Rezayat RTCL Commercial MM SCOPE
Rezayat RTCL Commercial MM SCOPE
Document Identification
VERSION
CREATION DATE
AUTHOR
OWNER
STATUS Final
Revision History
0.0 10.12.2017
0.1 24.01.2018
Distribution
DISTRIBUTION
Name/ Title Review
Table of Contents
1. Overview....................................................................................................................................... 4
2. Project Purpose........................................................................................................................... 5
4. Functional Scope......................................................................................................................... 7
5. Organization Structure................................................................................................................ 8
5.1. Company Code.......................................................................................................................8
5.2. Plant.......................................................................................................................................9
5.3. Storage Location..................................................................................................................11
5.4. Purchasing Organization......................................................................................................14
5.5. Purchasing Group................................................................................................................15
6. Master Data................................................................................................................................ 16
6.1 Material Master Data...........................................................................................................17
6.2 Service Master.....................................................................................................................25
6.3 Vendor Master Data............................................................................................................28
6.4 Purchasing Info. Record.......................................................................................................32
6.5 Source List............................................................................................................................35
6.6 Pricing Procedure.................................................................................................................35
6.7 Serial Number Management................................................................................................38
1. Overview
The purpose of this document is to create Business Blueprint, which is a detailed documentation of
the information gathered during business process design workshops. Furthermore, the Business
Blueprint documents the business process requirements of the company. It provides an overview of
the processes that the company intend to follow as an integral part of the SAP S/4HANA system.
With the information conveyed by this document, the business should be able to approve the
proposed solution. The Business Blueprint becomes the master deliverable/document, which serves
as a basis for the entire project.
The first step in the implementation of the SAP S/4HANA System involves mapping of enterprise
structure. The enterprise structure forms a framework in which all business transactions can be
processed. This structure mapping must ensure that
REZAYAT has decided to implement SAP S/4 HANA through Solution Manager in phase-I to meet
REZAYAT present and future requirements, to enable its business processes and to integrate all the
functional areas. ARETE understood RTCLrequirements and propose the following modules to be
implemented.
FI/CO
MM
SD
PM/CS
PS
PP
QM
HCM
DMS
PI
Workflows
The overall purpose of this Project Rezayat is to enhance REZAYAT's primary functions in Sales,
Project Management, Finance, Cost Control, Purchase, and Human Capital Management etc.,
activities. This will be achieved primarily through the implementation of SAP S/4HANA Specific
project goals are as follows:
3. Business Objective
The primary business objectives or benefits expected out of this project are listed below but not
limited to
Run all business transactions in SAP S/4HANA with the help of Fiori Apps
Empowerment to end users
Better decisions due to better access to information
Allow REZAYAT staff to focus on analysis rather than transactional issues
Reduction in administrative overhead through the simplification of processes
Reduction in process cycle time
Monitoring and controlling actual costs
Continuous visibility of Actual vs. Planned values across the enterprise
4. Functional Scope
The Materials Management (MM) module is the business process area that handles daily activities of
a business such as Procurement, Inventory Management, Materials Requirement Planning, Master
data (Material and Vendor), Material Valuation, Vendor Evaluation, and Invoice Verification and so
on.
SAP MM is strongly integrated with other modules. As the backbone of the logistics it is integrated
with Production Planning (especially in Material Requirements Planning), Sales and Distribution,
Warehouse Management, Transportation Management, Shipping, Environment, Health and safety,
Quality Management (for stock materials that most pass through quality assurance procedure), Plant
Maintenance (in the areas of bills of materials used for materials spares), Project Systems (WBS
elements).
SAP MM is also strongly integrated with Financials module as every postings occurring in inventory
has direct impacts on general ledger accounts which report to balance sheet and profit and loss
statements. Material valuation also integrates with Finance. It also integrates with the Controlling
module in areas of budget controls for release for funds to procurement. Other areas of integration
points are with Human Resource Management module in the use of organization level in defining
release approval for purchase orders based on positions IDs of the responsible staff personnel.
The scope of work from Materials Management module includes the processes and sub-processesin
RTCL is as follow,
5. Organization Structure
The decision of organisation structure is a fundamental step in the project RTCL. It is a critical step as
to how the project will be structured for the purpose of final reporting. The organization structure is
a framework of company which describes the entire structure and functioning of a company. It is
designed in a way that it is split into different levels and each level is placed according to hierarchy.
These levels have relationship to one another and the various levels in the organization are;
The organization structure for RTCL in SAP - MM consists of;
Company Code
Plant
Storage Location
Purchase Organisation
Purchasing Group
Naming Convention
A company code is defined in the system by means of a four-character alphanumeric key that is
unique in the client and its definition is obligatory.
10XX – first 2 digit will denote Rezayat group and rest of 2 digits will be the company code in
sequential number.
5.2. Plant
A plant is the branch, Showroom, Service Centre /Workshop and Warehouse of a company or simply
a collection of several locations of material stocks in close physical proximity.
It is a place where material is procured, stocked, valuated and sold. A Plant has its own material
master data. If the company has several plants, it can maintain data at Plant level for the following
views on a material master record in particular:
Purchasing
Plant / Storage
Sales
Accounting
The main reasons that are considered for defining plants for RTCL are;
Materials at different plants may have different costs
Sales Forecast and the resulting materials requirement is independent at plant level
Interplant Transfers (Division to Division) & Stock in Transit visibility is possible with the help
of a plant
Naming Convention
The RTCL shall have a unique codification for plants, the following codification structure has
been suggested in order to unify the sequence of plant codes for;
Division, Show rooms, Service stations and Warehouses - Distribution centers
11XX – first 2 digit will denote company codeand rest of 2 digits will be the plant code in
sequential number.
Naming Convention
The Storage Location defined for RTCL for procuring, storing and delivering project related materials.
SXXX – The first digit denotesthe storage location and rest of 3 digits will be the storage location
code in sequential number.
RTCL will have one centralized Purchasing Organization, which will be responsible for Capex and
consumable procurement. The main reason for defining a centralized purchase organization for RTCL
is centralized purchasing aids finding the best deals with vendors.
Facilitates high volume bulk discounts
Organized transactions and improved vendor relationship
Management of a single balance of payment per vendor
Unified reporting for all procurement activities
Naming Convention
RTCL will have the following purchase organization defined for facilitating and reporting all the
procurement related activities;
Division wise purchase organization codeis equal to head of the division plant.
The main reason for defining the purchasing group by the name of individual buyer for RTCL is;
Buyer is a Single point of contact for procurement of specific product range of materials
Each material shall have a purchasing group (buyer) assigned in the purchasing tab of the
material master which will update the buyer directly for any procurement related
requirements
Unified reporting for all procurement activities per buyer for specific product range
Naming Convention
RTCL will have the following purchase groups defined for facilitating and reporting all the
procurement related activities;
2XX – first digit will denote thepurchasing group and rest of 2 digits will be the purchasing group
code in sequential number.
6. Master Data
In Materials Management, the master data comprises data records that are stored in the database
for a long period of time. These data records are stored centrally, and are used and processed on a
cross-application basis. In this way, multiple data storage and redundancy of data is avoided.
