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Digital Voltage Stabilizing

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Vibratory Feeder Controller
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Instruction Book of SDVC21

Intelligent Digital Voltage Stabilizing Vibratory Feeder Controller
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Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

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Preface

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Thank you for choosing CUH Digital Vibratory Feeder Controllers. (The controller for short

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in the following text)
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This instruction book includes notes for installing, debugging, parameter setting, maintaining
and trouble shooting of the controller. Please read this instruction book carefully before

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operating the controller and keep it properly.
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This instruction book applies to the following model:
èIntelligent Digital Voltage Stabilizing Vibratory Feeder Controller SDVC21
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Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

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Notice:

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èNever hot swap nor touch the contacts in any case to avoid electric shock or other accidents.
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èNever connect the controller to 380V AC which may cause unrecoverable damage. (Choose
products that are designed for 380V AC when needed)

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èNever switch the input of the controller by way of cutting off power supply through a relay or
other devices, otherwise service life of the controller may reduced severely.
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èThe controller is designed to work in a cool and dry environment. Never run outdoors to avoid
soaking or sun exposure. Operating the controller within the temperature range that its electrical
characteristics demand.
èNever operate the controller under the condition that beyond its designed limits.
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èOperate the controller in accordance with this instruction book strictly. We will not assume any civil
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or criminal liability if the equipment damage or personal injury is caused by incorrect operation.
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!
Never open the controller shell to avoid electric shock. Contact CUH if the
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controller breaks down.
Never try to revamp the controller since the solid state circuit boards inside
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the controller can not be repaired, and there's no adjustable part.

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Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

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Operating Environment

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Inspections Before Using

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Every controller will go through rigorous quality inspection before delivery and is packed
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with crash-proof packaging.

Please Check the Following Items After Unpacking:

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èWhether the controller is damaged in appearance
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èWhether model of the controller are exactly what you ordered

Runtime Environment
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Please follow the notes below to ensure better performance and longer lifetime of the
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controller

Well-ventilated environment

Keep away from water, steam, dust and especially oily dust

Keep away from corrosive or flammable gas and liquid

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Keep away from flying dust and metal particles

Firmly fixed to avoid vibration

Keep away form electromagnetic interference

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Operating within the temperature range of -10 °C to 40 °C
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Contents

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Chapter I Features_____________________________________________________1

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Chapter II Installation Guide_____________________________________________ 2
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Chapter III Components Descriptions_______________________________________ 5
Chapter IV Function Descriptions__________________________________________7

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4.1 Output Voltage Setting__________________________________ 7
4.2 Output Frequency Setting_______________________________ 8
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4.3 Soft Startup Time Setting________________________________ 9
4.4 Output Switch________________________________________ 9
4.5 Maximum Output Voltage Restriction_____________________ 10
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4.6 Keypad Locking______________________________________10

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4.7 Default Settings Restoration____________________________ 11
Chapter V Sensors and Signal Control_____________________________________ 12
5.1 Intelligent Photoelectric Sensing_________________________ 12
5.2 Using Method of the NPN Switch Sensor __________________ 15
5.3 Using Method of the 2 nd NPN Switch Sensor________________ 18
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5.4 Logical Relation Setting of the Control Signal_______________ 21
5.5 Controlling Output___________________________________ 22
5.6 Remote Speed Control_________________________________ 25
5.7 Feeding Speed Preset__________________________________ 26
Chapter VI Security Functions___________________________________________ 27
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6.1 Automatic Voltage Stabilizing___________________________ 27
6.2 Short-Circuit Protection_______________________________ 27
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6.3 Current Overload Protection____________________________ 27

6.4 Overheat Protection___________________________________ 27
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Appendix
Appendix A: Dimensions________________________________________________ 28
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Appendix B: Output Interface Definition____________________________________ 29

Appendix C: Signal Interface Definition____________________________________ 29
Appendix D: Function Table_____________________________________________ 30
Appendix E: Electrical Specification_______________________________________ 31
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Appendix F: Troubleshooting Tips and Error Indicator Significations Description____ 32

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Chapter I Features

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The controller is specially designed for controlling vibratory feeder in the automation systems.

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Combined with the latest electronic technology and elaborate design, the controller provides the
following convenient and practical features:
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Automatic Voltage Stabilizing: The controller can eliminate feeding speed variation caused

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by mains voltage fluctuation.
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Voltage Adjusting: Output voltage ranges from 0V to 260V.
Soft Startup: In order to avoid sudden shock to the work pieces, the controller can gently
increase output voltage from 0 to the pre-set value when startup.
Soft Startup Time Setting：Soft Startup Time can be set exactly in digital numbers.
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Halt when Work-pieces are full: A NPN switch sensor can help to halt the controller when
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work-pieces are full and to fulfill the functions of Soft Startup Time Setting, Startup Delay,
Shutdown Delay, and Logical Relation Adjusting.
Controlling Output: The Controlling Output signal outgoing from the transistor can
coordinate a solenoid or other external devices with the controller.
Overheat Protection: The controller will halt its output to protect itself when operation
temperature is too high.
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Current Overload Protection: The controller will halt its output to ensure operating safety
of the equipment when operation current exceeds its rated value.

