Dse4510 Mkii Dse4520 Mkii Software Manual
Dse4510 Mkii Dse4520 Mkii Software Manual
057-258 ISSUE: 3
DSE4510 MKII & DSE4520 MKII Configuration Suite PC Software Manual
E-mail : [email protected]
Website : www.deepseaplc.com
Any reference to trademarked product names used within this publication is owned by their respective
companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.
Amendments List
Issue Comments
1 Initial release
2 Updated for version 2 of the 45xxMKII module
Updated for version 3 of the 45xxMKII module.
3
0V-10V Voltage sensor support added to the Analogue input A for the Oil Pressure.
Typeface: The typeface used in this document is Arial. Care must be taken not to mistake the upper case letter I with the numeral 1. The numeral
1 has a top serif to avoid this confusion.
TABLE OF CONTENTS
1 INTRODUCTION .............................................................................................. 5
1.1 BIBLIOGRAPHY ................................................................................................................................ 5
1.1.1 INSTALLATION INSTRUCTIONS .............................................................................................. 5
1.1.2 MANUALS .................................................................................................................................. 5
1.1.3 OTHER ....................................................................................................................................... 5
1.1.4 CLARIFICATION OF NOTATION............................................................................................... 5
1.1.5 GLOSSARY OF TERMS ............................................................................................................ 6
1.2 INSTALLATION AND USING THE DSE CONFIGURATION SUITE SOFTWARE ........................... 6
2 EDITING THE CONFIGURATION ................................................................... 7
2.1 SCREEN LAYOUT............................................................................................................................. 7
2.2 MODULE ............................................................................................................................................ 8
2.2.1 MODULE TYPE.......................................................................................................................... 8
2.2.2 MODULE OPTIONS ................................................................................................................... 8
2.2.3 POWER SAVING OPTIONS .................................................................................................... 10
2.2.4 INSTRUMENTATION SUPPRESSION .................................................................................... 10
2.3 APPLICATION ................................................................................................................................. 11
2.4 INPUTS ............................................................................................................................................ 12
2.4.1 ANALOGUE INPUT CONFIGURATION ................................................................................... 12
2.4.2 FLEXIBLE SENSOR A, C ........................................................................................................ 13
2.4.3 EDITING THE SENSOR CURVE ............................................................................................. 14
2.4.4 DIGITAL INPUTS ..................................................................................................................... 15
2.4.4.1 DIGITAL INPUTS ................................................................................................................. 15
2.4.5 ANALOGUE INPUTS ............................................................................................................... 16
2.4.6 INPUT FUNCTIONS ................................................................................................................. 17
2.5 OUTPUTS ........................................................................................................................................ 20
2.5.1 OUTPUT SOURCES ................................................................................................................ 21
2.6 TIMERS............................................................................................................................................ 26
2.6.1 START TIMERS ....................................................................................................................... 26
2.6.2 LOAD / STOPPING TIMERS ................................................................................................... 28
2.6.3 MODULE TIMERS ................................................................................................................... 29
2.7 GENERATOR .................................................................................................................................. 30
2.7.1 GENERATOR OPTIONS ......................................................................................................... 30
2.7.2 GENERATOR VOLTAGE ......................................................................................................... 31
2.7.3 GENERATOR FREQUENCY ................................................................................................... 32
2.7.4 GENERATOR CURRENT ........................................................................................................ 33
2.7.4.1 GENERATOR CURRENT OPTIONS ................................................................................... 33
2.7.4.2 OVERCURRENT ALARM .................................................................................................... 34
2.7.4.3 OVERCURRENT ALARM .................................................................................................... 34
2.7.4.4 OVERLOAD PROTECTION ................................................................................................. 35
2.8 MAINS.............................................................................................................................................. 36
2.8.1 MAINS OPTIONS ..................................................................................................................... 36
2.8.2 MAINS ALARMS ...................................................................................................................... 37
2.9 ENGINE ........................................................................................................................................... 38
2.9.1 ENGINE PROTECTION ........................................................................................................... 38
2.9.1.1 WATER IN FUEL.................................................................................................................. 39
2.9.1.2 FUEL TANK BUND .............................................................................................................. 39
2.9.1.3 FAN SPEED LOW ................................................................................................................ 39
2.9.2 OIL PRESSURE ....................................................................................................................... 40
2.9.3 COOLANT TEMPERATURE .................................................................................................... 41
2.9.3.1 COOLANT TEMPERATURE ALARMS ................................................................................ 41
2.9.3.2 COOLANT TEMPERATURE CONTROL ............................................................................. 42
2.9.4 FUEL LEVEL ............................................................................................................................ 43
2.9.4.1 FUEL LEVEL ........................................................................................................................ 44
2.9.4.2 FUEL LEVEL SWITCH ......................................................................................................... 44
2.9.5 ENGINE OPTIONS .................................................................................................................. 45
2.9.5.1 ECU (ECM) OPTIONS ......................................................................................................... 45
2.9.5.2 MISCELLANEOUS OPTIONS .............................................................................................. 46
2.9.5.3 STARTUP OPTIONS ........................................................................................................... 46
2.9.5.4 PRE-HEAT ........................................................................................................................... 46
2.9.5.5 POST-HEAT ......................................................................................................................... 47
2.9.5.6 OVERSPEED OPTIONS ...................................................................................................... 47
2.9.6 ECU (ECM) OPTIONS ............................................................................................................. 48
2.9.7 ECU (ECM) ALARMS ............................................................................................................... 49
2.9.7.1 ECU (ECM) DATA FAIL ....................................................................................................... 49
1 INTRODUCTION
The DSE Configuration Suite PC Software allows the DSE4500 MKII modules to be connected to a PC via
USB A –USB B cable. Once connected the various operating parameters within the module are viewed or edited
as required by the engineer. This software allows easy controlled access to these values.
