Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 1 (7)
Technique
Yellow Class P2, 01 Yellow A. Wet-2 Comp.
Painting Method for light corrosive and abrasive environments.
This method standard contains 3 different painting systems, below named as
”System 1”, ”System 2”, “System 4”.
The choose of painting system adapted to the conditions at the actual paint shop will
be made in consultation with representatives from Atlas Copco and Teknos.
System 1 & 2
Step by step in the standard =>
Deburring Top coat
Cleaning Blasting
mm 1 x 120 µm
acc. to 2.2 acc. to 2.3
acc. to 2.1 acc. to 4.1
Painting
Preparation acc. Chap 2
(nom. 120 µm)
System 4
Step by step in the standard =>
Deburring Primer Top coat
Cleaning Blasting
mm 1 x 80 µm Min 1 x 60 µm
acc. to 2.2 acc. to 2.3
acc. to 2.1 acc. to 3.1 acc. to 4.1
Painting
Preparation acc. Chap 2
(nom. 140 µm)
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 2 (7)
Technique
Table of Contents Page
0 SCOPE AND APPLICATION ..................................................................................................... 2
1 ENVIRONMENT/CHEMICAL SUBSTANCES ........................................................................... 3
2 PREPARATION .......................................................................................................................... 3
2.1 Initial material .............................................................................................................................. 3
2.2 Cleaning ...................................................................................................................................... 3
2.3 Blast-Cleaning ............................................................................................................................ 3
2.3.1 Temperature ............................................................................................................................... 4
2.3.2 Cleaning of blasted components ................................................................................................ 4
2.3.3 Painting ....................................................................................................................................... 4
2.4 Preparation and deviations ......................................................................................................... 4
2.4.1 Components and assembled objects not suitable for blasting preparation ................................ 4
2.4.2 Components already painted (unknown painting process) ........................................................ 4
2.4.3 Other metal materials ................................................................................................................. 4
2.5 Masking....................................................................................................................................... 5
3 PRIMER PAINTING (ONLY SYSTEM 4) ................................................................................... 5
3.1 Requirements for dry film primer (only system 4) ....................................................................... 5
4 PAINTING TOP COAT 01 YELLOW A ...................................................................................... 5
4.1 Requirements for dry film............................................................................................................ 5
5 SURFACE FINISH REQUIREMENTS ....................................................................................... 5
6 CORROSION PROTECTION ..................................................................................................... 6
7 TOUCH-UP AND RE-PAINTING ............................................................................................... 6
7.1 Touch-up painting ....................................................................................................................... 6
7.2 Re-painting ................................................................................................................................. 6
8 PROTECTION OF PAINTED SURFACES AND PACKAGING ................................................ 7
9 APPROVAL OF PAINTING PROCESS ..................................................................................... 7
0 SCOPE AND APPLICATION
This standard shall be used as general guidelines and encompasses requirement for
preparation and painting of painted metallic components that are supplied to Atlas Copco.
This standard is a compilation of standards and materials designed to get finished parts and
products that confirm to AC-STD 0000 1312 00, 0000 1436 00, 0000 6510 00, 0000 6720
00, 0000 6730 00, 0000 6731 00, 0000 6751 00, 0000 6761 00 and 0000 6800 00.
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 3 (7)
Technique
1 ENVIRONMENT/CHEMICAL SUBSTANCES
So as not to spread potentially dangerous chemical substances and subject to the
surrounding environment or those who handle our products to the effects of these
substances, it’s of the utmost importance that only products approved by Atlas Copco are
used.
See list of approved products below:
Product: AC-article no: Product name: Article no:
Primer system 4 0017 4003 58 Teknoplast Primer 5 RAL1015 2250 0010 20
Hardener primer system 4 0017 4003 40 Teknoplast Hardener 2420 0000 02
Etch primer 0017 4003 44 Teknoseal 1271 2T56 7510 20
Polyurethane Primer 0017 4003 72 Teknodur Primer 3411 2300 0400 10
Hardener PU Primer 0017 4003 73 Teknodur Hardener 7231 7410 1000 01
Top coat system 1 0017 4003 56 Teknodur Combi 3560:92 3010 910X 20
Top coat system 2 0017 4003 54 Teknodur Combi 3560:93 3010 930X 20
Hardener system 1 & 2 0017 4003 62 Teknodur Hardener 7227 2990 5000 03
Top coat system 4 0017 4003 55 Teknodur 0050-60 2330 0630 20
Hardener system 4 0017 4003 61 Teknodur Hardener 0010 2340 0000 01
Manufacturer: Teknos
www.teknos.com
2 PREPARATION
2.1 Initial material
It’s important to note that before painting is begun, burrs, millscale, oxide scale from thermal
processing ( ex. laser cutting), welding spatter and other contaminants must be removed.