In Materials Management, the master data comprises data records that are stored in the database
for a long period of time. These data records are stored centrally, and are used and processed on a
cross-application basis. In this way, multiple data storage and redundancy of data is avoided.
Material Description Standardized across the group for all the materials.
Below is the formulation:
• Main Description
• Property
• Material
• Size
• Unit of dimensions
Material Type Configured, taking into consideration materials used
across the Group
Material Group CPV code will be configured for material group
Industry Sector
When a material master record, you are required to classify the material according to industry sector
which is a factor determining the screen sequence and field selection in a material master record
Naming Convention
Z Rezayat Industries
Material Types
Materials with some common attributes are grouped together and they are assigned to a material
type. This will differentiate materials and allow organization to manage different materials in
systematic manner in accordance to company’s requirement.
Among other things, the material type controls:
Type of number assignment (internal or external).
Permissible number range intervals.
Screens appear and in which order.
Since several departments of a company work with one material and each department use different
information for the material, the data is structured in a material master record, according to user
departments.
1. Basic data 1 Contains Data that applies equally to each company code within
your enterprise
a) General Data
Material Code (40 Characters / Internal)
Classification specific value ranges that are acceptable) Characteristics & class
2.
need to be created first before they can be linked to material
master.
a) General data
Ordering unit (To be entered only if it is different
from Base Unit of Measure)
Purchasing group (Buyer group responsible for
purchasing the material) – Purchase Group will
be defined for group of buyers.
Purchasing
3.
b) Purchasing Values Keys (This will be used for monitoring
Deviations from delivery schedule as well as acceptable
quantity tolerance along with shipping instructions)
c) Other data / Manufacture Data
Source list may be used. (To Activate Approved
Vendor List for the material)
a) Will be used for incorporating those details which will
Purchase Order text
4.
always form a part of PO for this item.
a) This view contains details like;
Sales Unit (If different from Base Unit of
Measure)
Sales Org. data 1
5.
X-Distribution Channel Status
Delivery Plant
Tax Classification Key (Taxable / Exempted)
6. Sales Org. data 2 a) This view contains details like;
Material Statistics Group (Used for generation of
QM Control Key
Quality
14. Management Certificate Type (Provides facility to confirm the
receipt of Quality Certificate from Vendor)
a) This view contains details like;
Valuation Category (This is applicable for split
valuated materials)
Valuation Class
Price Control (Moving Average Price – V or
Accounting 1 & 2 Standard Price – S)
15.
Price (Moving Average Price or Standard Price as
per Price Control)
Split Valuation will be activated for Fasteners
items which are produced as well as procured
under same material code.
a) This view contains details like;
Profit Center
Costing 1 & 2
16.
Valuation Class, Price Control, Price, Price Unit,
etc…
Process Steps
Number range
When creating a material master record, a unique number is assigned and this record uniquely
identifies the material. You can assign mnemonic keys or non-mnemonic keys as material number,
depending on the method assigned. For this reason, you have the following types of number
assignment in SAP:
Internal number assignment:In RTCL, material master creation using numeric keys, the
system assigns an internal number as the material number when you create the material
master record.
In RTCL, the following number ranges shall be configured for material master records;
Material
Material Type Description Interval Number Range
Type
ROH Raw Materials 1100000000 1199999999
HAWA Trading Material 1200000000 1299999999
SERV Service Material 1300000000 1399999999
NLAG Non-stock Materials 1400000000 1499999999
ZCON Consumables 1500000000 1599999999
HIBE Operating supplies 1700000000 1799999999
ERSA Spare Parts 1800000000 1899999999
HALB Semi - Finished Material 1900000000 1999999999
FERT Finished Goods 2000000000 2099999999
FHMI Production Resource/Tool 2100000000 2199999999
Units of Measure
Base unit of measure:This is the unit of measure in which the stocks of a material are
managed. The system converts all quantities entered in other units to the base unit of
measure.
Alternative units of measure:Individual departments may have their own units of measure.
For example, Purchasing may use a different unit than Sales. All units of measure other than
the base unit of measure are referred to as alternative units of measure. The Standard SAP
system allows the use of the following types of alternative unit of measure
Order unit: Allows a material to be ordered in a unit differing from the base unit of measure.
The order unit is proposed automatically in purchasing functions, where it can be changed.
Sales unit: Allows a material to be sold in a unit differing from the base unit of measure. The
sales unit is proposed automatically in the sales order, where it can be changed.
Several materials with the same attributes grouped together and assigned them with a key
which is “Material Group” You can use material groups to CPV (Common Procurement
Vocabulary) code is international standard of material classification and has been developed
by the European Union specifically for public procurement.
Rezayat has decided to use CPV (Common Procurement Vocabulary) with built in logic for
material classification using the material group in SAP.
The material group is a maximum of nine characters alphanumeric key. The first eight
characters of the material group will be the CPV code up to the category level. The below
example explains the CPV coding and hierarchy.
In RTCL, the following valuation control shall class be assigned to the material types;
Valuation
Material Type Material Type Description Valuation Class Description
Class
ROH Raw Materials 3000 Raw Materials
HAWA Trading Material 3100 Trading Material
SERV Service Material 3200 Service Material
NLAG Non-Stock Materials 3300 Non-Valuated Materials
ZCON Consumables 3400 Consumables
HIBE Operating supplies 3030 Operating supplies
ERSA Spare Parts 3040 Spare Parts
HALB Semi - Finished Material 7900 Semi - Finished Material
FERT Finished Goods 7920 Finished Goods
FHMI Production Resource/Tool 7930 Production Resource/Tool
Valuation class:
The valuation class determines the G/L accounts that are updated as a result of a valuation-relevant
transaction or event such as a goods movement. The valuation class makes it possible to:
Post the stock values of materials of the same material type to different G/L accounts
Post the stock values of materials of different material types to the same G/L account.
Development
Report
GAP Description
Name of Report Comments Customized Report Transaction Code
(WRICEF ID).
Material Master
1 No Standard
list
Authorization Roles
6.2Service Master
Service Master Overview
The service master contains information about all the services that a company procures. It is the
Company’s central source for retrieving service-specific data. This information is stored in individual
Design Considerations
Services / works with the same basic attributes are grouped together and assigned to a Service
Category. This allows business to manage different services/ works in a uniform manner in
Accordance with company's requirements.
Numbering for Service Master will be according to the service category and it will be internally
Generate by the system.
S.Cat (4 Char
Description From No. To No.
Code)
Process Narrative
A central Master Data Team (CMDT) will be responsible for maintaining and validating the
service Master Records for all plants
If any business unit will have a requirement of new service master record creation in the
system, need to fill the service master template
The personnel responsible for service master data maintenance in CMDT shall check for the
duplications and errors at the time of creation of new service master
Service master will be created by central master data team-creation, once created it will get
blocked
The central master data team-validation will check the service master, then validate and
release the blocked service master to be used
Once the service master is validated and unblocked by the designated central master data
team, the creator of the item will not be allowed to either edit or delete the item from the
database
Component
Integration
(e.g. SAP Point of
Point Integration Point Description
module/ other Contact
ID
system)
MM_IN_01_1 Valuation Class SAP FI FI Dept.