The Following Features Can be Customized:

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Dual Control Signals Input: Dual control signals input of Work-pieces-Full and Work-piece-
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Empty could form the logical control relation of AND, OR, NOT, XOR, and all the others.
Output Voltage Preset Function: Up to four preset output voltage values can be chosen by
external control signals.
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Intelligent Photoelectric Sensing: Our adaptive Intelligent Photoelectric Sensor can help to
stall the controller when work-pieces are full or work- pieces are empty and to fulfill the
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functions of Inching Startup Time Setting, Startup Delay, Shutdown Delay, and Logical
Relation Adjusting.
Remote Speed Control: Output voltage of the controller can be controlled by an external
potentiometer, a PLC, or a voltage control signal ranging form 1V to 5V.
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CUH attaches great importance to the product quality management and safety

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performance. Apart form the high-quality components we use and rigorous quality
control system, CUH has taken account of possible accidents users may encounter and
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provides the following protective functions to maximum the controller's practicability.

Short-Circuit Protection: If output of the controller is short-circuited, the controller

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will halt its output until restarted.
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Current Overload Protection: The controller will halt its output to ensure
equipments' operating safety when operation current exceeds its rated value.

Overheat Protection: The controller will halt its output to protect itself when
operation temperature is too high.
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CUH controllers are strictly compliant with CE certification.
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Chapter II Installation Guide

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Step One:
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Open the packing box and connect the
Output Power Cable to the vibrator's
electromagnetic coils.

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Output Pin
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Output Pin
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Ground Wire
(Yellow and Green Dual Color)

! Note:
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Make sure the vibrator's electromagnetic coils is connected to the two output pins of
the Output Power Cable and the electromagnetic coils is reliably ground ed otherwise
series security incident may occur.
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Step Two:
Connect the Output Power Cable plug to
the Output Socket of the controller.
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Output Socket
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Step Three:
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Connect the Input Power Cable to the
controller and lock the power nut.

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Step Four:
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Connect the plug of the Input Power Cable
to the mains jack.
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Chapter III Components Description

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There are 6 buttons on the control panel including the FUNC button to shift among different

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functions, the ▲ button to increase the parameter value, the ▼ button to decrease the
parameter value, the and buttons to adjust the Output Voltage value and the
button.
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Keyboard Description
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Output Voltage Indicator: Output Voltage Increasing Button & Output
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The indicator lights up as the Voltage Decreasing Button:

controller enters Output Voltage Output Voltage can be changed by these two
Adjusting status. buttons. When the Keypad Locking function
is on, these two buttons lose efficacy.
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Output Frequency Indicator:
The indicator lights up as the
controller enters Output
Frequency Adjusting status.
Advanced Parameter Increasing Button &
Advanced Parameter Decreasing Button:
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Startup Delay Indicator: Advanced parameters can be adjusted by
The indicator lights up as the these two buttons.
controller enters Startup Delay
Time Adjusting status.

Shutdown Delay Indicator:

The indicator lights up as the
controller enters Shutdown Delay FUNC Button:
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Time Adjusting status. Shift advanced parameters by pressing this
button.
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Soft Startup Indicator:

The indicator lights up as the Soft Power Switch Button:
controller enters Soft Startup Startup or shutdown output of the controller
Time Adjusting status. by pressing this button
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Descriptions of the Status Indicators
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The indicator lights up as the

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corresponding external control
signal is available.
Remote Speed Control Indicator:
Speed B Indicator:
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The indicator lights up when
Remote Speed Control signal is The indicator lights up as the
available as the Vol+ and Vol- corresponding external control
buttons loses efficacy. signal is available.
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Saturation Indicator:
The indicator lights up when the
preset Output Voltage value Stop Indicator:
exceeds Input Voltage value. The indicator lights up as Output
of the controller is shutdown by
the ON/OFF batton.

LED displayer:
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The LED displayer indicates the
adjustable parameter at present.
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I/O Interface Descriptions
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Output Power Socket

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Signal Wire Inlet

Input Power Socket

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Chapter IV Function Descriptions

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4.1 Output Voltage Setting

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The output voltage can be set directly and digitally through the control panel. Benefit from the
unique voltage stabilizing function, output voltage of the controller won't fluctuate as the
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input voltage does. So that a vibrator can work stably in unstable input voltage environment.

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8 Turn on the power switch
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U-represents
8 The Output Voltage Indicator lights up Output Voltage

as the controller enters Output Voltage

Adjusting status when the LED displays
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Output Voltage
the voltage symbol U and the Indicator
previously set voltage value.
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Output Volta ge value is
8 Adjust the Output Voltage value by set as 80V at present

pressing the or button.

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8 Output Voltage value of the controller

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Digital Volta ge Stabil izi ng
can not exceed Input Voltage value. If Vibr ator y Feeder Control ler

Output Voltage value is set too close to Saturation Indicator

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Saturated Remote SpeedA SpeedB Stop

Input Voltage value, the controller fails

to stabilize its voltage output and the
Saturation Indicator lights up. Vol +
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8 If Output Voltage value is set too close
Vol -
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to zero, the controller fails to stabilize

its voltage output and the Saturation
Indicator lights up. FU NC
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4.2 Output Frequency Setting

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The controller can choose to output frequency at the value of the mains' or the mains' double.
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8 Press the FUNC button and hold for 2
Digital Volta ge Stabil izi ng
seconds to enter the Basic Parameters Vibr ator y Feeder Controll er
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Adjusting status. Saturated Remote SpeedA SpeedB Stop

E-represents
8 Press the FUNC button repeatedly until Output Frequency
Shifting to the Output Frequency
Adjusting status ( E ) as the Output Frequency Setting Vol +
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Frequency Indicator lights up. Indicator

Vol -
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8 Press the ▲ or ▼ button to adjust the
Half Wave
parameter value.
FU NC
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If the mains frequency is at 50 Hz, when the E parameter is adjusted to HALF, Output
Frequency of the controller is at 50 HZ, when the E parameter is adjusted to FULL,
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Output Frequency of the controller is at 100 Hz.

