BMG Fas30072018
BMG Fas30072018
Product Overview
EMPOWERING SUPPLIER
ISO 9001
ISO 14001
OHSAS 18001
NORD-LOCK WASHERS
Product Overview
TABLE OF CONTENTS
INDEX
Overview 1
Impact and Vibration Testing 2
Widely used and Globally approved 3
The key to efficient and secure operations 4
Using Nord-Lock Washers 5-6
Nord-Lock Steel Washers 7
Torque Guidelines 8
Nord-Lock Stainless Steel Washers 9
Nord-Lock 254 SMO Washers 10
®
We have focused on providing the world's most effective bolt securing system. Our products are based on leading
wedge-locking technology and are recognized for their ability to safely secure bolted joints exposed to severe
vibration and dynamic loads.
Our global team of sales engineers work with our clients to solve bolt securing problems in the most demanding
applications.
Nord-Lock washers secure bolted joints with tension instead of friction. The system is comprised of a pair of
washers with cams on one side and radial teeth on the opposite side. Since the cam angle 'α' is greater than the
thread pitch 'β' a wedge effect is created by the cams, preventing the bolt from rotating loose.
1
IMPACT AND VIBRATION TESTING
Fig 1: The Junker test shows that Nord-Lock washers socket, clamp length 50 mm
Nylon-inserted nut
Nord-Lock washers are proven as a safe bolt-securing system, according to DIN 65151 tests performed by the
independent research organizations, IMA and CETIM. In addition, Nord-Lock personnel performs over 10,000 live
Junker vibration tests around the globe, every year.
Proven and certified by TÜV, a leading international institute, Nord-Lock washers have been certified for safety and
quality. TÜV monitored and successfully approved Nord-Lock washers.
2
WIDELY USED AND GLOBALLY APPROVED
Nord-Lock washers are high-end products with documented success in many industries. They are approved by
several industry standards and specified by numerous international companies.
Traceability
Nord-Lock washers are rigorously tested in all steps of production, to verify that the quality requirements are
upheld. Each batch is assigned a control number, which ensures full traceability and confirms that the washer is a
genuine Nord-Lock article. The control number is printed on the package and products are laser marked, enabling full
traceability down to first assembly, even when using bin systems for fastener supply.
3
THE KEY TO EFFICIENT AND SECURE OPERATIONS
Nord-Lock washers provide more than just a safe locking function, they also improve the general performance of a
bolted joint.
Product Benefits
Ÿ Maintains high clamp load and ensures the function of the joint
Ÿ Quick-and-easy to install and remove with standard tools
Ÿ Locking function not affected by lubrication
Ÿ Defined and uniform friction conditions which result in a more accurate preload
Ÿ Same temperature characteristics as standard bolt / nut
Ÿ Reusable – in addition, Nord-Lock washers do not affect the reusability of fasteners
Ÿ The washers are hardened and can support and distribute great loads
Ÿ Washers with enlarged outer diameters are available for flanged bolts / nuts
Ÿ High corrosion resistance
Ÿ Can be used with fasteners up to grade 12.9 (ASTM A574)
Ÿ Reliable locking, even for joints with short clamp length
Ÿ Secures fasteners at both high and low preloads
Ÿ No re-tightening needed
Ÿ Verifiable locking function
Ÿ Elegant solution and problem solving – modern engineering
Failure costs
Maintenance and
re-tightening costs
First installation
Design
costs
Product
costs
Nord-Lock products can help you increase your profitability by considering the complete life cycle cost for bolt securing.
Technical Center
Our skilled and innovative staff is available to help, review and discuss your applications in order to optimize the
design of your bolted connections.
4
USING NORD-LOCK WASHERS
Nord-Lock washers are easy and effective to use, while ensuring structural security for applications exposed to
vibration and dynamic loads.
Tightening
Tighten Nord-Lock washers with standard tools according to the guidelines (on page 9-11). Tightening guidelines for
other bolt grades are available through your nearest BMG branch.
Untightening
Untightening Nord-Lock washers is as simple as tightening. NOTE that since the locking function is not based on
increased friction, the untightening torque is generally lower than the tightening torque. Therefore it is not possible
to measure off-torque as verification of locking function.
When untightening a bolt secured by Nord-Lock washers, After disassembly, impression marks must be visible on
check that sliding occurs between the cam faces. both the fastener and the contact surface.
When the above criteria are met, you have verified the locking function of the Nord-Lock washers.
Benefits of the Nord-Lock wedge-locking function, provides safe locking in both dry and lubricated conditions.
Lubricated fasteners include:
Ÿ Improved reusability
Ÿ Reduced friction and deviation
Ÿ Facilitated assembly and disassembly
Ÿ Reduced torsion stress, due to minimized thread friction
Ÿ Avoided galling and thread seizure
Ÿ Additional protection against corrosion
5
USING NORD-LOCK WASHERS
Available M3-M130 (see page M3-M80 (see page M3-M39 (see page M3-M39 available upon M3-M39 available
for bolt sizes 8 for dimensions) 10 for dimensions) 11 for dimensions) request upon request
Treatment Through hardened Surface hardened Surface hardened Surface hardened Surface hardened
* In order to assure the unique mechanical locking function of the Nord-Lock washers, the hardness of the mating surface
must be lower than the hardness of the Nord-Lock washers (see table above).
** PREN (Pitting Resistance Equivalent Number) = %Cr + 3,3x%Mo + 16x%N. Figures in the table are valid for base material. A higher PRE
number indicates better corrosion resistance.
*** Temperature recommendations are based on information from the raw material supplier and from extensive testing. Locking functions
are not affected within the specification.
