Manual VER-I RISH_PFC8 (2)
Manual VER-I RISH_PFC8 (2)
RISH PFC 8
96 x 96
Operation Manual
Version I-7/19
!
CAUTIONS:
1. High voltage !
3. Make sure that the discharge time set in controller matches capacitor
discharge time !
Version I-7/19
CONTENTS
Section 1 General
Section 7 Keyboard
2
Section 11 Advanced settings
11.1 System setup
11.2 Manual setup
11.3 Alarm setup
11.4 Reset values
11.5 Modbus setup
11.6 Display setup
11.7 Change password
Main features:
PFC Configurations
96 mm
59 mm
PFC 96 model With Add On card (Relay + Modbus)
96 mm 51 mm
96 mm
75 mm
Panel Cutout for PFC 96 size model
92 mm + 0.8mm
92 mm + 0.8mm
Optional Pluggable Module (Relay + Modbus)
Swivel Screw
Fig 1: Installation
3.1 Alarm output / error messages
The alarm contact is open in normal operation and closed in the event of a
fault. The relevant fault is simultaneously shown on the display in plain text.
The following fault messages are displayed:
UNDERVOLTAGE Display and relay output
OVERVOLTAGE Display and relay output
UNDER FREQUENCY Display and relay output
OVER FREQUENCY Display and relay output
UNDER CURRENT Display and relay output
OVER CURRENT Display and relay output
VOLTAGE HARMONICS Display and relay output
CURRENT HARMONICS Display and relay output
OVER TEMPERATURE Display and relay output
OUT OF BANK Display and relay output
OVER COMPENSATION Display and relay output
PFC 96X96 Electrical Connection
Contactor1
Breaker
Coil
T 2A
T 2A
T 6A
Capacitor bank1
RS-485
(B) (A) (G)
Power factor controller
COM C5 C6 C7 C8
1 2 3 4 5 6 7
L N NC VL VL‘ IL IL‘
ALARM
COM C1 C2 C3 C4
NO COM
Common (Relay 1 to 4)
Incoming phase
Potential Free
Potential Free supply for
Relay Contacts
Alarm Contact contactors.
4.2 With Add on Card (Relay + Modbus)
1 2 3 4 5 6 7
L N NC VL VL‘ IL IL‘
B A G
COM C5 C6 C7 C8
RS 485
ALARM
COM C1 C2 C3 C4
NO COM
Common (Relay 1 to 8)
Incoming phase
Potential Free
Potential Free supply for
Relay Contacts
Alarm Contact contactors.
Section 5 Front Screen
PF 0.990 IND
UNDERCURRENT
- - - - - - - -
if any faults is existing then PF and alternately fault screen appears on LCD.
Section 7 Keyboard
Keyboard with soft touch keys are provided on the front fascia
of the controller. The various keys are:-
15
Section 8 Display of various electrical parameters:
APPARENT POWER
UP KEY
SYSTEM FAULTS-2
It shows system present faults.
DOWN
KEY
PFC normally shows default screen of power factor, by using up / down key
scrolling is possible for various system measured parameters.
Pressing menu key on other than default screen will show default screen first.
use Up/ Down key to scroll measurement parameter. Auto scroll of display parameter
with fixed scrolling time can also be enabled.
Upon pressing menu key on default screen will show three main menus
namely Basic Setting, Advanced Setting, Service Modes.
Further navigation to settings is possible by using Up / Down key.
Enter key enables scrolling for various menu option and also, editing of
parameters.
Section 10 BASIC SETTINGS
Press ENTER key to enter into Basic setting.
ENTER PASSWORD : Password protection can be
enabled to prevent unauthorised access to basic
ENTER PASSWORD
setting’s sub-menues, by default password is set to
0000.
APFC allows user to set password in range 0000 to
9999. Password protection is enabled by selecting a
four digit number other than 0000.