If the mains frequency is at 60 Hz, when the E parameter is adjusted to HALF, Output
Frequency of the controller is at 60 HZ, when the E parameter is adjusted to FULL,
Output Frequency of the controller is at 120 Hz.
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4.3 Soft Startup Time Setting

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In order to avoid sudden shock to the work pieces, the controller can gently increase Output Voltage
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from 0 to the pre-set value when startup.
Soft Startup Time (t): The period of time it takes for the controller to gently increase Output Voltage
from 0 to the pre-set value when startup.

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8 Press the FUNC button and hold for 2 Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
seconds to enter the Basic Parameters
Saturated Remote SpeedA SpeedB Stop
Adjusting status.
t- represents
8 Press the FUNC button repeatedly until Soft Startup
Shifting to the Soft Startup Time
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Time
djusting status ( t ) as the Soft Startup Soft Startup Time
is set as 1.0 second Vol +
Indicator lights up.
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at present
8 Press the ▲ or ▼button to adjust the Vol -
parameter value. The parameter unit is Soft Startup
second, and the numerical precision is Indicator
0.1.
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Adjustable Soft Startup Time ranges from 0.0 second to 9.9

seconds.
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Default value of the Soft Startup Time parameter is 1 second.

4.4 Output Switch

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The soft-touch Output Switch Button on the panel can turn on/off the controller's output
quickly and easily.
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Digital Volta ge Stabil izi ng

8 Press the button to turn on/off the Vibr ator y Feeder Controll er

controller's output. The Stop Indicator The Stop Indicator

Saturated Remote SpeedA SpeedB Stop

lights up as output of the controller is lights up as the

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controller is shutdown
turned off. by the button.
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Vol +

Vol -
Due to the soft-touch switch and digital
signal control technology, no spark will
generate to spoil the contact. As a result, FU NC
life-span of the controller and the vibrator
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will be extended greatly.

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4.5 Maximum Output Voltage Restriction

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Maximum Output Voltage of the controller can be set to prevent damage to the vibrator.
Remote Speed Control function is affected by this parameter.
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8 Press the FUNC and ▲ buttons
simultaneously and hold for 2 seconds FUNC
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to enter the Advanced Parameters
Adjusting status.
8 Press the FUNC button repeatedly until Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
shifting to the Maximum Output
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Saturated Remote SpeedA SpeedB

Voltage Restriction status (h).
Stop

8 Press the ▲ or ▼ button to adjust the

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h- represents
parameter value. Maximum
Output Voltage
Vol +

Maximum Output
Voltage Value is set Vol -
as250V at present
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FU NC
Default value of the Maximum Output Voltage is 260V
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4.6 Keypad Locking
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8 Press the button and hold for 2 Digital Voltage Stabilizing

Vibrator y Feede r Con troller

seconds to lock all buttons on the panel Saturated Remote SpeedA SpeedB Stop
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as the LED displays
8 Press the button and hold for 2
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seconds in the locking mode to unlock Locked symbol

the keypad. Vol +
Output Voltage of the
controller is set as 250V
The button will not be affected by the Vol -
Keypad Locking function.
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4.7 Default Settings Restoration

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This function allows the operator to restore all default parameter settings.
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Due to the abundant functions of the controller, many parameters can be adjusted. In order to avoid the circumstance
that after too many times modification by a beginner, the controller can not work properly, this function allows the

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operator to restore default settings to the controller in an easy way.
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8 Press the FUNC and ▲ buttons Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er

simultaneously and hold for 2 seconds to Saturated Remote SpeedA SpeedB Stop

enter the Advanced Parameters Adjusting

C H C

status.
Ready to restore
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Vol +
8 Press the FUNC button repeatedly until
ооооо is f lashing on the LED displayer, Vol -
and then press the ▲ button and hold
until ----- is displayed which means
default settings have been restored. FU NC
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8 After releasing the ▲ button, the
controller enters Output Voltage
Adjusting status (U). By this time, all
parameters have been restored to default
Digital Volta ge Stabil izi ng

values. Vibr ator y Feeder Controll er

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Saturated Remote SpeedA SpeedB Stop
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Restore
successfully
Vol +
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Vol -
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FU NC
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Chapter V Sensors and Signal Control

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The controller can be controlled by many kinds of external signals and sensors. This chapter

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mainly elaborates using method of the Intelligent Photoelectric Sensor, the NPN Switch
Sensors and the PLC.
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5.1 Intelligent Photoelectric Sensing
Combined with the SDVC-S1 Photoelectric Sensor the function of Intelligent Photoelectric

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Sensing can be achieved. The SDVC-S1 sensor can filter the interference of background light
impacting on the sensitivity of the controller. As a result, the controller can work reliably
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without manual sensitivity adjustment.

5.1.1 Connection Method of the SDVC-S1 Intelligent Photoelectric Sensor

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Step One:
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Open the upper cover plate of the
controller.

Step Two:
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Connect the SDVC-S1 sensor to the
terminals of the controller according to
the diagram

A1 Halt when
A2 work-pieces
A3 are empty
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TX RX B1
B2 Speed A &
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B3 Speed B
White B4
Red Copper
Wire CI
Copper Output
C2
Wire D1 Halt when
D2 Work-pieces
D3 are full
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E1
E2 Intelligent
Photoelectric
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E3
E4 Sensing
RX Ground Wire E1 F1
F2 Remote Speed
Input RX Wire (White) E2 F3 Control

TX Ground Wire E3
Output TX Wire (Red) E4
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Notice:
Default logical relation of the sensor is set as work-pieces are empty

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5.1.2 Startup Delay Time and Shutdown Delay Time Adjusting of the Intelligent

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Photoelectric Sensor
In most actual applications, the output of the controller should be delayed for a period of time when
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Startup or Shutdown of the controller is controlled by external signals. Startup Delay Time and
Shutdown Delay Time Adjusting function made this kind of application possible. Furthermore, shocks
to the work pieces as the controller starts up can be eliminated by adjusting Soft Startup Time.