This manual details the configuration of the DSE4510 MKII & DSE4520 MKII series controllers.
A separate document covers the older DSE4510 and DSE4520 modules configuration.
The DSE Configuration Suite PC Software must only be used by competent, qualified personnel, as changes to
the operation of the module may have safety implications on the panel / generating set to which it is fitted. Access
to critical operational sequences and settings for use by qualified engineers, may be barred by a security code
set by the generator provider.
The information contained in this manual must be read in conjunction with the information contained in the
appropriate module documentation. This manual only details which settings are available and how they may be
used. A separate manual deals with the operation of the individual module (See section entitled Bibliography
elsewhere in this document).
1.1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which is obtained from the DSE
website www.deepseaplc.com
1.1.2 MANUALS
DSE PART DESCRIPTION
057-151 DSE Configuration Suite PC Software Installation & Operation Manual
057-004 Electronic Engines and DSE wiring
057-260 DSE4510 MKII & DSE4520 MKII Operator Manual
057-172 DSE4500 Software Manual
1.1.3 OTHER
The following third party documents are also referred to:
ISBN DESCRIPTION
1-55937-879-4 IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device Function Numbers
and Contact Designations. Published by Institute of Electrical and Electronics Engineers
Inc
Move to the
The type of Previous or Next
configuration file configuration page
being edited
The coloured
shading shows
Close this
the currently
configuration file
selected page.
Click + or – to
show or hide the
sub settings within
each sections.
Click to select
the subsection
to view / edit
2.2 MODULE
2.2.1 MODULE TYPE
Parameter Description
Module Type Select the type of the module:
Auto Start – Allows the starting in Manual, and on activation of remote start signal
AMF – Allows the starting in Manual, on activation of remote start signal and on a
mains failure detection
Parameter Description
Lamp Test At Power Up = Feature disabled
= All the LEDs on the module’s fascia illuminate when the DC power is applied
as a ‘lamp test’ feature.
Protected Start Mode = Pressing the Start button on the module initiates the starting sequence
= The Start button needs to be pressed twice to confirm a manual start request.
When the Start button is pressed once the module waits for 30 seconds for the
next press to start the generator in Manual mode, if the Start button is not pressed
a second time within the next 30 seconds, the mode changes to Stop mode for
safety.
Event Log in Hours Run = Recorded events in the module’s event log include the date/time stamp
= The engine run hours is added to the recorded event in the event log
Display SPN Strings =The module displays CAN messages in manufacturer numerical code.
= The module displays CAN messages in ENGLISH text alongside the
manufacturer numerical code.
Parameter Description
Enable Fast Loading
NOTE: Enabling Fast Loading is only recommended where steps have
been taken to ensure rapid start up of the engine is possible. (For example
when fitted with engine heaters, electronic governors etc.)
= Normal Operation, the safety on timer is observed in full. This feature is useful
if the module is to be used with some small engines where pre-mature termination
of the delay timer leads to overspeed alarms on start up.
= The module terminates the safety on timer once all monitored parameters
have reached their normal settings. This feature is useful if the module is to be
used as a standby controller as it allows the generator to start and go on load in
the shortest possible time.
Maintenance PIN = PIN is not required to reset maintenance alarms through the front panel.
Protected Enable = Maintenance alarm reset through the front panel is PIN protected.
Enable Cooldown in =Normal operation. Pressing the Stop button instantly opens the load switch and
Stop Mode stops the generator.
=Alternative operation. Pressing the Stop button instantly opens the load switch
and puts the generator into a cooling run. Pressing the Stop button again instantly
stops the generator.
Power Up in Mode Select the mode that the module enters when DC power is applied.
Available modes to select from: Auto, Manual, Stop mode
All warnings are latched = Normal Operation, the warnings and pre-alarms automatically reset once the
triggering condition has cleared.
= Warnings and pre-alarms latch when triggered. Resetting the alarm is
performed by either an external reset applied to one of the inputs or, the
‘Stop/Reset’ pushbutton operated (once the triggering condition has been cleared).
Enhanced Tier IV Home = Normal operation, the module shows the default home screen
Screen = The module’s home screen is changed to show the Tier IV Lamps
Show Load Switching = The Single Line Diagram on the module’s display is removed to allow larger
Icons space for the instrumentations
= The Single Line Diagram is added on the module’s display indicating the Load
Switching status
Limit Audible Alarm = Normal operation, the configured Audible Alarm digital output is active when
Duration any alarm is active on the controller. The Audible Alarm digital output is inactive
when the alarm is muted or reset.
= The configured Audible Alarm digital output is active when any alarm is active
on the controller for the duration of the Audible Alarm Duration timer. The Audible
Alarm digital output is inactive when the alarm is muted or reset or when the
Audible Alarm Duration timer expires.
Parameter Description
Backlight Power Save = Normal operation
Mode Enable = Enables DC power saving by turning off the LCD Backlight when the module is
not operated for the duration of the Backlight Timer.
Power Save Mode
Enable NOTE: Available only when Backlight Power Save Mode is enabled.
= Normal operation
= Module goes into power save (low current) mode after inactivity in STOP
mode for the duration of the configurable Power Save Mode Delay timer. Press
any button to ‘wake’ the module.
Deep Sleep Mode
Enable NOTE: Available only when Power Save Mode is enabled.
NOTE: When the module is in Deep Sleep Mode, activating Digital Input
A regardless of what it is configured to, awakes the module.
= Normal operation
= The module goes into a deeper sleep state with maximum power saving after
inactivity in Power Save Mode for the duration of the configurable Deep Sleep
Delay timer.
