA08 16 Washer plain small 1
17
33 KH AA25 20 Pin cotter 4
19 15
10 11 34 LD B000 18 Washer plain 2
33
35 JD 1130 19 Pin foot step 1
8 25 30 18
36 KD BA08 18 Washer plain 1

27 31 35 13
34
23

33 22
29
9
12
20
28 21 14 15
36
33

59 60
Front Wheel Direction
TWIN SPARK
Plate No.: 28
Mudguard - Front & Rear
No. Part No. Description Qty. Remarks

1 JF 1814 03 Mudflap - Front 1

16
2 KD AA05 10 Washer plain small 6
3 KB BJ05 12 Screw pan cross 3
4 39 0326 15 Nut Nyloc M5 x 0.8 3
5 DT 1814 33 Plug front fender rear 1

6 JL 1814 11 Cup Washer Front Fender Mtg. 2

6
7 7 KA CH06 16 Bolt Socket - M6 x 1 x L16 2
8 JF 1814 02 Fender Brace 1
9 KA DF08 20 Bolt Flanged 4
10 39 1540 11 Plain Washer 1
5
4
8
11 JL 1812 09 Fender Rear Front 1
10 1
12 JL 1812 21 Foam - Rear Fender Front 1
32
13 LD B000 23 Washer - Plain 2
9
14 KA DD06 14 Bolt Flanged - M6 2
15 JL 1813 25 Plug 1

12
16 JF 1814 35 Fender Front Mud Protector 1
11

15

13

14

61 62
Front Wheel Direction
TWIN SPARK
Plate No.: 29
Stand Assembly
No. Part No. Description Qty. Remarks
17
3
1 JF 1132 02 Center Stand 1
2 DG 1611 24 Damper 1
6
3 JL 1132 10 Bush Main Stand LH 2
5 4 LA D000 73 Bolt Flanged 1
7 5 LA D001 35 Bolt Flange - M8 x 1.25 x L70 1

6 JL 1132 07 Spring Main Stand 1

7 JL 1132 12 Cover Spring Main Stand 1
JL 1132 06 Spring main stand with cover 1
1
2 8 JL 1132 01 Assembly Side Stand 1
9 JF 4014 05 Side Stand Switch 1
10 LC H000 01 Nut nyloc - M10 x 1.25 1

9 11 DF 1611 02 Bolt For Side Stand Mounting 1

16
4 12 KA DS05 16 Bolt flange 1
13 JZ 4036 01 Magnet Holder 1
10 19
14 JL 1132 09 Spring Side Stand 1
18 15 DH 1611 46 Cover - Spring Side Stand 1
11
12
8 16 52 JL00 72 Bracket Side Stand Mtg 1
17 LA D001 34 Bolt Flange - M8x1.25xL60 1
14
18 JL 1138 18 Cover Switch Stand Side 1
19 KD BA08 18 Washer Plain 1
15

13

63 64
Front Wheel Direction
TWIN SPARK
Plate No.: 30
Tube / Tyre / Rim
No. Part No. Description Qty. Remarks

1 DK 1510 39 Tyre 90/90-17 1 Not Serviceable

3 1 2 DK 1510 26 Valve Tubeless Tyre 2
3 JF 1310 11 Wheel Front 1.85 x 17 1
4 JF 1312 33 Wheel rear MT 2.50 x 17 1
5 DK 1510 40 Tyre 120/80-17 1 Not Serviceable

4 5
2

65 66
Front Wheel Direction
TWIN SPARK
Plate No.: 31
Front Hub
No. Part No. Description Qty. Remarks

5 1 JF 1310 08 Axle Front 1

6 2 JF 1310 20 Collar 1
3 JF 1310 22 Cover collar wheel front 1
4 KP BB63 01 Bearing Ball - C3 Clearance 2
5 JF 1310 11 Wheel Front 1.85 x 17 1

4 6 JF 1310 18 Assembly Collar Front Wheel 1

3
7 KE BA35 15 Circlip Internal 1
2 8 30 1510 33 Seal Oil 1
9 JF 1318 33 Disc front Dia 260 1
1 10 JU 1318 01 Sensor disc front 1

15 16 11 JD 1318 11 Special Bolt M8 6

12 JF 1310 16 Spacer Front Wheel 1
14 13 KD AB12 22 Washer Plain Small 1
13
14 KC JD12 12 Nut U - M12 1
11 12
15 PD 4036 02 Sensor speed wheel 1
9 10
16 KA ED06 16 Bolt flanged small 1
17 DT 1318 78 Clamp W ABS Hose - Speed Sensor 1

8
7
17
4

67 68
Front Wheel Direction
TWIN SPARK
Plate No.: 32
Front Master Cylinder
No. Part No. Description Qty. Remarks

1 DJ 1910 57 Brake Lever Front 1

2 DJ 1910 29 Bolt Front Bracket l 1
3 DJ 1910 30 Nut 1
2 1
4 36 DH19 02 Oil Window Kit 1
17 5 DJ 1910 31 Screw 2

6 DE 1910 29 Cover - Reservoir 1

3 7 DE 1910 28 Diaphragm 1
5
5 8 JF 1318 37 Cylinder assembly master front 1
6 JF 1318 07 Cylinder assembly master front 1 From Feb 21
USE
G: T3-4
IN M
RN DO RO
WA NLY ID F ER
O FLU IN
E TA
AK ON AP
BR D C R C ING
V
ALE FILLE MO
SE N E
A ER

9 DJ 2011 09 Front Brake Switch (Minda) 1

A
CLE FOR
BE

4
10 DE 1910 10 Washer - Copper 4
10 16

10 11 DK 1510 69 Bolt - Banjo 2

11 12 JF 1318 02 Brake Hose 2
14
7
13 KA DD08 30 Bolt Flanged 2
14 36 JF00 18 Major Kit M-11 1
13
13 36 PD00 50 Major Kit M-11
12
15 DE 1910 33 Clamp - Holder : RH 1
8 15
9 16 36 JF00 19 Minor Kit 1

10

10
11

69 70
Front Wheel Direction
TWIN SPARK
Plate No.: 33
Front Disc Brake
No. Part No. Description Qty. Remarks

1 JF 1318 34 Caliper assembly front 1

PD 1318 53 Caliper assembly front 1 From Feb 2021
1 2 JL 1318 06 Screw Bleeder 1
2
3 3 DE 1510 47 Bleeder Cap 1
4 JL 1318 07 Boot 1
4 5 JW 1318 07 Pad Set Brake Front 1

6 36 JF00 16 Caliper Minor Kit 1

x 9 7 36 JF00 15 Caliper Major Kit 1
6 8 36 JF00 17 Caliper Mini Kit 1
9 JW 1318 10 Ankor Pin Kit 1
10 DH 1510 39 Bolt flange (Caliper mounting) 2
5 2 PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW
8
PAD SPRING

71 72
Front Wheel Direction
TWIN SPARK
Plate No.: 34
Rear Hub
No. Part No. Description Qty. Remarks
2 9
1 JD 1410 03 Drive Chain Lock 1
1
2 36 JF01 67 Kit Chain Sprocket 1
8 3 JF 1312 36 Axle Rear 1
7
4 LD B000 29 Washer Rear Axle RH 2
6
5 DK 1510 14 Spacer for coupling 1
5
4
10 6 DK 1510 12 Seal oil 1
11 7 KP AC60 05 Bearing ball ordinary clearance 1
3
8 DK 1510 15 Sleeve 1
12
9 JC 1510 16 Coupling (black) 1
25 26 10 DS 1510 73 Stud M10 4
28
27 17 11 PF 1312 20 Washer Lock For Nut A/F17 2
12 LC B000 05 Nut Hex A/F 17 4
16
23
13 JG 1312 19 Coupling Rubber 1
15
14 KP BC62 02 Bearing Ball C3 Clearance 1
15 JF 1312 33 Wheel rear MT 2.50 x 17 1
14 22
13
24 4 16 DK 1510 22 Collar bearing assly 1
21 17 KP BC63 02 Bearing Ball C3 Clearance 1
20 18 KE BA42 17 Circlip Internal 1
19
18
19 30 1510 82 Seal oil 1
20 DK 1510 82 Spacer II 1
29

21 DK 1510 81 Spacer I 1
22 LC J000 02 Nut U - M14 1
23 JU 1318 02 Sensor disc rear 1

73 74
Front Wheel Direction
TWIN SPARK
Plate No.: 34
Rear Hub
No. Part No. Description Qty. Remarks
2 9
24 JG 1312 20 Screw pan cross - M6 x 1 x L12 3
1
25 JL 1319 30 Disc rear DIA 230MM 1
8
7
26 DH 1510 40 Bolt - socket head M6 pre-coated 6
6
27 PD 4036 02 Sensor speed wheel 1
5 28 KA ED06 16 Bolt flanged small 1
4
10 29 JH 1318 84 Clip harness speed sensor 2
11
3
12

25 26
28
27 17

16
15 23

14 22
13
24 4
21
20
19
18

29

75 76
Front Wheel Direction
TWIN SPARK
Plate No.: 35
Rear Master Cylinder
No. Part No. Description Qty. Remarks
1 2
1 36 DH41 73 Minor Kit - Master Cylinder 1
2 36 DH41 72 Major Kit - Master Cylinder 1
3 YJ F220 06 Master Cylinder 1
4 YJ F220 04 Hose Reservoir With Clamps 1
5 YJ F220 02 Reservoir With Cap & Diaphragm 1
4
6 YJ F220 01 Cap Reservoir & Diaphragm 1
7 LA D000 77 Bolt flanged M6 X 16 2 Rr. Mast. Cyl. Mtg. Bt.
7 3
8 KA DT06 12 Bolt Flanged 1
9 JL 1318 41 Bracket- Reservoir mounting 1
10 JL 1318 78 Bracket Reservoir cap 1

11 KA DA06 16 Flanged Bolt 1

12 LH A000 01 Pin 1
13 KD AA06 11 Washer plain small 1

6
14 KH AA20 15 Pin cotter 1
5 15 JG 1812 39 Collar 1

10

11
13
14
15
12

77 78
Front Wheel Direction
TWIN SPARK
Plate No.: 36
Rear Caliper Assembly
No. Part No. Description Qty. Remarks

1 JF 1319 06 Caliper assembly rear 1

1 2 3
JR 1318 29 Caliper assembly rear 1 From Oct 20
DJ 1511 37 Caliper assembly rear 1 From Feb 21
2 36 DH41 74 Disc Pad Set Rear Caliper 1
3 36 DH41 75 Major Kit Rear Caliper 1
4 36 DH41 77 Kit Minor Rear Caliper 1
5 36 DH41 76 Kit Piston Seal Rear Caliper 1

6 36 DH41 78 Kit Bleeder Screw End 1

7 36 DH41 79 Kit Caliper Hardwares End 1
4 5 6
8 36 DH41 80 Kit Holder Bracket Caliper End 1
9 JF 1318 78 Hose cylinder master rear-caliper 1
10 GL 1318 27 Bolt banjo 2

7 8 9

79 80
Front Wheel Direction
TWIN SPARK
Plate No.: 37
Rear Brake Pedal
No. Part No. Description Qty. Remarks