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Startup Delay ( ): The period of time the controller goes through from receiving a
startup control signal to outputting.
Digital Volta ge Stabil izi ng
8 Press the FUNC button and hold for 2 Vibr ator y Feeder Controll er

seconds to enter the Basic Parameters Saturated Remote SpeedA SpeedB Stop

Adjusting status.
C H C

8 Press the FUNC button repeatedly until - Delay

represents Startup
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shifting to the Startup Delay Time Time
Adjusting status ( ) as the Startup Delay Vol +
Time Indicator on the panel lights up.
Startup Delay Vol -
8 Adjust the parameter by pressing the ▲ or Indicator
▼ button. The parameter unit is second,
and the numerical precision is 0.1.
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FU NC
Adjustable range of the parameter is from 0.0 to 9.9 seconds
Default value of the parameter is 0.2 seconds
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Shutdown Delay (L): The period of time the controller goes through from receiving a
shutdown control signal to cutting off output.
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8 Press the FUNC button and hold for 2 Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er

seconds to enter the Basic Parameters Saturated Remote SpeedA SpeedB Stop

Adjusting status.
8 Press the FUNC button repeatedly until
U
- Delay
represents Shutdown
shifting to the Shutdown Delay Time Time
Adjusting status (L) as the Shutdown Delay
U

Vol +
Time Indicator on the panel lights up.
Vol -
8 Adjust the parameter by pressing the ▲ or Shutdown Delay
Indicator
▼ button. The parameter unit is second,
and the numerical precision is 0.1.
FU NC
U

Adjustable range of the parameter is from 0.0 to 9.9 seconds

Default value of the parameter is 0.2 seconds

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5.1.3 Logical Relation Adjusting of the Intelligent Photoelectric Sensor

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Under normal circumstances,the receiving end of the Intelligent Photoelectric Sensor
receives no optical signal, and the controller runs by default. But in some special applications
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the controller needs to be stopped when the receiving end receives no optical signal.
Adjusting this parameter can fulfill these kind of applications.

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Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
FUNC Saturated Remote SpeedA SpeedB Stop
C H C

- Logical Relation
of the Intelligent
Photoelectric
U
Sensor

Vol +
Normal Open
8 Press the FUNC and ▲ button Vol -
simultaneously and hold for 2 seconds
to enter the Advanced Parameters
Adjusting status.
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FU NC

8 Press the FUNC button repeatedly until

Shifting to the Logical Relation
Adjusting status of the Intelligent
Photoelectric Sensor.
8 Adjust the parameter by pressing the ▲
U
Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
U

Saturated Remote SpeedA SpeedB Stop

- Logical Relation
of the Intelligent
Photoelectric
Sensor

èWhen Logical Relation is set as Normal

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Vol +
Open, namely no optical signal Normal Close
received, the controller runs. Vol -
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èWhen Logical Relation is set as Normal

Close, namely no optical signal
received, the controller stops. FU NC
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The parameter is set as Normal Open by default

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5.2 Using Method of the NPN Switch Sensor

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The controller can operate with many kinds of sensors such as switch sensors, optical switch
sensors and fiber optic sensors.
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5.2.1 Connection method of the NPN Switch Sensor

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Step One:
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Open the upper cover plate of the
controller.
C H C

Step Two:
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Connect the NPN Proximity Switch
Sensor to the terminals of the controller
according to the diagram.
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A1 Halt when
A2 work-pieces
Ground Wire D1 A3 are empty
Signal Wire D2 B1
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B2 Speed A &
+24V Output D3 B3 Speed B
B4
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CI
Output
C2
Ground Wire D1
Halt when
Signal Wire D2 Work-pieces
+24V Output D3 are full
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E1
E2 Intelligent
Photoelectric
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E3
E4
Sensing

F1
Remote Speed
F2 Control
F3
Convention
The blue wire represents ground wire
The black wire represents signal wire
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The brown wire represents power wire.

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5.2.2 Startup Delay Time and Shutdown Delay Time Settings of the NPN Switch

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Sensor
By default, Intelligent Photoelectric Sensor and Switch Sensor share the same Startup Delay Time and
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Shutdown Delay Time. Operators can also set Startup Delay Time and Shutdown Delay Time of the
NPN Switch Sensor independently.

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Startup Delay ( ): The period of time the controller goes through from receiving a
C H C U
startup control signal to outputting.
Digital Volta ge Stabil izing

8 Press the FUNC and ▲ buttons Vibr ator y Feeder Controll er

simultaneously and hold for 2 seconds Saturated Remote SpeedA SpeedB Stop

to enter the Advanced Parameters - represents Startup

Adjusting status. Delay Time
C H C

8 Press the FUNC button repeatedly until - represents the

NPN Switch Vol +
U
shifting to the Startup Delay Time Sensor
Adjusting status ( ). Vol -
Startup Delay Time is
8 Adjust the parameter by pressing the ▲ set as 3 seconds
or ▼ button. The parameter unit is
second, and the numerical precision is FU NC

0.1.
Adjustable range of the parameter is from 0.0 to 9.9 seconds
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----
Default value of the parameter is
The independent Startup Delay of the NPN Switch Sensor will be closed
when the parameter value is adjusted to 0