2.3 APPLICATION
NOTE: For further details and instructions on ECU (ECM) options and connections, refer to DSE
Publication: 057-004 Electronic Engines and DSE Controllers which are found on our website:
www.deepseaplc.com
Parameter Description
Engine Type Select the appropriate engine type
Conventional Gas Engine: Select this for a traditional (non-electronic) engine and
require Gas engine functionality. This enables control of configurable outputs for Gas
Choke and Gas Ignition and instructs the module to follow the gas engine timers.
Other Engines: The list of supported CAN (or Modbus) engines is constantly
updated, check the DSE website at www.deepseaplc.com for the latest version of
Configuration Suite software.
Alternative Engine = The engine is instructed to run at its Nominal Speed as configured by the
Speed Engine Manufacturer.
= The engine is instructed to run at its Alternative Speed as configured by the
Engine Manufacturer.
2.4 INPUTS
The Inputs section is subdivided into smaller sections.
Select the required section with the mouse.
Depending on selection,
the configuration of the
intput is done in different
locations in the software.
Parameter Description
Use Module To (Available only when the module is configured for connection to a CAN engine.)
Measure Oil Pressure = The measurements are taken from the ECU.
= The module ignores the CAN measurement and uses the analogue sensor input.
Use Module To (Available only when the module is cionfigured for connection to a CAN engine.)
Measure Coolant = The measurements are taken from the ECU.
Temperature = The module ignores the CAN measurement and uses the analogue sensor input.
Analogue Input A Select what the analogue input is to be used for:
Digital Input: Configured on the Inputs/Digital Inputs pages
Flexible Analogue: Configured on the Inputs/Analogue Inputs pages
Not Used: The input is disabled
Oil Sensor: Configured on the Engine pages
Analogue Input B Select what the analogue input is to be used for:
Digital Input: Configured on the Inputs/Digital Inputs pages
Temperature Sensor: Configured on the Engine pages
Not Used: The input is disabled
Analogue Input C Select what the analogue input is to be used for:
Digital Input: Configured on the Inputs/Digital Inputs pages
Flexible Analogue : Configured on the Inputs/Analogue Inputs pages
Fuel Sensor: Configured on the Engine pages
Not Used: The input is disabled
Parameter Description
Sensor Type
NOTE: Voltage sensor type is only supported on Flexible Sensor A.
Select the sensor type and curve from a pre-defined list or create a user-defined curve
Resistive: for sensors with maximum range of 0 Ω to 240 Ω on Flexible Sensor A, and
for sensors with maximum range of 0 Ω to 480 Ω on Flexible Sensor C.
Voltage: for sensors with maximum range of 0 V to 10 V (for Flexible Sensor A only).
Pressure: The input is configured as a pressure sensor
Percentage: The input is configured as a percentage sensor
Termperature: The input is configured as a temperature sensor
Sensor Fault Alarm = Alarm is disabled.
= The Flexible Sensor Fault Alarm is active when the module detects an open circuit
when the sensor is disconnected.
Alarm Arming Select when the input becomes active:
Always: The input state is always monitored
From Safety On: The state of the input is monitored from the end of the Safety On
Delay timer
From Starting: The state of the input is only monitored from engaging the crank
Low Alarm Enable = The Alarm is disabled.
= The Low Alarm is active when the measured quantity drops below the Low Alarm
setting.
Low Pre-Alarm = The Pre-Alarm is disabled.
Enable = The Low Pre-Alarm is active when the measured quantity drops below the Low Pre-
Alarm setting. The Low Pre-Alarm is automatically reset when the measured quantity
rises above the configured Low Pre-Alarm Return level.
High Pre-Alarm = The Pre-Alarm is disabled.
Enable = The High Pre-Alarm is active when the measured quantity rises above the High
Pre-Alarm setting. The High Pre-Alarm is automatically reset when the measured
quantity falls below the configured High Pre-Alarm Return level.
High Alarm Enable = The Alarm is disabled.
= The High Alarm is active when the measured quantity rises above the High Alarm
setting.
Click OK to accept
the changes and
return to the
configuration editor
As this example
shows a predefined
function, these
parameters are
greyed out as they are
not applicable.
Example of a user
configured input
Parameter Description
Function Select the input function to activate when the relevant terminal is energised.
See section entitled Input functions for details of all available functions
Polarity Select the digital input polarity:
Close to Activate: the input function is activated when the relevant terminal is
connected.
Open to Activate: the input function is activated when the relevant terminal is
disconnected.
Action Select the type of alarm required from the list:
Electrical Trip
Shutdown
Warning
For details of these, see the section entitled Alarm Types elsewhere in this document.
Arming Select when the input becomes active:
Always: The input state is always monitored
Active From Safety On: The state of the input is monitored from the end of the Safety
On Delay timer
Active From Starting: The state of the input is only monitored from engaging the crank
Never: The input is disabled
Activation Delay This is used to give a delay on acceptance of the input. Useful for liquid level switches or
to mask short term operations of the external switch device.
Example of an analogue
input configured as digital.
Under the scope of IEEE 37.2, function numbers are also used to represent functions in microprocessor devices
and software programs. Where the DSE input functions are represented by IEEE 37.2, the function number is
listed below.
Function Description
External Panel Lock
NOTE: External control sources (i.e. Simulate Start Button) are
not affected by the external panel lock input and continue to operate
normally.
This input is used to provide security to the installation.
When the External Panel lock input is active, the module does not
respond to operation of the Mode select or Start buttons. This allows the
module to be placed into a specific mode (such as Auto) and then
secured. The operation of the module is not affected and the operator is
still able to view the various instrumentation pages etc. (Front panel
configuration access is still possible while the system lock is active).
Fan Speed Low This input is used where on some engines coolant fans have a switch
indicator for low speed or coolant fan failure.
Fuel Tank Bund Level High A digital normally open or closed fuel tank bund level switch gives this
input. It is used to indicate that the fuel tank leaks.
