MicroCentric
Precision Workholding Technology
Precision Chucks for Improved
Accuracy and Increased Productivity
www.MicroCentric.com
MicroCentric
Precision Air Chucks (Self Contained Design)
MicroCentric Precision Air Chucks feature a patented open center design. Repeating accuracy to .000050”
(0.001mm) TIR. Self-contained design with built-in cylinder. MicroCentric Air Chucks are double acting for both
OD and ID clamping. Adjustable air pressure allows fragile parts to be clamped with minimal distortion. Avail-
able with QC jaw locating system for increased productivity.
Accuracy to .000050” (0.001mm) TIR
Air Chuck Models
Standard Rotating Stationary Long Stroke
Actuated by an air tube assembly Air supplied through ports on OD of Rotating and stationary models
with rotary union through machine chuck body or back cover. Models with jaw stroke from .360” (9mm)
spindle. Sizes from 3” to 20” dia. with through holes available. up to 1.00” (25.4mm) on diameter.
High Speed Sealed Front Actuated Thru Hole
Titanium chuck body for low mass. Stainless steel cover completely Actuated through a stationary
Patented external wedge design for seals master jaws and internal distributor ring assembly with profile
speeds up to 10,000 rpm. components from contaminants. seals and locking check valves.
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MicroCentric
Precision Power Chucks (Draw Tube Actuated)
PPC Series Chucks feature a dual actuator design for unmatched rigidity and repeating accuracy in a draw
tube actuated design. PPC chucks are the only choice for precision finishing operations, such as hard turning,
sub spindles, and grinding. A patented precision change jaw system increases productivity by maintaining
.0002” (0.005mm) TIR after jaw change without indicating or remachining top jaws.
Accuracy to .0001” (0.002mm) TIR
QC Precision Change Jaw Locating System
Patented precision change jaw locating system reduces setup time by maintaining .0002” (0.005mm) runout
after changing top jaws. MicroCentric’s QC system saves valuable setup time by eliminating the remachining
of top jaws or indicating in the chuck in order to maintain close workpiece concentricity. PPC chucks are
qualified so jaws can be changed between chucks and maintain .0008” (0.02mm) TIR runout.
QC System Accuracies Tapered QC
• .0002" (0.005mm) TIR max runout when top Locating Buttons
jaws finished and replaced on same chuck
• .0008" (.02mm) TIR max runout when top jaws
finished on another QC chuck (same model)
QC System Design
QC top jaws are located by two tapered buttons
mounted in the master jaw. QC top jaws feature
precision finished taper seats that are located by the
tapered buttons. QC top jaws seat on the OD of the
tapered buttons and the face of the master jaw,
assuring high accuracy and rigidity.
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MicroCentric
Quick Change Collet Chucks
MicroCentric Quick Change Collet Chucks feature a segmented vulcanized collet. Quick Change Collets are
changed in seconds by collapsing the collet with a changing fixture and removing it from the chuck.
Collet Chuck Features
• Change collets in 15 seconds
• .0004" (0.01mm) TIR maximum part runout Collets Available From Stock
• Parallel clamping design • MicroCentric stocks an extensive range of inch
• Large clamping range - up to +/- .040” (1mm) and metric collets in round and hex sizes
• All chuck components made from hardened • Quick Ship Collets, delivered within 5 working
alloy steel, precision ground for accuracy and days, are available for special bore sizes and
long term performance configurations
• Modular design is adapted to machine’s existing
hydraulic actuator and draw tube
Vulcanized Collet
• One piece vulcanized design for easy handling
Quick Change Collet Models and reduced chip build up in ID of chuck
Collet Model Capacity Range • Vulcanized rubber is formulated to be resistant to
oil and metal cutting fluids
SK42BZI 1.650” +/- .020” • The bond between rubber and metal is
42mm +/- 0.5mm guaranteed for the life of the collet
SK65BZI 2.560” +/- .020”
65mm +/- 0.5mm
SK80BZI 3.250” +/- .020”
82.5mm +/- 0.5mm
SK100BZI 3.937” +/- .040”
100mm +/- 1.0mm
SK120BZI 4.724” +/- .040”
120mm +/- 1.0mm
SK140BZI 5.512” +/- .040”
140mm +/- 1.0mm
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MicroCentric
S Pad Collet Chucks
MicroCentric S Pad Collet Chucks feature a segmented vulcanized master collet. This low profile master collet
results in a shorter OAL compared to conventional S Pad chucks. A shorter chuck length provides greater
rigidity and maximizes the machine’s Z axis travel. MicroCentric S Pad Collet Chucks also accept MicroCentric
Quick Change Collets for increased flexibility and accuracy.