Shutdown Delay (L-): The period of time the controller goes through from receiving a
shutdown control signal to cutting off output.
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Digital Volta ge Stabil izing
Vibr ator y Feeder Controll er
8 Press the FUNC and ▲ buttons and hold
for 2 seconds to enter the Advanced Saturated Remote SpeedA SpeedB Stop

- represents
U

Parameters Adjusting status Shutdown Delay

Time
8 Press the FUNC button repeatedly until
shifting to the Shutdown Delay Time represents the
- NPN Switch Vol +
Adjusting status ( L---- ). Sensor
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8 Adjust the parameter by pressing the ▲ Shutdown Delay Time
Vol -
or ▼button. The parameter unit is is set as 2 seconds
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second, and the numerical precision is

0.1. FU NC

Adjustable range of the parameter is from 0.0 to 9.9 seconds

Default value of the parameter is ----
The independent Shutdown Delay of the NPN Switch Sensor will be closed
when the parameter value is adjusted to 0
U

èWhen - and L- values are adjusted to 0, Startup Delay Time and Shutdown Delay Time of the Switch Sensor will
be the same with Startup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric Sensor.
èStartup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric Sensor will not affected by the
parameter of - or L-.

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Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.2.3 Logical relation setting of the NPN Switch Sensor (Halt when work-pieces are full)

H C H
Under normal circumstances，the controller receives no signal from the NPN Switch Sensor
and runs by default. But in some special applications the controller needs to be stopped when
H
receives no signal from the NPN Switch Sensor. Adjusting this parameter can fulfill these
kind of applications.

U
C H C U
Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er

Saturated Remote SpeedA SpeedB Stop

FUNC
- represents Logical
Relation of the NPN
C H C

Switch Sensor

Vol +
U
Normal Open
8 Press the FUNC and ▲ buttons and hold Vol -

for 2 seconds to enter the Advanced

Parameters Adjusting status.
8 Press the FUNC button repeatedly until FU NC

Shifting to the Logical Relation

U
Adjusting status of the NPN Switch
Sensor (Γ 2).
8 Adjust the parameter by pressing the ▲
or ▼ button.
Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
U
Saturated Remote SpeedA SpeedB Stop

- represents Logical
U

Relation of the NPN

Switch Sensor

èWhen Logical Relation is set as Normal Vol +

Open, namely no signal received, the Normal Close
controller runs Vol -
U
èWhen Logical Relation is set as Normal
U

Close, namely no signal received, the

controller stops. FU NC

The parameter is set as Normal Open by default

U

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.3 Using Method of the 2 nd NPN Switch Sensor

H C H
The controller allows three sensors connecting to it, one Intelligent Photoelectric Sensor and
H
two NPN Switch Sensors. The functions of Halt when work-pieces are full and Halt when
work-pieces are empty can work with the help of these sensors .

U
5.3.1 Connection method of the 2 nd NPN Switch Sensor
C H C U
Step One:
Open the upper cover plate of the
controller.
C H C

Step Two:
nd
U
Connect the 2 NPN Proximity Switch
Sensor to the terminals of the controller
according to the diagram.
U
Ground Wire A1
Signal Wire A2
Ground Wire A1 Halt when
+24V Output A3 Signal Wire A2 work-pieces
+24V Output A3 are empty
B1
B2 Speed A &
B3 Speed B
U
B4
CI
C2 Output
U

D1 Halt when
D2 Work-pieces
D3 are full
E1
E2 Intelligent
Photoelectric
Commonly
U
E3
Sensing
E4

The blue wire represents ground wire F1

Remote Speed
U

F2 Control
The black wire represents signal wire F3
The brown wire represents power wire
U

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.3.2 Startup Delay Time and Shutdown Delay Time Settings of the 2 nd NPN

H C H
Switch Sensor
By default, Intelligent Photoelectric Sensor and the two NPN Switch Sensor share the same
H
Startup Delay Time and Shutdown Delay Time. Operators can also set Startup Delay Time and
Shutdown Delay Time independently for the 2 nd NPN Switch Sensor.

U
Startup Delay ( ): The period of time the controller goes through from receiving a
startup control signal to outputting.
C H C U
Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er
8 Press the FUNC and ▲ buttons
simultaneously and hold for 2 seconds to Saturated Remote SpeedA SpeedB Stop

enter the Advanced Parameters

Adjusting status. - represents Startup
Delay Time
C H C

8 Press the FUNC button repeatedly until

shifting to the Startup Delay Time - represents the Vol +
2nd NPN Switch
U
Adjusting status ( - - -) Sensor
Vol -
8 Adjust the parameter by pressing the ▲ Startup Delay Time is
set as 3 seconds
or ▼ button. The parameter unit is
second, and the numerical precision is
FU NC
0.1.
Adjustable range of the parameter is from 0.0 to 9.9 seconds
U
Default value of the parameter is ----
The independent Startup Delay of the 2nd NPN Switch Sensor will be
closed when the parameter value is adjusted to 0

Shutdown Delay (L ): The period of time the controller goes through from receiving a
shutdown control signal to cutting off output. Digital Volta ge Stabil izi ng
U
Vibr ator y Feeder Controll er

8 Press the FUNC and ▲ buttons Saturated Remote SpeedA SpeedB Stop

simultaneously and hold for 2 seconds to

U

enter the Advanced Parameters Adjusting - represents

Shutdown Delay
status. Time

8 Press the FUNC button repeatedly until represents the Vol +

- 2nd NPN Switch
shifting to the Shutdown Delay Time
U
Sensor
Adjusting status (L -- - -). Vol -
U

