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FileName : Nozzle 51 Blind connection_R2 -----------------
Vessel Design Summary: Step: 18 12:32pm Jun 24,2022
ASME Code, Section VIII Division 1, 2019
Diameter Spec : in. ID
Vessel Design Length, Tangent to Tangent 0.18 ft.
Distance of Bottom Tangent above Grade 4.92 ft.
Distance of Base above Grade 4.92 ft.
Specified Datum Line Distance -0.09 ft.
Internal Design Temperature 626 °F
Internal Design Pressure 49.746 psig
External Design Temperature 32 °F
Maximum Allowable Working Pressure 49.746 psig
Hydrostatic Test Pressure 370.500 psig
Required Minimum Design Metal Temperature 41.0 °F
Warmest Computed Minimum Design Metal Temperature -55.0 °F
Wind Design Code IS-875
Earthquake Design Code Response Spectrum
Materials of Construction:
Component | | | | |Normal | Impact |
Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Flange | SA-105 | ... | ... | K03504 | No | No |
Nozzle | SA-105 | ... | ... | K03504 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Flg Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (psig & in.):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Flange | 49.746 | 0.00 | 556.000 | 0.1250 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | ft. | ft. | in. | in. | in. | in. | | |
------------------------------------------------------------------------------------------------
Body Flg | 0.27 | 0.180 | 0.500 | 2.165 | 2.093 | 2.093 | 1.00 | 1.00 |
Note: The Wind and Seismic loads were not load factored in this analysis.
Weights:
Fabricated - Bare W/O Removable Internals 124.3 lbm
Shop Test - Fabricated + Water ( Full ) 124.3 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 124.3 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 124.3 lbm
Empty - Fab. + Intls. + Details + Wghts. 124.3 lbm
Operating - Empty + Operating Liquid (No CA) 124.3 lbm
Field Test - Empty Weight + Water (Full) 124.3 lbm
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FileName : Nozzle 51 Blind connection_R2 -----------------
Vessel Design Summary: Step: 18 12:32pm Jun 24,2022
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FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Summary: Step: 16 12:32pm Jun 24,2022
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |
| psig | | psig | | in. | Path | Stresses |
----------------------------------------------------------------------------------------------
51 | 49.7 | ... | ... | OK | 0.321 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:
Minimum MAWP Nozzles : 49.7 Nozzle : 51
Minimum MAWP Shells/Flanges : 49.7 Element : Flange
Minimum MAPnc Shells/Flanges : 285 Element : Flange
---------------------------------------------------------------
Computed Vessel M.A.W.P. : 49.7 psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |
| | in. | deg | in. |
------------------------------------------------------------------------------
30 | 51 | 0.000 | 0.000 | 6.456 |
The nozzle spacing is computed by the following:
= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: Flange
Note: No Nozzle pairs found on this element.
UG-39 Nozzle Diameter and Distance to Edge Checks:
Nozzle | Nozzle | Head Dia. | Distance | Nozzle |
Description | dia. | /2 | from Edge | dia./4 |
| in. | in. | in. | in. |
-------------------------------------------------------------------
51 | 1.876 | 4.9173 | 5.5674 | 0.469 |
-------------------------------------------------------------------
No Multiple Nozzle spacing violations detected!
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FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Schedule & BOM: Step: 15 12:32pm Jun 24,2022
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |
-------------------------------------------------------------------------------------------
1 | BODY FLANGE: 2.165" THK X 15.000" OD | SA-105 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | mm| in| in | in| |
---------------------------------------------------------------------------------------------
51 | 50.000 mm| XXS | WN| 60.325| 0.436| ... | ... | 11.3| 150|
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (in.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |
Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
51 | SA-105 | 2.165 | 0.354 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |
Description | From Datum | Angle | Outside | Inside | Component |
| ft.| deg | in.| in.| |
---------------------------------------------------------------------------------------------
51 | ... | 0.0 | 9.21 | 0.00 | Flange |
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FileName : Nozzle 51 Blind connection_R2 -----------------
Input Echo: Step: 1 12:32pm Jun 24,2022
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 49.746 psig
Design Internal Temperature 625.9 °F
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 in.