1 JF 1610 09 Assembly pedal brake 1

2 DG 1013 39 Damper 1
2
3 KA DD08 30 Bolt flanged 1
1 4 KJ AA14 24 O Ring 2
8 5 DH 1910 13 Spacer Brake Shaft assembly 1

10 6 DH 1910 06 Spring - Brake Pedal 1

3 7 JL 1610 10 Shaft assy brake lever - Disc 1
9 8 JL 4014 06 Brake switch rear 1
9 JL 1130 33 Bracket Rear brake switch 1
10 KA DD06 10 Hex. head bolt 1
11
11 JL 1610 06 Spring Rear Brake Switch 1

5
6

4
7

81 82
Front Wheel Direction
TWIN SPARK
Plate No.: 38
Anti Lock Brake System
No. Part No. Description Qty. Remarks

1 JF 1319 02 ABS Unit 1

2 36 JF01 99 Hose M Cylinder to ABS Unit 1
3 36 JF02 00 Hose Caliper to ABS 1
4 JF 1138 54 Bracket ABS 1
5 KA ED06 08 Bolt flanged small 3

6 DT 1318 75 Clamp brake hose 1

2
7 KA AA06 20 Bolt 1
8 DJ 1910 26 Copper Washer 8
7 9 GL 1318 27 Benjo Bolt 4
10 JF 1318 71 Clip separator 2
8 6

11 LA E000 21 Bolt flanged M6 x 12 1

15 5
4 12 JB 1130 07 Plain washer 1

3 1

19
11
9
10

83 84
Front Wheel Direction
TWIN SPARK
Plate No.: 39
Handle Bar Assly
No. Part No. Description Qty. Remarks

16 1 JL 1510 21 Handle Bar Tube LH Assembly 1

2 JF 1510 25 Holder Handle LH 1
2A JL 1510 38 O ring 4
21
20 3 39 1180 11 Washer - Plain 2
22 4 LA C000 20 Bolt Socket M8 x 1.25P x 55L 2
5 JL 1510 28 Plug Handle Holder 2
24 23
19
6 JF 1510 27 Holder Handle RH 1
11 3
7 JL 1510 34 Handlebar Tube Assembly RH 1
7
12 4 8 LA C000 59 Bolt - Socket 4
2A
9 JL 1510 35 Handle Bar Weight 2
19
10 10 KA CC06 50 Bolt Socket - M6 x 1 x L50 2

5 9
1 11 JF 16100 8 Assembly Lever Holder LH 1
3 6
12 JG 1610 08 Lever LH For New Cl Switch 1
2 15 13 JY 4014 04 Switch Clutch 1
2A
8 14 JL 1610 03 Handle Grip LH 1
17 15 DT 1610 05 Grip Hand Assy RH 1

16 JG 1510 22 Pipe - Throttle 1

14
17 JF 2326 12 Lock Set + Tank Cap 1
9 18
10 26 18 JF 4014 03 Switch Ignition 1
13
19 JF 4014 16 Switch control LH 1
25 20 JF 4014 21 Switch control RH 1

21 JL 2316 01 Mirror Assy RH 1

85 86
Front Wheel Direction
TWIN SPARK
Plate No.: 39
Handle Bar Assly
No. Part No. Description Qty. Remarks

16 22 JL 2316 00 Mirror Assy LH 1

23 DJ 2011 09 Front Brake Switch (Minda) 1
24 DS 1910 52 Lever Boot LH 1
21
20 25 LA D000 77 Bolt flanged M6 x 16 2
22
26 LB U000 12 Screw Pan Cross M3 x 0.5 2
24 23
19

11 3
7
12 4
2A
19
10

5 9
1
3 6

2 15
2A
8
17

14

9 18
10 26
13

25

87 88
Front Wheel Direction
TWIN SPARK
Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks

1 JF 1510 18 Fork Front Assembly 1

2 JF 1510 31 Tube Outer LH 1
1 3 JF 1510 32 Tube Outer RH 1
4 KA CF08 30 Bolt socket - M8 2
5 30 1810 26 Copper Washer 2
26
14 16
29
17 6 DJ 1810 89 Inner Dust Seal 2
7 DJ 1810 88 Oil Seal Stopper 2
11
6 18 8 DJ 1810 87 Oil seal (SFN) 2
7 12 25 9 DS 1810 72 Washer 2
8 20
10 DS 1810 70 Guide Bush 2
9
10 21
11 DM 1810 10 Washer 2
2/3 19
15 12 JF 1510 36 Spacer Tube 2
13 27
28 13 JF 1510 33 Fork Pipe Spinning 2
14 36 JF01 38 Kit Cylinder Complete Fork 2
21
14E DS 1810 71 Slide Bush 2
22
32 20 15 JF 1510 34 Main Spring 2
5

4 16 DH 1810 15 Fork Bolt 2

23
24 30 17 30 1810 29 O' Ring 2
18 JF 1510 19 Upper Bracket 1
19 JF 1812 10 Lamp Shade Assy 1
31
20 JC 1810 07 Cover Cushion 4

21 JC 1810 06 Cove Trail B 4

22 JF 1210 04 Under Bkt Assy Complete 1

89 90
Front Wheel Direction
TWIN SPARK
Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks

23 JC 1810 20 Spring Washer 2

24 DK 1810 28 Bolt 2
1 25 KA CF08 30 Bolt - Socket 2

26 JY 1510 11 Steering Top Bolt 1

26
27 DG 1810 04 Oil Seal 1
14 16
29
17 28 DG 1810 03 Washer 1
29 JF 1510 35 Seat pipe 2
11
6 18 30 JF 1318 96 Clamp hose brake 1
7 12 25
8 20
31 JG 1812 55 Step bolt 2
9
10 21 32 JZ 4010 77 Reflector Reflex 2

2/3 19
15 27
13
28

21
22
32 20
5

4
23
24 30

31

91 92
Front Wheel Direction
TWIN SPARK
Plate No.: 41
Oil Cooler Assembly
26
No. Part No. Description Qty. Remarks
7 2 2 7
1 JE 5712 15 Assembly 3 Layer Oil Cooler 1
2 JE 5712 23 Grommet Bracket Oil Cooler 2
3 KA ED06 16 Bolt flanged small 2
1 4 DK 1013 40 'O' Ring (Oil Cooler Pipe) 1

6 17 5 JE 5712 24 Bracket Upper Oil Cooler 1

3
6 JE 5712 39 Clamp - Oil Cooler 1
4 7 JE 5712 27 Sleeve Bkt Oil Cooler 2
14
8 JE 5712 25 Bracket Lower Oil Cooler 1
28 9 KA DA06 10 Bolt Flanged 1
10 DK 1013 66 Banjo Oil Cooler Pipe 2
27
7
11 DK 1012 37 Washer Copper Oil Cooler 4
9 8
12 JE 5712 19 Assly Pipe Inlet 3 Lyer Oil Cooler 1
22 13 JE 5712 16 Assly Pipe Outlet 3 Lyer Oil Cooler 1
5
23 14 JE 5712 18 Rubber Tube Oil Cooler 1
15 JF 5712 00 Shroud Cooler Oil 1
24 11

16 19 13 16 JF 1812 16 Shroud LH 1
12 10 17 JF 1812 17 Shroud RH 1
15
18 KB UA05 12 Screw Truss 4

11
19 DS 1410 12 Grommet Side Cover FR 2
20 21
20 JG 1812 59 Rivet Snap 3
11
21 JL 1812 56 Grommet For Radiator Cowl 2
23
22
25 22 39 0711 11 Plain Washer 4
18 10
23 KC GA06 06 Nut Hex Flanged 4

93 94
Front Wheel Direction
TWIN SPARK
Plate No.: 41
Oil Cooler Assembly
26
No. Part No. Description Qty. Remarks
7 2 2 7
24 JF 1138 22 Stud Horn Mounting Bracket 2
25 JE 5810 81 Scoop Shroud 1

1 26 JW 1812 28 Bolt flanged M6 2

6 17 27 JL 6012 16 Rubber damper radiator mounting 2

3
28 JF 1813 84 Shroud Assembly 1

4
14

28

27
7
9 8

22 5
23

24 11

16 19 13
12 10
15

20 21 11

11

23
22
25 10
18

95 96
Front Wheel Direction
TWIN SPARK
Plate No.: 42
Petrol Tank, Cap Tank and Gauge Fuel
2 3 No. Part No. Description Qty. Remarks

1 JL 1711 11 Tank Assembly Fuel 1

7 2 JF 2326 12 Lock Set + Tank Cap 1
8
1 6 3 KA CD05 16 Bolt master KAC 6
4
5 4 JL 1710 49 Damper Ring Tank Cap 1
5 36 JL00 12 Kit Tank Damper 1

6 JL 4026 02 Fuel Level Sensor 1

7 39 2758 21 ‘O’ ring (ID 38.5 x 6) 1
14
8 KC GA05 05 Nut - Flange 4
9 JL 1710 63 Pipe - Drain 1
10 LA D001 51 Bolt flange - M8 x 1.25 x L21.5 3

11 JL 1710 19 Sleeve Tank Mtg Front 3

15 12 JL 1710 18 Grommet Tank Mtg Front 1
9 13 JL 1710 20 Grommet Tank Mtg Rear 2
16 14 JL 1710 38 Beading Tank LH 2
17 15 AA 2013 75 Pump Fuel 1
18

16 JH 1718 03 Gasket Fuel Pump Mtg 1

17 JL 1718 58 Plate Pressure 1
10 18 KA CG06 10 Bolt Socket M6 x 1 1
11
10
11 13
12

Front Mounting Rear Mounting

97 98
Front Wheel Direction
TWIN SPARK
Plate No.: 43
Fittings - Petrol Tank Cover, Side Covers & Seat Cowl
1 No. Part No. Description Qty. Remarks

34 2 1 JL 1710 57 Damper 4
39 35 2 JF 1710 09 Bracket Side Cover Mtg LH 1
3 JF 1710 04 Bracket Side Cover Mtg RH 1
5
32 4 4 DJ 1612 29 Clip Nut 16
3 37 7
4 5 JL 1710 24 Damper Structure Mtg 6
36
33 10
6 JF 1710 01 Tank Cover Central 1
29 7 KB RA42 13 Screw Tapping Pan Cross 16
28 6
9 11 31 8 LA C000 34 Bolt M6 x 20 2
9 39 2141 24 Washer 8
10 LA C000 22 Bolt Socket - Special Head 4
8
18
11 31 1610 78 Washer 4
26
12 JZ 1711 24 Grommet 4
13 JL 1812 88 Screw stepped 2
15/16 14 59 0200 01 Screw Self Tapping 3.5X9.5 10
20 15 JL 1710 62 Grill - Tank Side Cover RH 1
6 14
8 17 16 JL 1710 61 Grill - Tank Side Cover LH 1
30 9 19
24A 17 KA DT06 14 Bolt Flanged M6 x 1 6
13 23 18 LA C000 63 Bolt socket - M6 x 1 x L22 2
7
12 19 LD B000 23 Washer 2
38/40 22 20 JL 1710 78 Pad Tank Cover 1
24 21