Development
1 MM-E1013 Enhancement Rezayat has requirement that when service master will
be created by central master data team creation, initially
it will be blocked for use. Development will be done so
that on creation of service master, system will pass fill
the field X - plant service master status and set block the
service master for all use.
Report
GAP Description
Name of Report Comments Customized Report Transaction Code
(WRICEF ID).
Service Master
1 No Standard
list
Authorization Roles
Vendors are business partners with whom the organization does purchase related transactions. It is
the central unit in the overall purchase cycle & can denote internal users, external vendors or end
The (mandatory) target approach in S/4HANA is the Business Partner approach.Business Partner is
now capable of centrally managing master data for business partners, customers, and vendors. With
current development, BP is the single point of entry to create, edit, and display master data for
business partners, customers, and vendors
General data are shared across different roles One business partner could perform multiple roles,
e.g., customer and vendor (supplier) One business partner could have multiple addresses Time-
dependency object attributes and relationships Provide harmonized architecture Customer/Vendor
Integration (CVI) component ensure the synchronization between the Business Partner object and
the customer/vendor objects
In material management, materials are purchase from business partners. Data about the material as
well as about the business partners is the basis for purchase processing. Business partner have 3
types of category like person, organization, group.
After creation of business partner, it extends to purchasing and accounting views. The data in the
vendor master record is subdivided into the following categories:
Business Partner data: This data is valid for the whole client. It includes the vendor’s address and
bank details
Accounting data: This is maintained at company code level. It comprises data such as the number of
the reconciliation account and the payment methods for automatic payment transactions
Purchasing data: This data is maintained for each purchasing organization. It includes the purchase
order currency, Incoterms, and various control data pertaining to the vendor. You can also maintain
different data for specific plants or for vendor sub ranges.
The vendor master record contains information of external vendors of an enterprise, this
information is stored in individual vendor master records. In addition to the vendor’s name and
address, a vendor master record contains both purchasing and accounting data such as the
following:
Currency used in transactions with the vendor
Terms of payment
Names of important contacts
Reconciliation account from the general ledger
Terms of payment
S. No Description
Z001 Due upon Invoicing
Z002 7 Days
Z003 10 Days
Z004 15 Days
Z005 20 Days
Z006 21 Days
Inco Terms
S. No Description
CFR Cost and Freight
CIF Cost, Insurance and Freight
CPT Carriage Paid To
CIP Carriage and Insurance Paid To
DAT Delivered At Terminal
DAP Delivered At Place
DDP Delivered Duty Paid
DDU Delivered Duty Unpaid
EXW Ex Works
FCA Free Carrier
FAS Free Alongside Ship
FOB Free On Board
Process Narrative
Whenever there is a need to create / update a vendor master record by the business unit or
central sourcing they will start the vendor enrolment process.
New Vendor enrolment eligibility (Vendor Pre-Qualification) process has to be handled out
of SAP.
All the documents related to the vendor will be scanned and uploaded in the document
management system and linked to the respective vendor master.
Once the data is collected the vendor master is created in SAP by the CMDT. DMDT will
enter cpv code of materials supplied by vendor and vendor category ( i.e trading or
manufacturer)
After creation of vendor master by CMDT team, it will be blocked for use until group
purchase, group audit, group finance is validated
Once the vendor master is validated and approved by all the three departments, CMDT send
a mail communicates to BU requestor and vendor code be used.
If the vendor have new payment terms which are not created in SAP, during purchase order
creation header text will be maintained with text payment terms.
Process Steps:
The vendor account group has the following control functions and determines;
The type of number assignment (internal or external) assigned to the vendor account group.
The field selection – which fields are ready for user input, which fields must be maintained,
and which fields are hidden
The status whether the vendor is a one-time vendor
When you create a vendor master record, a unique number for the vendor (creditor) is assigned
from the number range that is assigned to the relevant vendor account group. The vendor (creditor)
number is also used as the subsidiary ledger number in financial accounting, the total liabilities are
continually updated for each vendor.When creating a vendor master record, you must also maintain
a reconciliation account, the reconciliation account is a G/L account which depicts a company’s
liabilities towards several vendors in G/L accounting.
Number Range:
A vendor number is a unique number for each vendor.It can be maintained internally or externally.
In RTCL, creation of vendor master using mnemonic keys as vendor numbers, depending on the
method assigned to the vendor account group. For this reason, you have the following types of
number assignment in SAP:
Internal number assignment: Rezayat uses numeric keys, the system assigns an internal number as
the vendor number when you create the vendor master record.
Component
Integration
(e.g. SAP Point of
Point Integration Point Description
module/ other Contact
ID
system)
MM_IN_01_1 Vendor Account Group SAP MM MM Dept.
MM_IN_01_2
Reconciliation Accounts SAP FI FI Dept.
MM_IN_01_3
Payment terms and tax data SAP FI FI Dept.
Development
Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
GAP Analysis
Rezayat has requirement that when vendor will be created by Business Unit, initially it will
be blocked for use. Central master data team will check the vendor master and release it for
use. For this requirement development is required. (Gap Code: MM-E1008 )
Authorization Roles
Process Step Business Role Authorization
Process Narrative
BU Purchase will be responsible for maintaining and validating the purchasing info records
If any business unit requestor have any requirement of new purchasing info record creation
in the system, need to fill the info record template and send to BU Purchaser
BU Purchaser check the availability of material code in SAP. If material code does not exist it
will be created by following business process number RZ_MM_MD_10
Component
Integration
(e.g. SAP Point of
Point Integration Point Description
module/ other Contact
ID
system)
MM_IN_01_1 Source List SAP MM MM Dept.
Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Authorization Roles
Process Step Business Role Authorization
Create Purchasing info record BU Purchase
6.5Source List
The combined information of material and vendor together is kept in the purchase info record. But if
a particular material needs to be ordered from different vendors in different time intervals, this
information can be maintained in a source list.
The purpose of the source determination process is to automatically assign a source of supply to a
purchase requisition. If the person entering the requisition has set the Source Determination
indicator in the requisition header, the system searches for possible sources of supply for all the
items of the requisition. If the system finds several valid sources for an item, the decision process
can be supported by a price simulation.Each source list record consists of the following data:
Validity period: Period within which the settings made in the source list are valid. The time period
always makes reference to the delivery date for a requirement.
Fixed source: Select the Fixed field to define a source as a fixed source for the purpose of source
determination. The fixed source is determined in all cases except the planning run.
Blocked source: Select the Blocked field to define a source of supply as blocked. The info record or
outline agreement is not suggested in the course of the source determination process and no PO or
requisition can be created with this source.
MRP: You use the MRP indicator to control whether a source should be found during the planning
run.
The source list requirements indicator can be set at plant level. If a source list requirement exists,
you must maintain the source list for each material of that particular plant before you can order it.
In RTCL, the source list requirement indicator shall not be flagged at the plant level and source list
shall be created manually for only those materials whose list of approved vendors is known and
purchase information record has been maintained as a pre-requisite for source list creation.