8 Adjust the parameter by pressing the ▲ or Shutdown Delay Time

is set as 3 seconds
▼ button. The parameter unit is second,
and the numerical precision is 0.1. FU NC

Adjustable range of the parameter is from 0.0 to 9.9 seconds

Default value of the parameter is ----
The independent Shutdown Delay of the 2nd NPN Switch Sensor will be
closed when the parameter value is adjusted to 0
U

èWhen and L- values are adjusted to 0, Startup Delay Time and Shutdown Delay Time of the 2nd Switch
Sensor will be the same with Startup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric
Sensor.
èStartup Delay Time and Shutdown Delay Time of the Intelligent Photoelectric Sensor will not affected by the
parameter of or L-.
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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.3.3 Logical Relation Setting of the 2nd NPN Switch Sensor (Halt when work-pieces are full)

H C H
Under normal circumstances，the controller receives no signal from the 2nd NPN Switch Sensor and
runs by default. But in some special applications the controller needs to be stopped when receives no
H
signal from the 2nd NPN Switch Sensor. Adjusting this parameter can fulfill these kind of application.

U
C H C U
Digital Volta ge Stabil izing
FUNC Vibr ator y Feeder Controll er

Saturated Remote SpeedA SpeedB Stop

- Relation
represents Logical
of the 2nd
C H C

NPN Switch Sensor

8 Press the FUNC and ▲ buttons Vol +
U
simultaneously and hold for 2 seconds to
Normal Open
enter the Advanced Parameters Adjusting Vol -
status.
8 Press the FUNC button repeatedly until
FU NC
shifting to the Logical Relation Adjusting
status of the 2nd NPN Switch Sensor (Γ4)
U
8 Adjust the parameter by pressing the ▲
or ▼ button.

Digital Volta ge Stabil izing

Vibr ator y Feeder Controll er

Saturated Remote SpeedA SpeedB Stop

U
- represents Logicalnd
èWhen Logical Relation is set as Relation of the 2
NPN Switch Sensor
U

Normal Open, namely no signal

received, the controller runs. Vol +
èWhen Logical Relation is set as
Normal Close
Normal Close, namely no signal Vol -
received, the controller stops.
U
U

FU NC

The parameter is set as Normal Open by default

U

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.4 Logical Relation Setting of the Control Signal

H C H
The controller can set the logical relation of the Intelligent Photoelectric Sensor and the
H
Switch Sensor when they work simultaneously.

U
8 Press the FUNC and ▲ buttons FUNC
C H C U
simultaneously and hold for 2
seconds to enter the Advanced
Parameters Adjusting status.
Digital Voltage Stabili zing
Vibr ator y Feeder Controll er

8 Press the FUNC button repeatedly until

C H C

Saturated Remote SpeedA SpeedB Sto p

shifting to the Logical Relation - represents Logical

Relation of the
Adjusting status of the Control Signal OR
U
Control Signal
(∏). Vol +

8 Adjust the parameter by pressing the Vol -

▲ or ▼ button.
FU NC
U
Digital Voltage Stabili zing
Vibr ator y Feeder Controll er

Saturated Remote SpeedA SpeedB Sto p

- represents Logical
Relation of the
èLogical relation AND: The controller Control Signal AND
runs only when both the Intelligent
U
Vol +
Photoelectric Sensor and the NPN
switch Sensor ask the controller to. Vol -
U

èLogical relation OR: The controller

runs when the Intelligent FU NC

Photoelectric Sensor or the NPN

Switch Sensor asks the controller to.
U
èLogical relation XOR: The controller
runs only when the Intelligent Digital Voltage Stabili zing
Vibr ator y Feeder Controll er
Photoelectric Sensor and NPN Switch
U

Saturated Remote SpeedA SpeedB Sto p

Sensor output the opposite control - represents Logical

Relation of the
signal Control Signal XOR
Vol +

Vol -
U

Logical relation of the parameter is set as AND by default. FU NC

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.5 Controlling Output

H C H
The controller can output low-voltage controlling signal to cooperate with other devices such
as a solenoid valve, a PLC or an electrical relay.
H
5.5.1 Connection Method of the Controlling Output

U
Connection method of the controlled PLC
C H C U
Step One:
Open the upper cover plate of the
controller.
C H C

Step Two:
U
Connect signal wire and ground wire of
the controller to the terminals of the
controller according to the diagram.
U
Controlling Output CI
Controlling Output +24V
C2
A1 Halt when
A2 work-pieces
A3 are empty

B1
B2
U
Speed A &
B3 Speed B
B4
U

Controlling Output CI
Output
Controlling Output +24V C2
D1 Halt when
D2 Work-pieces
D3 are full
PLC
U
E1
E2 Intelligent
E3 Photoelectric
U

E4 Sensing
Relay output or NPN
output of the PLC is F1
Remote Speed
F2 Control
compatible with the F3
controller.
U

Parameter setting methods are the same with that of the switch sensor

-22-
 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.5.2 Connection Method of the Controlled Solenoid Valve

H C H
H Controlling Output CI A1 Halt when
A2

U
Controlling Output +24V work-pieces
C2 A3 are empty
B1
C H C U
B2 Speed A &
B3 Speed B
Controlling B4
Output CI
Output
C2
Controlling D1
Output +24V Halt when
Solenoid Valve D2 Work-pieces
C H C

D3 are full
E1
E2 Intelligent
U
E3
Photoelectric
E4
Sensing
F1
F2
Remote Speed
Control
F3
U
èThe controller can directly drive a solenoid valve whose rated voltage is 24V and rated
power lower than 4W.
èUse external power supply for high power solenoid valve.