Generator Load Inhibit
IEEE 37.2 - 52 AC Circuit NOTE: This input only operates to control the generator-
Breaker switching device if the module load switching logic is attempting to
load the generator. It does not control the generator switching
device when the mains supply is on load.
This input is used to prevent the module from loading the generator. If the
generator is already on load, activating this input causes the module to
unload the generator. Removing the input allows the generator to be
loaded again.
Lamp Test This input is used to provide a test facility for the front panel indicators
fitted to the module. When the input is activated all LEDs illuminate.
Low Fuel Level Switch This input is used to allow feedback for low fuel level.
IEEE 37.2 - 71 Liquid Level
Switch
Main Config Select This input is used to select the Main configuration when Alternative
Configurations are enabled.
Mains Load Inhibit
IEEE 37.2 - 3 Checking or NOTE: This input only operates to control the mains switching
Interlocking Relay device if the module load switching logic is attempting to load the
mains. It does not control the mains switching device when the
generator is on load.
This input is used to prevent the module from loading the mains supply. If
the mains supply is already on load activating this input causes the
module to unload the mains supply. Removing the input allows the mains
to be loaded again.
Maintenance Reset Alarm Air Provides an external digital input to reset the maintenance alarm
Maintenance Reset Alarm Fuel Provides an external digital input to reset the maintenance alarm
Maintenance Reset Alarm Oil Provides an external digital input to reset the maintenance alarm
Oil Pressure Switch A digital normally open or closed oil pressure switch gives this input. It
IEEE 37.2 – 63 Pressure Switch allows low oil pressure protection.
Remote Start Off Load If this input is active, operation is similar to the ‘Remote Start on load’
function except that the generator is not instructed to take the load. This
function is used where an engine only run is required e.g. for exercise.
Remote Start On Load When in auto mode, the module performs the start sequence and transfer
load to the generator.
In Manual mode, the load is transferred to the generator if the engine is
already running, however in manual mode, this input does not generate
start/stop requests of the engine.
Simulate Auto Button
NOTE: If a call to start is present when AUTO MODE is entered,
the starting sequence begins. Call to Start comes from a number of
sources depending upon module type and configuration and
includes (but is not limited to) : Remote start input present, Mains
failure, Scheduled run, Auxiliary mains failure input present,
Telemetry start signal from remote locations.
This input mimic’s the operation of the ‘Auto’ button and is used to provide
a remotely located Auto mode push button.
Function Description
Simulate Mains Available This function is provided to override the module’s internal monitoring
function. If this input is active, the module does not respond to the state of
the incoming AC mains supply.
Simulate Start Button This input mimic’s the operation of the ‘Start’ button and is used to provide
a remotely located start push button.
Simulate Stop Button This input mimic’s the operation of the ‘Stop’ button and is used to provide
a remotely located stop/reset push button.
Smoke Limiting This input instructs the module to give a run at idle speed command to the
IEEE 37.2 – 18 Accelerating or engine either via an output configured to smoke limit or by data
Decelerating Device commands when used with supported electronic engines.
Transfer To Generator/Open This input is used to transfer the load to the generator when running in
Mains MANUAL MODE
IEEE 37.2 - 52 AC Circuit
Breaker
Transfer To Mains/ Open This input is used to transfer the load to the mains supply when running in
Generator MANUAL MODE
IEEE 37.2-52 AC Circuit Breaker
Water in Fuel This input is used where on some engines water separators have a switch
indicator for water detection. The input is used as normally open or
normally closed.
2.5 OUTPUTS
These are greyed
out as they are fixed
and not adjustable.
Select what
the output
is to control
Under the scope of IEEE 37.2, function numbers is also used to represent functions in microprocessor devices
and software programs. Where the DSE output functions is represented by IEEE 37.2, the function number is
listed below.
Over Current Delayed Alarm Active when the Over Current Delayed alarm is active
Over Current Immediate Active when the Over Current Immediate Warning alarm is active
Warning
Over Speed Shutdown Active when the Over Speed Shutdown alarm is active
IEEE 37.2 – 12 Over Speed
Device
Over Speed Overshoot Alarm Active when the Over Speed Overshoot alarm is active
IEEE 37.2 – 12 Over Speed
Device
Preheat During Preheat Timer Becomes active when the preheat Inactive when :
timer begins. The set is stopped
Normally used to control the engine The preheat timer has expired
preheat glow-plugs.
Preheat Until End Of Cranking Becomes active when the preheat Inactive when :
timer begins. The set is stopped
Normally used to control the engine The set has reached crank
preheat glow-plugs. disconnect conditions
Preheat Until End Of Safety Becomes active when the preheat Inactive when :
Timer timer begins. The set is stopped
Normally used to control the engine The set has reached the end of
preheat glow-plugs. the safety delay timer
Preheat Until End of Warming Becomes active when the preheat Inactive when :
Timer timer begins. The set is stopped
Normally used to control the engine The set has reached the end of
preheat glow-plugs. the warming timer
2.6 TIMERS
Many timers are associated with alarms. Where this occurs, the timer for the alarm is located on the same page
as the alarm setting. Timers not associated with an alarm are located on the timers page.
The Timers page is subdivided into smaller sections. Select the required section with the mouse.
Continued overleaf…
Timer Description
Safety On Delay The amount of time at startup that the controller ignores oil pressure and engine
speed and other delayed alarms. This is used to allow the engine to run up to speed
before protections are activated.
Warming The amount of time the engine runs before being allowed to take load. This is used
to warm the engine to prevent excessive wear.
Fuel Pull in Coil The amount of time for the Fuel Pull in Coil output stay energised when the Fuel
Duration Relay output is energised.
ECU (ECM) Override The amount of time the CAN ECU Power stays energised when the Start button is
pressed in Stop mode.
Timer Description
Backlight Power Save When the module is left unattended for the duration of the Backlight Power Save
Mode Delay Mode Delay time its LCD backlight turns off.