Prior to painting, all sharp edges must also be rounded off.
The recommendation is according to AC-STD 0000 1436 00, section 4.3 if not otherwise
expressly specified on the pertinent drawing
2.2 Cleaning
Prior to blast-cleaning the components have to be clean from oil, grease, etc. to prevent
contamination of blasting material. Steel, A-3 in accordance with AC-STD 0000 6761 00.
2.3 Blast-Cleaning
Blasting material may contain contaminants in the form of oil/grease of no more than 100
mg/kg of blasting material. The components are thereafter blast-cleaned so that when
painting is conducted, a degree of cleanliness of Sa 2½ is attained according to Table 2 in
AC-STD 0000 6720 00, roughness characteristics medium are in accordance with ISO 8503-
2 and the components are free from watersoluble salts.
For corrosivity class P2 is both shot and grit blasting is approved although grit blasting
generally is recommended.
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 4 (7)
Technique
2.3.1 Temperature
The air temperature at the blast-cleaning, storage, and painting must be lowest 15°C and RH
max.40% . Component temperature must always be at least 3°C above dew point.
2.3.2 Cleaning of blasted components
Blasted components should be vacuum cleaned of residual materials, so the air and the
painting area does not become contaminated.
2.3.3 Painting
The object must at the time for painting achieve purity Sa 2 ½ and roughness characteristics
medium.
2.4 Preparation and deviations
2.4.1 Components and assembled objects not suitable for blasting preparation
Before preparation and painting of components and assembled components that are not
suitable for blast cleaning you must contact your Atlas Copco or Teknos representative for
consultation and a written deviation approval.
2.4.2 Components already painted (unknown painting process)
Already painted components are handled as follows:
• Painted components that can be blasted to clean metal have to be treated in
accordance with Section 2.1. Then the component has to be painted in accordance
with this standard.
• Painted components not suitable for blast cleaning you must contact your Atlas
Copco or Teknos representative for consultation and a written deviation approval.
2.4.3 Other metal materials
Stainless steel blasted ligthly. Blasted components should be vacuumed clean of residual
materials,so that no air and the painting area soiling.
Then the components have to be painted with primer and the following process in
accordance with this standard.
Aluminum cremating, grinded or blasted lightly. Blasted components should be vacuumed
clean of residual materials, so that no air and the painting area soiling.
Then the components have to be cleaned painted with primer and then the following process
in accordance with this standard.
Yellow chromated components have to be cleaned according to the A-3 in table 5 in
accordance with AC-STD 0000 6761 00 then painted with primer and following the process
according to this standard.
In case of doubt please contact Atlas Copco purchasing-/quality department for information
and/or an ev. deviation approval in written.
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 5 (7)
Technique
2.5 Masking
Masking should be done in accordance with drawing specifications.
If lack of information, machined surfaces must be masked. See also AC-STD 0000 6751 00 -
§4.3 and 0000 1312 00 - §10.
In case of doubt please contact Atlas Copco purchasing-/quality department for information
and/or an ev. deviation approval in written.
3 PRIMER PAINTING (ONLY SYSTEM 4)
The primer to be used at system 4 shall be Teknoplast primer 5 RAL 1015 to be mixed with
Teknoplast hardener according to the manufacturers instructions.
Product: AC-article no: Productname: Article no:
Primer system 4 0017 4003 58 Teknoplast Primer 5 RAL 1015 2250 0010 20
Hardener primer system 3 0017 4003 40 Teknoplast Hardener 2420 0000 02
3.1 Requirements for dry film primer (only system 4)
Min 80 µm dry film thickness (DFT) for system 4
4 PAINTING TOP COAT 01 DARK GREY B
The top coat used shall be Teknos Teknodur 01 Dark Grey B mixed with Teknodur hardener
in mix ratio according to the paint manufacturer's instructions.