21 DL 1610 15 Grommet 2
22 JL 1812 20 Grommet - 2 Seat Cowl 2
17
27 41 23 JL 1812 19 Grommet 2
17A 25

99 100
Front Wheel Direction
TWIN SPARK
Plate No.: 43
Fittings - Petrol Tank Cover, Side Covers & Seat Cowl
1 No. Part No. Description Qty. Remarks

34 2 24 JL 1812 14 Seat Cowl Central Inner 1

39 35 24A LD A000 07 Washer Plain Small 4
25 LD A000 18 Washer 6.2 x 20 x 1.5 2
5
3 32 37 7 4
4 26 36 JL00 31 Kit Tank Cover Mtg Hardware 1
36 27 KB UA06 12 Screw 2
33 10
28 JL 1718 23 Add-on Bkt LH 1
29 29 JL 1718 24 Add-on Bkt RH 1
28 6
9 11 31 30 JL 1910 08 Seat Tape LH 1

31 JL 1910 09 Seat Tape RH 1

8
18 32 JL 1710 71 Tank Cover Mtg Sleeve 4
33 JL 1710 70 Tank Cover Grommet 4
26
34 JF 1138 45 Bracket Side Cover Mounting 1
35 JL 1710 40 Sleeve (Structure) 2
15/16
20 36 KA DD06 16 Bolt flanged 2
6 14 37 KA DS05 16 Bolt flange - M5x0.8xL16xCL4.8 4
8 17 38 JK 4018 01 Foam battery band 1
30 9 19
24A 39 LA E000 21 Bolt flanged M6 x 12 2
13 23 40 DJ 1811 26 Foam Tape (25 x 15 x 2) 1
7
12
38/40 22 41 DH 1611 58 Grommet Side Cover RR 2
24 21

17
27 41
17A 25

101 102
Front Wheel Direction
TWIN SPARK
Plate No.: 44
Meter Assembly
No. Part No. Description Qty. Remarks

1A 1 JF 4024 17 Speedometer Assembly 1

6
2 JG 1812 38 Grommet Dashboard 3
3 KC AA05 04 Nut Hex Thick 3
4 JL 1812 41 Assembly Speedo Flap 1
5 JB 1812 23 Beading Speedo Flap 2
4

6 KA CH05 14 Bolt Socket 4

5 7 LD B000 07 Washer Plain 3
8 YJ F080 01 Top Cover With Sealing Ring 1 For Pricol Make
Speedometer only
9 JF 1813 49 Foam 6

5
8

7
3

103 104
Front Wheel Direction
TWIN SPARK
Plate No.: 45
Control Cables
No. Part No. Description Qty. Remarks

1 JF 1612 03 Cable Throttle 1

2 JF 1612 01 Cable Clutch 1

105 106
Front Wheel Direction
TWIN SPARK
Plate No.: 46
Chain Case
No. Part No. Description Qty. Remarks
10
4
1 JF 1813 40 Cover assembly chain 1
2 LB U000 78 Screw button head 5
4 5 7
3 JL 1812 97 Collar 5
9
4 JF 1814 66 Tube hugger 1
5 JF 1814 67 Cover tube hugger I 1
12

6 JF 1814 68 Cover tube hugger I 1

6 17
11 7 KB UF04 10 Screw Truss 6
8 JF 1814 64 Fender hugger assembly 1
9 LA C000 37 Bolt Soc - Special Head M6 x L8 2
3 1 10 DS 2210 01 Plug 2
8

11 KD DF08 15 Washer Spring 2

2
12 LA C001 28 Bolt socket 2
16 13 JF 1813 52 Structure Belly Pan LH 1
14
14 JF 1813 53 Structure Belly Pan RH 1
15 JY 1812 55 Washer End Cap 4

16 16 LB U000 77 Screw Truss 4

20 JL 1814 10 Collar hugger rear 2
18 KA DA06 12 Bolt Flanged 2
19 KA DF08 75 Bolt flanged 1
19 15

18 15

14 15
13
15
18

107 108
Front Wheel Direction
TWIN SPARK
Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
2
3 1 JL 1810 08 Windshield Assembly 1
27 2 JG 1812 36 Well Nut - M5 X 16 L 2
28 1 3 JG 1812 35 Washer Special 2
4 26
4 LB S000 02 Screw CSK - Socket 2
5
6 5 JL 1812 47 Grommet Wind Screen Mtg. 2

6 JL 1812 03 Fairing 1
7 KD BA05 12 Washer Plain 6
7
8 LB R000 02 Self Tapping Screw - Dia 5 6
8
9 YJ F250 01 Head Lamp W/O Bulb 1 Rinder
10 KA DT06 14 Bolt flanged - M6 6
17
10 11 KD AA06 11 Washer - Plain 3
10 12 KB UA05 16 Screw Truss 2
13 39 2141 24 Washer Nylon 2
14 KB UA06 16 Screw Truss 1
11
10A 15 JL 1812 36 Bracket Lower Mtg 1

16 JL 1812 49 Damper Head Lamp 1

10 9 22
17 JL 1812 37 Bracket Upper Mtg 1
12 21 18 JF 1812 10 Lamp Shade assly. 1
14 18
13
19 KA CH08 35 Bolt Socket 4
23 20 YJ L020 06 Harness Head Lamp 1
24 16
15 28
19 21 DL 1910 20 Bulb - Pilot (12V, 3W) 2
10 22 CL 2010 23 Head Lamp Bulb 35/35W (HS1) 1
10
23 PA 1812 92 Grommet Fairing 4

109 110
Front Wheel Direction
TWIN SPARK
Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
2
3 24 PA 1812 93 Collar Fairing Mtg 4
27 25 KD AA06 11 Washer Plain Small 3
28 1
4 26
26 JL 1812 83 Bracket Wind Shield 1
5
6 27 JL 1812 84 Step Bolt 2
28 JL 1812 45 Grommet Number Plate Mounting 2
29 JL 1812 57 Collar Fairing 4

7
8

17
10
10

11
10A

10 9 22

12 21
14 18
13

23
24 16
15 28
19

10
10

111 112
Front Wheel Direction
TWIN SPARK
Plate No.: 48
Indicator Light Assembly
No. Part No. Description Qty. Remarks

1 JL 4010 06 Indicator Assembly Fr RH 1

2 JL 4010 05 Indicator Assy Fr LH 1
4 3 KC GD10 10 Nut Hex Flanged 2
4 GH 2010 12 Lamp 12V - 10W 4
5 JL 4010 03 Indicator assembly Rr LH 1

1 6 JL 4010 04 Indicator assembly Rr RH 1

7 KC GA10 10 Nut - Hexagon 4
2 3
6
3

113 114
Front Wheel Direction
TWIN SPARK
Plate No.: 49
Number Plate / Tail Lamp Assembly
No. Part No. Description Qty. Remarks
1 1 LB U000 09 Screw Mashroom Head 2
3 2
2 39 2141 24 Washer None Metallic 2
3 JL 2328 06 Plate Number - Front (Black) 1
4 KC GA05 05 Nut hex flanged 1
6 5 LA C000 30 Bolt socket 2
25
6 JF 2328 08 Bracket Plate Number Front 1
7 JL 4010 02 Lamp Tail Assly 1
5 8 KB UA05 16 Screw - Truss Cross : M5 3
19 8 18 9 JL 1138 00 Bracket Rear Blinker Mtg. 1
9
7 10 KA NA06 25 Bolt flange 2

11 JD 4010 07 Rear Number Plate Lamp 1

10 12 JG 4010 36 Reflector Reflex 1
13 JL 1138 03 Bracket - Reflector Reflex Mtg 1
14 KB BA05 14 Screw - M5 2
10
20 15 KC GA06 06 Nut Hex Flanged 2
17

14
16 DF 1612 52 Plate - Number :- Rear In Black 1
15 16
21 17 KA DD06 10 Bolt Flanged 2
24 18 JG 1710 31 Clip Nut M5 3
11
19 PA 4022 04 Band (Length 110 MM) 2
20 JL 2328 31 Bracket Plate Number Rear 1
13 22
23 21 JL 4010 16 Cover Illumination Lamp 1
22 JL 1138 11 Grommet - Illumination Bkt 2
4 23 JL 1138 12 Sleeve - Illumination Bkt 2
24 JL 1138 10 Bracket Number Plate Illum. 1
12
25 JZ 2328 14 Pad rubber number plate bkt 2

115 116
Front Wheel Direction
TWIN SPARK
Plate No.: 50
Electrical Equipments & ECU Assembly
9 11 No. Part No. Description Qty. Remarks
21
5 20 3
1 JF 4022 76 Harness Wiring 1
22 JF 4023 28 Harness Wiring 1 For Verroc ECU Model
14
2 PA 4022 07 Cable Assy Relay To Motor 1
23 7
3 JF 1812 53 Assembly Battery Case 1
24
15 JF 1812 73 Assembly Battery Case 1 For Verroc ECU Model
4 JF 4022 70 Cable Battery Negative 1
18 6 5 JF 1138 32 Bracket Horn Mtg LH 1

4 1
6 JL 4030 00 Relay Interlock 4

12 JF 4030 00 Relay Interlock 4 For Verroc ECU Model

10 7 JF 4016 00 Horn 1
8 KA ED06 08 Bolt flanged small (Earth Mtg.) 1
9 KA DF08 14 Hex HD bolt flange - M8 1
10 JF 4018 02 Battery Band 2
16
11 KA ED06 14 Bolt Flanged Small 4
2 12 JF 4018 03 Battery 4AH VRLA Wet 1 Not Serviceable
13
13 DH 2011 24 Relay Starter 1 With Grommet
17/25
14 JL 1812 64 Sleeve Battery Box 4
19 29
15 PA 4022 04 Band (Length 110 mm) 2
27 28

31 16 JD 4022 12 Band (Length 200 mm) 10

17 JD 4022 17 Band (Length 150 mm) 10
6
32

117 118
Front Wheel Direction
TWIN SPARK
Plate No.: 50
Electrical Equipments & ECU Assembly
9 11 No. Part No. Description Qty. Remarks
21
5 20 3
18 DT 4022 27 Fuse 5A 2
22 DT 4022 26 Fuse 7.5A 4
14 JG 4022 28 Fuse 10A 2
23 7
JG 4022 29 Fuse 15A 4
24 19 JG 4022 30 Fuse 30A 2
15
20 JG 4018 08 Foam Battery Bracket 35x15x3 12

18 6
21 JF 1812 54 Foam Battery Case Bottom 1
4 1 22 JF 1138 43 bracket harness holding 1
23 KA DD06 10 Bolt flanged 2
12
24 JL 1138 41 Clamp tie cable 9
10
25 30 1910 48 Band 1

26 AF 2012 74 Grommet Relay Starter 1

27 JF 1138 69 Holder ECU 1
16
28 JP 3514 39 ECU 1
PD 3514 25 ECU EMS 1 For Verroc ECU Model
2
13 29 DT 1138 70 Pad 1 For Verroc ECU Model
17/25 30 DT 1138 69 Bracket ECU 1 For Verroc ECU Model

19 29
27 28
31 DT 1138 72 Damper 1 For Verroc ECU Model
32 DT 1138 71 Damper 1 For Verroc ECU Model
31

