Published by : International Journal of Engineering Research & Technology (IJERT)

http://www.ijert.org ISSN: 2278-0181

Vol. 11 Issue 08, August-2022

Thermal Analysis of A Single Point Cutting Tool

using Finite Element Method
Niran I R
Thermal Engineering (Mechanical Engineering)
Toc H Institute of Science and Technology
Ernakulam, India

Abstract— Machining is one of the most significant and most hard tip. Generally, the material being cut is a metal, like
normal assembling processes in the metal handling industry. In aluminum or steel. To create a section rapidly, a high cutting
machining activities, mechanical work is changed over velocity wanted. These higher paces, notwithstanding, lead to
completely to warm through the plastic misshaping associated a quicker debasement of the device tip, which expects that the
with chip arrangement and through contact between the
instrument tip supplanted all the more habitually.
apparatus and work piece. A portion of this intensity conducts
into cutting device, bringing about high instrument II LITERATURE REVIEW
temperatures close to front line. The temperature of the device
. Harshit Katheriya et al [2019], Temperature at apparatus chip
assumes a significant part in the warm mutilation and the
machined part's layered precision, as well as in the apparatus connection point of one reason shaper is set, produced in
life in machining. Assurance of the most extreme temperature various speed machining activities. In particular, 3 totally
and temperature dissemination along the rake face of the cutting unique Associate in examinations are correlation with a trial
device is a central significance since it effects on apparatus life mensuration of temperature during a machining technique at
as well as the nature of the machined parts. The present work slow speed, medium speed and at fast. Moreover, three
likewise includes the investigation of disfigurement and warm examinations are finished of a High-Speed Steel and of a
examination of single point cutting apparatus in turning Carbide Tip Tool machining process at three different cutting
utilizing Finite Element Method (FEM). paces, to contrast with exploratory outcomes delivered as a
feature of this review. An examination of nuclear power age in
Keywords—Tenperature sensor, Ansys, Thermocouple
shaper is performed by shifted cutting boundaries at the
I INTRODUCTION adequate shaper unadulterated arithmetic. The trial results
uncover that the most factors to fault for expanding cutting
Over the historical backdrop of machining, rules and shows temperature are cutting pace (v) and profundity of cut (d)
have emerged in light of observational data of compromises severally
between cutting pace and device substitution time. Machining Amber Batwara [2018] Leftover burdens produced in device
is a term covering a huge assortment of assembling processes assume a vital part during machining process. The useful way
intended to eliminate material from a work piece. Machining of behaving of hardware can be improved or impacted by
is one of the most significant and most normal assembling remaining burdens. To understanding the remaining pressure
processes in the metal handling industry. Metal cutting, bestowed by machining is a significant part of the general
ordinarily called machining, is the expulsion of the nature of the part. The fundamental goals of this paper is
undesirable metal from a work piece as chips to get a foster a mathematical way to deal with foresee the close to
completed result of wanted shape, size and finish. In surface lingering stresses in cutting device and work piece
machining activities, mechanical work is switched over coming about because of turning of AISI 1006 and approve
completely to warm through the plastic disfigurement the model with ANN. The FEM Explicit elements is utilized
engaged with chip development and through contact between for computing the lingering pressure progressively climate.
the apparatus and work All out L16 tests were planned by Taguchi strategy. Three
Please do not revise any of the current designations. information factors (profundity of cut, cutting pace and rack
Machining, the most boundless cycle for molding metal, has point) and two reactions (anxiety) chose for reenactment
turned into an extremely huge part of current culture and work. Advancements of cycle boundaries were finished
industry. The significance of the machining system is apparent utilizing plan of investigations (DOE) and examination of
by the perception that essentially every gadget involved by change (ANOVA) for some subjective result. In this study
humankind in everyday life has no less than one machined model conditions are likewise produced for additional
part or surface. From a materials perspective, fast machining examination utilizing straight relapse displaying strategy
is a relative term, since various materials ought to be utilizing Minitab programming. A counterfeit brain network
machined with various slicing velocities to safeguard model is utilizing for the examination and expectation the
satisfactory instrument life. Due to this distinction and the way reactions. Based on recreation work device wear is subject to
that cutting rate decides if a material will frame constant or rack point.
sectioned chips, one method for characterizing rapid Sahu et aI (2018) have explained the field of production
machining is to relate it to the chip development system. specifically in machining process cutting tool plays a very
Machining is a typical manufacture procedure where material significant role. It not facilitates cutting task but also helps in
eliminated from a section utilizing an instrument with a little,

IJERTV11IS080035 www.ijert.org 38
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 Published by : International Journal of Engineering Research & Technology (IJERT)
http://www.ijert.org ISSN: 2278-0181
Vol. 11 Issue 08, August-2022

acquiring perfect surface finish along with certain acceptable  

range of accuracy. To accomplish these, the tool has to be IV RESULT AND DISCUSSIONS
strong enough so that it can bear various continuous as well as
repeatable load and it should have to wear resistant. In this
paper a single point cutting tool has been examined with the
help of finite element tool.

 EXPERIMENTAL RESULT

Exp No Speed(V) RPM Depth of cut Experimental
(d) mm Temperature

1 540 0.5 128.65

2 540 1 145
3 540 1.5 152.2
4 540 2 163
5 750 0.5 144.52
6 750 1 156.72
7 750 1.5 164.2
8 750 2 176
9 940 0.5 151.26
10 940 1 163.68
11 940 1.5 177.36 [1]
12 940 2 193.48 [1]

Geometry

Meshing

 

IJERTV11IS080035 www.ijert.org 39
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Published by : International Journal of Engineering Research & Technology (IJERT)
http://www.ijert.org ISSN: 2278-0181
Vol. 11 Issue 08, August-2022

IJERTV11IS080035 www.ijert.org 40
(This work is licensed under a Creative Commons Attribution 4.0 International License.)
Published by : International Journal of Engineering Research & Technology (IJERT)
http://www.ijert.org ISSN: 2278-0181
Vol. 11 Issue 08, August-2022

Exp no Speed Depth Temperature FEA Temperature Percentage

difference

1 540 0.5 128.65 131.72 2.33

2 540 1 145 148.05 2.06
3 540 1.5 152.2 155.21 1.93
4 540 2 163 165.94 1.77
5 750 0.5 144.52 147.58 2.07
6 750 1 156.72 159.7 1.87
7 750 1.5 164.2 167.13 1.75
8 750 2 176 178.84 1.59
9 940 0.5 151.26 154.28 1.95
10 940 1 163.68 166.61 1.76
11 940 1.5 177.36 180.19 1.57
12 940 2 193.48 196.2 1.38

CONCLUSION
Thought about the outcomes acquired from explore and
limited component investigation, the outcomes were
approved. The distinction in the temperature got for hss
device.
HSS TOOL - 1.83
In both examination and limited component investigation, the
temperature shaped during machining is more in C20
Tungsten carbide device than hss apparatus. So the
opportunities for device wear or apparatus disappointment is
more in carbide apparatus than in hss apparatus at same
cutting circumstances.

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IJERTV11IS080035 www.ijert.org 41
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