Product: AC-article no: Product name: Article no:
Top coat system 1 0017 4003 56 Teknodur Combi 3560:92 3010 910X 20
Top coat system 2 0017 4003 54 Teknodur Combi 3560:93 3010 930X 20
Hardener system 1 & 2 0017 4003 62 Teknodur Hardener 7227 2990 5000 03
Top coat system 4 0017 4003 55 Teknodur 0050-60 2330 0630 20
Hardener system 4 0017 4003 61 Teknodur Hardener 0010 2340 0000 01
4.1 Requirements for dry film
System 1 and 2 to be painted in one layer to the total film thickness of min 120µm dry film
thickness (DFT).
System 4 to be painted in two layers (80µm+60µm) to the total film thickness of min 140µm
dry film thickness (DFT).
5 SURFACE FINISH REQUIREMENTS
For requirements concerning the painted surface characteristics of the existing surface finish,
adhesion, gloss and color, etc. See AC-STD 0000 6730 00 and 0000 6731 00.
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 6 (7)
Technique
6 CORROSION PROTECTION
AC-STD 0017 4300 00 A2 and A3
Treatment of non-painted surfaces and cavities under AC-STD 0000 6761 00 - § 7:
A2: Fat-based anti-corrosion agents:
AC-STD 0017 4800 14
A3: Paraffin wax, or with anti-corrosion effect. Type ML:
AC-STD 0017 4005 06
7 TOUCH-UP AND RE-PAINTING
Please notice the difference between touch-up painting and re-painting.
Touch-up painting is to be used at very small damages in the paint film with a maximum size
of Ø20mm.
Re-painting is for bigger damages and has to be done in a paint shop with products stated
for system 1, 2 or 4 in this standard.
7.1 Touch-up painting
Touch-up painting work shall be performed on dry cured paint film and in a heated
environment. If the component has been stored outdoors at temperatures below +15 °C it
have to be stored indoors at +20 °C until it has reached temperature.
Clean the steel surface to A-3 in accordance with AC-STD 0000 6761 00. Thereafter, all
surfaces have to be sanded or lightly blasted before painting.
Primers according to standard AC-STD 0000 6730 00 with the correct film thickness have to
be used before top coat painting.
The component shall meet the current requirements of corrosivity as well as finishing class
(AC-STD 0000 6730 00 and AC-STD 0000 6731 00) after touch-up painting.
7.2 Re-painting
All painting work shall be performed on dry cured paint film and in a heated environment. If
the component has been stored outdoors at temperatures below +15 °C it have to be stored
indoors at +20 °C until it has reached temperature.
Clean the steel surface to A-3 in accordance with AC-STD 0000 6761 00. Thereafter, all
surfaces have to be sanded or lightly blasted before painting.
Primers and top-coat according to this standard (system 1, 2 or 4) with the correct film
thickness have to be used at re-painting.
The component shall meet the current requirements of the corrosivity (AC-STD 0000 6730
00) as well as finishing class (AC-STD 0000 6731 00) after re-painting.
©Atlas Copco
Atlas Copco MR 1099 0024 01
Method Standard
(Local)
Issued by Approval Date Edition Confidentiality Class Page
Mining and Rock Excavation 2015-07-01 7 Public 7 (7)
Technique
8 PROTECTION OF PAINTED SURFACES AND PACKAGING
Make sure the paint layer is endured before the detail is handled. Painted detail must be
handled carefully and protected from damage.
All components must be packed in accordance with AC-STD 0000 2922 01.
9 APPROVAL OF PAINTING PROCESS
In the case of painting companies’ painting processes in some way deviate from this
standard, test painting shall be conducted to ensure correct properties according to the
above. Testing with respect to corrosion shall also be conducted.
Painting companies are responsible for testing of test plates – prepared and painted under
mass production conditions at the pertinent facility – in accordance with the standard ISO
12944-6.
Thereafter, if results are acceptable, a written, time-limited deviation approval is issued by
the purchasing/quality department of the pertinent division.
***End of document***
©Atlas Copco