6.6Pricing Procedure
A Pricing procedure defines how the pricing values that are entered in the system are calculated. In
MM module, pricing procedure is used during creation purchasing documents.
Total value of material based on all addition and subtraction of pricing conditions like discount,
surcharge, freight, customs etc. The Elements of Price Determination process are;
Condition Table:
Fixed Amount
Percentage based on Quantity
Volume
Weight.
In RTCL, the calculation type for all the condition types shall be based on;
Fixed Amount
Percentage based on Quantity
Condition Type:
The condition type represent price factor in the system.
In RTCL, the condition types for pricing procedure are;
Condition Calculation
Description
Type Type
Calculation Schema:
A Calculation Schema group together all condition types that plays a part in calculating the price.
In RTCL, one calculation schema shall be created for pricing procedure determination.
Schema Group:
These allow you to group together purchasing organizations that use the same calculation schema.
You can also use them to group together vendors for whom the same calculation schema is valid.
In RTCL, one schema group shall be created for assigning the pricing procedure to the purchase
organization and vendor.
Schema Determination:
In RTCL Commercial, Free condition type text can be used during purchase order entry buyer can
change the condition type text and can use percentage/value as per material.
Configuration Consideration
Pricing master data is classified according to the business requirement i.e. by;
• Domestic Purchasing
• Import Purchasing
For RTCL, the following condition types shall be used in the Local Pricing procedure as below
For RTCL, the following condition types shall be used in the Foreign Pricing procedure as below
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
1 List display material serial
Standard
number
Procurement Process
This section documents the Procurement functionality available in SAP Materials Management
Module and how it can be used to cover the current processes In RTCL. The basic task
ofProcurement component in SAP is to facilitate and optimize the activities for external
procurementof materials and services.
The typical procurement cycle for a service or material consists of the following phases:
1. Determination of Requirement
Materials or Services requirement are identified either in the projects, user departments or
viaplanning activities in other modules. A purchase requirement can be created manually or it can
begenerated automatically.
2. Source Determination
The Purchasing component helps in identifying potential sources of supply based on existing Source
List, info records or longer-term purchase agreements. This speeds the process of creating
requestsfor quotation (RFQs), which can be sent to vendors for collecting Quotations.
Purchase Requisition
In RTCL, the Purchase Requisition will serve as a formal request or instruction to procure a certain
quantity of a material or a service so that it is available at a certain point and date. It will be treated
as the notification of requirements for materials and/or external services and to keep follow up /
track of such requirements.
Item Category
Special identifiers are available in SAP to indicate the characteristic of each line item in the
purchasing document. These are known as Item categories.
The item category determines whether the material defined in a purchase order item:
• Requires a material number
• Requires an account assignment
• Is to be managed as a stock item
• Requires a goods receipt (GR) and/or an invoice receipt (IR)
U Stock Transfer For transfer of stocks from one division to another division
Following table gives idea of combination of item category and account assignment to be used for
different nature of procurements in SAP
Sr No Procurement Scenario Item Category Account Assignment
1 Procurement of asset Blank A - Asset
2 Procurement of stock material Blank Blank
Procurement of material for project
3 Blank P - Project
consumption
E - Customer Individual
4 Back to back procurement Blank
Requirement
5 Procurement of material for cost center Blank K - Cost center
Procurement of material for plant
F - Plant maintenance order
6 maintenance order / customer service Blank
/ customer service order
order
7 Procurement of service for cost center D - Service K - Cost center
Procurement of service for Plant
F - Plant maintenance order
8 maintenance order / customer service D - Service
/ customer service order
order
9 Procurement of service for project D - Service P - Project
10 Procurement of material for project stock Blank Q - Project - Make to Order
L-
11 Sub-contracting work for material Blank
Subcontracting
U - Stock
12 Stock transport order Blank
transfer Blank
C - Stock
13 Receive stock provided by customer provided by Blank
customer Blank
Process Characteristics
Manual request
Process Trigger
Creation ofCapex
Create Purchase
Purchase Requisitioner Purchase Requisition is created
Requisition
Requisition
Approve BU Individual
Purchase Management/To release/collective Purchase Requisition is approved
Requisition p Management releases
Process Characteristics
Manual request
Process Trigger
If material code exists and stock is available, then reservation procecss will be initiated by
the requisitioner(RZ_MM_IM_24)
After approval of the reservation PR, reservation will be created automatically by the system
and store keeper will issue the goods to requestor
If material code exists and stock is not available, requisitioner will create a Stock Purchase
Requisition discuss with the store manager and initiate the approval process.
Once the Purchase Requisition is approved all the levels, BU Purchase will initiate the
procurement.
MRP also carries out scheduling of the procurement proposals using the lead times for the
materials/componentsand when the material is an external procured material, it will fetch the lead
times or delivery times for the material defined at an appropriate place in the system.
While the Material Requirement Planning in SAP, derives a plan for the materials and helps the
planners and supervisors to purchase or sell. It offers all the possible planning methods available in
the market like the reorder point planning and forecast based planning methods which uses the past
historical figures to extrapolate the future requirements
Process Characteristics
MRP
Process Trigger
Material master will be maintain with safety stock, average consumption, re-order point,
minimum qty. maximum qty. and replenishment lead time.
In manual reorder point planning, define both the reorder level and the safety stock level
manually in the appropriate material master.
In automatic reorder point planning, both the reorder level and the safety stock level are
determined by the integrated forecasting program.
Since the forecast is carried out at regular intervals, the reorder level and the safety stock
level are continually adapted to the current consumption and delivery situation. This means
that a contribution is made towards keeping stock levels low.
The inventory controller check the material available stock which are procured through re-
order point planning.
MRP run happens once the re-order point stock fall down and the purchase requisition will
be created.
Source list will be maintained for the fixed vendor and contract.
If the MRP purchase requisition does not assign any sources, BU management to approve
the purchase requisition.
If the MRP purchase requisition have single sources of contract, then approval is not
required in SAP.
The workflow will trigger for the purchase requisition to BU management to approve the
purchase requisition.
In RTCL, Forecasting based planning used for regular project stock material and regular
customer supply materials
The forecast, which calculates future requirements using historical data, is carried out at
regular intervals
If consumption is higher than the forecast requirements in the current month, then the
system also reduces future forecast requirements
The system uses past consumption data (historical data) to forecast future requirements.
The system then uses these forecast values to calculate the reorder level and the safety
stock level, taking the service level, which is specified by the MRP controller, and the
material's replenishment lead time into account, and transfers them to the material master
In RTCL, three years of historical data will be maintained and MRP will be run based on
forecast, or the past material consumption data. Here the forecast values form the basis of
the planning run for CBP
The replenishment lead time refers the planned delivery time for external procurement. In
RTCL lead time will maintained based on the planned delivery time for the materials which
will be procured from vendor
Manual Safety stock calculation by maintaining safety stock indicator in the system will
calculate the Safety stock
Safety stock = Safety stock indicator in days X Average daily requirement from the last six
months consumption
Planning Algorithm:SAP material requirement planning or SAP MRP, uses the following
factors in its planning run: Requirement = (On hand stock + Open PO - Open Sales – Forecast
sales) – Target stock + Safety stock
Source list will be maintained for the fixed vendor and contract
The workflow will trigger to approve the MRP purchase requisition to BU management, if
required
Process Characteristics
Manual/Project/Maintenance
Process Trigger
Service purchase requisition will be created with reference to project, maintenance and cost
center basis.