6
32

119 120
Front Wheel Direction
TWIN SPARK
Plate No.: 51
Tool Kit
No. Part No. Description Qty. Remarks

1 DJ 2210 19 Tool Kit 1 Not Serviceable

2 DK 2210 24 Band Tool Kit 1

1 2

121 122
Front Wheel Direction
TWIN SPARK
Plate No.: 52
Accessories / Grab Handle
No. Part No. Description Qty. Remarks
9
8 1 JF 2312 37 Guard Leg LH 1
8 2 JF 2312 38 Guard Leg RH 1
9
3 JL 2314 04 Grab Handle Assy LH 1
4 JL 2314 05 Grab Handle Assy RH 1
2
5 LA C000 35 Bolt Socket 4
11
5
1 4 6 JL 2312 02 Guard Saree 1
12 7 KA CH06 22 Bolt socket 3
8 KD BA06 13 Washer plain 2
9 DH 1810 40 Bolt Socket - M6 x 1 2
11
12 10 JL 2312 06 M10 x 1.25 x L46 1
3
6
7
11 DH 1612 45 Nut hex flange - M10 x 1.25 2
13
12 LA A000 51 Bolt - M8 x 1.25 x L14 2
13 JL 2312 09 Plug Saree Guard 3
14 JL 2312 04 Ladies Footrest 1
15 LA C000 65 Bolt socket 1

16 36 JL01 83 Kit saree guard+Grab+Fitting 1 1Refer Kit List

11 16
15

14
10

123 124
Front Wheel Direction
TWIN SPARK
Plate No.: 53
Painted Parts and Decals
No. Part No. Description Qty. Remarks
14
17
1 52 JF04 27 Tank cover top met WH+decal 1
1
9 52 JF04 11 Tank cover top passion red decal 1
7/8 52 JF04 19 Tank cover top safire blue decal 1
5/6 52 JF05 94 Tank cover top pewter gray+decal 1
4
2 52 JF04 59 Tank cover LH sat blk+m white 1
2/3 52 JF04 55 Tank cover LH sat blk+Pas Red 1
52 JF04 57 Tank cover LH sat blk+Safire Blue 1
52 JF05 92 Tank cover LH sat blk+Pewter Gray 1

3 52 JF04 56 Tank cover RH sat blk+Safire Blue 1

52 JF04 58 Tank cover RH sat blk+Pas Red 1
52 JF04 60 Tank cover RH sat blk+M White 1
52 JF05 93 Tank cover RH sat blk+Pewter Gray 1

16 10/11 12/13 4 52 JF02 28 Front fender assly met white 1

52 JF02 29 Front fender assly p red 1
15 18 52 JF04 25 Front fender assly Safire blue 1
19 20 21
52 JF05 97 Front fender assly pewter gray 1

OIL COOLED
5 52 JL09 36 Side mask LH sat blk+white decal 1
52 JL09 18 Side mask LH sat blk+red decal 1
52 JF04 34 Side mask LH sat blk+blue decal 1
22
23 24 / 26 25 52 JF06 03 Side mask LH sat blk+pewter gray 1

6 52 JF04 35 Side mask RH sat blk+blue decal 1

52 JL09 19 Side mask RH sat blk+red decal 1
52 JL09 37 Side mask RH sat blk+white decal 1
52 JF06 04 Side mask RH sat blk+pewter gray 1

125 126
Front Wheel Direction
TWIN SPARK
Plate No.: 53
Painted Parts and Decals
No. Part No. Description Qty. Remarks
14
17
7 52 JL09 94 Cover side assy LH white decal 1
1
9 52 JL09 92 Cover side assy LH red decal 1
7/8 52 JF02 39 Cover side assy LH Safire blue 1
5/6 52 JF05 98 Cover side assy LH pewter gray 1
4 52 JF14 77 Side Cover LH Assly Safire Blue 1
52 JF14 79 Assly Cover Side LH Pewter Grey 1
2/3 52 JF14 86 Cover Side Assy LH Red Decal 1
52 JF14 88 Cover Side Assy LH White Decal 1

8 52 JF02 42 Cover side assy RH safire blue 1

52 JL09 96 Cover side assy RH red decal 1
52 JL09 98 Cover side assy RH white decal 1
52 JF06 00 Cover side assy RH pewter gray 1
52 JL09 96 Cover Side Assy RH Red Decal 1

16 10/11 12/13 9 52 JF04 28 Seat cowl assly sat blk+white dcal 1

52 JF04 12 Seat cowl assly sat blk+red dcal 1
15 18 52 JF04 20 Seat cowl assly sat blk+blue dcal 1
19 20 21
52 JF05 90 Seat cowl assly sat blk+pewter gray 1

OIL COOLED
10 56 JF38 5Y Belly pan LH metallic pearl white 1
56 JF38 4R Belly pan LH passion red 1
56 JF38 5N Belly pan LH saffire blue 1
22
23 24 / 26 25 56 JF38 32 Belly pan LH pewter gray 1

11 56 JF39 5N Belly pan RH saffire blue 1

56 JF39 4R Belly pan RH passion red 1
56 JF39 5Y Belly pan RH metallic pearl white 1
56 JF39 32 Belly pan RH pewter gray 1

127 128
Front Wheel Direction
TWIN SPARK
Plate No.: 53
Painted Parts and Decals
No. Part No. Description Qty. Remarks
14
17
12 52 JF04 18 Shroud cover LH + dcal 1
1
9 13 52 JF04 26 Shroud cover RH + dcal 1
7/8 14 JL 2333 16 Decal Tank 3d Pulsar-Grey 2
5/6 15 JL 2330 02 B logo decal front 2
4 16 JE 5412 67 Label clutch cover 1
17 JL 5412 23 Decal b-bajaj (magneto cover) 1
2/3 18 JF 2331 24 Decal shroud-oil cooled 2

19 JL 2332 55 Decal wheel i red-grey (front) 4

JL 2332 56 Decal wheel ii red-grey (rear) 4
JL 2332 81 Decal wheel i blue-grey 4
JL 2332 82 Decal wheel ii blue-grey 4
JL 2332 69 Decal wheel i white-gray (front) 4
JL 2332 70 Decal wheel ii white-gray (rear) 4

16 10/11 12/13 20 36 JF01 13 Kit dcl fender red - gry 1

36 JF01 15 Kit dcl fender wht - gry 1
15 18 36 JF01 23 Kit dcl fender blue - blk 1
19 20 21
36 JF01 46 Kit dcl fender gray black 1

OIL COOLED
21 36 JF01 20 Kit dcl seat cowl red - blck 1
36 JF01 22 Kit dcl seat cowl wht - blck 1
36 JF01 27 Kit dcl seat cowl blue - blk 1
22
23 24 / 26 25 36 JF01 50 Kit dcl seat cowl gray black 1

22 36 JL01 14 Kit dcl fairing red - black 1

36 JL01 18 Kit dcl fairing wht - black 1
36 JF01 24 Kit dcl fairing blue - black 1
36 JF01 47 Kit dcl fairing gray black 1

129 130
Front Wheel Direction
TWIN SPARK
Plate No.: 53
Painted Parts and Decals
No. Part No. Description Qty. Remarks
14
17
23 36 JF01 19 Kit dcl tank cvr red - blk 1
1
9 36 JF01 25 Kit dcl tank cvr blue - blk 1
7/8 36 JF01 28 Kit tank cvr dcl 1
5/6
36 JF01 48 Kit dcl tank cvr white black 1
4 36 JF01 49 Kit dcl tank cvr gray black 1

2/3
24 JL 2332 50 Decal Side Cover Rh Red-Grey 1
JL 2332 64 Decal Side Cover Rh White-Gray 1
JF 2330 72 Decal Side Cover Rh Blue - Black 1
JF 2331 55 Decal Cover Side Rh Grey-Black 1

25 36 JF01 28 Decal tank cover LH+RH - 160 1

26 JL 2333 33 Decal Cover Side Lh Red Grey 1

JL 2333 34 Decal Cover Side Lh White Grey 1
JF 2332 53 Decal Cover Side Lh Blue Black 1
16 10/11 12/13 JF 2332 54 Decal Cover Side Lh Grey Black 1

15 18 19 20 21

OIL COOLED

22
23 24 / 26 25

131 132
Front Wheel Direction
TWIN SPARK
Plate No.: 53A
Painted Parts and Decals - C&G Scheme from October 2020

No. Part No. Description Qty.

5/6 1 52 JF19 22 Tank Cover Top Plasma Blue+s Black+Decal 1

6 11/12 1 52 JF19 21 Tank Cover Top Pewter Grey+Decal 1
52 JF19 23 Tank Cover Top Burnt Red+Decal 1
52 JF19 24 Tank Cover Top Pearl Metallic White+Decal 1

7/8 2 52 JF18 85 Belly Pan LH Satin Black+Blue Decal 1

52 JF18 84 Belly Pan LH Satin Black+Grey Decal 1
13 52 JF18 83 Belly Pan LH Satin Black+Red Decal 1
14/15 52 JF18 82 Belly Pan LH Satin Black+white Decal 1
52 JF22 79 Belly Pan LH Satin Black+ Pewter Grey Decal - From Aug. 2021 1

3 52 JF18 89 Belly Pan RH Satin Black+Blue Decal 1

2/3 52 JF18 88 Belly Pan RH Satin Black+Grey Decal 1
52 JF18 87 Belly Pan RH Satin Black+Red Decal 1
52 JF18 86 Belly Pan RH Satin Black+White Decal 1
52 JF22 80 Belly Pan RH Satin Black+pewter Grey Decal - From Aug. 2021 1
16 25
4 52 JF18 69 Seat Cowl Assy Plasma Blue+Decal 1
21 52 JF18 68 Seat Cowl Assy Pewter Gray+Decal 1
26
52 JF18 67 Seat Cowl Assy Burnt Red+Decal 1
52 JF18 66 Seat Cowl Assy Pearl Metallic White+decal 1

5 52 JF18 73 Side Mask LH Black+Blue Decal 1

20 52 JF18 72 Side Mask LH Black+Grey Decal 1
52 JF18 71 Side Mask LH Black+Red Decal 1
17 52 JF18 70 Side Mask LH Black+White Decal 1
19
6 52 JF18 77 Side Mask RH Black+Blue Decal
26 52 JF18 76 Side Mask RH Black+Grey Decal
27/28 52 JF18 75 Side Mask RH Black+Red Decal
52 JF18 74 Side Mask RH Black+white Decal

7 52 JF18 65 Tank Cover Side RH Plasma Blue+black+decal 1

25 52 JF18 61 Tank Cover Side RH Pewter Grey+Decal 1
18 52 JF18 63 Tank Cover Side RH Burnt Red+Decal 1
52 JF18 59 Tank Cover Side RH Pearl Metallic White+Decal 1

133 134
Front Wheel Direction
TWIN SPARK
Plate No.: 53A
Painted Parts and Decals - C&G Scheme from October 2020

No. Part No. Description Qty.