Password Setting:
To change password please refer section 11.7
CAP.[01] POWER
CAP.[01] POWER : user can program bank KVAr
values in range 1 to 255 KVAr. Increments in steps of
0.5 KVAr.
if [CONTROL SER.] option is selected then only 1st
capacitor KVAr power need to set. next capacitor
KVAr sets automaticaly
Ex if control series is 3 and CAP[01] set 5KVAr then
Capacitor1 KVAr is 5 x 1 = 5 KVAr
Capacitor2 KVAr is 5 x 2 = 10 KVAr
Capacitor3 KVAr is 5 x 3 = 15 KVAr
For [DIRECT KVAr] option all capacitor KVAr need to
be entered in subsequent settings.
For [AUTO DETECTED] option capacitor KVAr
CAP.[n] POWER automatically detected and set.
Press ENTER key to edit Capacitor KVAr power
Pressing UP or DOWN key will increment or decrement
digit value.Then pressing ENTER key will confirm newly
changed values.
Section 11 ADVANCED SETTINGS
Press ENTER key to enter into Advance setting.
Network table
PHASE CURRENT PHASE VOLTAGE
IL1 L1 - N - 0
IL1 L1 - L2 - 30
IL1 ( k <- > l ) L2 - N - 60
IL1 L3 - L2 - 90
IL1 L3 - N - 120
IL1 L3 - L1 - 150
IL1 ( k <- > l ) L1 - N - 180
IL1 ( k <- > l ) L1 - L2 - 210
IL1 L1 - N - 240
IL1( k <- > l ) L3 - L2 - 270
IL1 ( k <- > l ) L3 - N - 300
IL1 ( k <- > l ) L3 - L1 - 330
PHASE CURRENT PHASE VOLTAGE
IL2 L2 - N - 0
IL2 L2 - L3 - 30
IL2 ( k <- > l ) L3 - N - 60
IL2 L1 - L3 - 90
IL2 L1 - N - 120
IL2 L1 - L2 - 150
IL2 ( k <- > l ) L2 - N - 180
IL2 ( k <- > l ) L2 - L3 - 210
IL2 L3 - N - 240
IL2 ( k <- > l ) L1 - L3 - 270
IL2 ( k <- > l) L1 - N - 300
IL2 ( k <- > l ) L1 - L2 - 330
ENERGY UNIT :
ENERGY UNIT
This parameter allows user to set energy in terms
of Wh / kWh / MWh as per the requirement. Same
is applicable to all types of energy.
Press ENTER key to edit parameter.
Pressing UP or DOWN key will scroll between the
available options. Then pressing ENTER key will
confirm the newly selected option.
BANKS FUNCTION :
SET BANK FUNCTION AS
This parameter allows to set individual bank
AUTO / FIXED / FAULTY
operating mode.
Press ENTER key to edit parameter.
Press UP or DOWN key to get available options as
AUTO / FIXED / OFF. Then press ENTER to confirm
individual bank operating mode.
Auto : Automatic Operation
It is displayed as capacitor symbol if connected.
Fixed : - It is displayed as capacitor symbol with
underline. Fixed Capacitor Banks are continuously
connected except in fault condition.
Off : - It is displayed as cross symbol. The capacitor
banks are permanently disconnected.
Section 11.3 :ALARM SETUP :
This menu allows user to set one out of several alarm
ALARM SETUP
related parameters.
Press ENTER key to enter into alarm setup sub menues.
Pressing UP or DOWN key will scroll through submenus.
UNDER -VOLTAGE
UNDER VOLTAGE : It is for Under voltage protection
when phase voltage goes below the set threshold value.
Note : -
1. Frequency fault will occur at nominal frequency minus or
plus of trigger point of nominal frequency.
2. If fault occurs PFC will Switch off all banks including fixed
banks one after the other with a delay of 1sec between the
banks when fault occurs.
3.Relay will reset at 1% of Nominal frequency value plus OR
minus trip value resp. Reset point is factory set, not
editable.
UNDER CURRENT : It is for under current protection
UNDER CURRENT
against under current condition in phase.
(1 - 3 %)
Press ENTER key to edit trigger value.
Pressing UP or DOWN key will increment or decrement digit
value. Then pressing ENTER key will advance to next digit &
confirm newly changed values.
( 1 - 25 % )
Press ENTER key to edit trigger value.
Pressing UP or DOWN key will increment or decrement digit
value. Then pressing ENTER key will advance to next digit &
confirm newly changed values.