If service code exists in SAP, initiator can able to generate purchase requisition automatically in
SAP.
If service purchase requisition belongs to cost center basis, then manual purchase requisition
will be created.
Purchase Requisition will be created with account assignment "P - Projects", item category "D -
Service" with accurate WBS element.
This Purchase Requisition will have account assignment category "N - Network" and item
category "D - Service". Requisitioner will enter budgeted price and requirement priority in
purchase requisition.
Maintenance order case account assignment category "F - Order" and item category "D -
Service". Requisitioner will enter budgeted price and requirement priority in purchase
requisition.
If the service purchase requisition assigned with single source of contract then approval is not
required in BU level.
Once the Purchase Requisition is created without sources, workflow triggers to approve the
purchase requisition to the BU management.
BU Management will review the Purchase Requisition at the time of approval. If Purchase
Requisition is faulty, approving authority will refuse the Purchase Requisition approval.
Faulty Purchase Requisition will be corrected by the requisitioner and will be resent for
approval.
If the Purchase Requisition is correct, BU management will approve the Purchase Requisition.
Once the Purchase Requisition is approved, BU purchase will initiate the procurement process.
Process Characteristics
Manual request
Process Trigger
Process Characteristics
Sales Order
Process Trigger
BU Purchasewill check the single sources of contract or purchasing info record., if single
source does not exists RFQ process will be initiated(RZ_MM_SP_18)
BU purchase will print or download the RFQ and sent to vendor by E-mail or Fax to get the
quotation
Vendor will send the quoted price. Once the quotation is received BU purchase will maintain
the price in quotation and attach the soft copy of the quotation received from vendor.
Vendor quotation soft/hard copy document will scan and upload into Quotation in DMS
system during price maintenace.
BU purchase will compare the vendor quotation, BU management will approve the final
quotation.
BU sales team receives the workflow notification mail for approved vendor quotation and
convert into customer quotation.
BU sales person will create a customer quotation and print the pdf file document and send
to the customer.
Customer will approve the selected material and send the purchase order to BU sales
department.Sales person will create Sales Order in SAP with reference to Purchase order
received from customer.
Sales executive create a sales order reference to customer purchase orde. After creation of
the sales order, purchase requisition will be created automatically by system.
BU purchaser will select the single source (RFQ) and conver the Purchase requisition into
purchase order
Purchase requisition will convert into purchase order, the process flow been explained in
RZ_MM_SP_25
In RTCL-commercial, Approved sales order will have material code. When the customer
order different size of the material for Pipe,High level material code will be created for pipes,
such as pipe with flange and to have batch classification to maintain the size.
Internal Sales
Inquiry Creation Sales Inquiry Sales Inquiry is created
Representative
Create Request for Request for Quotation
Create RFQ BU Purchaser
Quotation is created
Vendor Quotation BU Purchaser Create Quotation Quotation is created
Price comparision list is
Quotation Comparision BU Purchaser Price comparision list
generated
BU Purchase
Approve Quotation Rrelease Quotation Quotation is Approved
Head
Create Customer Internal sales
Create Quotation Quotation is created
Quotation executive
Internal sales
Sales Order Creation Create Sales Order Sales Order is created
executive
Purchase Requisition Purchase Requisition is
Internal sales Create Purchase
Creation for confirmed created for confirmed
executive Requisition
order order
Convert PR to Purchase Purchase order is
BU Purchaser Create Purchase order
Order created
Process Characteristics
Project, maintenance order creation
Process Trigger
If material master is available in system, Purchase requisition will create automatically from
project system and maintenance order.
Project Purchase Requisition will be created automatically for project order with account
assignment category "P", item category "blank" and correct WBS element.
Requisitioner will enter budgeted price and requirement priority in purchase requisition.
Integration
Integration Data
Point Component Description
Point Element
ID
NA
WRICEF Output
Description Data Object Frequency Volumes Owner
ID Types
Purchase
MM-F1001 Requisitione
Requisition Form NA Monthly 100
r
Print
7.7.9 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
7.7.10 Workflow
Workflow for PR Approval: After creation of Purchase requisition by requisitioner, workflow mail
communicates to the approver of BU Head to approve the purchase requisition.The workflows that
need to be developed as part of RTCL business process.
WRICEF Engaged
Description Data Object Owner
ID Parties
MM-W1001 Workflow triggers for PR PR workflow BU Head Purchase
Process Details
Process Characteristics
Quotation and Vendor Selection
Process Trigger
WRICEF Output
Description Data Object Frequency Volumes Owner
ID Types
Request for
MM-F1002 Purchase
Quotation Form RFQ Monthly 100
Head
output
7.8.9 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
7.8.10 Workflow
WRICEF Engaged
Description Data Object Owner
ID Parties
Workflow triggers for workflow BU Purchase Head
MM-W1003
Quotation approval Purchase
process r
Process Characteristics
Negotiation with supplier about long term agreement
Process Trigger
WRICEF Output
Description Data Object Frequency Volumes Owner
ID Types
MM-F1003 Contract Purchase
Form NEU Weekly 100
Printout Head
7.9.10 Reports
Customized Transaction
SI. No. Name of Report Comments
Report Code
1 Contracts per vendor Standard
Standard
2 Contracts per Material
Standard
3 Contracts by Material Group
Standard
4 Contracts for services
Contract by agreement Standard
5
number
For RTCL, procurement of assets/capital goods process as part of Asset Management (FI-AA) module
of SAP shall be used to support the asset procurement related requirements across all the business
units of RTCL where the asset required are procured from external vendors and then charged to
individual cost centres
Process Details
Process Characteristics
Requirement
Process Trigger
Procurement
Approve
Head/Top Individual/ Purchase Order
Purchase
Management collectiveRelease is approved
Order
Process Details
Process Characteristics
Process Trigger Requirement
Process Input Stock Purchase Requisition
Process Output Stock Purchase Order created
Process Owner BU Head
Process Frequency Daily/Weekly/Monthly
Global/Harmonized/Local
The stock purchase order can create with reference to Quotation, Contract, and Purchase
requisition.
If the Purchase Order is created with reference to a Quotation/ Contract, then the key
purchasing information, including the pricing details, gets copied to the Purchase Order. In
BU Purchaser will receive the approved Purchase Requisition. BU Purchaser will check if
contract exist for the material or service. If contract exist, BU Purchaser will assign the
contract number to the Purchase Requisition and create the Purchase Order.
If contract does not exist, BU Purchaser will follow the process of RFQ creation process.
BU Purchaser will attach the relevant documents to the Purchase Order using Document
Management System. On saving the Purchase Order in SAP, Purchase Order approval will be
initiated.
Tax code will be created and maintain the condition record in SAP. VAT tax code will
be used in purchase order
The workflow triggers to the BU management and review the Purchase Order. If Purchase
Order is correct, BU management will approve the Purchase Order as per the approval
matrix.