Projection of Nozzle from Vessel Bottom 0 in.
Minimum Design Metal Temperature 41.0 °F
Type of Construction Welded
Special Service Lethal
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding Y
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875 2015
Basic Wind Speed for IS-875 105.14 mile/hr
Wind Zone Number 4
Base Elevation 4.9213 ft.
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 3
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.0
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code Spectrum
Importance Factor 1.000
Table Value Fa 0.0000
Table Value Fv 0.0000
Short Period Acceleration value Ss 1.0000
Long Period Acceleration Value Sl 0.4000
Force Modification Factor R 3.000
Seismic Coefficient Cd 0.0000
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FileName : Nozzle 51 Blind connection_R2 -----------------
Input Echo: Step: 1 12:32pm Jun 24,2022
Range Type Period
Ordinate Type Acceleration
Include Missing Mass Components No
Shock Scale Factor X Direction 1.0000
Shock Scale Factor Y Direction 0.6670
Zero Period Acceleration ZPA 1.0000
Combination Method Group
Spectrum Name User Defined
User Defined Spectrum Data Points:
Acceleration Period
0.4750 0.0500
0.6780 0.1000
0.6780 0.4000
0.6780 0.5000
0.6780 0.6000
0.6780 0.6700
0.5660 0.8000
0.4530 1.0000
0.3770 1.2000
0.3240 1.4000
0.2830 1.6000
0.2520 1.8000
0.2260 2.0000
0.1890 2.4000
0.1620 2.8000
0.1510 3.0000
0.1290 3.5000
0.1130 4.0000
0.0910 5.0000
0.0750 6.0000
Design Pressure + Static Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) Yes
Complete Listing of Vessel Elements and Details:
Element From Node 30
Element To Node 40
Element Type Flange
Description Flange
Distance "FROM" to "TO" 0.1804 ft.
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FileName : Nozzle 51 Blind connection_R2 -----------------
Input Echo: Step: 1 12:32pm Jun 24,2022
Flange Outside Diameter 15 in.
Element Thickness 2.1654 in.
Internal Corrosion Allowance 0.125 in.
Nominal Thickness 0.5 in.
External Corrosion Allowance 0 in.
Design Internal Pressure 49.746 psig
Design Temperature Internal Pressure 626 °F
Design External Pressure 0 psig
Design Temperature External Pressure 32 °F
Effective Diameter Multiplier 1.2
Material Name SA-105
Allowable Stress, Ambient 20000 psi
Allowable Stress, Operating 18086 psi
Allowable Stress, Hydrotest 32400 psi
Material Density 0.28 lb./in³
P Number Thickness 1.22 in.
Yield Stress, Operating 27136 psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of Standard Flange 0 lbf
Class of Standard Flange
Grade of Standard Flange
Weld is pre-Heated No
Element From Node 30
Detail Type Nozzle
Detail ID 51
Dist. from "FROM" Node / Offset dist 0 in.
Nozzle Diameter 50 mm
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 17.19 lbf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105
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FileName : Nozzle 51 Blind connection_R2 -----------------
Flg Calc [Int P]: FLANGE Flng: 19 12:32pm Jun 24,2022
Flange Input Data Values Description: FLANGE :
Flange
Description of Flange Geometry (Type) Blind
Design Pressure P 49.75 psig
Design Temperature 626 °F
Internal Corrosion Allowance ci 0.1250 in.
External Corrosion Allowance ce 0.0000 in.
Use Corrosion Allowance in Thickness Calcs. Yes
Flange Outside Diameter A 15.000 in.
Flange Thickness t 2.1654 in.
Flange Material SA-105
Flange Material UNS number K03504
Flange Allowable Stress At Temperature Sfo 18085.57 psi
Flange Allowable Stress At Ambient Sfa 20000.00 psi
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Diameter of the Load Reaction, Long Span D 0.000 in.
Diameter of the Load Reaction, Short Span d 0.000 in.
Perimeter along the Center of the Bolts L 40.841 in.