Pressing a control button when the LCD backlight is off, causes to turn the
backlight on again, and the module changes to the relevant button control mode.
And pressing an up/down button turns the backlight on again without changing
the screen page.
Power Save Mode Delay When the module is left unattended in STOP mode for the duration of the Power
Save Mode Delay it enters low power consumption mode (Power Save Mode).
Deep Sleep Delay When the module is in Power Save Mode, if left unattended for the duration of
the Deep Sleep Mode Delay timer it will enter a lower power consumption mode
(Deep Sleep Mode).
Page Delay If the module is left unattended for the duration of the Page Delay Timer it will
revert to show
the Status page.
Audible Alarm When an alarm is active on the module, this is the time duration during which the
Audible Alarm digital output is active. This is configurable when the Limit Audible
Alarm Duration option is enabled under Module Options.
2.7 GENERATOR
The Generator section is subdivided into smaller sections.
Select the required section with the mouse.
Parameter Description
Alternator Fitted = There is no alternator in the system, it is an engine only application
= An alternator is fitted to the engine, it is a generator application.
Poles The number of poles on the alternator
AC System
NOTE: For further information on the wiring for the different topologies,
please refer to the DSE module operator manual.
NOTE: This list is not exhaustive. DSE reserve the right to add to this list
as part of our policy of continual development.
Parameter Description
Generator Under Voltage = Generator Under Volts does NOT give an alarm
Alarm = Generator Under Volts gives an alarm in the event of the generator
IEEE 37.2 - 27AC output falling below the configured Under Volts Alarm Trip value for longer
Undervoltage Relay than the Activation Delay. The Undervolts Alarm Trip value is adjustable to
suit user requirements.
Generator Under Voltage Pre- = Generator Under Volts does NOT give a warning alarm
Alarm = Generator Under Volts gives a warning alarm in the event of the
IEEE 37.2 - 27AC generator output falling below the configured Under Volts Pre-Alarm Trip
Undervoltage Relay value for longer than the Activation Delay. The Undervolts Pre-Alarm Trip
value is adjustable to suit user requirements.
Loading Voltage This is the minimum voltage the generator must be operating at before the
module considers it available to take the load. It is also the voltage above
the under voltage trip that the generator output must return to before the
module considers that the supply is back within limits. (i.e. With an
undervolts trip of 184.0V and a loading voltage of 207.0V, the output voltage
must return to 207.0V following an under voltage event to be considered
within limits.)
Nominal Voltage This is used to calculate the percentages of the alarm setpoints.
Generator Over Voltage Pre- = Alarm is disabled
Alarm = Generator Over Volts gives a warning alarm in the event of the
IEEE 37.2 – 59 AC generator output voltage rising above the configured Over Volts Pre-Alarm
Overvoltage Relay Trip value for longer than the Activation Delay. The Warning is automatically
reset when the generator output voltage falls below the configured Return
level.
The Over Volts Pre-Alarm Trip value is adjustable to suit user requirements.
Generator Over Voltage = Alarm is disabled
IEEE 37.2 – 59 AC = Generator Over Volts gives a Shutdown alarm in the event of the
Overvoltage Relay generator output rising above the configured Over Volts Alarm Trip value for
longer than the Activation Delay. The Overvolts Alarm Trip value is
adjustable to suit user requirements.
Click to enable or
disable the alarms.
The relevant values
below appears
greyed out if the
alarm is disabled.
Parameter Description
Generator Under = Generator Under Frequency does NOT give an alarm
Frequency Alarm = Generator Under Frequency gives an alarm in the event of the generator
IEEE 37.2 -81 output frequency falling below the configured Under Frequency Alarm Trip value
Frequency Relay for longer than the Activation Delay. The Underfrequency Alarm Trip value is
adjustable to suit user requirements.
Generator Under = Generator Under Frequency does NOT give a warning alarm
Frequency Pre-Alarm = Generator Under Frequency gives a warning alarm in the event of the
IEEE 37.2 -81 generator output frequency falling below the configured Under Frequency Pre-
Frequency Relay Alarm Trip value for longer than the Activation Delay. The Under Frequency Pre-
Alarm Trip value is adjustable to suit user requirements.
Loading Frequency This is the minimum frequency the generator must be operating at, before the
module considers it available to take the load. It is also the frequency above the
under frequency trip that the generator output must return to before the module
considers that the supply is back within limits. (i.e. With an underfrequency trip of
42.0 Hz and a loading frequency of 45.0 Hz, the output frequency must return to
45.0 Hz following an under frequency event to be considered within limits.)
Nominal Frequency This is used to calculate the percentages of the alarm setpoints.
Generator Over = Alarm is disabled
Frequency Pre-Alarm = Generator Over Frequency gives a warning alarm in the event of the
IEEE 37.2 -81 generator output frequency rising above the configured Over frequency Pre-Alarm
Frequency Relay Trip value for longer than the Activation Delay. The Warning is automatically reset
when the generator output frequency falls below the configured Return level.
The Over Frequency Pre-Alarm Trip value is adjustable to suit user requirements.
Generator Over = Alarm is disabled
Frequency Shutdown = Generator Over Frequency gives a Shutdown alarm in the event of the
IEEE 37.2 -81 generator output rising above the configured Over Frequency Alarm Trip value for
Frequency Relay longer than the Activation Delay. The Over Frequency Alarm Trip value is
adjustable to suit user requirements.
IMMEDIATE WARNING
IEEE 37.2 -50 instantaneous overcurrent relay
If the Immediate Warning is enabled, the controller generates a warning alarm as soon as the Trip level is
reached. The alarm automatically resets once the generator loading current falls below the Trip level (unless All
Warnings are latched is enabled). For further advice, consult the generator supplier.
