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Confidential and Proprietary
Revision D
February 2010
Doc. No.: SM-30-6023-A2-en
                                                       LSL Trion (incl. VITE), LSL Trion Combi
                                                      LSL 532s (incl. VITE), LSL YAG III Combi
                       Confidential and Proprietary                      SM-30-6023-A2-en
Service Instructions              2                                    Revision D, Feb. 2010
LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
1 Contents
                                                                                                                                      Page
1    Contents....................................................................................................................... 3
2    Update information ..................................................................................................... 4
3    Laser slit lamp LSL ..................................................................................................... 5
     3.1 Adjusting the eyepieces..................................................................................................5
         3.1.1 Far field adjustment..................................................................................................5
         3.1.2 On the slit lamp ........................................................................................................5
     3.2 Slit image (micromanipulator deactivated) ....................................................................6
         3.2.1 Basic adjustment of the slit position..........................................................................6
         3.2.2 Focusing of the projection plane and horizontal adjustment of the slit position .........6
         3.2.3 Adjusting the vertical slit position..............................................................................7
         3.2.4 Focusing the slit image.............................................................................................9
         3.2.5 Movement of the slit to one side .............................................................................10
         3.2.6 Adjusting the slit .....................................................................................................11
         3.2.7 Correcting the slit illumination.................................................................................12
         3.2.8 Magnification changer ............................................................................................13
         3.2.9 Removing the filter changer....................................................................................14
     3.3 Replacing the zoom system..........................................................................................15
     3.4 Aiming beam ..................................................................................................................16
         3.4.1 Correcting the aiming beam position ......................................................................16
         3.4.2 Adjusting the coincidence of the aiming beam and the slit......................................17
     3.5 Replacing the motor and potentiometer (not for VITE option) ...................................17
         3.5.1 Removing the objective lens assembly / prism assembly .......................................17
         3.5.2 Removing the motor and potentiometer..................................................................18
         3.5.3 Replacing the potentiometer...................................................................................18
         3.5.4 Installation..............................................................................................................18
     3.6 Motor control of 532s (old version with 6 potentiometers)........................................19
         3.6.1 Basic setting of the potentiometer and installation of the motor PCB......................19
         3.6.2 Adjustment .............................................................................................................20
     3.7 Motor control of 532s / Trion (new version with 4 potentiometers)
         without VITE function....................................................................................................22
         3.7.1 Installing the LSL Trion motor control PCB (532s, Trion and Combi)......................22
         3.7.2 Basic adjustment of the potentiometers..................................................................22
         3.7.3 Changing the Y movement direction of the slit........................................................24
     3.8 Laser Position Generator of LSL Visulas 532s VITE / Trion VITE ..............................25
         3.8.1 Installing the LPG board for the VITE option...........................................................25
         3.8.2 Basic adjustment of the potentiometers..................................................................25
         3.8.3 Preadjustment of the optical and mechanical center of the slit projector
                objective lens..........................................................................................................26
         3.8.4 Checking the calibration of the VITE option............................................................28
         3.8.5 Calibrating the VITE option.....................................................................................28
     3.9 Function test of the Laser Position Generator ............................................................31
         3.9.1 Symmetry test of slit movement (LPG test) ............................................................31
         3.9.2 Physician detection sensor test ..............................................................................32
         3.9.3 Zoom lens response test ........................................................................................32
         3.9.4 Shot image.............................................................................................................33
         3.9.5 Movement test........................................................................................................33
SM-30-6023-A2-en                                       Confidential and Proprietary
Revision D, Feb. 2010                                              3                                                  Service Instructions
                                                                            LSL Trion (incl. VITE), LSL Trion Combi
                                                                           LSL 532s (incl. VITE), LSL YAG III Combi
2 Update information
Issue                  Comments
2007-12                Revision A
2008-05                Revision B
2009-09                Revision C (incl. VITE)
2010-02                Revision D Amendment VITE option for LSL Trion
                                            Confidential and Proprietary                      SM-30-6023-A2-en
Service Instructions                                   4                                    Revision D, Feb. 2010
LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
3 Laser slit lamp LSL
3.1 Adjusting the eyepieces
Prior to any adjustment of the slit lamp optics, the eyepieces must be adjusted separately.
Two adjustment options exist:
3.1.1 Far field adjustment
1. Remove the binocular tube with eyepieces from
    the slit lamp.
2. Set both eyepieces to + 8 diopters.
3. Point the binocular tube with the eyepieces at a
    distant object.
               Caution
               Never use the sun as the distant
               object.
4. Slowly turn the diopter scales of the eyepieces
   clockwise until the object is in focus in both
   eyepieces.
                                                                   Fig. 1: Diopter setting (+8) of the eyepieces
5. If necessary, repeat the procedure three times
   and take the average value.
3.1.2 On the slit lamp
1. Mount a focusing target on the headrest of the
    slit lamp.
2. Set the eyepieces to 0 diopters.
3. Set maximum magnification on the magnification
    changer.
4. Use the joystick to focus on the target plane.
5. Lock the slit lamp in position.
6. Set minimum magnification on the magnification
    changer.
7. Adjust the two eyepieces one after the other to
    focus on the target plane.
8. Set maximum magnification on the
    magnification changer and check the setting        Fig. 2: Diopter setting (0) of the eyepieces
    separately on the two eyepieces.
9. If necessary, repeat the procedure three times and take the average value.
SM-30-6023-A2-en                            Confidential and Proprietary
Revision D, Feb. 2010                                   5                                               Service Instructions
                                                                                       LSL Trion (incl. VITE), LSL Trion Combi
                                                                                      LSL 532s (incl. VITE), LSL YAG III Combi
3.2 Slit image (micromanipulator deactivated)
3.2.1 Basic adjustment of the slit position
1. Remove the housing of the slit projector.
2. LSL must be switched on (laser is ON)
3. Unplug the motor cable (deactivation of the
    micromanipulator).
4. Disconnect the spring charged plastic pin, which is
    reducing the loose of the inner part of the prism
    head.