5/6 8 52 JF18 64 Tank Side Cover LH Plasma Blue+Decal 1

6 11/12 1 52 JF18 60 Tank Cover Side LH Pewter Grey+Decal 1
52 JF18 62 Tank Cover Side LH Burnt Red+Decal 1
52 JF18 58 Tank Cover Side LH Pearl Metallic White+Decal 1

7/8 11 52 JL20 18 Assembly Side Cover LH Satin Black+Decal 1

12 52 JL20 19 Assembly Side Cover RH Satin Black+Decal 1
13
14/15
13 52 JF19 30 Front Fender Assembly Satin Black+Decal 1
14 52 JF04 18 Shroud Cover LH + Decal 1
15 52 JF04 26 Shroud Cover RH + Decal 1

2/3 16 36 JL01 97 Kit Fairing Decal Pearl White 1

36 JL01 98 Kit Fairing Decal Red 1
36 JL01 99 Kit Fairing Decal Pewter Grey 1
36 JL02 00 Kit Fairing Decal Plasma Blue 1
16 25
17 36 JL02 01 Kit Tank Decal Pearl White 1
21 36 JL02 02 Kit Tank Upper Decal Red 1
29
36 JL02 03 Kit Tank Decal Pewter Grey 1
36 JL02 04 Kit Tank Decal Plasma Blue 1

18 36 JL02 11 Kit Decal Wheel Pearl White 1

20 36 JL02 12 Kit Decal Wheel Front Red 1
36 JL02 13 Kit Decal Wheel Front Blue 1
17 36 JL02 21 Kit Decal Wheel Gray 1
19 Jf233457 Decal Wheel Front Pewter Grey LH- From Aug. 2021 2
Jf233458 Decal Wheel Front Pewter Grey RH- From Aug. 2021 2
26
27/28
19 36 JF02 15 Kit Decal Belly Pearl White 1
36 JF02 16 Kit Decal Belly Pan Red 1
36 JF02 17 Kit Decal Belly Pan Blue 1
36 JF02 21 Kit Decal Belly Pan Gray 1
25
18 JF 2334 59 Decal Belly Pan Pewter Grey LH - From Aug. 2021 1
JF 2334 60 Decal Belly Pan Pewter Grey RH - From Aug. 2021 1

135 136
Front Wheel Direction
TWIN SPARK
Plate No.: 53A
Painted Parts and Decals - C&G Scheme from October 2020

No. Part No. Description Qty.

5/6 20 36 JF02 18 Kit Seat Cowl Decal Pearl White 1

6 11/12 1 36 JF02 19 Kit Seat Cowl Decal Red 1
36 JF02 20 Kit Seat Cowl Decal Cowl Blue 1
36 JF02 24 Kit Seat Cowl Decal Gray 1

7/8 21 36 JF02 22 Kit Decal Seat Cowl Pearl White 1

13
36 JF02 23 Kit Decal Seat Cowl 1
14/15
22 JF 2331 24 Decal Shroud-Oil Cooled 1
23 JF 2333 09 Decal Cover Clutch 1
24 JF 2333 10 Decal Cover Magneto 1
2/3 25 JF 2332 88 Emblem Fuel Injection LH 1
JF 2332 89 Emblem Fuel Injection RH 1

26 JF 2333 00 Decal Fender Front LH 1

JF 2333 01 Decal Fender Front RH 1
16 25 27 JF 2332 86 Decal Cover Tank Lower LH 1
28 JF 2332 87 Decal Cover Tank Lower RH 1
21
29 29 JF 2333 08 Pulsar Decal 3D 2

20

17
19

26
27/28

25
18

137 138
Front Wheel Direction
TWIN SPARK
Plate No.: 53A
Painted Casting Parts - C&G Scheme from October 2020

No. Part No. Description Qty. Remark

1 56 JF2Z 7S Wheel Front Satin Urban White 1

2 6
2 56 JF8U 7S Wheel Rear Satin Urban White 1
1 3 56 JL3Y 4X Step Holder RH Satin Black 1
4 56 JL4L 4X Flap Holder Step LH 1
5 56 JL4M 4X Flap Holder Step LH 1

6 56 JF09 C8 Frame Assembly Urban Whte+Schwartz Black 1

7 56 JL4J 4X Step Holder Pillon LH Satin Black 1
8 56 JL3S 4X Step Holder Main LH Satin Black 1
9 56 JL4K 4X Step Holder Pillon RH Satin Black 1
10 52 JF00 89 Tie Rod With Nut Assembly 1 N.I.
18
15
14 11 56 JL19 4X Pillion Step RH Assembly Satin Black 1
12 56 JL18 4X Pillion Step LH Assembly Satin Black 1
3
13 56 JL6F 4X Bracket Rear Blinker Mounting Satin Black 1
14 56 JL31 5X Handle Holder LH Stoic Black 1
16
8
9
15 56 JL32 5X Handle Holder RH Stoic Black 1
16 56 JL33 5X Upper Bracket Stoic Black 1
11
17 56 JL3S 4X Step Rider LH Satin Black 1
17 18 56 JF3T 4X Step Rider RH Satin Black 1

7
13

12

139 140
Front Wheel Direction
TWIN SPARK
Plate No.: 54
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit

1 83 0205 50 Bajaj Genuine Oil 20W50 BS VI 1 Ltr.

83 0205 53 BGO 20W50 BS VI 100 ML Top up

2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace

3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 5 6 4 36 DH40 52 Silicon grease 3 gm Caliper Pin

5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication

6 36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race

7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,

(Local Purchase) Brake Lever, Brake Pedal &
7 8 9 Side Stand

8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining

10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\

11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

10 11 12
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

141 142
Front Wheel Direction
TWIN SPARK
Plate No.: 54
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit

13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components

14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts

15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder

17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder

18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels

19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up

21 NA SAE 90 oil (Local Purchase) –

22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray

22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor/

Throttle Body

24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

143 144
Front Wheel Direction
 TWIN SPARK TWIN SPARK

Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36JF0133 Kit Primary Drive And Driven JE551430 Clutch Housing Assembly 1 9 36JF0130 Kit crankcase RH JE541060 Crankcase Clutch Side K11 UG 1
JE531045 Gear Primary Drive 1 JE541053 Insert Crankcase RH K16b 1
59200036 Bearing - Ball 6203 Hn3 C3 1
2 36JL0193 Kit Cyl Head Assly JE511140 Head Cylinder Machined 1 KPBF6201 Bearing Ball C3 Clearances 1
JE511052 Nozzle Head 1 PF541018 Bushing Drum Bm150 4 Spd 1
39166005 Stud - M8 2 BA102004 Plug 1
JY541038 Bush 1
3 36JF0135 Kit Clutch Cover Assly JE541274 Cover Clutch Side 1
BA102004 Plug 1 10 36JF0212 Block Piston Assly JE521225 Piston Assembly 1
JC101077 Plug Tapper 1 JE521028 Block Cylinder 1

4 36JF0213 Kit Valve Repair JE511262 Seat Spring Valve 2 11 36JF0042 Kit piston rings NS160 JE521218 Ring Second Piston K11 UG 1
JE511153 Spring Valve 2 JE521219 Ring Oil Piston K11 UG 1
39201719 Seal Valve Stem 2 JE521217 Ring Top Piston K11 UG 1
DG101029 Cotter Valve 4
JE511263 Retainer Spring Valve 2 12 36JF0003 Kit assly magneto JE541237 Cover magneto k11 1
JV541207 Cap tdc finder 1
5 36JF0005 Kit Chain Guide JE541032 Chain Guide Slack Side (Silent) 1 JL541223 Decal b-bajaj 1
JE521021 Chain Guide Tight Side (Silent) 1 JA541005 Bush bendix 1

6 36JL0194 Kit Chain Sprocket JF141003 Chain 1 13 36JZ0121 Kit friction plate-d106a JG551448 Friction disk a 3
DX151021 Sprocket Rear 1 JG551455 Disc c-clutch friction 2
JH551201 Sprocket Output 1
14 36JF0007 Kit boss kick JE621205 Boss kick lever k11 1
7 36JL0013 Kit Seat Damper JL191007 Damper For Seat 6 JZ621203 Spring kick lever 1
DK211007 Damper Seat Front 1 30101236 Ball - steel 1
22150241 Washer - plain 1
8 36JF0172 Kit Crankcase LH JE541051 Nozzle Oil Jet 1 30101235 Pin 1
JE541052 Jet Crankcase LH 1 39085517 Circlip :- e-type 1
59200036 Bearing - Ball 6203 HN3 C3 1
JA541005 Bush Bendix 1 15 36JG0011 Kit steering bearing DK181050 Cage bearing steering top 1
39219019 Seal - Oil 1 DG181045 Bearing cone :- upper 1
39256220 Bearing - Needle Roller:-13x19x12 1 DG181005 Bearing cone 1
39171519 Seal - Oil 1 DG181003 Washer 1
JE541082 Crankcase Magneto Side 1 DG181004 Seal - oil 1
JY541038 Bush 1 DK181051 Cage bearing steering 1

145 146
 TWIN SPARK TWIN SPARK

Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

DG181047 Bearing race - lower 1 Pad bearing plate 1

DG181046 Bearing race - upper 1 Silicon grease pouch 3gm 1

16 36JF0138 Kit cyl compl fork JF151035 Seat pipe k11 1 23 36DH4180 Kit holder bracket caliper end Bracket 1
30181020 Ring - fork piston 1 Anchor pin 9mm 1
JH121049 Cap oil lock 1 Anchor pin 8mm 1
DM181008 Spring - front fork :- 1 Silicon grease pouch 3gm 1
Two pitch
24 36JL0183 Kit Saree Guard RH + Grab JL231409 Grab handle front 1
17 36DH4174 Disc pad set rear caliper endu Right brake pad 1 JL231215 Saree guard RH 1
Left brake pad 1 JL181326 Grommet 1
LAC00074 Bolt socket M8 x 1.25 x L42 3
18 36DH4175 Major kit rear caliper endu Protection boot 9mm 1 JL231209 Plug saree guard 1
Protection boot 8mm 1 JL231217 Plug 2
Piston seal 1 KACA0618 Bolt master KAC 1
Dust seal 1
Caliper piston 1 25 36JF0113 Kit dcl fender red-gry JF233088 Decal Fender Front LH Red-Grey 1
Silicon grease pouch 3gm 1 JF233091 Decal Fender Front RH Red-Grey 1

19 36DH4177 Kit minor rear caliper endu Protection boot 9mm 1 26 36JF0115 Kit dcl fender wht-gry JF233119 Decal Fender Front LH White-Grey 1
Protection boot 8mm 1 JF233120 Decal Fender Front RH White-Grey 1
Piston seal 1
Dust seal 1 27 36JF0123 Kit dcl fender blue-blk JF233087 Decal Fender LH Blue - Black 1
Silicon grease pouch 3gm 1 JF233090 Decal Fender RH Blue - Black 1