BASIC PASSWORD:
Press ENTER key to edit basic password.
BASIC PASSWORD
Pressing UP or DOWN key will increment or decrement
digit value. Then pressing ENTER key will advance to
next digit & confirm newly changed password.
To re-edit password, follow the same procedure as
mentioned.
ADVANCE PASSWORD:
Press ENTER key to edit advanced password.
ADVANCE PASSWORD Pressing UP or DOWN key will increment or decrement
digit value. Then pressing ENTER key will advance to
next digit & confirm newly changed password.
To re-edit password, follow the same procedure as
mentioned.
Section 12 : SERVICE MODE :
Press ENTER key to entered into service sub menus.
SERVICE MODE Pressing UP or DOWN key will scroll through
submenus.
The following sub menus will be available in service sub
menus : -
1. V -MIN V-MAX
2. I -MIN I -MAX
3. Frequency- MIN MAX
4. Temperature Min MAX
5. Maximum V THD I THD
6. Maximum Import Active power
7. Maximum Export Active power
8. Maximum Capacitive power
9. Maximum Inductive power
10. Maximum Apparent power
11. Maximum Import demand
12. Maximum Export demand
13. Maximum Apparent demand
14. Maximum Ampere demand
15. C1 to C8* Switching count
16. C1 to C8* Operation time
17. C1 to C8*
Auto Initialization detected capacitor KVAr value
18 TEST RUN
19.SHOW FAULT LOG
UNSTABLE LOAD
CHECK CAPACITOR POWER!!!
CHECK CAPACITOR COUNT ..... No capacitor detected on any of the output
Note: The results displayed are messages intended to help the user trace the
cause of the error. Final evaluation remains the responsibility of the user.
Under complicated (high load fluctuations) grid conditions, 100% error
recognition cannot be guaranteed.
Section 13 : TECHNICAL DATA :
- Large and multifunctional LCD
Display (2 × 16 characters)
- Graphic and alphanumeric
- LCD illumination
- Line voltage (V AC)
System parameters - Reactive power (VAr)
displayed - Active power (W)
- Frequency (Hz)
- Apparent power (VA)
- Line current (A)
- Temperature (°C)
- Real-time cos phi
- Diff to PF
- THD – V / THD - I in % upto 31st
- Individual Harmonics in % upto
31st for V & I
- Energy kWh (Import/ Export)
- Energy kVAh
- Energy kVARh (Ind /Cap)
- Demand kVA/Current/kW (Imp / Exp)
- Run Hour
- On Hour
- No of interruption
- RTC time.
- System Fault 1/2.
- System Warning
Alarm output - Out of Bank (Under
Compensation)
- Overcompensation
- Under Voltage
- Over Voltage
- Undercurrent
- Overcurrent
- Over temperature
- Under / Over Frequency
- Excess Harmonics ( V-THD / I- THD)
Weight 0.35 kg
Panel-mounted 96 × 96 × 51 mm
(Back Depth 75mm with add on
Dimensions
module)
(cut out 92 +0.8× 92+0.8 mm)
Ambient conditions
- Over-voltage class III
- Pollution degree 2
- Operating temperature –10 ... +60 °C
- Storage temperature –20 ... +65 °C
- Sensitivity to EMC IEC61326-1:2012 Table–2
- Safety guidelines IEC 61010-1:2010
- Mounting position Flush Mounting
- Humidity class 15% … 95% non-condensing
Protection class
- Front plate IP54 to IEC60529
- Rear side IP20 to IEC60529
Operation
- Auxiliary Supply voltage 110 V AC – 550 V AC
- Auxiliary Supply Frequency 40 to 70 Hz
- Auxiliary VA burden(8 Relay) < 10 VA Approx.
- Target cos phi 0.8 ind. … 0.8 cap.
- Switching On & Off 10 s … 30 min
- Discharge Time 60 s … 30 min
Control modes self-optimized intelligent control
Measurement
- Measurement voltage range 30 ... 550 V AC (L–L / L–N)
- Fundamental frequency 50 / 60 Hz
- Input voltage burden < 0.3 VA Approx.
