Microwave Oven Diagram
Microwave Oven Diagram
Microwave/Combi
NE9051BBQP
Microwave Oven
NE-9051BBPQ
CONTENTS
Page Page
1 Inverter Warning 3 11 Troubleshooting guide 17
2 Feature Chart 3 12 Digital Programmer Circuit Troubleshooting Guide 20
3 Control Panel 4 13 Main Parts List 21
4 Operation And Digital Programmer Test Procedure 5 14 Exploded View 22
5 Schematic And Wiring Diagram 7 15 Door Assembly 23
6 Description Of The Operating Sequence 8 16 Escutcheon Base 24
7 Cautions to Be Observed When Troubleshooting 9 17 Packing And Accessories 25
8 Parts Replacement Procedure 11 18 Key Board Matrix 26
9 Component Test Procedure 14 19 Digital programmer Circuit 27
10 Measurements and Adjustments 16 20 Digital programmer circuit parts list 29
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1 Inverter Warning
The inverter board looks like a normal printed circuit board.
However, this printed circuit board supplies the magnetron tube
with very high voltage and current.
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3 Control Panel
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NOTE 1. The ON/OFF time ratio does not corespond with the
percentage of microwave power since approximately 2 seconds
are required to heat the magnetron filament.
NOTE 2. If the microwave cooking time is longer than 3
minutes, the cooling fan will operate for 1 minute to cool the
oven and its electronic components.
Function A Menus
Program Power Time
A1 900W 10 sec
A2 900W 20 sec
A3 900W 30 sec
A4 900W 1 Min
A5 900W 1 Min 30 sec
A6 900W 2 Min
A7 900W 2 Min 30 sec
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HV Inverter warning
Figure 1
Discharging the high voltage capacitors
Figure 3
WARNING FOR INVERTER POWER SUPPLY (U)
GROUNDING WARNING
Check the high voltage inverter power supply circuit There is high voltage present with high current capabilities
grounding. The high voltage inverter power supply circuit in the circuits of the primary and secondary windings, choke
board must have a proper chassis ground, the inverter coil and heat sink of the inverter. It is extremely dangerous
grounding bracket must be connected to the chassis. If the to work on or near these circuits with the oven energized.
inverter board is not grounded it will expose very high DO NOT measure the voltage in the high voltage circuit
voltages and cause extreme DANGER! Be sure that the including the filament voltage of the magnetron.
inverter circuit is properly grounded via the inverter earth WARNING
bracket. Never touch any circuit wiring with your hand nor with an
insulated tool during operation.
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7.5. Avoid inserting nails, wire etc. When the appliance is operated with the door hinges or
magnetron fixed incorrectly, the microwave leakage can
through any holes in the unit reach more than 5mW/cm 3. After repair or exchange, it is
during operation. very important to check if the magnetron and the door
hinges are correctly fixed.
Never insert a wire, nail or any other metal object through the
lamp holes on the cavity or any holes or gaps, because such 7.7. Sharp Edges
objects may work as an antenna and cause microwave
Caution
leakage.
Please use caution when unpacking, installing or moving
the unit, as some exposed edges may be sharp to touch
and cause injury if not handled with care.
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8.2. Inverter power supply (U) Disconnecting the PCB lock connector.
1. Discharge the high voltage capacitors. Figure 3
2. Remove two screws holding the tie bar.
3. Unplug the H.V. Lead wires from the magnetron. 8.3. Digital Programmer Circuit
4. Remove the one screw holding the earth wire to the (DPC) and Escutcheon Base
magnetron. Assembly.
5. Remove the connector CN701 and CN702 from the inverter
PCB. NOTE: Ground any static electric built up on your body before
handling the DPC.
6. Remove the two screws holding the inverter base to the
chassis (See figure 2). 1. Disconnect all connectors from the DPC.
7. Carefully remove the inverter PCB and support base from 2. Remove the two screws holding the escutcheon base and
the oven. slide the escutcheon base upward slightly. Removal is
easier with the door open.