5. Attach adjustment ring 1772-241 to the cylindrical
    part of the slit projector (prism head) as shown in
    the illustration so that the pins of the adjustment
    screws are fitted into the corresponding holes.
    Carefully tighten the adjustment screws. In this
    process, the inner part of the prism head should
    move to the position of the mechanical and
    optical center.                                      Fig. 3: Basic adjustment of the slit position
6. In the LSL with the VITE option, the ball bearings on the motor gears should be positioned
    exactly on the corresponding circular marking of the cam disk.
    Use adjustment ring 1772-241 for the LSL VITE very careful because of the risk of
    damage!
3.2.2 Focusing of the projection plane and horizontal
        adjustment of the slit position
Requirement:                                                                                Crosslines
When you turn the slit projector from one side to the other, the slit
image must not move out of position and the projection plane must be
in focus.
                                                                                          5 mm cirlce
                                                                                        Fig. 4: Projection plane
1. Mount a projection plane (1) provided with
   crosslines and a 5 mm diameter circle on the                             1
   headrest and align the slit lamp with it.
   Alternatively, you can use alignment template
   1294-327 or an eyepiece with a reticle.
2. Set maximum magnification and a narrow,
   vertical slit.
3. Adjust the illumination intensity of the slit to
                                                                        3
   minimum brightness.
4. Set your prescription on the eyepieces
   (see the description "Adjusting the eyepieces“,
   page 5).                                                                                                            2
                                                                    Fig. 5: Adjusting the slit image
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Service Instructions                                    6                                                Revision D, Feb. 2010
LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
5. Turn slit projector (3) by +/- 30 degrees and move the slit lamp                             Y
   towards the projection plane until the slit image is no longer
   laterally deflected.                                                      Crosslines            Field of view
   Use the joystick to bring the slit to coincidence with the
   crosslines.
6. Lock the slit lamp in position using the quick lock.
                                                                                                                   X
                                                                             5 mm circle               Slit
                                                                           Fig. 6: Projection plane
7. If the 5 mm circle with the slit image is not
   concentric with the field of view in the horizontal
   direction and/or if the field of view is not in
   focus, slightly loosen screws (1) and move the
   microscope until the field of view is in focus and
   the 5 mm circle with the slit is horizontally
   centered in the field of view. Firmly retighten the
   screws and check the slit position again. Correct
   once again, if necessary.
   If you use the alignment template, you can
   determine the center of the field of view on the
   basis of the number of vertical lines. If you use an
   eyepiece with reticle, the slit should be                     1
   positioned exactly on the vertical line of the
   crosslines.                                          Fig. 7: Aligning the microscope
3.2.3 Adjusting the vertical slit position
                                                                                               Y
Requirement:
The slit image must be vertically centered in the field of view.            Crosslines             Field of view
                                                                            5 mm circle                Slit
                                                                           Fig. 8: Projection plane
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Revision D, Feb. 2010                                   7                                      Service Instructions
                                                                                            LSL Trion (incl. VITE), LSL Trion Combi
                                                                                           LSL 532s (incl. VITE), LSL YAG III Combi
1. Set maximum magnification, open the slit and set
   a horizontal slit aperture.
2. Adjust the illumination intensity of the slit to
   minimum brightness.
3. Set your prescription on the eyepieces
   (see the description "Adjusting the eyepieces“,
   page 5).
4. Turn slit projector (3) by +/- 30 degrees and move
   the slit lamp towards the projection plane until                                                                          3
                                                                            2
   the slit image is no longer laterally deflected.
                                                                    Fig. 9: Setting a narrow slit width
5. Use joystick (2) to center the crosslines of the                                                             Y
   projection plane in the field of view: move the joystick laterally
   for horizontal adjustment and                                                           Crosslines            Field of view
   turn the joystick for vertical adjustment.
6. Lock the slit lamp in position using the quick lock.
7. If the slit is now positioned vertically above or below the center
   of the field of view (see Fig. 9) proceed as follow to adjust the
                                                                                                                                 X
   position:
                                                                                           5 mm circle                Slit
                                                                                       Fig. 10: Projection plane
8. Remove the prism cover (2 screws).
9. Use the three adjustment screws (1) of the prism
    mount to center the slit image in the
    microscope's field of view. You may have to
    loosen or tighten screws (2) in this process
    because there are two hemispheres under the
    prism plate, acting as bearings for the
    adjustment.
10. Remove the adjustment ring 1772-241, connect
    the spring charged plastic pin with the inner part                                 2
    of the prism head and connect the motor cables.
11. Check the function of the micromanipulator. The
    cam disc must not touch the prism head in all                                                       1
    positions of the micromanipulator.                             Fig. 11.     Centering the slit image in the
                                                                                microscope’s field of view
          Caution
          Always turn the two hex socket head screws by the same amount and in the same
          direction!
          Any tilt of the slit that becomes visible can be corrected using the two hex socket head
          screws, provided that the tilted position is not caused by the slit assembly.
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Service Instructions                                    8                                                   Revision D, Feb. 2010
LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
3.2.4 Focusing the slit image
Requirement:
When you turn the slit projector from one side to the other, the slit                                     Y
image must not move out of position and must be sharply defined
on the projection plane.
No shadows (double slit) must be visible.
                                                                                         Projection of slit sides
                                                                                   Fig. 12. Projection plane
1. Remove the housing of the slit projector.
2. Set maximum magnification and a narrow,
   vertical slit.
3. Adjust the illumination intensity of the slit to
   minimum brightness.
4. Set your prescription on the eyepieces
   (see the description "Adjusting the eyepieces“,
   page 5).
5. Turn slit projector (2) by +/- 30 degrees and                           1                                         2
   move the slit lamp towards the projection plane
   using joystick (1) until the slit image is no longer
   laterally deflected.
6. Lock the slit lamp in position using the quick
                                                                  Fig. 13: Setting a narrow slit width
   lock.
7. Insert a screwdriver in slots (3) and use it
   to turn the objective lens of the slit lamp
   until the slit image is in focus.