5.5.3 Connection Method of the Electrical Relay

U
U

A1 Halt when
A2 work-pieces
A3 are empty
B1
B2
Speed A &
B3 Speed B
B4
Controlling Output
U
CI
C2 Output
Controlling Output +24V D1
Halt when
U

D2
Work-pieces
D3 are full
E1
E2 Intelligent
electrical relay E3 Photoelectric
E4 Sensing
F1
F2 Remote Speed
F3 Control
U

èThe controller can directly drive an electrical relay whose rated voltage is 24V and rated
power lower than 4W.

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.5.4 Logical Relation Setting of the Controlling Output

H C H
H
8 Press the FUNC and ▲ buttons FU NC

U
simultaneously and hold for 2 seconds
to enter the Advanced Parameters
C H C U
Adjusting status.
Digital Voltage Stabil izing
8 Press the FUNC button repeatedly until Vibr ator y Feeder Controll er

shifting to the Logical Relation Saturated Remote SpeedA SpeedB Stop

Adjusting status of the Controlling

C H C

represents Logical
Output (Γ3 ). - Relation of the
Controlling Output
U
Vol +
8 Adjust the parameter by pressing the ▲ Normal Open
or ▼ button. Vol -

FU NC
U

Digital Voltage Stabil izing

Vibr ator y Feeder Controll er
U
Saturated Remote SpeedA SpeedB Stop

èWhen Logical Relation is set as

Normal Open, the Controlling Output - represents Logical
U

Relation of the
works as the controller runs. Controlling Output

èWhen Logical Relation is set as Normal Close

Vol +

Normal Close, the Controlling Output

Vol -
doesn't work as the controller runs.
U
U

FU NC
U

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.6 Remote Speed Control

H C H
The function of Remote Speed Control allows the operator to control the Output Voltage by an
external potentiometer or a control signal ranging from 1V to 5V. Thus, external remote speed
H
control can be easily achieved by a PLC, a DCS or some other devices.

U
Remote Speed Control function becomes effective to the controller when the controlling
signal exceeds 0.5V. Meanwhile, Remote Speed Control Indicator on the panel lights up
C H C U
and the and buttons lose effectiveness. The LED displayer shows current Output
Voltage if the controller is running in the Output Voltage Adjusting status.

There are linear relationship between 1~5 V controlling voltage and 0~260V Output
Voltage
C H C

Connection method of the external potentiometer

U
A1 Halt when
A2 work-pieces
Remote Speed Control Power Supply F1 A3 are empty
Remote Speed Control Input F2 B1
B2 Speed A &
Ground Wire of the Remote Speed Control F3 B3 Speed B
B4
U
CI
C2 Output
D1 Halt when
D2 Work-pieces
D3 are full
Note: Remote Speed E1
E2 Intelligent
Control Power Supply E3 Photoelectric
Please select linearity E4 Sensing
potentiometer with the F1
Remote Speed
U
resistance of 1k Control Input F2 Remote Speed
F3 Control
U

Ground Wire of the

Remote Speed Control

Connection method of the PLC

U
A1 Halt when
A2 work-pieces
U

A3 are empty
B1
F1 B2 Speed A &
Remote Speed Control Input F2 B3
B4
Speed B
Ground Wire of the Remote Speed Control F3 CI
C2
Output
D1 Halt when
D2 Work-pieces
D3 are full
U

E1
Intelligent
PLC E2
E3
E4
Photoelectric
Sensing
Remote Speed Control Input F1
Remote Speed
F2
F3 Control
Ground Wire of the Remote Speed Control

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
5.7 Preset Speed Switch

H C H
The function of Preset Speed Switch can choose the preset speed by means of external control
signals, such as a PLC, a PC, sensors or other signal sources to build up a multi-speed feeding
H
control system.

U
C H C U
The controller supports two remote speed Speed A
A1 Halt when
A2 work-pieces
switch A3 are empty
control switch . The Speed A switch and the GND B1
Speed B switch are both Low Level Signal A B2 Speed A &
Speed B
GND B3
effective. Signal B B4
C H C

CI
Speed B C2 Output
switch
D1 Halt when
U
D2 Work-pieces
D3 are full
E1
E2 Intelligent
E3 Photoelectric
E4 Sensing
F1
F2 Remote Speed
F3 Control
U
Each speed control switch has a
corresponding indicator on the panel. Digital Volta ge Stabil izi ng
Vibr ator y Feeder Controll er

When the controller receives an effective Saturated Remote SpeedA SpeedB Stop

signal, the corresponding indicator will Speed A Speed B

Indicator Indicator
light up.
U
The two indicators indicate 4 statuses. (A
lights up and B goes out, A goes out and B Vol +
U

lights up, both light up, both go out). The

diagram to the right shows the status that Vol -
both speed control switches are given
effective signals.
U
FU NC
U

By means of speed control switches, the controller shifts to the corresponding speed. The
output voltage corresponding to the speed can be adjusted by pressing or
U

button. And the adjusted voltage will be stored automatically. As soon as the speed
control signal is received, the controller outputs the corresponding voltage immediately.