Diameter of Bolt Circle C 13.000 in.
Nominal Bolt Diameter a 0.8750 in.
Type of Threads TEMA Metric
Number of Bolts 12
Flange Face Outside Diameter Fod 10.620 in.
Flange Face Inside Diameter Fid 7.250 in.
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 10.380 in.
Gasket Inside Diameter Gi 9.190 in.
Gasket Factor m 3.0000
Gasket Design Seating Stress y 10000.00 psi
Column for Gasket Seating 2, Code Column II
Gasket Thickness tg 0.1772 in.
Evaluate Patterned Holes in Blind Cover Yes
Hole Diameter D1 1.502 in.
Hole Diameter D2 0.000 in.
Edge Distance to D1 5.124 in.
Edge Distance to D2 0.000 in.
Pitch Distance 0.000 in.
Checking Multiple Openings on Flat Head per ASME Sec. VIII Div. 1 UG-39
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FileName : Nozzle 51 Blind connection_R2 -----------------
Flg Calc [Int P]: FLANGE Flng: 19 12:32pm Jun 24,2022
Head dia = 13.00 Opening dia, d1 = 1.50 d2 = 0.00 in.
ASME Code, Section VIII Division 1, 2019
Gasket Contact Width, N = (Go - Gi) / 2 0.595 in.
Basic Gasket Width, bo = N / 2 0.298 in.
Effective Gasket Width, b = sqrt(bo) / 2 0.273 in.
Gasket Reaction Diameter, G = Go - 2 * b 9.835 in.
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G² * Peq
= 0.79 * 9.83² * 49.7
= 3778.853 lbf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 0.27 * 3.14 * 9.83 * 3 * 49.7
= 2514.952 lbf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 3779 + 2515 + 0, 0 )
= 6293.805 lbf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 10000*0.27*3.141*9.83+0*0*0
= 84259.438 lbf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 6294/25000, 84259/25000
= 3.370 in²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.87 + 6 * 2.04/(3 + 0.5)
= 5.230 in.
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 13 * sin( 3.14/12 )
= 3.365 in.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.36/( 2 * 0.87 + 2.04 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, in² 3.370 5.067
Radial Distance between Bolts and Edge: 1.000 1.000
Circ. Spacing between the Bolts: 2.125 3.365 5.230
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 5.07 * 25000/(10000 * 3.14 * (10.4 + 9.19 ) )
= 0.206 in.
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FileName : Nozzle 51 Blind connection_R2 -----------------
Flg Calc [Int P]: FLANGE Flng: 19 12:32pm Jun 24,2022
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * Ab
= 25000 * 5.07
= 126675.09 lbf
Gasket Load for the Operating Condition [HG]:
= Wm1
= 6293.80 lbf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 13 - 9.83 )/2
= 1.5827 in.
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:
= 2 * ( 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t² )
= 2*(1.9*6294*1.58*1/(2.04²*9.83)+
0.3*1*49.7*9.83²/2.04²)
= 1618.00 psi Doubled per UG-39(d)(2).
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:
= 2 * 1.9 * W * hG * Bsc / (t² * G)
= 2*1.9*126675*1.58*1/(2.04²*9.83)
= 18608.54 psi Doubled per UG-39(d)(2).
Bolt Stress, Operating [BSo]:
= Wm1 / Ab
= 6294/5.07
= 1242.12 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (84259/5.07)
= 16629.04 psi
Flange Stress Analysis Results: psi
Operating | Gasket Seating |
Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Tangential Flange 1618.00 | 18085.57 | 18608.54 | 20000.00 |
Bolting 1242.12 | 25000.00 | 16629.04 | 25000.00 |
Reqd. Blind Flange Thickness at Center 2.093 in.
Reqd. Blind Flange Thickness at Gasket 1.517 in.