8. To assess whether the image is in focus,
   slightly press on or pull at the microscope arm.
   The slit image must become blurred in both
   directions or a shadow must be visible on
   the slit.                                                                                                           3
                                                                  Fig. 14: Adjusting the objective lens
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                                                                                      LSL Trion (incl. VITE), LSL Trion Combi
                                                                                     LSL 532s (incl. VITE), LSL YAG III Combi
3.2.5 Movement of the slit to one side
Requirement:
When you turn the slit projector from one side to the
other, the slit image must not move horizontally to
one side.
1. Remove the housing of the slit projector.
2. Set maximum magnification and a narrow,
    vertical slit.
3. Adjust the illumination intensity of the slit to
    minimum brightness.
4. Set electrical micromanipulator (1) to the zero                         1                                           2
    position and lock it.
5. Set your prescription on the eyepieces
    (see the description "Adjusting the eyepieces“,
    page 5).
                                                                   Fig. 15: Setting a narrow slit
6. Turn slit projector (2) by +/- 30 degrees and
    move the slit lamp towards the projection
    plane until the slit image is no longer laterally
    deflected.
7. Lock the slit lamp in position using the quick lock.
8. Loosen the three securing screws (3) of the prism                           3
   head and turn the prism head in the boreholes
   until no movement of the slit to one side is visible
   when you turn the slit projector. If the clearance in
   the boreholes is not sufficient, you can also use
   the prism mount for adjustment (take care not to
   change the vertical position of the field of view).
                                                                    Fig. 16: Adjusting the prism head
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Service Instructions                                  10                                              Revision D, Feb. 2010
LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
3.2.6 Adjusting the slit
Requirement:
Slit image (1) and aperture image (2) must be
centered relative to each other, and the sides of the
                                                                                                 2
slit must evenly cover and uncover the aperture
edges on the left and right.
1. Focus the largest aperture.
2. Lock the slit lamp in position using the quick lock.
3. Open and close the sides of the slit.                                      1
                                                                    Fig. 17: Centering the slit and aperture images
4. Slightly loosen two screws (3) to permit
   horizontal movement of detent spring (4). Move
   the spring to turn the aperture disk until the sides
   of the slit evenly cover the aperture image. In this
   position, the wheel must engage in one of the                                       4    3
   clickstops of the aperture disk
   Successively switch the aperture disk to all
   positions and check that the aperture image is
   evenly covered by the sides of the slit. If any
   deviations occur at individual aperture positions,
   you can carefully rework the relevant detent
   notch on the edge to correct the error.
   Tolerance:
   The smallest aperture can be covered to a
   maximum of 30% on each side.
                                                                   Fig. 18:   Using the detent spring to correct the
                                                                              position of the aperture relative to the slit
                                                                              sides
5. If the sides of the slit do not close completely,
   you can correct this using adjustment screws (5)
   on the levers of the slit adjustment mechanism.
   Adjust in such a way that the knobs have an extra
   range of about 10° when the slit is fully closed.
   Check the adjustment at a 32x magnification and
   full brightness of the slit. No light gap must be
   visible.
                                                                                                     5
                                                                   Fig. 19:   Readjusting the slit adjustment
                                                                              mechanism
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Revision D, Feb. 2010                                 11                                                 Service Instructions
                                                                                       LSL Trion (incl. VITE), LSL Trion Combi
                                                                                      LSL 532s (incl. VITE), LSL YAG III Combi
3.2.7 Correcting the slit illumination
Requirement:
The illuminated field must be completely and evenly
illuminated.
1. Focus the slit.
2. Set the largest aperture.
3. Reduce the illumination to a minimum level until
     any shadows in the illuminated field become
     visible.
4. For preadjustment, use a feeler gage to set a
     distance of 0.8 mm between the lamp housing
     and the condenser plate. Slightly loosen securing
     screws (1) of the lamp housing and vertically
     move the lamp housing for this purpose.
                                                                   Fig. 20: Illuminating the illuminated field
5. Use mount (3) to horizontally move the lamp
   housing. This enables the adjustment of uniform
   illumination for the illuminated field. The
   illuminated field must be homogeneous and
   without clouding. If any brown or blue fringes
   are visible in the illuminated field at high
   illumination intensities, readjust the lamp                                                                            1
   housing in the vertical direction.
6. Tighten screws (2).
                                                                                     2             3           2
                                                                  Fig. 21:    Loosening the lamp mount and moving the
                                                                              lamp housing (bottom view)
If uniform illumination cannot be obtained this way,
perform the adjustment using the projection of the
lamp filament on the deflecting prism.
1. Attach transparent paper (4) to the deflecting                                                                     4
   prism and center the image of the lamp filament
   by moving the lamp mount. Two images of the
   lamp filament are projected by the objective
   lenses of the slit projector. They should be
   imaged evenly one above the other and without
   clipping.
2. Then check the illumination of the projection
   surface once again and optimize it.
           Note
                                                                   Fig. 22:   Adjustment using the projection of the
           Inadequate adjustment of the lamp                                  lamp filament on the deflecting prism
           housing may be the cause of shadows
           forming on the slit!
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LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
3.2.8 Magnification changer
1. Remove screw cap (1).
2. Undo the screw and remove the cover.
         Note
         Remember its orientation!
                                                                   Fig. 23: Checking the magnification changer
3. Undo screws (2) and remove the plate.
         Note
         Remember its orientation!
4. Carefully pull out the magnification changer in a
   horizontal direction from the opposite side. The
   optical system can now be cleaned. Do not use
   acetone. If necessary, slightly lubricate the sliding                                             2
   surfaces on the changer circumference.
           Note
           Remember its orientation!
                                                                     Fig. 24: Loosening the magnification changer
5. When reinserting the magnification changer, make sure that the magnification figures on
   either side are identical, that the changer turns smoothly, the clickstops can be clearly felt and
   the field of view is not vertically clipped.