- Measurement current (CT) x/5 and x/1 Ampere onsite programmable
- Minimum measuring current 1 mA
- Maximum current 6 A (sinusoidal)
- Input current burden < 0.25 VA Approx.
Accuracy Current, voltage: 0.5% of nominal value
Active, Apparent, Reactive power: 1% of
nominal value
Active Energy : 1%
Apparent Energy : 1%
Reactive Energy : 2%
THD : ± 4%
Switching outputs
Relay outputs
- Number of outputs 6/8/12 steps available
- Switching voltage/Power Max. 250 VAC / 1000W
Alarm relay Potential-free contact
(Max. 250 VAC / 1000W)
Section 14 : FACTORY DEFAULT SETTING :
CT Seconadry 5 Amp
System frequency 50 Hz
Node address 1
Autoscroll OFF
Backlite ON/OFF ON
Contrast level 5
Banks in use 4
Maximum Switching Power 25 kVAr
AUTO INIT NO
CONTROL SERIES 1
Switch_operation_warning 50000
Up Key (U)
G H
D U
DISPLAY
M E
PARAMETER BASICSETTINGS
BASIC SETTING BASIC SUB MENU
D U
M E
DISPLAY ADVANCE SETTING ADVANCE SUB
PARAMETER
ADVANCE
MENU
D U
DISPLAY
M E
PARAMETER SERVICEMODE
SERVICE MODE SERVICE SUB MENU
G H
BASIC SUBMENU
Note -
EDIT ENTER PASSWORD
- 0000
IF CAPACITOR KVAR OPTION IS CONTROL
SERIES THEN ONLY FIRST CAPACITOR BANK
KVAR NEED TO SET.
No
PASSWORD CORRECT
D OR U D U BASIC SETTING
E M
CAPACITOR KVAr
EDIT
D OR U D U
E M UPON SUCCESSFUL AUTO-INITLISATION THE CAPACITOR
PHASE CORR. ANGLE
EDIT
KVAR OPTION GETS CHANGE TO AUTO DETECTED
D U AND PHASE CORRECTION ANGLE OPTION GETS
H
NO
AUTO DETECTED OPTION
NO
CONTROL SERIES OPTION
CHANGED TO AUTO DETECTED.
THIS IS DONE TO MINIMISE MANUAL INTERVENTION
YES YES AND ALLOW FULLY AUTOMATIC OPERATION OF
J , K CONTROL SER. POWER FACTOR CORRECTION.
H
D OR U D U
M
EDIT CAP. BANKS IN USE
E
D OR U D U
E M
EDIT CAP [n] POWER
D U
J K
ADVANCE SUB MENU
D OR U
NO
PASSWORD CORRECT?
L N
D U
E M
SYSTEM SUB SETUP SYSTEM SETUP
D U
E M
MANUALSUB SETUP MANUAL SETUP
D U
E M
ALARM SUB SETUP ALARM SETUP
D U
E M
RESET SUB SETUP RESET VALUES ADVANCE SETTING
D U
E M
MODBUS SUB SETUP MODBUS SETUP
D U
E M
DISPLAY SUB SETUP DISPLAY SETUP
D U
CHANGE PASSWORD
E M
CHANGE PASSWORDS
SUB SETUP
L N
SYSTEM SUB SETUP
O P
D OR U D U
E M
EDIT TARGET PF
D OR U D U
E M
EDIT SWITCH-IN-TIME
D OR U D U
E M
EDIT SWITCH OFF TIME
D OR U D U
E M
EDIT DISCHARGE TIME
D OR U D U
E M
EDIT THRESHOLD
D OR U D U
E SWITCHING OPERATION M
EDIT SYSTEM SETUP
WARNING COUNT
D OR U D U
E M
EDIT CAP.HEALTHCHECK
D OR U
D U
E CAPACITOR TEST M
EDIT
ATTEMPTS COUNT
D U
D OR U
E M
EDIT SYSTEM FREQUENCY
D OR U D U