Estimated M.A.W.P. ( Operating ) 556 psig
Estimated Finished Weight of Flange at given Thk. 107.1 lbm
Estimated Unfinished Weight of Forging at given Thk 107.1 lbm
Minimum Design Metal Temperature Results:
Thickness Ratio = 0.081, Temperature Reduction per Fig. UCS 66.1 = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -2 °F
Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F
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FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Calcs.: 51 Nozl: 4 12:32pm Jun 24,2022
Input, Nozzle Desc: 51 From: 30
Pressure for Reinforcement Calculations P 49.746 psig
Temperature for Internal Pressure Temp 626 °F
Shell Material SA-105
Shell Allowable Stress at Temperature Sv 18085.57 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi
Outside Diameter of Bolted Blind Flange D 15.0000 in.
Head Finished (Minimum) Thickness t 2.1654 in.
Head Internal Corrosion Allowance c 0.1250 in.
Head External Corrosion Allowance co 0.0000 in.
Distance from Head Centerline L1 0.0000 in.
User Entered Minimum Design Metal Temperature 41.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-105
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 18085.57 psi
Allowable Stress At Ambient Sna 20000.00 psi
Diameter Basis (for tr calc only) OD
Layout Angle 0.00 deg
Diameter 50.0000 mm
Size and Thickness Basis Nominal
Nominal Thickness tn XXS
Flange Material SA-105
Flange Type Weld Neck Flange
Hub Height of Integral Nozzle h 1.1811 in.
Height of Beveled Transition L' 0.7451 in.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 1.1811 in.
Corrosion Allowance can 0.1865 in.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 9.2126 in.
Weld leg size between Nozzle and Pad/Shell Wo 0.3543 in.
Groove weld depth between Nozzle and Vessel Wgnv 2.1654 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Flange Class 150
Flange Grade GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
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FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Calcs.: 51 Nozl: 4 12:32pm Jun 24,2022
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: 51
ASME Code, Section VIII, Div. 1, 2019, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 60.325 mm.
Actual Thickness Used in Calculation 0.436 in.
Note:
Post Weld Heat Treatment is required for this nozzle and it was
specified as being heat treated.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (49.7*1.19)/(18086*1+0.4*49.7)
= 0.0033 in.
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:
= ( Hub Thickness - Neck Thickness ) / tan(30)
= 0.75/0.5773
= 1.2906 in.
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 6.4557 in.
Parallel to Vessel Wall Rn+tn+t 3.2279 in.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 1.9143 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: 51.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures ta = 0.1898 in.
Wall Thickness per UG16(b), tr16b = 0.2456 in.
Wall Thickness, shell/head, internal pressure trb1 = 2.0931 in.
Wall Thickness tb1 = max(trb1, tr16b) = 2.0931 in.
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FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Calcs.: 51 Nozl: 4 12:32pm Jun 24,2022
Wall Thickness tb2 = max(trb2, tr16b) = 0.2456 in.
Wall Thickness per table UG-45 tb3 = 0.3211 in.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 0.32, max( 2.09, 0.25 ) ]
= 0.3211 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.19, 0.32 )
= 0.3211 in.
Available Nozzle Neck Thickness = 0.875 * 0.436 = 0.382 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 0.38, tr = 0.003, c = 0.19 in., E* = 1
Thickness Ratio = tr * (E*)/(tg - c) = 0.015, Temp. Reduction = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F
Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 1.18, tr = 0.003, c = 0.19 in., E* = 1
Thickness Ratio = tr * (E*)/(tg - c) = 0.003, Temp. Reduction = 140 °F
Min Metal Temp. w/o impact per UCS-66, Curve B 39 °F
Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Gov. MDMT of the nozzle to shell joint welded assembly : -155 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :
Design Pressure/Ambient Rating = 49.75/285.00 = 0.175
Weld Size Calculations, Description: 51
Intermediate Calc. for nozzle/shell Welds Tmin 0.7480 in.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 0.2362 = Min per Code 0.2505 = 0.7 * Wo in.
Skipping the nozzle attachment weld strength calculations.
Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 49.7 psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 11.3800 in.
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PV Elite 2020 Licensee: #Technip Energies (File->Save) 14
FileName : Nozzle 51 Blind connection_R2 -----------------
Nozzle Calcs.: 51 Nozl: 4 12:32pm Jun 24,2022