20 36DH4176 Kit piston seal rear calipr endu Piston seal 1 28 36JL0114 Kit dcl fairing red-black JL233243 Decal Fairing LH Red-Black 1
Dust seal 1 JL233244 Decal Fairing RH Red-Black 1
Silicon grease pouch 3gm 1
29 36JL0118 Kit dcl fairing wht-blk JL233257 Decal Fairing LH White-Gray 1
21 36DH4178 Kit bleeder screw end Bleeler screw cap 1 JL233258 Decal Fairing RH White-Gray 1
Bleeder screw 1
30 36JF0124 Kit dcl fairing blue-blk JF233039 Decal Fairing LH Blue - Black 1
22 36DH4179 Kit caliper hardwares end Pad seperator 1 JF233042 Decal Fairing RH Blue - Black 1
Lock pin 1
Pad pivot pin 1 31 36JF0119 Kit dcl tank cvr red-blk JF233046 Decal Tank Upper LH Red - Black 1
Pad spring 1 JF233049 Decal Tank Upper RH Red - Black 1

147 148
 TWIN SPARK TWIN SPARK

Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

32 36JF0125 Kit dcl tank cvr Blue-black JF233045 Decal Tank Upper LH Blue - Black 1
JF233048 Decal Tank Upper RH Blue - Black 1

33 36JF0128 Kit tank cvr dcl JF233139 Decal Cover Tank LH-160 1
JF233140 Decal Cover Tank RH-160 1

34 36JF0120 Kit dcl seat cowl Red-blck JF233076 Decal Seat Cowl Upper - 1
LH Red-Black
JF233079 Decal Seat Cowl Upper - 1
RH Red-Black

35 36JF0122 Kit dcl seat cowl White – black JF233129 Decal Cowl Seat LH White-Black 1
JF233130 Decal Cowl Seat RH White-Black 1

36 36JF0127 Kit dcl seat cowl Blue-black JF233075 Decal Seat Cowl Upper - 1
LH Blue-Black
JF233078 Decal Seat Cowl Upper - 1
RH Blue-Black

149 150
 TWIN SPARK TWIN SPARK

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

01 1009 05 11 18 36 DH41 72 2 78 36 JF01 24 22 130 36 JF02 21 19 136

14 1510 33 15 32 36 DH41 73 1 78 36 JF01 25 23 132 36 JF02 22 21 138
28 1011 41 26 28 36 DH41 74 2 80 36 JF01 27 21 130 36 JF02 24 20 38
30 1011 42 14 26 36 DH41 75 3 80 36 JF01 28 23 132 36 JF02 23 21 138
30 1011 95 3 30 36 DH41 76 5 80 36 JF01 28 25 132 36 JG00 11 6 54
30 1410 31 31 60 36 DH41 77 4 80 36 JF01 30 2 22 36 JG00 87 10 142
30 1510 33 8 68 36 DH41 78 6 80 36 JF01 33 3 32 36 JL00 12 5 98
30 1510 82 19 74 36 DH41 79 7 80 36 JF01 35 1 26 36 JL00 13 2 50
30 1810 26 5 90 36 DH41 80 8 80 36 JF01 38 14 90 36 JL00 15 15 58
30 1810 29 17 90 36 DK00 45 5 142 36 JF01 46 20 130 36 JL00 31 26 102
30 1910 48 25 120 36 JE00 38 1 30 36 JF01 47 22 130 36 JL00 41 25 60
31 1011 73 3 12 36 JE00 36 1 36 36 JF01 48 23 132 36 JL01 14 22 130
31 1610 78 11 100 36 JF00 05 2 8 36 JF01 49 23 132 36 JL01 18 22 130
31 2010 81 2 20 36 JF00 07 13 36 36 JF01 50 21 130 36 JL01 81 6 142
36 0010 55 8 142 36 JF00 15 7 72 36 JF01 67 2 74 36 JL01 83 16 124
36 0010 56 23 144 36 JF00 16 6 72 36 JF01 72 1 20 36 JL01 97 16 136
36 0010 58 2 142 36 JF00 17 8 72 36 JF01 99 2 84 36 JL01 98 16 136
36 0010 60 18 144 36 JF00 18 14 70 36 JF02 00 3 84 36 JL01 99 16 136
36 0010 62 9 142 36 JF00 19 16 70 36 JF02 12 1 10 36 JL02 00 16 136
36 3140 04 10 142 36 JF00 42 2 10 36 JF02 13 10 6 36 JL02 01 17 136
36 DH19 02 4 70 36 JF01 13 20 130 36 JF02 15 19 136 36 JL02 02 17 136
36 DH40 29 11 142 36 JF01 15 20 130 36 JF02 16 19 136 36 JL02 03 17 136
36 DH40 52 4 142 36 JF01 19 23 132 36 JF02 17 19 136 36 JL02 04 17 136
36 DH40 61 3 142 36 JF01 20 21 130 36 JF02 18 20 138 36 JL02 11 18 136
36 DH40 71 12 142 36 JF01 22 21 130 36 JF02 19 20 138 36 JL02 12 18 136
36 DH40 72 13 144 36 JF01 23 20 130 36 JF02 20 20 138 36 JL02 13 18 136

151 152
 TWIN SPARK TWIN SPARK

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

36 JL02 21 18 136 39 2017 19 1 6 52 JF04 11 1 126 52 JF06 03 5 126

36 JL02 25 20 138 39 2141 24 9 100 52 JF04 12 9 128 52 JF06 04 6 126
36 JZ01 21 6 32 39 2141 24 13 110 52 JF04 18 12 130 52 JF14 77 7 128
36 PD00 50 14 70 39 2141 24 2 116 52 JF04 18 14 136 52 JF14 79 7 128
37 0043 52 16 144 39 2181 06 3 10 52 JF04 19 1 126 52 JF14 86 7 128
37 0043 53 17 144 39 2181 06 15 20 52 JF04 20 9 128 52 JF14 88 7 128
37 2240 18 19 144 39 2190 19 3 20 52 JF04 25 4 126 52 JF18 58 8 136
37 2540 39 24 144 39 2200 11 12 32 52 JF04 26 13 130 52 JF18 59 7 134
39 0240 11 13 32 39 2561 20 2 12 52 JF04 26 15 136 52 JF18 60 8 136
39 0326 15 4 62 39 2561 20 12 20 52 JF04 27 1 126 52 JF18 61 7 134
39 0454 11 11 56 39 2562 20 6 20 52 JF04 28 9 128 52 JF18 62 8 136
39 0711 11 22 94 39 2608 01 10 4 52 JF04 34 5 126 52 JF18 64 8 136
39 0987 17 5 14 39 2669 21 10 8 52 JF04 35 6 126 52 JF18 65 7 134
39 0992 06 9 16 39 2758 21 7 98 52 JF04 55 2 126 52 JF18 66 4 134
39 0993 11 3 36 52 JA00 29 6 22 52 JF04 56 3 126 52 JF18 67 4 134
39 0999 06 9 24 52 JE00 74 1 2 52 JF04 57 2 126 52 JF18 68 4 134
39 0999 06 17 26 52 JE02 99 1 30 52 JF04 58 3 126 52 JF18 69 4 134
39 0999 06 4 30 52 JF00 47 1 52 52 JF04 59 2 126 52 JF18 70 5 134
39 1000 06 6 10 52 JF00 89 13 18 52 JF04 60 3 126 52 JF18 71 5 134
39 1000 06 14 20 52 JF00 89 10 140 52 JF05 90 9 128 52 JF18 72 5 134
39 1041 19 2 26 52 JF00 90 2 52 52 JF05 92 2 126 52 JF18 73 5 134
39 1180 11 3 86 52 JF02 28 4 126 52 JF05 93 3 126 52 JF18 74 6 134
39 1283 21 8 4 52 JF02 29 4 126 52 JF05 94 1 126 52 JF18 75 6 134
39 1540 11 10 62 52 JF02 39 7 128 52 JF05 97 4 126 52 JF18 76 6 134
39 1561 21 7 26 52 JF02 42 8 128 52 JF05 98 7 128 52 JF18 77 6 134
39 1660 05 4 4 52 JF03 08 8 58 52 JF06 00 8 128 52 JF18 82 2 134

153 154
 TWIN SPARK TWIN SPARK

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

52 JF18 83 2 134 52 JF18 63 7 134 56 JL33 5X 16 140 AA 1014 37 13 26

52 JF18 84 2 134 52 JL20 18 11 136 56 JL3X 1Y 7 58 AA 2013 75 15 98
52 JF18 85 2 134 52 JL20 19 12 136 56 JL3Y 1Y 1 58 AA 2015 38 16 54
52 JF18 86 3 134 52 JL20 20 4 140 56 JL3Y 4X 3 140 AF 2012 74 26 120
52 JF18 87 3 134 52 JL20 22 11 140 56 JL4L 4X 4 140 AN 1110 15 11 48
52 JF18 88 3 134 52 JL20 23 12 140 56 JL4J 1Y 11 58 AZ 5110 10 6 4
52 JF18 89 3 134 52 JL20 24 5 140 56 JL4J 4X 7 140 AZ 5910 64 4 44
52 JF19 21 1 134 52 JZ02 64 7 18 56 JL4K 4X 9 140 BF 5612 19 10 22
52 JF19 22 1 134 56 JE1X 4X 21 28 56 JL4L 1Y 12 58 CL 2010 23 22 110
52 JF19 23 1 134 56 JF09 C8 6 140 56 JL6F 4X 13 140 CS 1011 28 12 8
52 JF19 24 1 134 56 JF18 1Y 14 58 56 JL4M 4X 5 140 DD 1010 62 13 8
52 JF22 79 3 134 56 JF21 42 7 134 59 0200 01 14 100 DD 1010 97 11 36
52 JF22 80 2 134 56 JF2Z 7S 1 140 59 0400 31 7 8 DD 1110 11 8 48
56 JL3S 4X 8 140 56 JF38 32 10 128 59 0400 38 11 20 DD 1110 12 9 48
52 JF19 30 13 136 56 JF38 4R 10 128 59 0400 50 2 4 DD 1110 18 7 48
52 JL00 72 16 64 56 JF38 5N 10 128 59 1500 14 9 12 DE 1510 47 3 72
52 JL09 18 5 126 56 JF38 5Y 10 128 59 1500 14 9 46 DE 1910 10 10 70
52 JL09 19 6 126 56 JF39 32 11 128 59 2100 23 16 20 DE 1910 28 7 70
52 JL09 36 5 126 56 JF39 4R 11 128 62 3050 84 22 144 DE 1910 29 6 70
52 JL09 37 6 126 56 JF39 5N 11 128 75 6802 36 20 144 DE 1910 33 15 70
52 JL09 92 7 128 56 JF39 5Y 11 128 76 0109 36 14 144 DF 1611 02 11 64
52 JL09 94 7 128 56 JF8U 7S 2 140 76 0109 37 15 144 DF 1612 52 16 116
52 JL09 96 8 128 56 JL01 01 14 58 83 0201 73 7 142 DG 1010 29 9 6
52 JL09 96 8 128 56 JL02 01 16 58 83 0204 73 5 142 DG 1013 39 2 82
52 JL09 98 8 128 56 JL31 5X 14 140 83 0205 50 1 142 DG 1210 02 12 38
52 JL10 35 2 58 56 JL32 5X 15 140 83 0205 53 1 142 DG 1210 40 14 38

155 156
 TWIN SPARK TWIN SPARK

Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DG 1611 24 2 64 DH 1910 13 5 82 DK 1510 22 16 74 DS 1612 87 6 50