DELAYED ALARM
IEEE 37.2 -51 AC time overcurrent relay (shutdown / electrical trip)
Parameter Description
Immediate Warning = Alarm is disabled
= Gives a warning alarm in the event of the generator current rising above the
configured Overcurrent Trip value.
The Warning is automatically reset when the generator current falls below the Trip
level.
The Overcurrent Trip value is adjustable to suit user requirements.
Delayed Alarm = Alarm is disabled
= An alarm activates in the event of the generator current rising above the
configured Overcurrent Trip value for longer than the Delay time.
The Overcurrent Trip value is adjustable to suit user requirements.
Delayed Alarm Action Select the type of alarm required from the list:
Electrical Trip
Shutdown
Warning
Delay The amount of time before the module activates the Overcurrent Alarm.
Trip Set the percentage of total load at which the Overcurrent Alarm is activated
Parameter Description
Generator kW rating The generator kW rating must be set in order for the Generator Power functions to
be correctly utilised.
Parameter Description
Overload Protection
NOTE: The Return level is only used when Warning action is selected, to
silence the Warning alarm when the KW level drops below the configured
Return level.
= Overload Protection function is disabled.
= kW Overload Alarm activated when the kW level exceeds the Trip level for the
configured Delay time.
Action Select the type of alarm required from the list:
Electrical Trip
Shutdown
Warning
Trip Set the percentage of total kW load at which the Overload Alarm is activated
Return
NOTE: Only applicable for the Warning.
Set the percentage of total kW load at which the Overload Warning Alarm is de-
activated when the KW load drops below.
Delay The amount of time before the module activates the Overload Alarm.
2.8 MAINS
Parameter Description
Mains Failure = The module ignores the status of the mains supply.
Detection = The module monitors the mains supply and use this status for automatically starting
and stopping the set in auto mode.
Immediate Mains = Upon mains failure, the mains load switch is kept closed until the generator is up to
Dropout speed and volts.
= Upon mains failure, the mains load switch is opened immediately, subject to the
setting of the mains transient timer.
AC System
NOTE: For further information on the wiring for the different topologies,
please refer to the DSE module operator manual.
NOTE: This list is not exhaustive. DSE reserve the right to add to this list as
part of our policy of continual development.
These settings are used to detail the type of AC system to which the module is
connected:
2 Phase, 3 Wire L1 - L2
2 Phase, 3 Wire L1 – L3
3 Phase, 3 Wire
3 Phase, 4 Wire
3 Phase, 4 Wire Delta
Single Phase, 2 Wire
Click to enable or
2.8.2 MAINS ALARMS disable the alarms.
The relevant values
below appears
greyed out if the
alarm is disabled.
2.9 ENGINE
The Engine section is subdivided into smaller sections.
Select the required section with the mouse.
Parameter Description
Input Type Select the sender curve from a pre-defined list or create a user-defined curve.
Sensor Open = Alarm is disabled.
Circuit Alarm = The Low Oil Pressure Open Circuit Alarm is active when the module detects an
open circuit when the sender is disconnected
Low Oil Pressure = Alarm is disabled.
Alarms = The Low Oil Pressure Shutdown Alarm is active when the measured oil pressure
drops below the configured Trip level.
Parameter Description
Input Type Select the sender curve from a pre-defined list or create a user-defined curve.
Sensor Open = Alarm is disabled.
Circuit Alarm = The Coolant Temperature Open Circuit Alarm is active when the module detects an
open circuit when the sender is disconnected
High Coolant The High Coolant Temperature Shutdown Alarm is active when the measured coolant
Temperature Alarm temperature rises above the configured Trip level.
Parameter Description
Coolant Heater Control = Coolant Heater Control function is disabled
= The digital output configured to Coolant Heater Control is energised when the
engine coolant temperature falls below the configured On level.
This is designed to control an external engine heater.
When the coolant temperature rises above the configured Off level, the digital
output is de-energised.
Coolant Cooler Control = Coolant Cooler Control function is disabled
= The digital output configured to Coolant Cooler Control is energised when the
engine coolant temperature exceeds the configured On level.
This is designed to control an external engine cooling system, for instance an
additional cooling fan.
When the coolant temperature falls below the configured Off level, the digital
output is then de-energised.
NOTE: For a full list of the J1939-75 alarms and instrumentation, refer to DSE Publication: 057-260
DSE4500MKII Operator Manual which is found on our website: www.deepseaplc.com
Parameter Description
J1939-75 Instrumentation Allows the DSE module to be interrogated by another CAN device and transfer
Enable the generator set instrumentation over J1939 link.
J1939-75 Alarms Enable Allows the DSE module to be interrogated by another CAN device and transfer
the alarms over J1939 link.
CAN Source Address
(Instrumentation) NOTE: For a full list of the J1939-75 engine message and
instrumentation, refer to DSE Publication: 057-260 DSE4500 MKII Operator
Manual which is found on our website: www.deepseaplc.com
Set the CAN Source Address for the DSE module over which other CANbus
devices read the generator set instrumentation.
2.9.5.4 PRE-HEAT
NOTE: For this feature to have effect, configure a digital output for Pre-Heat.
NOTE: Depending on Engine Type configuration, this is controlled direct by the ECU (ECM).
Parameter Description
Enabled = The Pre-Heat digital output is activated for the set Duration of time before cranking,
regardless of the Coolant Temperature value.
= When the Coolant Temperature is below the configured On level, the Pre-Heat digital
output is activated for the set Duration of time before cranking.
On Set the coolant temperature below which the pre-heat is activated.
Duration Set the time delay during which the Pre-Heat digital output remains active before cranking
2.9.5.5 POST-HEAT
NOTE: For this feature to have effect, configure a digital output for Pre-Heat.
NOTE: Depending on Engine Type configuration, this is controlled direct by the ECU (ECM).
Parameter Description
Enabled = The Pre-Heat digital output is activated for the set Duration of time after cranking and
before the set is considered available, regardless of the Coolant Temperature value.