6. If the field of view is clipped at the top or bottom by the magnification changer, unscrew the
   microscope from the arm. The screws of the detent spring for positioning the changer are
   now accessible. Slightly loosen the screws and move the detent spring in the direction of the
   microscope shaft. This permits the clickstop position of the changer to be adjusted until the
   fiel of view is no longer clipped. Mount the tube and eyepieces to assess the adjustment.
7. After this adjustment procedure, readjust the focusing of the projection plane and the slit
   position (see 3.2, page 6).
SM-30-6023-A2-en                            Confidential and Proprietary
Revision D, Feb. 2010                                  13                                                Service Instructions
                                                                                           LSL Trion (incl. VITE), LSL Trion Combi
                                                                                          LSL 532s (incl. VITE), LSL YAG III Combi
3.2.9 Removing the filter changer
1. Undo four securing screws (1) and remove the filter changer.
2. Clean the filter lenses as described in the optics cleaning
    instructions
                                                                                 Fig. 25: Removing the filter changer
3. Loosen 2 set screws (2) on the ratchet wheel and
   adjust the filter position.
           Note
           In the detent position (leaf spring (3)
           presses a sphere into the notch of the
           ratchet wheel), the filters must coincide
           precisely with the circular cutout of the
           carrier plate.
           After reinstallation, the field of view must
           not be clipped by the edge of the filter                         4         5                      3               2
           wheel.
4. Loosen the set screws on bearing ring (4) and
   adjust the bevel gear system.                                     Fig. 26: Adjusting the filter position
              Note
              Move the bearing ring in such a way that the bevel gears intermesh without slack and
              the shaft is free from noticeable slack.
5. Install the filter changer and check through the microscope
   - with open slit,
   - largest illuminated field aperture,
   - 12x magnification and
   - medium illumination intensity
     whether the imaged illuminated field is clipped by the filter edge.
6. Switch to all filter positions.
            Note
            The filter must reliably engage in the clickstop position.
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LSL 532s (incl. VITE), LSL YAG III Combi
3.3 Replacing the zoom system
Removal:
1. Unscrew the light guide cable.
2. Slightly loosen the 4 spot size adjustment screws (5) and slide
   the plate a bit downward.
3. Undo 4 screws (4) on the zoom system flange and remove the
   zoom system.
Installation:                                                         4
1. Slightly loosen the 4 spot size adjustment screws (5) and slide
    the plate a bit downward.
2. Set a spot size of 50.
3. Turn zoom system gear (3) clockwise to the stop and screw        3
    the zoom system onto the slit projector.
4. Mesh the gears and screw down the spot size adjustment
    mechanism.
5. Vary the spot size in steps and watch the changing spot size
    through the microscope at maximum magnification.
            Note                                                        5
            Check that the spot size adjustment mechanism moves    Fig. 27: Replacing the zoom system
            smoothly.
6. Assess the sport size.
   In the 1000μm position, the aiming beam must be positioned within a square on the
   alignment template 1294-327, and the smallest spot must be imaged in the 50μm position.
   Alternatively, graph paper scaled in millimeters can be used for this procedure. Again, it is
   essential that the slit lamp be focused precisely on the alignment template.
7. If the spot size does not conform to the specifications, slightly loosen the spot size adjustment
   mechanism and turn the zoom lens relative to the position of the spot size adjustment
   mechanism. Repeat the procedure until the spot size conforms to the specifications.
8. If the spot appears blurred while the slit itself and the projection plane are in focus, the zoom
   lens is out of adjustment. The zoom lens cannot be adjusted in the field. The LSL must be
   adjusted at the factory. Alternatively, the zoom lens can be removed and sent in for
   adjustment.
SM-30-6023-A2-en                           Confidential and Proprietary
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                                                                                          LSL Trion (incl. VITE), LSL Trion Combi
                                                                                         LSL 532s (incl. VITE), LSL YAG III Combi
3.4 Aiming beam
3.4.1 Correcting the aiming beam position
      (“spot shift”)
1. Connect LSL and VISULAS using the laser fiber.
2. Attach a projection plane provided with crosslines
    and a 5 mm diameter circle or the alignment
    template 1294-327 to the headrest and align it.
3. Set maximum magnification and a narrow slit
    width.                                                       1
4. Adjust the illumination intensity of the slit to
    minimum brightness.
5. Set the electrical micromanipulator to the zero                                                    3
    position and lock it.
6. Set your prescription on the eyepieces
                                                                           2
    (see the description "Adjusting the eyepieces“,
    page 5).
                                                            Fig. 28: Moving the fiber mount (bottom view)
7. Turn the slit projector by +/- 30 degrees and
    move the slit lamp towards the projection plane
    until the slit image is no longer laterally deflected.
8. Lock the slit lamp in position using the quick
    lock.
9. Activate the aiming beam.
10. Change the spot magnification setting on the
    zoom system from 50 μm to 1000 μm and
    back to 50 μm.
11. Watch the movement of the aiming beam.
12. Loosen screws (3) and increase the difference
    (L) between the starting position (50 μm) and
    the 1000 μm position by one third (L/3) by
    slightly shifting fiber mount (1). Repeat this
    procedure several times. Every step reduces the
    error by approx. half the amount until the             Fig. 29: Adjusting the magnification and watching
    aiming beam remains stationary in one                            the aiming beam
    position.
                Caution
                Do not loosen screw (2). It is used to lock the
                SMA 905 connector in position.
                If the connector is turned, the focus
                adjustment of the zoom optics will be lost.
                This adjustment can only be performed at the
                factory!
                Note
                The position obtained is not necessarily the
                center of the slit (see Fig. 29)!
                Adjust the coincidence of the aiming beam                     Fig. 30   Schematic 1         Schematic 2
                and the slit as described in 3.4.2 (page 17).
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LSL Trion (incl. VITE), LSL Trion Combi
LSL 532s (incl. VITE), LSL YAG III Combi
3.4.2 Adjusting the coincidence of the aiming beam and the slit
The coupling mirror is located in the beam path of
the slit illumination and is adjusted as follows:
                                                                                                      1               2
Y direction:
1. Loosen both locking screws (3) and use
   adjustment screw (4) to accurately adjust the
   mirror until the central position has been reached
   (Fig. 31)
                                                                                                                      3
X direction:
1. Loosen locking screws (1) of the mirror mount on
   both sides.