8. Remove the air guide E by un-clipping the catch hooks.
3. Release the ribbon cable.
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4. Remove the six screws holding the DPC DU assembly. relays and install the new components making sure that the
5. Remove the door lever. terminal pins are inserted completely. Carefully re solder all
terminal contacts carefully.
6. Remove the seven screws holding the DPC AU assembly.
Note
NOTE:
Do not use a soldering iron or de soldering tool of more
1. When replacing the stainless escutcheon assembly, ensure
than 30 watts on DPC contacts
that the stainless facia is earthed to the escutcheon back
plate via the earth spring. 8.5. Fan Motor
1. Remove two screws and remove the tie bar.
2. Disconnect the two lead wires from the fan motor terminals.
3. Disconnect all lead wires from the noise filter.
4. Remove the noise filter.
5. Remove the air guide by removing the two screws.
6. Remove the two screws holding the orifice assembly.
7. Remove the two screws holding the fan motor assembly.
8. Detach the orifice assembly and the fan motor assembly
from the oven assembly.
9. Remove the fan blade from the fan motor by pulling
outward.
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2. Adjust so that the door has no play between the inner door Note: After breaking off the motor cover, make sure that
surface and the oven front surface. If the door assembly is cut-off portions are properly trimmed off or bent inside so
not mounted properly, microwave power may leak from the that no sharp edges are exposed.
clearance between the door and oven. Note: To secure the motor cover use a 4 x 6 screw.
3. Perform the microwave leakage test.
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9.3. Magnetron
Continuity checks can only indicate an open filament or a
shorted magnetron. To diagnose an open filament or shorted
magnetron.
1. Isolate the magnetron from the circuit by disconnecting the
HV leads.
2. A continuity check across the magnetron filament terminals
should indicate one ohm or less.
3. A continuity check between each filament terminal and the
magnetron case should read open.
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Figure 3
Inverter Power Supply Diagram
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11 Troubleshooting guide
Caution
1. Do not try to repair this H.V. Inverter power supply. Replace as a whole unit. When returning the inverter unit pack in the original
inverter box.
2. Do not adjust the preset volume on the H.V. Inverter. It is very dangerous to repair or adjust without sufficient test equiptment,
this circuit handles very high volatge and current.
3. Ensure a good ground connection before beginning any troubleshooting.
4. Be careful of the high voltage circuit and take necessary precautions when troubleshooting.
5. Discharge the high voltage capacitors on the inverter.
6. When checking the continuity of the components on the H.V. inverter circuit, disconnect one lead wire from these parts and then
check the continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter. When
disconnecting a plastic connector from a terminal, you must hold the plastic connector and not the lead wire, otherwise the lead
wire may become open circuit.
7. Do not touch any parts of the circuitry on the digital programmer cicruit, since static electric discharge may damage this control
panel.
Whilst working on this board ensure that that your body is connected to ground to discharge any static charge.
8. 240 VAC is present on the digital programmer circuit. (Terminals of the power relays and the primary circuit of the low voltage
transformer). When troubleshooting, be cautious of possible electric shock.
Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order
to find the exact cause of any trouble, since operator error may be mistaken for the ovens malfunction.
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When oven is set in test mode place water load in oven, set micropower to high and time to one minute, press start.
H97, H98 appears in display window a short time after start pad is pressed and there is no microwave oscillation.
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When oven is set in test mode place water load in oven, set micropower to high and time to one minute, press start.
H97, H98 appears in display window a short time after start pad is pressed and there is no microwave oscillation.
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14 Exploded View
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15 Door Assembly
NOTE: When ordering any Door component also order door C as this part may become damaged during disassembly.
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16 Escutcheon Base
Ref. No. Part No. Part Name & Description Qty Remarks
NOTE: Please order the escutcheon base and name plate together
NOTE: When replacing the stainless escutcheon assembly, be sure that the fascia is earthed to the back plate via the earth spring.
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DPC Schematic 1
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DPC Schematic 2
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