= When the Coolant Temperature is below the configured On level, the Pre-Heat digital
output is activated for the set Duration of time after cranking and before the set is
considered available.
On Set the coolant temperature below which the pre-heat is activated.
Duration Set the time delay during which the Pre-Heat digital output remains active after cranking
and before the engine is considered available.
Parameter Description
DPF Regeneration Control Available for ECUs (ECM) which require the engine speed to drop during a
manual regeneration cycle. During this time, the generator is not available to
supply power and the under speed and under frequency alarms are not active.
SPN Ignore List Choose the specific SPN for the module to ignore. The module allows the
engine to keep running when the ignored SPN occurs; however, depending on
the severity, the engine shuts down based on the ECU (ECM) calibration.
This is used to mask certain indications or warnings on the ECU (ECM) and not
display them on the DSE module.
ECU Wakeup = Option is disabled.
= When the engine is stopped, the DSE module sends a wakeup signal to the
ECU (ECM) and keeps it powered up for 2 minutes to read the ECU (ECM)
parameters. This is periodically repeated depending on the configured Periodic
Wakeup Time.
Coolant Measurement
Persistance NOTE: Available only when ECU Wakeup is enabled.
= Option is disabled.
= The Coolant Temperature measurement is used for the Coolant
Temperature Control.
CAN Source Address
(Engine Messages) NOTE: For a full list of the J1939-75 engine message and
instrumentation, refer to DSE Publication: 057-260 DSE4500MKII
Operator Manual which is found on our website: www.deepseaplc.com
Set the CAN Source Address for the DSE module over which other CANbus
devices read the alarms.
NOTE: This section is only available when the module is connected to an ECU.
Parameter Description
CAN Data Fail Provides protection against failure of the ECU (ECM) CAN data link.
The alarm action list is as follows, see section entitled Alarm Types for more
information:
None
Electrical Trip
Shutdown
Warning
Arming Select when the CAN ECU (ECM) Data Fail alarm is active.
NOTE: For further information about the arming, refer to the section
entitled Alarm Arming elsewhere in this document.
Activation Delay The amount of time before the module activates the CAN ECU (ECM) Data Fail after
a failure.
NOTE: Configuration of parameters in this section only has effect when the ECU (ECM) supports
these features.
NOTE: Configuration of the Alarm Action in this section defines the DSE module response to the
CAN message; however, the ECU (ECM) still shuts down the engine depending on the alarm severity.
DM1 signals are messages from the CAN (ECM) ECU. The following parameters allows configuration of how the
DSE module responds to these messages.
NOTE: Configuration of parameters in this section only has effect when the ECU (ECM) supports the
features.
Allows configuration of selected additional CAN messages from the engine ECU (ECM).
This alarm is
active when the Select when the
soot level reaches alarm is active:
the point where a Always
manual From Safety On
regeneration is From Starting
required
Selective Catalitic
Reduction Inducement
alarm generated by
the ECU
Parameter Description
Choke Timer Controls the amount of time that the Gas Choke output is active during the starting
sequence.
Gas On Delay Controls the amount of time between energising the Gas Ignition and energising the Fuel
output. Used in the starting sequence to purge old gas from the engine.
Ignition Off Delay Controls the amount of time between de-energising the Fuel output and de-energising the
Gas Ignition output. Used in the stopping sequence to purge unburnt gas from the engine
before it is stopped.
Having more than one crank disconnect source allows for a much faster crank disconnect response leading to
less wear on the engine and starter components, and provides added safety in case one source is lost, by a
blown or tripped fuse for example.
Parameter Description
Under Speed Alarm = Under Speed alarm is disabled
= Under Speed gives an alarm in the event of the engine speed falling
below the configured Under Speed Alarm Trip value for longer than the
Activation Delay. The Underspeed Alarm Trip value is adjustable to suit user
requirements.
Over Speed Alarm Over Speed gives a Shutdown alarm in the event of the engine speed rising
above the configured Over Speed Alarm Trip value for longer than the
Activation Delay. The Over Speed Alarm Trip value is adjustable to suit user
requirements.
Parameter Description
Plant Battery Under The alarm activates when the battery voltage drops below the configured Pre-
Voltage Alarm level for the configured Delay time. When the battery voltage rises above
IEEE 37.2 -27 DC the configured Return level, the alarm is de-activated.
Undervoltage Relay
Plant Battery Over Voltage The alarm activates when the battery voltage rises above the configured Pre-
IEEE 37.2 -59 DC Alarm level for the configured Delay time. When the battery voltage drops below
Overvoltage Relay the configured Return level, the alarm is de-activated.
Charge Alternator Alarm The alarm activates when the charge alternator voltage falls below the
configured Trip level for the configured Delay time.
Charge Alternator Warning The alarm activates when the charge alternator voltage falls below the
configured Trip level for the configured Delay time.
Start on Low Battery = Start on Low Battery is disabled.
= Select to enable autostart upon the battery voltage falling to the threshold
level. The engine starts and run for the specified Engine Run Time. This occurs
only if the module is in AUTO mode
Start Delay Start delay timer for the Start on Low Battery function.
2.10 SCHEDULER
The scheduler is used to automatically start the set at a configured day and time and run it for the configured
duration of hours.
The generator is made to run on load or off load depending upon the configuration :
Function Description
Enabled = Scheduled runs are disabled
= Scheduled runs are enabled based on the below settings.
Scheduled Runs Determines the loading state mode of the generator when running on schedule
= The module runs the generator on schedule with the load switch open
= The module runs the generator on schedule and closes the load switch
Schedule Period Determines the repeat interval for the scheduled run.