2. Use the two adjustment screws (2) on either side                                4
   to correct the horizontal deviation
                                                      Fig. 31: Adjusting the coupling mirror
   (Fig. 32: schematic 3).
   Alternately loosen one screw and tighten the opposite one. This enables turning of the mirror
   mount, thus moving the aiming beam horizontally to the slit.
                                                                           Fig. 32:         Schematic 3
3.5 Replacing the motor and potentiometer (not for VITE option)
         Note
         In devices featuring the VITE option, the
         complete manipulator drive must be
         exchanged. The drive is available as an
         exchange component.
                                                                                      5       6
3.5.1 Removing the objective lens assembly /
        prism assembly
1. Remove the cover of the slit projector and base.
2. Unscrew prism assembly (7).
3. Unscrew zoom system (5). (This simplifies the                                                                          7
    installation, but is not absolutely necessary).
4. Remove the cam disk with objective lens (6).
                                                                       Fig. 33        Unscrewing the prism assembly and zoom
                                                                                      system, removing the cam disk
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                                                                                     LSL 532s (incl. VITE), LSL YAG III Combi
3.5.2 Removing the motor and potentiometer
1. Loosen two locking screws (1) and remove the
    gears.
2. Loosen 2 set screws (5) that lock the motor in
    position and pull out motor (4).
3. Unplug the cable from the distributor board.
                                                                           1
3.5.3 Replacing the potentiometer
1. Loosen locking screws (1).                                                                                    5
                                                                                 2
2. Remove the gear from the potentiometer shaft.                                                         3
                                                                                                                 4
3. Loosen locking nut (3) and unscrew
    potentiometer (2).
4. Unplug the cable from the distributor board.                  Fig. 34: Removing the motor and potentiometer
3.5.4 Installation
1. Attach motor (4) and slightly lock it in position
    using set screws (5).
2. Turn in potentiometer (2), slide the ball bearing
    onto the shaft and screw down potentiometer (2)
    using locking nut (3). Check whether the
    tightening of the locking nut has lead to any
    stress. The potentiometer shaft must be easy to
    turn and must move evenly and smoothly over
    the entire range.
                                                                                                                       5
                                                                           2
                                                                                                  3                    4
                                                                  Fig. 35 Installing the motor and potentiometer
Adjust the potentiometers to the middle of the
movement range:
3. Connect a resistance meter to the white and
   brown connecting cables of the potentiometer
4. Use the slotted shaft to set the potentiometer to
   5 kΩ.
                                                                 Fig. 36: Setting the potentiometer
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5. Adjustment tool 1497-336 can be used to
   facilitate the procedure. Connect the tool to the
   corresponding connector of the potentiometer
   and turn the potentiometer until the LED on the
   tool lights green. For devices with a distributor
   board, adapter cable (1) with the jack connector
   for earlier micromanipulator versions must be
   unplugged from the adjustment tool.
   For units without the VITE option, adjust the
   objective lens with the cam disk to the                    1
   optical/mechanical center using adjustment ring
   1772-241. Units with the VITE option have to be
   adjusted only with the circular markings on the
   cam disk. The bearings of the cam disk must be
   exactly coincident with the circular markings on Fig. 37: Adjustment tool
   the cam disk (see Fig. 54). Observe the coincident
   position during adjustment because the unit is not mechanically secured in position without
   the adjustment ring!
3.6 Motor control of 532s (old version with 6 potentiometers)
1. After exchanging the motor or potentiometer
   (3.5.4, page 18), attach the gears with ball
   bearings (2) in the positions shown in the
   illustration and secure them on the shaft using
   the hex socket head screws. Do not turn the
   potentiometer shaft again during this procedure                                       2
   (center adjustment)!
2. Attach gears (3) to the motor shafts and secure
   them in position with the locking screws.                                             3
3. Turn the motor housing so that the gears are
   meshed with each other.
4. Secure the position of the motors using locking                        4                               4
   screws (4).
                                                                    Fig. 38: Mounting the gears with ball bearings
3.6.1 Basic setting of the potentiometer and installation of the motor PCB
Before installing a motor PCB as a spare part in the
slit lamp, perform a preliminary adjustment at the
soldering points of the potentiometers.
Measurement and adjustment are performed on the
removed PCB between the potentiometer center taps                     Ω
and the potentiometer ends at the upper edge of the
PCB.
1. Set the following values on the potentiometers:
   R50; R47            29 kOhm
   R45; R48            3.5 kOhm
   R46; R49            15.2 kOhm
2. Install the motor PCB in the slit lamp.
                                                                    Fig. 39: Setting the potentiometer
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                                                                                     LSL 532s (incl. VITE), LSL YAG III Combi
3.6.2 Adjustment
1. Unplug the connectors for the micromanipulator
    drive in the slit projector.
                                                                   Fig. 40: Unplugging the connectors
2. Clamp the electrical micromanipulator in the 0 position on the joystick.
3. Switch on the unit.
4. Connect a voltmeter to measuring point
   X3 / X4 and ground, and use the zero
   position potentiometers R48 / R45 for
   adjustment to 0 V +/- 0.05 V.
5. Switch off the unit.
6. Replug the connectors for the
   micromanipulator drive in the slit
   projector and the joystick in the slit lamp
   base.
                                                   Fig. 41: Adjusting the zero position
7. Switch on the unit.
   The ball bearings should now roughly be in the
   position shown in the illustration.
                                                                   Fig. 42: Position of the ball bearings
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        Note
        Make sure during installation that the bearings run smoothly in the cams.
        The base unit of the manipulator drive and the upper edge of the gears must be located in
        one plane. The cam disk must not scrape along the gears.
        After completion of the installation, check the cam disk for smooth motion. The spring
        force of the plastic pin for slack compensation should be sufficient to move the cam disk.
        Special attention should be given to this aspect in versions featuring the VITE
        options.