DG 1710 16 4 56 DH 2011 24 13 118 DK 1510 26 2 66 DS 1810 70 10 90
DG 1710 17 15 56 DJ 1013 05 19 58 DK 1510 39 1 66 DS 1810 71 14E 90
DG 1710 18 5 56 DJ 1612 28 8 30 DK 1510 40 5 66 DS 1810 72 9 90
DG 1710 19 6 56 DJ 1612 29 4 100 DK 1510 69 11 70 DS 1910 52 24 88
DG 1810 03 28 92 DJ 1810 87 8 90 DK 1510 81 21 74 DS 2010 25 18 54
DG 1810 04 27 92 DJ 1810 88 7 90 DK 1510 82 20 74 DS 2110 04 4 54
DH 1010 48 3 8 DJ 1810 89 6 90 DK 1810 28 24 92 DS 2210 01 10 108
DH 1010 48 5 24 DJ 1811 26 40 102 DK 1810 50 11 54 DT 1130 14 23 60
DH 1012 35 21 14 DJ 1910 26 8 84 DK 1810 51 12 54 DT 1130 15 24 60
DH 1012 64 13 20 DJ 1910 29 2 70 DK 1810 75 7 54 DT 1138 48 16 56
DH 1013 36 20 14 DJ 1910 30 3 70 DK 1810 76 8 54 DT 1138 49 18 40
DH 1013 88 5 48 DJ 1910 31 5 70 DK 2110 07 3 50 DT 1318 75 6 84
DH 1013 92 14 8 DJ 1910 57 1 70 DK 2210 24 2 122 DT 1318 78 17 68
DH 1015 09 3 18 DJ 2011 09 9 70 DL 1610 15 21 100 DT 1610 05 15 86
DH 1016 07 8 44 DJ 2011 09 23 88 DL 1910 20 21 110 DT 1718 21 20 40
DH 1016 48 14 32 DJ 2210 19 1 122 DM 1810 10 11 90 DT 1718 47 25 42
DH 1110 13 12 48 DK 1012 37 11 94 DP 1210 06 20 26 DT 1718 52 21 42
DH 1510 39 10 72 DK 1012 84 3 48 DS 1011 17 6 36 DT 1813 23 10 54
DH 1510 40 26 76 DK 1013 40 13 4 DS 1011 54 4 24 DT 1814 33 5 62
DH 1611 46 15 64 DK 1013 40 4 94 DS 1012 15 16 26 DT 2326 05 9 50
DH 1611 58 41 102 DK 1013 52 23 14 DS 1013 55 25 14 DT 4022 26 18 118
DH 1612 45 11 124 DK 1013 66 10 94 DS 1211 26 2 38 DT 4022 27 18 118
DH 1810 15 16 90 DK 1510 12 6 74 DS 1410 12 19 94 DT 5514 08 7 32
DH 1810 40 9 124 DK 1510 14 5 74 DS 1510 73 10 74 DT 5810 28 4 38
DH 1910 06 6 82 DK 1510 15 8 74 DS 1611 66 5 54 DT 5810 62 5 38

157 158
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

FD 1010 78 10 24 JD 1910 06 8 50 36 JL01 93 3 4 JE 5412 50 4 48

FD 2110 06 5 50 JD 3512 06 13 48 JE 5112 21 6 6 JE 5412 67 24 28
GH 2010 12 4 114 JD 4010 07 11 116 JE 5112 25 7 6 JE 5412 67 16 130
GL 1318 27 10 80 JD 4022 12 16 118 JE 5112 33 8 8 JE 5412 71 5 26
GL 1318 27 9 84 JD 4022 17 17 118 JE 5112 34 6 8 JE 5510 15 1 14
JA 5410 10 4 22 JD 5514 00 2 32 JE 5112 41 5 8 JE 5512 00 8 14
JA 5410 12 8 22 JD 5610 04 5 16 JE 5112 53 1 8 JE 5512 01 6 14
JA 5410 21 9 20 JD 5610 06 6 16 JE 5112 55 2 6 JE 5512 02 2 14
JA 5412 11 8 26 JD 5610 11 3 16 JE 5112 56 4 6 JE 5512 03 7 14
JA 5412 25 9 26 JD 5612 04 13 22 JE 5112 58 5 6 JE 5512 06 14 14
JA 5412 33 2 30 JE 3510 46 1 48 JE 5112 61 3 6 JE 5512 11 19 14
JA 5510 02 4 14 JE 3510 47 2 48 JE 5210 16 9 8 JE 5512 12 17 14
JA 5510 04 9 14 JE 3512 12 10 48 JE 5210 30 4 10 JE 5512 13 6 12
JA 5514 06 2 32 JE 3512 50 15 48 JE 5310 33 4 12 JE 5512 14 3 24
JA 5910 40 3 44 JE 3512 52 14 48 JE 5310 52 1 12 JE 5512 16 16 14
JA 6210 02 5 36 JE 3514 00 9 4 JE 5312 02 1 24 JE 5514 08 6 26
JA 6210 06 8 36 JE 3514 07 5 10 JE 5410 28 9 22 JE 5514 13 8 32
JB 1130 07 12 84 JE 3516 00 1 46 JE 5410 63 10 20 JE 5514 14 5 32
JB 1812 23 5 104 JE 5010 79 1 22 JE 5412 08 21 28 JE 5514 15 9 32
JC 1510 16 9 74 JE 5110 38 2 2 JE 5412 13 3 26 JE 5514 28 1 32
JC 1810 06 21 90 JE 5110 39 6 2 JE 5412 28 7 30 JE 5610 04 7 16
JC 1810 07 20 90 JE 5110 40 3 2 JE 5412 40 5 30 JE 5610 05 2 16
JC 1810 20 23 92 JE 5110 47 1 4 JE 5412 41 25 28 JE 5610 06 1 16
JD 1130 19 35 60 JE 5110 53 5 2 JE 5412 42 11 26 JE 5612 00 8 18
JD 1318 11 11 68 JE 5110 60 8 6 JE 5412 44 18 26 JE 5710 07 19 26
JD 1410 03 1 74 JE 5110 85 5 4 JE 5412 49 12 26 JE 5710 08 8 24

159 160
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JE 5710 09 7 24 JE 6210 08 2 36 JF 1221 34 1 56 JF 1510 31 2 90

JE 5712 13 10 26 JE 6212 03 12 36 JF 1310 08 1 68 JF 1510 32 3 90
JE 5712 15 1 94 JE 6214 05 6 46 JF 1310 11 3 66 JF 1510 33 13 90
JE 5712 16 13 94 JE 6214 12 4 46 JF 1310 11 5 68 JF 1510 34 15 90
JE 5712 18 14 94 JE 6214 14 3 46 JF 1310 16 12 68 JF 1510 35 29 92
JE 5712 19 12 94
JF 1112 83 1 54 JF 1310 18 6 68 JF 1510 36 12 90
JE 5712 23 2 94
JF 1130 07 21 58 JF 1310 20 2 68 JF 1610 09 1 82
JE 5712 24 5 94
JF 1130 08 23A 60 JF 1310 22 3 68 JF 16100 8 11 86
JE 5712 25 8 94
JF 1132 02 1 64 JF 1312 33 4 66 JF 1612 01 2 106
JE 5712 27 7 94
JF 1134 12 5 52 JF 1312 33 15 74 JF 1612 03 1 106
JE 5712 39 6 94
JF 1138 22 24 96 JF 1312 36 3 74 JF 1710 01 6 100
JE 5810 81 25 96
JF 1138 32 5 118 JF 1318 02 12 70 JF 1710 04 3 100
JE 5810 93 9 38
JF 1138 34 3 54 JF 1318 33 9 68 JF 1710 09 2 100
JE 5811 18 1 38
JF 1138 42 10 52 JF 1318 34 1 72 JF 1710 64 19 40
JE 5814 35 11 4
JF 1138 43 22 120 JF 1318 37 8 70 JF 1718 07 13 40
JE 5912 83 2 44
JF 1138 44 14 50 JF 1318 71 10 84 JF 1812 10 19 90
JE 5913 00 1 44
JF 1138 45 34 102 JF 1318 78 9 80 JF 1812 10 18 110
JE 5913 20 9 44
JF 1138 54 4 84 JF 1318 96 30 92 JF 1812 16 16 94
JE 5913 58 9 44
JF 1138 59 24 42 JF 1319 02 1 84 JF 1812 17 17 94
JE 6110 00 6 34
JF 1138 69 27 120 JF 1319 06 1 80 JF 1812 53 3 118
JE 6110 04 8 34
JF 1210 04 22 90 JF 1510 18 1 90 JF 1812 54 21 120
JE 6112 08 1 34
JF 1220 00 1 56 JF 1510 19 18 90 JF 1813 40 1 108
JE 6210 02 1 36
JF 1220 06 10 56 JF 1510 25 2 86 JF 1813 49 9 104
JE 6210 03 10 36
JF 1220 72 3 56 JF 1510 27 6 86 JF 1813 52 13 108
JE 6210 04 9 36

161 162
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JF 1813 53 14 108 JF 2333 00 26 138 JF 5614 28 13 18 JG 5514 28 4 32

JF 1813 84 28 96 JF 2333 01 26 138 JF 5712 00 15 94 JG 5514 51 11 32
JF 1814 02 8 62 JF 2333 09 23 138 JG 1312 19 13 74 JG 5710 24 7 20
JF 1814 03 1 62 JF 2333 10 24 138 JG 1312 20 7 46 JG 5810 56 10 38
JF 1814 35 16 62 JF 2333 08 29 138 JG 1312 20 24 76 JG 5814 07 12 4
JF 1814 64 8 108 JF 2334 59 29 136 JG 1510 22 16 86 JG 5814 19 2 34
JF 1814 66 4 108 JF 2334 60 29 136 JG 1610 08 12 86 JG 5814 23 3 34
JF 1814 67 5 108 JF 2334 57 16 136 JG 1710 29 16 40 JG 5814 24 5 34
JF 1814 68 6 108 JF 2334 57 16 136 JG 1710 31 18 116 JG 5814 42 8 38
JF 2312 37 1 124 JF 4014 03 18 86 JG 1710 86 8 40 JG 5910 39 7 44
JF 2312 38 2 124 JF 4014 05 9 64 JG 1812 35 3 110 JG 6112 06 4 34
JF 2326 12 17 86 JF 4014 16 19 86 JG 1812 36 2 110 JH 1318 84 29 76
JF 2326 12 2 98 JF 4014 21 20 86 JG 1812 38 2 104 JH 1718 03 16 98
JF 2328 08 6 116 JF 4016 00 7 118 JG 1812 39 15 78 JH 5412 10 4 26
JF 2330 72 24 132 JF 4018 02 10 118 JG 1812 55 31 92 JH 5510 01 10 14
JF 2331 24 18 130 JF 4018 03 12 118 JG 1812 59 20 94 JH 5510 02 22 14
JF 2331 24 22 138 JF 4020 06 13 54 JG 1910 08 4 50 JH 5512 02 24 14
JF 2331 55 24 132 JF 4022 70 4 118 JG 2326 06 10 50 JH 5512 03 15 14
JF 2332 53 26 132 JF 4022 76 1 118 JG 4010 36 12 116 JH 5512 04 12 14
JF 2332 54 26 132 JF 4024 17 1 104 JG 4018 08 20 118 JH 5512 05 3 14
JF 2332 86 27 138 JF 5612 04 2 18 JG 4022 28 18 118 JH 5512 05 11 14
JF 2332 87 28 138 JF 5612 05 1 18 JG 4022 29 18 118 JH 5512 06 13 14
JF 2332 88 25 138 JF 5614 24 1 18 JG 4022 30 19 118 JH 5512 13 18 14
JF 2332 89 25 138 JF 5614 26 2 18 JG 5312 20 2 24 JH 5610 00 10 16