After the approval of final authority,BU Purchaser will Email/Fax/PDF print to the vendor.
For the approved purchase order, system will check the down payment category
been maintained. If yes, workflow notification send to finance department to create
a down payment request
The down payment business process been discussed in RZ_MM_IV_11.
Approve Procurement
Individual/collective Purchase Order is
Purchase Head
Release approved
Order
This section describes the business processes available within the application component MM
External Services Management for the efficient procurement of externally performed services:
Procurement of External Services for Maintenance Plans (PM Plant Maintenance)
Procurement of External Services for Project Plans (PS Project Systems)
Procurement of External Services for Cost Centers
Process Details
Process Characteristics
Requirement
Process Trigger
After the approval of final authority,BU Purchaser will Email/Fax/PDF print to the vendor.
For the approved purchase order, system will check the down payment category
been maintained. If yes, workflow notification send to finance department to create
a down payment request
The down payment business process been discussed in RZ_MM_IV_11.
Process Details
After the approval of final authority,BU Purchaser will Email/Fax/PDF print to the vendor.
For the approved purchase order, system will check the down payment category
been maintained. If yes, workflow notification send to finance department to create
a down payment request
The down payment business process been discussed in RZ_MM_IV_11.
Process Details
Process Characteristics
Requirement
Process Trigger
After the approval of final authority, BU Purchaser will Email/Fax/PDF print to the vendor.
For the approved purchase order, system will check the down payment category been
maintained. If yes, workflow notification send to finance department to create a down
payment request
The down payment business process been discussed in RZ_MM_IV_11.
In RTCL Commercial, Text payment terms will be created, Buyer can add the payment text
during PO creation as per vendor terms.
In RTCL Commercial, when there is a changes in PO with Fields, Incoterms, Total Net Order
Value, Value Changes, Currency, Deletion indicator in purchasing document & Purchase
order quantity then version should create with the changes.
Process Characteristics
Requirement
Process Trigger
Individual Procurement
Release Head Individual Release
Purchase Order is Released
purchsing purchsing documents
documents
Collective release Procurement
Collective release
purchasing Head Purchase Order is Released
purchasing documents
documents
Outbound Shipping Clerk Purchase Orders, Fast
Outbound delivery is created
Delivery Creation Display
The buyer verifies these documents as per the purchase order and L/C and forwards them to EXIM
person.The import checklist is for Duty Calculation.The Import Duty and Advance requirement is
given to Accounts based on the import checklist. A purchase order is a commercial document issued
by a buyer to an external supplier, indicating type of material being ordered with quantities and
agreed prices for products or services. It is used to control the purchasing of products and services
from external suppliers and the acceptance of a purchase order by a supplier forms a contract
between the buyer and supplier.
Process Characteristics
Requirement
Process Trigger
• The approved purchase requisition have single source or RFQ process will be created
• Import Pricing elements will be configured as condition type, condition type been
used in purchase order
• Import purchase order will have budget check, if the budget is exceeded finance
team will do the budget supplement
• The approved purchase order will print/Email/PDF send to import vendor and
vendor acknowledge the delivery of the goods
• Import purchase order have planned and unplanned delivery cost, the planned
delivery cost will be booked into material cost and un-planned delivery cost will be
booked into the project-WBS element or the cost center.
• Planned and un-planned delivery cost will be booked during Invoice verification
(RZ_MM_IV_10).
• For the approved purchase order, system will check the down payment category
been maintained. If yes, workflow notification send to finance department to create
a down payment request
• The down payment business process been discussed in RZ_MM_IV_11.
Process Details
Process Characteristics
Requirement
Process Trigger
BU accounts team will check and decide to regularize it using Purchase order or not.
If petty cash purchase need not to be regularized, BU accounts team will follow the process
of petty cash as per the business process in finance BBP.
If petty cash needs to be regularized through purchase order, site buyer or requisitioner will
create purchase requisition.
BU management will approve the purchase requisition and BU Purchaser will create
Purchase Order with reference to purchase requisition for petty cash regularization.
After approval of purchase order store keeper or requisitioner will process Goods Receipt
and Goods Issue as per the business
BU accounts will process the Invoice of the vendor as per the business process number
RZ_MM_IV_10.
WRICEF Output
Description Data Object Frequency Volumes Owner
ID Types
7.17.9 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
7.17.10 Workflow
WRICEF Engaged
Description Data Object Owner
ID Parties
Workflow notification Workflow Purchase Purchasing
MM-W1002 send to Purchase Head to Head Department
approve the Purchase
Order
Process Characteristics
Requirement
Process Trigger
Then we need to create questionnaires in order to group the questions created in the
above step, by app “Manage questionnaires”
When questionnaires are done, we need to create and release an evaluation template
by app “Create Template (Group-based evaluation), in order to indicate which appraiser
are going to evaluate which suppliers, based on which questionnaires.
Once these two steps are done, emails notifications are sent to the selected appraisers.
After receiving the mail notification, the appraiser can evaluate assigned Suppliers by
app “Evaluate Suppliers”
This new functionality brings more flexibility to the supplier evaluation process. Users
can decide at any time which supplier to evaluate, by which appraiser and, overall,
based on which criteria.
1. Material Quality
c.Complaints/Rejection Level: This sub criterion is used to evaluate whether the materials
delivered by the vendor are regularly found to be faulty subsequent to incoming inspection (for
example, on the shop-floor) leading to additional expense and loss of time (due to loss of
production, reworking etc.).
2. Material Delivery
a.On time delivery (From system-PO deli. Date vs. GR date):
This sub criterion is used to determine how precisely a vendor has adhered to the specified
delivery dates.
b.Quantity reliability (From system-PO quantity vs. GR Quantity):
This sub criterion is used to determine whether a vendor has delivered the quantity specified in
the purchase order
3. Price
a. Price level (Automatic Determination from Purchase Statistics: Price Level):
This sub criterion compares relationship of a vendor's price to the market price. If the vendor's
price is lower than the market price, he/she receives a good score; if it is higher than the market
price he/she is assigned a poor score. On the basis of the sub criterion "Price Level" you can
compare a vendor's price to the current market price at a certain point in time.
To make the weighting factors clearer to the user, the system converts them into percentages.
1. The system adds the factors together and equates the total with 100 %:
2. 40 + 25 + 10 + 5 = 80 equals 100 %
3. To express the individual weighting factors as percentages of 100%, the system first
divides 100% by the sum of the weighting factors:
4. 100 / 80 = 1.25 %
5. Then the system multiplies the weighting factors the buyer assigned to the main criteria
by this figure:
6. 40 x 1.25 = 50.00 %
25 x 1.25 = 31.25 %
10 x 1.25 = 12.50 %
5 x 1.25 = 6.25 %
7. The following table shows the results as a percentage of the overall score:
However, internally, the system uses the weighting factors to compute the overall score.
1. The scores for the main criteria are multiplied by their weighting factors.
2. 70 x 40 = 2800 points
85 x 25 = 2125 points
50 x 10 = 500 points
50 x 5 = 250 points
3. Total points = 5675.
4. This total is divided by the sum of the weighting factors: 5675 / 80 = 70.94 points
The vendor is awarded an overall score of 71 points.