Options available are: Weekly, Monthly
Week Specifies the week of the month, on which the scheduled run takes place
Day Specifies the day of week, on which the scheduled run takes place
Start Time Determines at what time of day the scheduled run starts
Duration Determines the time duration in hours for the scheduled run
Clear Resets the values for the Day, Start Time and Duration to defaults
Click to enable or
disable the option.
The relevant values
below appears
greyed out if the
alarm is disabled.
Maintenance Alarm
occurs when the engine
has run for the specified
number of hours.
Alternative configuration options contain a subset of the main configuration. The adjustable parameters are not
discussed here as they are identical to the main configuration options :
2.13 ADVANCED
Parameter Description
Enabled
NOTE: The CAN instrumentation must already be available on the CAN bus. There
is no request for a non-standard instrumentation.
Parameter Description
Message Type Select the required message type:
11 Bit message identifier for standard CAN
29 Bit message identifier for externded CAN
Message ID CAN message ID
Enabled = Timeout is disabled
= Timeout is enabled
Timeout It indicates how often the messages are expected to be seen on the CAN bus. If no new
instrumentation is seen beyond the timeout period, the calculated instrumentation value
changes to a ‘bad data’ sentinel value.
Parameter Description
Offset Byte Set the start position Byte
Offset Bit Set the start position Bit
Length (Bits) Data length 1-32 bits
Signed Value = Unsigned value
= Signed value
2.13.2.3 DISPLAY
Parameter Description
Decimal Places Display the decimal point. 0 represents 0 scaling factor, 1 represents 0.1 scaling factor, -1
represents 10 multiplier.
Suffix Unit display (example: m³/hr)
Smallest Raw The smallest data sent over the CAN bus before the transformations (decimal places).
Value
Maps To The output format after all transformations including decimal point shift) as to be shown on
the module screen, or SCADA, in data log file, etc.
Largest Raw The largest data sent over the CAN bus before the transformations (decimal places).
Value
Maps To The output format after all transformations including decimal point shift) as to be shown on
the module screen, or SCADA, in data log file, etc.
2.13.2.4 TEST
Parameter Description
Test Raw Value
NOTE: The Test Raw Value is not saved in the configuration, this is only to check
the displayed value.
This is a test case to check the representation of the Raw Value when they are
complicated. Test Raw Value is the value read from the CAN bus before the
transformation
Displayed Value The Test Raw Values’s represented value as to be shown on the DSE61xx MKII’s screen,
or in the Scada.
Parameter Description
Enabled = The Transmit CAN instrumentation is disabled.
= The Transmit CAN instrumentation is enabled.
Source Select the instrument to be created over the CAN.
Details Click on Details to set the Message Encoding CAN options.
Parameter Description
Message Type Select the required message type to transmit:
11 Bit message identifier for standard CAN
29 Bit message identifier for externded CAN
Message ID CAN message ID
Transmit Rate The rate at which the CAN Instrument is transmitted over the CANbus.
Parameter Description
Offset Byte Set the start position Byte
Offset Bit Set the start position Bit
Length (Bits) Data length 1-32 bits
Signed Value = Transmit unsigned value
= Transmit signed value
Continued Overleaf..
2.13.3.3 MAPPING
Parameter Description
Smallest Source The smallest instrument value before being sent over the CAN bus.
Value
Maps To The transmitted format for the Smallest Source Value.
Largest Source The largest instrument value before being sent over the CAN bus.
Value
Maps To The transmitted format for the Largest Source Value.
2.13.3.4 TEST
Parameter Description
Source Value
NOTE: The Source Value is not transmitted over the CANbus, this is only to
check the encoded value.
This is a test case to check the representation of the Source Value when they are
complicated. Source Value is the instrument value before being encoded.
Mapped Value The Mapped Value represents the transmitted Source value.
Parameter Description
Export This allows the configuration settings of all Configurable CAN Instrumentation (Received &
Transmited) into one XML file.
Import This allows to import an existing configuration settings of all Configurable CAN
Instrumentation saved in XML format.
3 SCADA
SCADA stands for Supervisory Control And Data Acquisition and is provided both as a service tool and also
as a means of monitoring / controlling the generator set.
As a service tool, the SCADA pages are to check the operation of the controller’s inputs and outputs as well
as checking the generators operating parameters.
3.1 MIMIC
This screen provides a mimic of the control module and allows the operator to change the control mode of the
module.
3.4 MAINS
3.5 GENERATOR
Shows the modules measurements of the generator parameters.
3.6 POWER
Shows the modules measurements of the generator power parameters.
3.7 ENGINE
Shows the modules measurements of the engine parameters.
3.10 ALARMS
Shows any present alarm conditions.
3.11 STATUS
Shows the module’s current status.
3.14 MAINTENANCE
The Maintenance section is subdivided into smaller sections.
Select the required section with the mouse.
Display of the
module’s current
date and time
NOTE : If the PIN is lost or forgotten, it is no more possible to access the module!
Allows a PIN (Personal Identification Number) to be set in the controller. This PIN must be entered to either
access the front panel configuration editor or before a configuration file can be sent to the controller from the
PC software.
4 ALARM TYPES
The protection included with the DSE control modules provides increasing levels of notification, depending upon
the severity of the situation:
5 ALARM ARMING
The protections on the DSE module are active during their configured Alarm Arming setting. The table below shows the timing segment for the different Alarm Arming options
with regards to the the generator status.
5.1 ALWAYS
The protection is always active on the controller. This is used to constantly monitor statuses such as a fuel level
switch irrespective of the engine running state.
5.5 OVERSHOOT
Active during the Safety Delay timer, this allows for a temporary raise of the overspeed/overfrequency
trip points during start-up.
Protection Level Over Frequency Trip Level Over Speed Trip Level
Immediate Shutdown Over Frequency + Overshoot % Over Speed + Overshoot %
Delayed Shutdown Over Frequency Over Speed
(Overspeed Overshoot Delay)
Example