6
NORD-LOCK STEEL WASHERS
EN 1.7182 or equivalent, zinc flake coating (Delta Protekt®), through hardened
DIMENSION CHART
Bolt size øi øo Thickness T Min. package Approx. weight
Washer size
Metric UNC [mm] [mm] [mm] [pairs] kg / 100 pairs
7
TORQUE GUIDELINES
Nord-Lock steel washers with zinc flake coating (Delta Protekt®)
NORD-LOCK STEEL WASHERS Cu/C paste = copper / graphite paste (Molykote® 1000)
NON-PLATED BOLT GRADE 12.9 Oil = WD40 has been used.
Oil, GF=71% Cu/C paste, GF=75%
μth= 0,15, μh= 0,13 μth = 0,13, μh = 0,14 GF = Ratio of yield point. When tightening according to
Washer Bolt Pitch
Size Size (mm) Torque Clamp Torque Clamp guidelines and with no deviation, this is the pre-stress
(Nm) Load (Kn) (Nm) Load (Kn)
achieved, expressed as % of yield point.
NL3 M3 0,5 2,2 3,9 2,3 4,1
NL4 M4 0,7 5,1 6,7 5,3 7,1
NL5 M5 0,8 10,0 10,9 10,3 11,5
μth = thread friction coefficient
NL6 M6 1,0 17,4 15,4 18 16,3
NL8 M8 1,25 42 28 43 30 μh = under head friction coefficient
NL10 M10 1,5 82 44 85 47
NL12 M12 1,75 142 65 146 68
NL14 M14 2,0 226 89 233 94 Thread friction coefficients have theoretical values but
NL16 M16 2,0 345 120 355 127 are verified through testing. Under head friction
NL18 M18 2,5 483 148 498 156
NL20 M20 2,5 676 188 696 198 coefficients have been established by tests.
NL22 M22 2,5 921 233 948 246
NL24 M24 3,0 1 165 270 1199 286
NL27 M27 3,0 1700 352 1749 372 Torque guidelines for other bolt grades are available
NL30 M30 3,5 2316 430 2386 454 through your local BMG Branch
NL33 M33 3,5 3124 532 3213 562
NL36 M36 4,0 4029 626 4145 662
NL39 M39 4,0 5199 748 5346 790 1 N = 0,225 lb
NL42 M42 4,5 6434 860 6617 908 1 Nm = 0,738 ft-lb
8
NORD-LOCK STAINLESS STEEL WASHERS
9
NORD-LOCK 254 SMO® WASHERS
NL3ss-254
DIMENSION CHART –NL39ss-254
Approx.
T ± 0,25 mm T
Bolt Size Min.
Washer øi øo Thickness weight
package
Size [mm] [mm] (mm) kg/100
(pairs)
Torque guidelines
Metric UNC pairs
10
NORD-LOCK WASHER JOINT GUIDE
Tapped holes
Nord-Lock washers safely lock the bolt against the underlying surface.
Counter bores
The outer diameter of regular Nord-Lock washers is designed for
counter-bore holes according to DIN 974, i.e. the washers fit under the
head of standard bolts.
Through holes
As for all locking washers, through holes require two pairs of Nord-Lock
washers – one pair for securing the bolt and a second pair for securing
the nut.
Turn both fasteners in order to close the cams on both washer pairs,
before tightening, to minimize settlements. Keep the nut secure whilst
tightening the bolt.
Stud bolts
Nord-Lock washers safely lock the nut on stud bolts and eliminate the
need for adhesives.
11
NORD-LOCK WASHER JOINT GUIDE
A flanged nut and Nord-Lock “SP" washer increases the load supporting surface for applications with slotted holes.
By using “SP" washers, the load is distributed over a larger surface, which can be more gentle for sensitive surfaces.
Regular nut M8
Load [kN]
Regular nut
Load [kN]
Regular nut M8 on
Regular nut M8 aluminium with
on aluminium Nord-Lock washers
without washer
When no washer is used under the fastener, the friction When using Nord-Lock washers, sliding always occurs
depends on the contact surface. At a given torque, the between the upper washer and the bolt head / nut. At a
preload will vary depending on the contact material. given torque, the preload will be the same, regardless of
the contact material.
12
BOLTING SOLUTIONS
Nord-Lock Wedge-locking
Nord-Lock's innovative and multiple award-winning X-series washers provide maximum security, for critical bolted
joints that are exposed to spontaneous bolt loosening and slackening. Nord-Lock has also developed the SC-
washers, which increase the security for steel constructions and are designed for HV/HR sets.
Multi-Jackbolt Tensioning
Superbolt Multi-Jackbolt tensioning is an innovative technology for the tightening of medium to large bolts and
studs. The method is simple, accurate and cost effective. Only hand tools are required to tighten even the largest of
bolts. Superbolt tensioners can be threaded onto a new or existing bolt, stud, threaded rod or shaft.
Expansion Bolting
Superbolt Expansion bolts replace traditional interference or force fit bolts. They offer tremendous radial expansion
and joint clamping power in one bolting system. Radial expansion is critical for rotating couplings or alignment
systems, that require the bolts to be able to handle transfer of forces in shear. Expansion bolts are available for
blind hole and through hole applications.
13
NOTES
14
NOTES
15
24 HR TOLL-FREE EMERGENCY
BRANCH HELPLINE:
0800 022 224
WEBSITE:
www.bmgworld.net
BMG-FAS30072018 Nordlock
ISO 9001
PNEUMATICS • FILTRATION • LUBRICATION • VALVES ISO 14001
TECHNICAL RESOURCES • FIELD SERVICES OHSAS 18001