7.18.3 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Ranking list of supplier
1 evaluation based on Standard
material/material group
Standard
2 Vendor Evaluation Analysis
Standard
3 Display Supplier Evaluation
Process Characteristics
Requirement
Process Trigger
Process Input Services are delivered by supplier
After creation of the service entry sheet, workflow mail communicates to TeamManager to
approve the service entry sheet
If team manager reject the service entry sheet, the service engineer amend the service entry
sheet and workflow mail send for re-approval process
Service engineer will take the print out of service entry sheet performed and send to
accounts department
7.19.6 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Approved Service Entry
1 Standard
sheet Report
Pending approval of Service
2 Standard
Entry sheet Report
Process Details
Process Characteristics
Requirement
Process Trigger
Purchase order
Process Input
Goods Receipt
Process Output
Warehouse Manager
Process Owner
Store Keeper will check the goods and compare with the vendor's delivery note. If any
discrepancy found, store keeper will inform the store manager. Store manager will check
with the procurement team or requisitioner regarding the material supplied. If there is no
discrepancy, store keeper will view the purchase order in SAP and compare vendor's
delivery note with purchase order.
If quantity of ordered materials and delivered are matching, store keeper will create GRN.
While creating GRN if material is subjected to batch management or serial number profile,
store keeper will enter the details for the same.
If there is discrepancy in quantity of ordered materials and delivered, store keeper will
check with vendor for under delivery of material. If vendor is going to delivery remaining
quantity of material, store keeper will create GRN. If Vendor is not going to deliver balance
quantity, store keeper will check with requisitioner. If requisitioner is Ok with under
delivery, store keeper will create goods receipt note and will mention in goods receipt note
as final delivery. If requisitioner is not ok with under delivery, store keeper will inform store
manager. Store manager will contact vendor for clarification.
In case of discrepancy in quantity of ordered materials where vendor has done over
delivery, store keeper will check with requisitioner for accepting over delivery. If over
During goods receipt internal batch number will be created for batch material. And shelf life
expiry case the batch classification will be created and assigned in material master
classification view. During goods receipt batch will check with manufacturing date, goods
receipt date along with shelf life days which are specified in material master. If material
have expiry, system will not accept this material to post the GRN in SAP.
After posting the GRN if material is subjected to Quality inspection and pre-requisites are
maintained, SAP will automatically generate quality inspection lot. If material is not
subjected to Quality inspection stock will get posted in unrestricted use. For keeping
material to the correct storage bin, warehouse management process will be used.
MM-F1005 Store
Goods Receipt print Form WE01 Daily 100
Manager
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Material Return during quality inspection failed: Thematerial which are rejected by the QM
during Quality Inspection and the material kept in blocked storage location. Rejected material
are returned back to the Vendor with Return delivery note.
Material is returned after the invoice is posted:If material is rejected after vendor invoice is
posted, store keeper communicates buyer to create a return purchase order. Buyer create a
purchase order and send to vendor for acknowledge the returnable material. If vendor is agreed
and acknowledge the purchase order, buyer send a mail to store keeper to create a return
delivery with the approval of return purchase order. Store keeper create a return delivery and
print the vendor delivery note and send it to finance to create a credit memo. Finance will create
a credit memo and adjust the vendor payment.
Process Details
Process Characteristics
Requirement
Process Trigger
QM notificationfor rejected material
Process Input
Material return to vendor
Process Output
Warehouse Manager
Process Owner
BU quality team will do the quality inspection as per the business process explained in
QM BBP
Accepted quality material moves to unrestricted storage location and rejected quality
material kept it in block storage location
As per the notification from BU quality team, store keeper will do the return delivery
BU store keeper print the Return delivery note, signed with store manager and send the
material back to vendor.
Store keeper receive the rejected material from project, maintenance and customer.
Store keeper send a mail to BU purchase to create a return purchase order to vendor
BU Purchase create a return purchase order and send the PO print to vendor to
acknowledgement the material
Vendor acknowledge the return purchase order and approve the return material
BU Purchase send a mail to store keeper to do the goods receipt (Return material), Store
keeper do the goods receipt (Return material) and print the return delivery note.
Store keeper signed the return delivery note with store manager and create a credit
memo.
Store keeper return the material to vendor with reference to return delivery note and
credit memo.
Data
WRICEF Output
Description Objec Frequency Volumes Owner
ID Types
t
Inventor
MM-F1005 Return delivery note
Form WE01 monthly 10 y
Print
Manager
7.21.9 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Material Return Document
1 Standard
Report
2 Quality Rejection Report Standard
Process Characteristics
Requirement
Process Trigger
Reservation creation
Process Input
Goods Issue to Project/Maintenance/Cost Center
Process Output
Process Owner Warehouse Manager
In vendor master, need to maintain under purchasing data, mark the Grant discount in
kind field.
Create condition record for free goods for the combination of vendor, material, plant
and the purchase organization with the corresponding validity period
Enter the minimum quantity to be ordered in order to avail the free goods / bonus
goods and the ratio of the quantity, free goods in the respective field.
If Order quantity = 400 pieces: 12 pieces free goods, = document quantity / free goods
quantity * free goods (400/100*3=12)
Create purchase order with 400 pieces and the item will split into two. Order quantity
has been adjusted with free quantity is a part of order quantity.
The goods receipt will be posted for all 400 pieces, the accounting will be posted for line
item1 of 388 pieces and no accounting documents for line item2 12 pieces.
Invoice will be booked as per the goods receipt, line item1 of the material amount been
verified and line item2 of the material price will be zero.
Data
WRICEF Output
Description Objec Frequency Volumes Owner
ID Types
t
Store
MM-F1005 Goods receipt Print Form WE01 monthly 10 Manage
r
7.22.6 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Process Characteristics
Requirement
Process Trigger
Reservation creation
Process Input
Goods Issue to Project/Maintenance/Cost Center
Process Output
Warehouse Manager
Process Owner
Store keeper will run the report for open reservations in SAP
Reservation will be created for stock material, store keeper issue the material to
Project, Maintenance order or cost center
If goods issue has to be made against Plant maintenance order, it will be done using
261 movement.
For goods issue against cost center, 201 movement will be used.
Depending on the stock availability, goods issue document will be posted by store
keeper with reference to approved reservation.
Once the goods issue is done, store keeper will take print of goods issue slip.
Store keeper will hand over material to material requestor and get a signature on
goods issue slip for acknowledgement.
Soft copy of the signed goods issue slip will be attached to goods issue document
using DMS.
7.23.7 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Process Characteristics
Requirement
Process Trigger
Reservation/reservation PR
Process Input
Goods Issue to employee
Process Output
Warehouse Manager
Process Owner
If the material does not have stock in warehouse, purchase requisition will be created
manually
Store keeper will get the list of reservation and temporary materialwill be transferred
from warehouse to technician custody location
Consumable material case reservation will be created, Store keeper will get the list of
reservation and materialwill be issued from one location another location
The stock of the consumable material will be credited from supplying location and
debited to the receiving location
The employee custody location have all the tracking details of individual employee receipt
and issue of the material records
Data
WRICEF Output
Description Objec Frequency Volumes Owner
ID Types
t
Store
MM-F1006 Goods Issue Print Form WE01 Monthly 10 Manage
r
7.24.7 Reports
GAP
Description Customized Transaction
Name of Report Comments
(WRICEF Report Code
ID).