8. Move the cam disk in such a way that the collar of the upper ball bearing is positioned exactly
    on the marking provided on the cam disk.
            Note
            Do not turn the potentiometer shafts in
            this process.
9. Lock the potentiometer gears on the shafts using
    hex socket head screws (2).
10. Use the eccentric collar to turn the motor housing
    so that the gears are meshed with each other.
                                                                                                                     3
            Note                                                          2
            The gears must not move stiffly, but they
            must also have no noticeable slack.
11. Secure the position of the motors using locking
    screws (3).
                                                                    Fig. 43: Securing the motor and potentiometers
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3.7 Motor control of 532s / Trion (new version with 4
    potentiometers) without VITE function
3.7.1 Installing the LSL Trion motor control PCB (532s, Trion and Combi)
1. Insert the PCB in the connector strip of the
    controller board with the component side facing
    the spacer bolt, and secure it on the spacer bolt
    using the screw.
3.7.2 Basic adjustment of the potentiometers
1. The potentiometers are preadjusted to the center
    position by the manufacturer. Repeat this
    adjustment, if necessary.
2. Mount a holder with graph paper scaled in
    millimeters or adjustment template1294-327 on
    the headrest and focus the slit lamp on it. Lock the
    micromanipulator in the center position.
                                                                       Fig. 44: Installing the motor control PCB
              Note
              The focal plane has been reached when the slit remains stationary if you turn the slit
              projector to both sides by approx. 30 degrees while at the same time moving the slit
              lamp towards the headrest.
3. Use potentiometers R5 and R22 to adjust the slit
   horizontally and vertically relative to the center of
   the field of view (determined by means of graph
   paper), or use an eyepiece with reticle to center
   the slit on the center position.
                                                                      Fig. 45: Motor control PCB
              Note
              The unused threaded bores on the gears can
              be used as an adjustment aid. The center
              position has been reached when an imaginary
              line connecting the center of the ball bearing,
              the motor shaft and the second threaded bore
              is parallel to the cutout in the cam.
              In more recent LSLs, the ball bearing must be
              positioned on the circular marking.
                                                                             Fig. 46: Determining the position
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    4. Then the deflection must be adjusted using the potentiometers R 2 (for the X direction) and
       R 19 (for the Y direction). For this purpose, unlock the micromanipulator on the joystick and
       fully deflect it in the X and Y directions from one limit position to the other, while watching
       the movement of the aiming beam on the graph paper. The path between the limit positions
       must be 4 mm in both directions.
       Check whether the cam disk knocks against another
       component in this process. Distance "a" should be at
       least 0.5 mm in all extreme positions. Components "D"
       and "C" must not touch each other, as this would
       damage the motor and the electronics.
       The drive motors must follow the defined movement
       without jerks, delay and acceleration.
                 Note
                 The ball bearings should now be roughly in the
                 position shown in the illustration; in more recent                 Fig. 47: Checking the cam disk
                 LSLs, they should be positioned exactly on the
                 circular markings.
    If the ball bearings are not in the indicated position or if one or both motors are running although
    the micromanipulator is in the center position,
    proceed as follows:                                                              2 37
                                                                                                     1
    5. Switch off the unit.
    6. Loosen two hex socket head screws (2) on the
       relevant potentiometer gear.
    7. Switch on the unit.
    8. Use a screwdriver to turn the shaft of
       potentiometer (1) until the associated motor
       stops running.                                                                  29
                                                                                       2
    9. Lift the gear, turn it to the position shown above,
       lower it and screw it down again. Make sure that
       the upper edges of the manipulator drive and of
       the gears are located in one plane.
                                                                         Fig. 48: Adjusting the ball bearings
    10. Attach the objective lens and prism assemblies
        and screw them down.
3   11. Then check and, if necessary, correct the
        deflection of the slit to one side as described in
        3.2.5 (page 10).
                                                                         Fig. 49:    Attaching and screwing down the
                                                                                     objective lens and prism assemblies
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3.7.3 Changing the Y movement direction of the slit
The slit normally moves upward on the attached projection plane when the electrical
micromanipulator is moved to the front.
To change the Y movement direction of the slit, proceed as follows:
1. Remove the housing of the slit projector.
2. Unplug the connector for the Y direction.
          Note
          The two connector sides are marked
          with a dot.
3. Interchange the pins in the connector housing:
   - Y motor M2
     Pin with the red cable and pin with the black
     cable (1 – 2).
    - R20 potentiometer
      Pin with the white cable and pin with the gray
      cable (5 – 6).                                 Fig. 50: Changing the movement direction of the slit
         Note
         For pulling out the pins, carefully lift the latches using a small screwdriver.
      Fig. 51: Connectors for Y movement
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3.8 Laser Position Generator of LSL Visulas 532s VITE / Trion VITE
3.8.1 Installing the LPG board for the VITE option
      Note
      In LSLs featuring the VITE option, the motors and potentiometers cannot be exchanged in
      the field. The complete manipulator drive 1683-817 is therefore available as a factory-
      adjusted exchange component.
1. Open the cover of the slit lamp base.
2. Set the base to the uppermost position by turning the joystick. This gives access to two slotted
   screws. Remove these screws.
3. Carefully remove the cover upward and in the
   direction of the quick lock. Do not apply any force
   as this may damage sensor (1).
4. Insert the PCB in the connector strip of the
   distributor board with the component side facing
   the spacer bolt, and secure it on the spacer bolt
   using the screw.
5. In the event of a defect, the LPG PCB as a
   spare part is only available in a single package
   with the CPU PCB of Visulas 532s / Trion
   because these two components must be paired                                   1
   and activated at the factory. This means that
   the two components must always be                   Fig. 52:Installing the VITE option L PG board
   exchanged together. They are available as
   exchange parts against credit note after return of the defective
   parts and checking of the VITE license.
3.8.2 Basic adjustment of the potentiometers
1. The potentiometers are preadjusted to the center position (5 kOhm) by the manufacturer.
    Repeat this adjustment, if necessary.