163 164
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JK 4018 01 38 102 JL 1138 12 23 116 JL 1710 38 14 98 JL 1812 09 11 62

JL 1111 03 2 54 JL 1138 18 18 64 JL 1710 40 35 102 JL 1812 14 24 102
JL 1130 06 27 60 JL 1138 30 2 40 JL 1710 49 4 98 JL 1812 19 23 100
JL 1130 12 3 58 JL 1138 36 16 48 JL 1710 57 1 100 JL 1812 20 22 100
JL 1130 15 17 58 JL 1138 41 24 120 JL 1710 61 16 100 JL 1812 21 12 62
JL 1130 27 18 58 JL 1220 08 13 56 JL 1710 62 15 100 JL 1812 36 15 110
JL 1130 33 4 58 JL 1220 26 14 56 JL 1710 63 9 98 JL 1812 37 17 110
JL 1130 33 9 82 JL 1318 06 2 72 JL 1710 70 33 102 JL 1812 41 4 104
JL 1130 35 28 60 JL 1318 07 4 72 JL 1710 71 32 102 JL 1812 45 28 112
JL 1130 36 22 58 JL 1318 41 9 78 JL 1710 78 20 100 JL 1812 47 5 110
JL 1130 37 30 60 JL 1318 78 10 78 JL 1711 01 14 40 JL 1812 49 16 110
JL 1130 43 26 60 JL 1319 30 25 76 JL 1711 02 15 40 JL 1812 56 21 94
JL 1130 59 26 60 JL 1510 21 1 86 JL 1711 11 1 98 JL 1812 57 29 112
JL 1132 01 8 64 JL 1510 28 5 86 JL 1716 16 6 40 JL 1812 64 14 118
JL 1132 06 8 64 JL 1510 34 7 86 JL 1716 17 11 40 JL 1812 83 26 112
JL 1132 07 6 64 JL 1510 35 9 86 JL 1716 18 12 40 JL 1812 84 27 112
JL 1132 09 14 64 JL 1510 38 2A 86 JL 1716 19 10 40 JL 1812 88 13 100
JL 1132 10 3 64 JL 1610 03 14 86 JL 1718 23 28 102 JL 1812 97 3 108
JL 1132 12 7 64 JL 1610 06 11 82 JL 1718 24 29 102 JL 1813 25 15 62
JL 1138 00 9 116 JL 1610 10 7 82 JL 1718 36 27 42 JL 1814 10 20 108
JL 1138 03 13 116 JL 1710 18 12 98 JL 1718 37 5 40 JL 1814 11 6 62
JL 1138 09 9 54 JL 1710 19 11 98 JL 1718 58 17 98 JL 1910 01 1 50
JL 1138 10 24 116 JL 1710 20 13 98 JL 1810 08 1 110 JL 1910 04 7 50
JL 1138 11 22 116 JL 1710 24 5 100 JL 1812 03 6 110 JL 1910 07 13 50

165 166
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JL 1910 08 30 102 JL 2333 34 26 132 JP 3514 39 28 120 JZ 1130 61 20 58

JL 1910 09 31 102 JL 4010 02 7 116 JP 5910 65 5 44 JZ 1220 08 8 56
JL 2312 02 6 124 JL 4010 03 5 114 JU 1318 01 10 68 JZ 1220 12 7 56
JL 2312 04 14 124 JL 4010 04 6 114 JU 1318 02 23 74 JZ 1710 55 3 40
JL 2312 06 10 124 JL 4010 05 2 114 JU 1716 06 9 40 JZ 1711 24 12 100
JL 2312 09 13 124 JL 4010 06 1 114 JU 5810 06 16 4 JZ 2328 14 25 116
JL 2314 04 3 124 JL 4010 16 21 116 JU 5910 81 6 44 JZ 4010 77 32 92
JL 2314 05 4 124 JL 4014 06 8 82 JV 5410 07 23 28 JZ 4036 01 13 64
JL 2316 00 22 88 JL 4022 19 15 4 JV 5410 07 6 30 JZ 5514 12 10 32
JL 2316 01 21 86 JL 4026 02 6 98 JW 1318 07 5 72 JZ 5610 02 4 16
JL 2326 04 12 50 JL 4030 00 6 118 JW 1318 10 9 72 KA AA06 20 7 84
JL 2328 06 3 116 JL 4032 00 17 54 JW 1812 28 26 96 KA CC06 50 10 86
JL 2328 31 20 116 JL 5412 23 9 30 JW 5612 06 12 18 KA CD05 16 3 98
JL 2330 02 15 130 JL 5412 23 17 130 JY 1138 42 4 40 KA CF06 12 11 52
JL 2332 50 24 132 JL 5412 27 15 26 JY 1510 11 26 92 KA CF08 30 4 90
JL 2332 55 19 130 JL 5614 09 9 18 JY 1710 69 17 40 KA CF08 30 25 92
JL 2332 56 19 130 JL 5614 10 10 18 JY 1710 70 26 42 KA CG06 10 18 98
JL 2332 64 24 132 JL 5810 55 11 38 JY 1710 77 1 40 KA CH05 14 6 104
JL 2332 69 19 130 JL 5810 56 15 38 JY 1718 25 7 40 KA CH06 16 7 62
JL 2332 70 19 130 JL 5911 56 10 44 JY 1812 55 15 108 KA CH06 22 7 124
JL 2332 81 19 130 JL 5911 57 13 44 JY 4014 04 13 86 KA CH08 35 19 110
JL 2332 82 19 130 JL 5911 65 11 44 JY 4036 04 7 52 KA DA06 10 9 94
JL 2333 16 14 130 JL 6012 16 27 96 JY 5410 39 8 16 KA DA06 12 22 42
JL 2333 33 26 132 JL 6110 00 7 34 JY 5410 58 4 20 KA DA06 12 18 108

167 168
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KA DA06 16 11 78 KA DT06 14 10 110 KC AA05 04 3 104 KE AB12 10 7 36

KA DD06 10 13 38 KA EA06 10 23 42 KC AC06 05 5 18 KE AB16 10 4 36
KA DD06 10 5 58 KA ED06 08 29 60 KC AD06 05 9 56 KE BA35 15 7 68
KA DD06 10 10 82 KA ED06 08 5 84 KC AM06 05 5 18 KE BA42 17 18 74
KA DD06 10 17 116 KA ED06 08 8 118 KC BD06 04 11 50 KE BB35 15 4 8
KA DD06 10 23 120 KA ED06 14 11 118 KC GA05 05 8 98 KE CB50 06 14 36
KA DD06 14 14 62 KA ED06 16 16 68 KC GA05 05 4 116 KH AA20 15 14 78
KA DD06 16 17 48 KA ED06 16 28 76 KC GA06 06 23 94 KH AA25 20 33 60
KA DD06 16 15 54 KA ED06 16 3 94 KC GA06 06 15 116 KJ AA14 24 4 82
KA DD06 16 36 102 KA ED06 20 11 8 KC GA10 10 7 114 KJ AC18 24 7 4
KA DD06 20 6 18 KA ED06 20 2 46 KC GD10 10 3 114 KP AC60 05 7 74
KA DD06 30 12 44 KA ED06 25 14 54 KC HA06 08 8 52 KP AF60 04 5 20
KA DD06 30 7 38 KA NA06 25 10 116 KC JD12 12 14 68 KP BB63 01 4 68
KA DD06 35 14 44 KB BA05 14 14 116 KD AA05 10 2 62 KP BC62 02 14 74
KA DD08 30 13 70 KB BJ05 12 3 62 KD AA06 11 13 78 KP BC63 02 17 74
KA DD08 30 3 82 KB RA42 13 7 100 KD AA06 11 11 110 KP BF62 01 7 22
KA DF08 14 9 118 KB RC35 13 12 56 KD AA06 11 25 112 KP BF62 03 3 22
KA DF08 20 9 62 KB UA05 12 18 94 KD AA08 16 32 60 LA A000 51 12 124
KA DF08 75 19 108 KB UA05 16 12 110 KD AB12 22 13 68 LA C000 08 9 52
KA DS05 16 12 64 KB UA05 16 8 116 KD BA05 12 7 110 LA C000 16 10 58
KA DS05 16 37 102 KB UA06 12 27 102 KD BA06 13 8 124 LA C000 19 2 56
KA DT06 10 13 58 KB UA06 16 14 110 KD BA08 18 36 60 LA C000 20 4 86
KA DT06 12 8 78 KB UA06 30 3 38 KD BA08 18 19 64 LA C000 22 10 100
KA DT06 14 17 100 KB UF04 10 7 108 KD DF08 15 11 108 LA C000 30 5 116

169 170
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Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

LA C000 34 8 100 LB C000 03 14 4 LD B000 29 4 74

LA C000 35 5 124 LB R000 02 8 110 LD B000 44 12 22
LA C000 37 9 108 LB S000 02 4 110 LF B000 01 5 12
LA C000 45 6 58 LB U000 09 1 116 LH A000 01 12 78
LA C000 59 8 86 LB U000 12 26 88 LJ A000 04 8 20
LA C000 63 18 100 LB U000 77 16 108 NA 21 144
LA C000 65 15 124 LB U000 78 2 108 PA 1812 92 23 110
LA C001 28 12 108 LC A000 26 4 18 PA 1812 93 24 112
LA D000 73 4 64 LC B000 03 4 18 PA 4022 04 19 116
LA D000 77 7 78 LC B000 05 12 74 PA 4022 04 15 118
LA D000 77 25 88 LC D000 01 8 12 PA 4022 07 2 118
LA D001 04 6 24 LC G000 14 6 52 PA 5612 09 11 22
LA D001 34 17 64 LC H000 01 10 64 PD 4036 02 15 68
LA D001 35 5 64 LC J000 02 22 74 PD 4036 02 27 76
LA D001 51 10 98 LD A000 07 24A 102 PD 5514 53 5 46
LA E000 05 22 28 LD A000 13 9 58 PF 1312 20 11 74
LA E000 10 6 48 LD A000 18 25 102 YJ F080 01 8 104
LA E000 15 5 22 LD A000 25 7 12 YJ F220 01 6 78
LA E000 21 11 84 LD A000 25 8 46 YJ F220 02 5 78
LA E000 21 39 102 LD B000 07 7 104 YJ F220 04 4 78
LA E000 25 14 22 LD B000 18 34 60 YJ F220 06 3 78
LA E000 26 4 2 LD B000 23 6 38 YJ F250 01 9 110
LA E000 60 3 52 LD B000 23 13 62 YJ L020 06 20 110
LA J000 18 4 52 LD B000 23 19 100

171 172