Store keeper will post goods issue for scrapping using 551 movements in SAP
Once the goods issue is posted, stock of the material will be reduced from SAP
Accounting entries for Goods Issue to scrap would be Stock Acc (BSX) Cr, Inventory
gain/loss (GBB - VNG) Dr
Data
WRICEF Output
Description Objec Frequency Volumes Owner
ID Types
t
Store
MM-F1006 Goods Issue Print Form WE01 Yearly 10 Manage
r
7.25.6 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Batch Management
Batch Management can be defined as tagging a code to the material produced or material procured.
Every batch number has an inventory quantity associated with it. This code in SAP helps in uniquely
identifying a material and the quantity associated with it.
A partial quantity of production or procurement can be tagged with a batch number that clearly
makes that material inventory unique.The Batch number generated for the material quantity not
only helps in uniquely assorting the material inventory, but it also stores the characteristics values or
the product specifications at the time of its production or procurement. Material should be activated
for batch management
The system calculates the shelf life expiration date the first time a batch is received. It is calculated
from the date of production plus the total shelf life. You specify the date of production when making
the goods receipt posting. If the total shelf life has not been stored in the material master record,
you must enter the shelf life expiration date at this point. The difference between the shelf life
expiration date and the posting date is the remaining shelf life of the goods received. It must not be
less than the minimum remaining shelf life from the material master record. If it were less, the
system would respond with an error message. All the perishable materials In RTCL group will be
activated for batch management and shelf life expiration tracking of each of the food materials.
When the goods receipt for a batch managed material from a Purchase order is posted batch
number needs to be entered before saving the goods receipt. During receipt the shelf life details
should also be entered. These data are stored in the batch after the posting of goods receipt.
Process Characteristics
Requirement
Process Trigger
Physical Inventory creation
Process Input
Physical Inventory Posting
Process Output
Store Manager
Process Owner
Store manager will create physical inventory document for the materials to be counted.
At the time of creation of physical inventory document store keeper will select the tick for
blocking the goods movement of material so that goods receipt and goods issue of the
materials will be blocked for posting.
Store keeper will physical check the material count and write the material count on the
document printed.
Store keeper will submit the physical inventory document along with the counts entered to
store manager for approval.
Store manager will review the document and provide the approval on paper.
Finance will review the physical inventory document and post the document in SAP.
MM- Store
Physical Inventory
F1008 Form WE01 Yearly 10 Manage
document Print
r
7.27.7 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Print Physical Inventory
1 Standard
Document
List of inventory differences Standard
2
A reservation for goods issue can be requested by various departments for various
account assignment objects (such as cost center, order, project, etc.).The purpose of a
reservation is to ensure that a material will be available when it is needed. It also serves
to simplify and accelerate the goods issue process and prepare the tasks at the point of
goods issue. It is also important that reservations are taken into account by Material
Requirements Planning (MRP), which means that required materials are procured in
time if they are out of stock.
Process Characteristics
Requirement
Process Trigger
Material Requirements
Process Input
Reservation Creation
Process Output
Warehouse Manager
Process Owner
Approving authority will review the purchase requisition and check the need of material. If
reservation purchase requisition is Ok, approving authority will approve the reservation.
Once the reservation PR gets approved and material have available stock in warehouse,
Reservation will be created automatically in system.
Auto reservation creation can achieve through custom development with ABAP module in SAP.
If material does not have available stock in warehouse, purchase requisition will be created
automatically in system.
Store keeper will run the reservation list reportand issue material reference toreservation
number.
Data
WRICEF Output
Description Objec Frequency Volumes Owner
ID Types
t
Store
Reservation Creation
MM-1009 Form NA Monthly 10 Manage
Print
r
7.28.7 Reports
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Invoice verification marks the end of procurement after purchase order and goods
receipt.
Blocked invoice that vary from actual invoice can be processed through invoice
verification.
Invoice verification deals with the following terms which are as follows.
Process Characteristics
Purchase Order
Process Trigger
Goods Receipt
Process Input
Invoice verification Posted
Process Output
Accounts Department
Process Owner
Invoice received from vendor is verified against cost, quantity and quality by ordering party
and then invoice is posted against that purchase order.
BU accounts will send the copy of vendor Invoice to the concern person to check and
confirm.
Site engineer or requisitioner will check and confirm the vendor invoice to BU finance.
Invoice verification always have 3 ways matches with purchase order, goods receipt and
vendor invoice.
On confirmation from the concern person, BU accounts will park vendor Invoice in SAP.
Invoice can be posted with invoice posting date, amount that is paid to vendor along with
quantity for which amount is paid. Click on save. Invoice is now posted for the goods receipt.
BU accounts will attach the soft copy of vendor Invoice to the parked Invoice using
Document Management System.
Accounts Manager will review the invoice parked and post the invoice in SAP.
After posting invoice in SAP, BU accounts will make vendor payment as per business process
number explained in Finance Business Blue Print.
7.29.6 Reports
3 Credit Memo
A down payment is a payment made or received before the physical exchange of goods and
services. Once the receipt or delivery of goods and services occurs, the down payment clears
against the final invoice.Down Payment Request is created as per the vendor payment terms,
percentage of the advance amount, due date of the advance payment maintained in purchase
order. After approval of the purchase order, Finance get the notification to create a down
payment to the vendor with reference to the purchase order. The final payment been cleared
between goods delivered and goods invoiced and adjust with the down payment amount. Then
accounts team make the final payment.
Process Characteristics
Approved Purchase Order
Process Trigger
9 Workflow triggers the notification to finance team to initiate the down payment to vendor
11 Once the DP category is selected, system displays the relevant filed of down payment
percentage, down payment due date
12 After release the purchase order, Finance department receive the workflow notification for
down payment posting to the approved purchase order
13 The report called down payment monitoring for purchase order contains the details of
purchase order which contains the list of down payment request in PO header or item level
14 In down payment monitoring for PO reports, the red colour indicator represents, down
payment not yet processed
15 The green colour indicator represents, down payment is processed and payment made to the
vendor
16 Finance department process the down payment based on purchase order, item and transfer
tax on sales/purchase code from purchase order
17 Vendor down payment transaction contains document date, posting date, document type,
company code, currency, vendor account, bank account, amount, value date etc;
18 After posting the down payment, the report updates from red colour indicator to green colour
indicator and PO history also will get updates
19 Vendor receives and acknowledge the payment made by Rezayat accounts payable team and
deliver the material to RTCL
GAP
Customized Transaction
Description Name of Report Comments
Report Code
(WRICEF ID).
Down payment monitoring
1 Standard
for PO
PO History for purchase Standard
2 order
19.7.5 Workflow
WRICEF Engaged
Description Data Object Owner
ID Parties
Workflow notification for Workflow Accounts Purchasing
MM-W1007 down payment request Department Department
creation process to
accounts department