2. Mount the alignment template 1294-327 with the
    target 1772-218 on the headrest.
                                                                          Fig. 53: Setting the potentiometes
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3.8.3 Preadjustment of the optical and mechanical center of the slit projector objective
         lens
1. Prerequisites: a perfectly adjusted slit lamp (microscope and slit projector), preadjustment of
    the motor control potentiometers (VX, VY, OX and OY) and micromanipulator potentiometers
    as described in 3.5.3 (page 18). The housing must be open, the locking screws of the
    potentiometer gears must have been loosened. The potentiometers have been adjusted to the
    center position using the adjustment tool 1497-
    336 as described in 3.5.4 (page 18).
    (The setting of the potentiometers must remain
    unchanged now).
2. Mount the target 1772-218 on the alignment
    template 1294-327 using the magnet and align
    it with the center of the field of view (or the
    reticle of the eyepiece).
3. Focus the slit lamp on the target.
             Note
             The focal plane has been reached when
             the slit remains stationary if you turn the
             slit projector to both sides by approx. 30
             degrees while at the same time moving
                                                         Fig. 54: Coincide bearings with the circular
             the slit lamp towards the headrest.                  markings
4. Start the laser.
5. Unplug the motor connectors from the distributor PCB (this is required after booting the laser;
   otherwise the safety logics will switch off the power supply to the slit lamp because it assumes
   an error).
6. Disconnect the spring charged plastic pin, which is reducing the loose of the inner part of the
   slit projector
7. Adjust the objective lens with the cam disk to the optical/mechanical center using the circular
   markings. The ball bearings on the potentiometer gears should now coincide exactly with the
   circular markings on the cam disk (look vertically from top in order to avoid a parallax effect).
   It is also possible to position the center with help of the adjustment ring tool.
   Handle this tool really carefully because of the risk of damaging the inner part of the
   slit projector and only as long as the motors are disconnected!
8. Adjust the slit position horizontally (3.2.2, page 6) and vertically (3.2.3, page 7) to the center
   of the field of view / the crosslines on the alignment template or the reticle of the eyepiece.
9. Switch off the slit lamp, remove the adjustment ring
    tool,(if necessary) and plug the motor connectors.
10. Switch on the slit lamp, activate the LPG mode and
    the aiming beam using the control panel of the
    laser. Micromanipulator control via the joystick is
    now disabled. The slit position changes on the basis                    VX   OX OY VY
    of the preadjustment of the motor control.
11. Use the two offset potentiometers for the OX and
    OY positions (Fig. 55) to set the bearings of the cam
    disc exactly coincident with the circular markings.
    The slit position should then be reset to the crosslines
    of the alignment template (or the reticle of the        Fig. 55: Setting the potentiometers
    eyepiece) (offset adjustment).
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If the slit position is now not exactly on the lines,
the optical adjustment of microscope and slit
prism has to be corrected again.
(3.2.2 page 6 and 3.2.3 page 7)
12. Activate the aiming beam and press the “center” button. The slit, the
    aiming beam, the circular markings and the crosslines of the alignment
    template (or the reticle of the eyepiece) must now coincide.
    Check the position of the target 1772-218. The small slit should be
    between the two vertical lines and the aiming beam on the cross point.
                                                                                           Fig. 56: Check the position
                                                                                                    of the target
13. Use the “x-ampl.” and “y-ampl.” buttons to check the
    amplification of the LPG board. The aiming beam
    should be in x and y direction exactly on the circle of
    the target (4th line from the left and from below).
                                                                          Fig. 57: Buttons to check the amplification
                                                                                   of the LPG board
14. Use the amplification potentiometers (VX and VY) on
    the LPG board to adjust the aiming beam deflection in                            1.
    such a way that the aiming beam is on the circle of the
    target (3).
15. Deactivate the LPG mode and use the micromanipulator
    knob in its maximum deflection position to describe
    a circle around the circle of the target. An ideal
    adjustment status is obtained if the
    micromanipulator describes a circle outside the target
    circle (3).
                                                                              3
                                                                                                                32.
                                                                                                   1 mm
                                                                          Fig. 58: Target circle
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3.8.4 Checking the calibration of the VITE option
1. Set a spot size of 50 micrometers.
2. Activate the aiming beam if necessary.
3. Highlight the SPOT line and activate the function by pressing the encoder knob.
4. Check the 32 spot positions by turning the encoder. The 50 micrometer aiming beam spot
    should strike at least the cross lines in the respective positions.
5. If one or more positions are not in tolerance, proceed the Calibration (3.8.5, page 28).
3.8.5 Calibrating the VITE option
1. Switch on the console.
2. Mount the alignment template (1294-327) and
    target (1772-218) on the LSL.
3. Lock the micromanipulator in the center position.
4. Focus the slit lamp on the target and align it with
    the crosslines.
5. Set the DIP switch 8 to ON.
                                                                     Fig. 59: Calibrating the slit lamp VITE option
6. Press the Service button (532s).
7. Select the “LPG“ program (532s).
Or:
8. Press the Service button (Trion)
9. Select the LPG program with (Trion)
10. Set a spot size of 50μm and a narrow slit on the LSL.
11. Increase the aiming beam intensity until the aiming
    beam is clearly visible and imaged without glare.
12. Turn / shift the target to align the vertical line of the main
    cross precisely with the slit.
                                                                                        Fig. 60: Aligning with the slit
13. After activation of the LPG, the aiming beam is positioned on the crosslines at the center of
    the target (512/512). Focus the slit lamp precisely on the alignment template and set the
    aiming beam exactly on the crosslines.
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14. Amplification adjustment of the LPG PCB:
    - Select “x-ampl.” button (Fig.61)
    - The aiming beam should be positioned on the
      horizontal axis of the crosslines, on the fourth
      vertical line on the left (crossing the circle).
    - If the aiming beam is not in this position, adjust
      the position using the X amplification                     VX OX OY VY
      potentiometer VX. Remove the cover from the
      slit lamp base for this purpose.
    - Select the “y-ampl.” button (Fig.61).