E M
EDIT SYSTEM TYPE
D U
Q R
Q R
D OR U D U
E M
EDIT * INPUT PHASE CURRENT
D OR U D U
E M
EDIT * INPUT PHASE VOLTAGE
D OR U D U
EDIT
E ENERGY DEMAND M
INTEGRATION TIME
D OR U D U
EDIT
E M
ENERGY UPDATE RATE
D OR U D U
E M
EDIT ENERGY UNIT SYSTEM SETUP
D OR U
D U
EDIT
E ENERGY OVERFLOW M
COUNT
D OR U D U
E M
EDIT #RTC DATE, TIME
D U
D OR U
E M
EDIT DEFAULT SYSTEM VALUES
D OR U D U
E M
EDIT MAX SWITCH POWER
a b
D U
D OR U
E BANK
BANKONON
/ OFF
/ OFF
M MANUAL SETUP
EDIT
Edit ( MANUALLY )
( MANUALLY )
MANUAL SETUP
D U
D OR U
E SET BANK
BANKS OPERATE
FUNCTIONS AS M
EDIT
Edit MODE
AUTO / FIXED / FAULTY
(AUTO/FIXED/FAULTY)
a b
NOTE -
L K
D U
E M
SUB MENU #1 UNDERVOLTAGE
D U
E M
SUBMENU#2 OVER VOLTAGE
D U
E M
SUBMENU #3 FREQUENCY FAULT
D U
E M
SUB MENU#4 UNDER CURRENT
D U
M
E
SUBMENU #5 OVER CURRENT
D U
E M
SUB MENU#6 VOLTAGE THD ALARM SETUP
D U
E M
SUBMENU #7 CURRENT THD
D U
E M
SUB MENU #8 TEMPERATURE
D U
E M
SUBMENU#9 OVERCOMPENSATION
D U
E M
SUB MENU#10 OUT OF BANKS
D U
E M
SUBMENU #11 *BATT.LOWFAULT
a b
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 75 - 90) ) %
( MANUALLY
UNDER VOLTAGE
D OR U D U
E M
EDIT RELAY ACTIVATION
a b
SUB MENU #2
c d
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 105 - 115
( MANUALLY ) )%
OVER VOLTAGE
D OR U D U
E M
EDIT RELAY ACTIVATION
c d
SUB MENU #3
c d
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 2 - 10 ) )%
( MANUALLY
FREQUENCY.FAULT
D OR U D U
E M
EDIT RELAY ACTIVATION
c d
SUB MENU #4
e f
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 1 - 3 ) %)
( MANUALLY
UNDER CURRENT
D OR U D U
E M
EDIT RELAY ACTIVATION
e f
SUB MENU #5
c d
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 60 - 120) ) %
( MANUALLY
OVER CURRENT
D OR U D U
E M
EDIT RELAY ACTIVATION
c d
SUB MENU #6
e f
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 1 - 25 ) )%
( MANUALLY
VOLTAGE-THD
D OR U D U
E M
EDIT RELAY ACTIVATION
e f
SUB MENU #7
c d
D OR U
E BANK ON / OFF M MANUAL SETUP
TRIGGER VALUE
EDIT
Edit ( 1 - 99 ) %
( MANUALLY )
CURRENT-THD
D OR U D U
E M
EDIT RELAY ACTIVATION
c d
SUB MENU #8
D OR U
E M
EDIT RELAY ACTIVATION TEMPERATURE
SUB MENU #9
D OR U
E M
EDIT RELAY ACTIVATION OVER-COMPENSATION
D OR U
E M
EDIT RELAY ACTIVATION OUT OF BANK
D OR U
E M
EDIT ACTIVATE WARNING BAT LOW WARNING
RESET SUB MENU
L K
D U
E M
DONE RESET ENERGY
D U
E M
DONE RESET DEMAND
D U
E M
DONE RESET MIN PARA
D U
E M
DONE RESET MAX PARA
D U
M
DONE
E
RESET ON-RUN HOUR