-26-
 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
Chapter VI Security Functions

C H C U
6.1 Automatic Digital Voltage Stabilizing

H C H
The internal digital voltage stabilizing function of the controller can stabilize feeding speed
regardless of mains voltage fluctuation.
H
6.2 Short-Circuit Protection

U
If output is short-circuited, the controller will halt its output and display Err01 until restarting
the controller.
C H C U
6.3 Current Overload Protection
The controller will halt its output if output current exceeds rated current caused by faulty
operation and display Err02 to protect the controller and customer equipments.
C H C

6.4 Overheat Protection

U
The controller will halt its output if operation temperature exceeds 65 0 C and display Err03 to
protect the controller until operation temperature drops to 60 0 C.
U
U
U

U
U
U

-27-
 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
Appendix A: Dimensions（mm）

H C H
H 54 95

U
C H C U
C H C
U
U
U
U

U
U
U

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 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
Appendix B: Output Interface Definition

H C H
H ! Notice:

U
A: Make sure the electromagnetic coils of the
C H C U
vibrator is connected to the two output pins of the
Output Output Output Power Cable socket and the shell of the
vibrator is reliably grounded, otherwise series
Shell GND security incident may occur.
C H C

B: After welding, make sure the blank area is

enswathed by insulating tape or heat-shrinkable
U
tube before insert it into the Output Power Cable
socket to avoid electrical leakage or short-circuit.

Appendix C: Signal Interface Definition

U
Ground A1
Halt when
Signal A2 work-pieces
+24V A3 are empty

Ground B1
U
Signal A B2 Speed A &
Ground B3 Speed B
U

Signal B B4
Controlling Output CI
Output
Power +24V C2
U
Ground D1 Halt when
Signal D2 Work-pieces
U

+24V D3 are full

Ground E1
Intelligent Photoelectric Sensor Signal In E2 Intelligent
Photoelectric
Ground E3 Sensing
Intelligent Photoelectric Sensor Signal Out E4
Remote Speed Control Power Supply F1
U

Remote Speed
Remote Speed Control Input F2 Control
Ground Wire of the Remote Speed Control F3

-29-
 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
Appendix D: LED Displayed Characters Definition

C H C U
H C H
Displayed Definition
Character
H Output Voltage

U
Output Frequency
C H C U
Soft Startup

Startup Delay Time of the Intelligent Photoelectric Sensor

C H C

Startup Delay Time of the NPN Switch Sensor

U
Startup Delay Time of the 2nd NPN Switch Sensor

Shutdown Delay Time of the Intelligent Photoelectric Sensor

U
Shutdown Delay Time of the NPN Switch Sensor

Shutdown Delay Time of the 2nd NPN Switch Sensor

Logical Relation of the Intelligent Photoelectric Sensor

U
Logical Relation of the NPN Switch Sensor
U

Logical Relation of the Controlling Output

U
nd
Logical Relation of the 2 NPN Switch Sensor
U

Maximum Output Voltage

Logical relation of the Control Signal

Default Settings Restore

U

Default Settings Restore Successful

Error Information

-30-
 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
Appendix E: Electrical Specification

H C H
Value
H Item
M IN MA X
Unit Description

U
Inpu t v oltage 85 2 60 V AC RMS Valu e
C H C U
O utpu t vo ltag e 0 2 60 V Les s th an Inpu t Voltage

Output Curren t - 5 A SDVC21

5 0/1 00
C H C

Hz the mains frequ en cy is at 5 0 Hz

Output Frequ ency
6 0/1 20 Hz the mains frequ en cy is at 6 0 Hz
U
-

Output Power - 11 00 VA SDVC21

Output Waveform Tan gen t Sin e

Voltage Adju sting Accuracy 1 V

U
Time Delay Range 0 20 s
-

Time Delay Accuracy 0. 1 - s

Soft Startup Time 0 1 0.0 VA

Aux iliary Power Supp ly Voltag e 22 26 V

U
Aux iliary Power Supp ly Current
- 2 00 mA
U

Stand -by Pow er Con sumption 1. 5 3 W

Display M ethod - 5 Bit LED Digital Tub e

U
20 V Remote Co ntro lled Vo ltag e
U

Stand ard TTL

Switchin g Sig nal
El ectric Level
Vo ltage Control Method
vo ltag e

6 Buttons plu s
Tou ch Button Key board
LED
U

0
Wo rking Env ironment Temperature -10 45 C

Operatin g En viron ment Hu mid ity 10 85 %

 H C H C U
Intelli gent Digita l Voltag e Stabilizin g Vibratory Feeder Controller

H
H C H C
C H C U
Appendix F: Trouble Shooting Tips and Error Explanations

H C H
The following tips can help to solve the problems you may encounter
H
èMake sure the power outlet is live

U
No display after power on
èMake sure the Input Power Cable is reliably connected to the power outlet
C H C U
èMake sure the Input Power Cable and Output Power Cable are firmly
connected
Displays normally, but èMake sure the Output Voltage parameter value is not too small
no output
C H C

èMake sure the controller is not stopped by the control signal

èMake sure the controller is not stopped by the parameters that are set as
normal off
U
èMake sure the control signal is correctly inputted
èMake sure the ground wire of the control signal is correctly connected to
Control signal loses the controller
effectiveness
èMake sure the Logical Relation of the control signal is set correctly as
you expectation
U
èAvoid vibration coupling among the vibrators
Beat phenomena
èHeighten the resonant frequency of the vibrators

Displays normally, no
5 output, but sound can be èAdjust all parameters as this book instructed
heard
U
èOutput in short-circuit,Make sure the Output Power Cable and the coil
6 are not shorted out
U

èOutput Over Current,Reduce the Output Voltage value and make sure
7 the armature gap is not too big
U
U

8 èOverheat,Place the controller in well ventilated environment

9 èReserved, please contact CUH

U

10 èReserved, please contact CUH

-32-
 U
C H C
U
C H C U
U U H
H C H C
U
H C H C U
U
C H C U
U U H
H C H
 U
C H C
U
C H C U
U U H
H C H C
U
H C H C U
U
C H C U
U H

2010年9月印刷
版本号：CUH20100903
H C H U