    - The aiming beam must now be positioned on the
      vertical axis of the crosslines, on the fourth lower    Fig. 61: Setting the potentiometers
      horizontal line (crossing the circle).
    - If the aiming beam is not in this position, adjust the position using the Y amplification
      potentiometer VY.
15. With the def.data – button you are able to reload the default calibration datas of the
    spot positions in case you lost the complete calibration. This should be correct for the almost
    well adjusted LSL. If the positions are not in tolerance, an manual adjustment like described in
    the next chapter is necessary.
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16. Spot position alignment of the LPG PCB:
                                                                                      1.
                                                                                                           32.
                                                                                               1 mm
    Fig. 62: Selecting a spot using the encoder                              Fig. 63: Accessing calibration points 1-32
     - Use the encoder to select a spot and move the aiming beam to calibration points 1-32 by
       turning the encoder step by step. In this process, the aiming beam must at least touch the
       individual calibration points of the target. Otherwise, recalibrate the positions as follows.
17. To calibrate the spot positions, precisely focus the
    slit lamp on the target.
    The slit should be open, and the brightness should
    be set to a medium level.
18. Activate the service mode.
19. Press the “LPG “/ “SYS 2” button.
20. Adjust the aiming beam brightness to a low level
    and set a 50μm spot with the zoom system.
    Position the aiming beam precisely at the center of
    the crosslines.
21. Press the “center” button and check the target
    position again.
                                                                      Fig. 64: Aiming beam position: center
22. Set the encoder to the Spot position.
    When you press the encoder, the aiming beam
    jumps to the first position to be calibrated. If the
    aiming beam is not positioned precisely at the
    intersection of the lines as shown in Fig. 65,
    adjust the position by chaning the X-PWM andY-
    PWM values.
            Note
            Tolerance:
            The aiming beam must at least touch the
            line.
23. Confirm the values by pressing the 9 button.
                                                                      Fig. 65: Aiming beam position not exactly on
                                                                               intersection of lines
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24. The aiming beam jumps to the next position to be
    calibrated. The preset position is shown in Fig. 66.
    The calibration process starts at the top left,
    continues step by step from the left to the right
    and then goes to the next line. A total of 32
    points must be calibrated.
25. To check the calibration, move the aiming beam
    from calibration point to calibration point by
    turning the encoder while the Spot cursor
    position is active.
    If there are any deviations in individual positions,
    they can directly be recalibrated.
26. Save the value by pressing the 9 button. The
    check can be directly continued afterwards.          Fig. 66: Aiming beam jumps to the next position to
                                                                            be calibrated
27. The “cont. test” button (Fig. 62) is used to activate an endurance test after exchange of the
    manipulator drive to check the mechanical stability of the system.
28. The “def.data” button reloads default settings of
    the calibration from the CPU board. You have to
    confirm this procedure, because it will overwrite
    your calibration. This function makes it easier for
    you to relocate the right spot position after a
    hardware exchange and the loss of data. In most
    cases, the default data is useable without the
    need for a new manual calibration.
29. Important: do not forget to reset DIP
    switch 8 before you restart the unit!
                                                                    Fig. 67: Reset DIP switch 8 before you restart the
                                                                             unit
3.9 Function test of the Laser Position Generator
3.9.1 Symmetry test of slit movement (LPG test)
1. Switch on the laser while pressing the hand trigger.
              Note
              Error 401/402 is displayed and the micromanipulator runs a movement test in the X
              and Y directions.
2. Briefly press the hand trigger and watch the slit moving. It should move between the right and
   left side of the target circle. This movement should be symmetrical and contact the circle.
3. Press the hand trigger again – the slit should stop at the centre marking of the target.
4. Press the hand trigger once more and the slit should move up and down and touch the circle
   of the target symmetrically.
5. Confirm the error message using the arrow button.
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3.9.2 Physician detection sensor test
1. Set the slit illumination to medium brightness.
              Note
              After approx. 10 s without a movement signal, the physician detection sensor is
              activated, and the slit illumination should be switched off. We recommend covering
              the sensor in order to reliably exclude any error sources resulting from movements in
              the background.
2. Generate a movement signal in front of the sensor to check whether the slit illumination is
   reactivated and switched on.
   Remove the cover for this purpose. Even this movement is usually sufficient for the test.
3.9.3 Zoom lens response test
1. Switch on the laser console.
2. Select "Slit Lamp" in the display.
3. Select the "Default" program.
4. Press the “Next” button.
5. Select “Line Sequence“.
6. Set the spot number to 5 and activate the “Ready
   Mode“.
7. Vary the spot diameter on the zoom lens from 50
   μm to 100/200/300 μm and compare it with the
   value in the display of VISULAS 532s / Trion (top
   line, spot diameter field on the left).
8. Check the change in the spacing of the individual
   spots of the line sequence resulting from the
   aiming beam activity. No overlaps must occur. The
   spacing of the spots must change in line with the
   change of the spot diameter via the zoom lens.    Fig. 68: Performing the settings
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3.9.4 Shot image
1. Attach photo paper (320866-0209-001) to the alignment template (1294-327).
2. Set a spot size of 50μm on the LSL.
3. Set 50 mW laser power and 20 ms pulse duration on VISULAS 532s and select “Line
    Sequence“ with 8 spots and factor 1.5.
4. Switch VISULAS 532s to the “Ready-Mode“ and fire approx. 8
    rows of shots at the photo paper.
5. Check the shot image:
   - the laser spots must not overlap.
   - the spots should be evenly spaced.
   - the laser spots must be clearly defined, round and without
   blurs
6. Repeat the test with a spot size of 200 μm.                            Fig. 69: Checking the shot image
3.9.5 Movement test
1. Deflect the micromanipulator by the maximum amount in all directions.
    The cam disk must not touch the flange of the slit prism in this process.
2. Move in a circle and watch the movement of the aiming beam.
    The aiming beam should move evenly, without jerks and without any scraping noises.
SM-30-6023-A2-en                           Confidential and Proprietary
Revision D, Feb. 2010                                 33                                  Service Instructions