D U
E M
DONE RESET PD INTERRUPT RESET VALUES
D U
E RESET BANK
SWITCHING COUNT M
DONE
( INDIVIDUAL / ALL )
D U
E RESET BANK
DONE M
OPERATION TIME
( INDIVIDUAL / ALL )
D U
E M
DONE RESET FAULT LOGS
L K
MODBUS-SETUP
O P
D OR U D U
E M
EDIT SELECT BAUD RATE
D OR U D U
E M
EDIT PARITY
MODBUS-SETUP
D OR U D U
E M
EDIT STOP BITS
D OR U D U
E M
EDIT DEVICE ADDRESS
D OR U D U
O P
DISPLAY-SETUP
A B
D OR U D U
E M
EDIT LCD BACKLIT
D OR U D U
E M
EDIT AUTO SCROLL DISPLAY-SETUP
D OR U D U
E M
EDIT CONTRAST
D OR U D U
A B
CHANGE PASSWORD-SETUP
A B
D OR U D U
E M
EDIT BASIC PASSWORD
D OR U D U
A B
C F
D U
M
MAX ACTIVE POWER EXPORT DEMAND
D U
M
MAX APPARENT POWER DEMAND
D U
M
MAX AMPERE DEMAND
D U
M
BANK SWITCHING COUNT
(1- NUMBER OF CAP. BANKS)
D U
M
BANK OPERATION TIME
(1- NUMBER OF CAP.BANKS)
SERVICE MODE
D U
M
CAPACITOR KVAr POWER
(1- NUMBER OF CAP. BANKS)
D U
M
TEST RUN
D U
M
VIEW FAULT LOG
D U
L K
SERVICE SUB MENU
L K
D U
M
VOLTAGE MIN MAX
D U
M
CURRENT MIN MAX
D U
M
FREQUENCY MIN MAX
D U
M
TEMPERATURE MIN MAX
D U
M
MAX V-THD I-THD
D U
M
MAX IMPORT ACTIVE POWER SERVICE MODE
D U
M
MAX EXPORT ACTIVE POWER
D U
M
MAX REACTIVE CAP. POWER
D U
M
MAX REACTIVE IND. POWER
D U
M
MAX APPARENT POWER
D U
M
MAX ACTIVE POWER IMPORT DEMAND
C F
VIEW FAULT LOG
L K
D U
E M
SUB MENU#1 UNDERVOLTAGE
D U
E M
SUBMENU#2 OVER VOLTAGE
D U
E M
SUBMENU #3 FREQUENCY FAULT *
D U
E M
SUB MENU#4 UNDER CURRENT
D U
M
E
SUBMENU #5 OVER CURRENT
D U
E M
SUB MENU#6 VOLTAGE THD VIEW FAULT LOG
D U
E M
SUBMENU #7 CURRENT THD
D U
E M
SUB MENU #8 TEMPERATURE
D U
E M
SUBMENU#9 OVERCOMPENSATION
D U
E M
SUB MENU#10 OUT OF BANKS
D U
E M
SUBMENU #11 POWER DOWN COUNT
M
FAULT LOG COUNT SUB MENU #1-11
LOG1 DATE TIME ^
L K
D U
M
MAIN SCREEN SYS PF / FAULT / BANK STATUS
D U
M
LINE VOLTAGE
D U
M
LINE CURRENT
D U
M
REACTIVE POWER
D U
M
ACTIVE POWER
D U
M
APPARENT POWER MAIN PF SCREEN
D U
M
DIFF. TO POWER FACTOR KVAr
D U
M
LINE FREQUENCY
D U
M
V- THD I-THD
D U
M
INDIVIDUAL. V[1-31] I[1-31] HARMONICS #
D U
M
KWH IMPORT
D U
M
kVARh INDUCTIVE
D U
M
kVARh CAPACITIVE
D U
M
kVAh
D U
M
AMPERE DEMAND
D U
M
ACTIVE POWER DEMAND IMPORT MAIN PF SCREEN
D U
M
ACTIVE POWER DEMAND EXPORT
D U
M
APPARENT POWER DEMAND
D U
M
TEMPERATURE
D U
M
RUN HOUR [HH:MM]
D U
M
ON HOUR [HH:MM]
X Y
X Y
D U
M
TIME AND DATE ^
D U
M
POWER DOWN COUNT AND TIME,DATE ^
D U
M
SYSTEM FAULTS-1
D U MAIN PF SCREEN
M
SYSTEM FAULTS-2
D U
M
SYSTEM WARNING
L K
Version I-7/19
Version I-7/19