Vulcanized Master Collet S Pad Chuck Features
• MicroCentric S Pad Master Collets are shorter • All chuck components made from hardened
than conventional spring type master collets alloy steel, precision ground for accuracy and
• MicroCentric’s segmented vulcanized design long term performance
produces parallel clamping • Modular design can be adapted to all machine
• Vulcanized rubber is formulated to be resistant to spindle configurations
oil and metal cutting fluids • S Pad Chucks include a spindle mounting plate
• The bond between rubber and metal is and draw tube adapter
guaranteed for the life of the collet
Master Collet Models
Collet Pad Master Collet Capacity Range
S-16 SK65BZI/S16 1.625” +/- .020”
41mm +/- 0.5mm
S-20 SK65BZI/S20 2.000” +/- .020”
20mm +/- 0.5mm
S-22 SK65BZI/S22 2.250” +/- .020”
57mm +/- 0.5mm
S-26 SK80BZI/S26 2.625” +/- .020”
65mm +/- 0.5mm
S-30 SK80BZI/S30 3.000” +/- .020”
76mm +/- 0.5mm
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MicroCentric
Quick Change & S Pad Collet Chuck Models
ND - Dead Length NS - Sub Spindle NB - Pull Back
The collet is coupled in the chuck Low profile dead length design for The collet is coupled in the draw
body and remains fixed as the maximum tool clearance on sub tube adapter and is drawn into the
tapered sleeve moves forward spindle. Internal mounting for part tapered seat as the chuck is
when the chuck is actuated. stops and ejectors. actuated.
NDR - Pull to Close DL NK - Chucking Design AG - Compensating
Patented dead length design for Pull back design with a mounting in Pull back design with a mounting
use with servo bar loaders. The the ID of the chuck assembly for for centers or other part locators in
NDR chuck is actuated to clamp as part stops or ejectors. Available ID of chuck. Floating collet seat
the draw tube is pulled into the with coolant through and/or air enables the collet to compensate
machine spindle. sensing to confirm part clamping. and clamp an off center diameter.
FA - Front Actuated NRB - Stationary PB NRD - Stationary DL
Pneumatic self-contained design Self-contained pull back design for Self-contained dead length design
for rotating applications. Air is stationary applications. Pneumatic for stationary applications. Pneu-
supplied through a stationary or hydraulic actuation. Spring matic or hydraulic actuation. Spring
distributor ring assembly with clamping models also available. clamping models also available.
profile seals and check valves.
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MicroCentric
Dead Length Collet Chucks (5C / 16C / 3J)
MicroCentric Conventional Collet Chucks are available in Dead Length and Pull Back models for 5C, 16C and
3J collets. All components are made from hardened and precision ground alloy steel for accuracy and long
term performance. Modular design permits chucks to be adapted to any machine spindle configuration. Low
profile nose design provides maximum tool clearance.
Collet Chuck Models
• Standard dead length design (5C / 16C / 3J)
• Low profile dead length design (5C)
• Pull back design (5C / 16C / 3J)
Collet Chuck Features
• All chuck components made from hardened
alloy steel, precision ground for accuracy and
long term performance
• Modular design can be adapted to all machine
spindle configurations
• Collet Chucks include a spindle mounting plate
and draw tube adapter
Wide Opening Collet Chucks (5W / 16W)
5W and 16W wide opening collets to grip over the shoulder of headed parts. Exclusively from MicroCentric,
5W and 16W collets will open up to .394" (10mm) larger than the clamping diameter. Dead length design collet
chucks can be adapted to any machine spindle configuration.
Collet & Chuck Features
• Collets open up to .394" (10mm) above the
nominal clamping diameter
• Six segmented double angle design collet with ID
thread for mounting part stops or ejectors
• 5W chucking capacity up to 1.062" (27mm)
• 16W chucking capacity up to 1.625" (41.2mm)
• Dead length chuck design
• All chuck components made from hardened
alloy steel, precision ground for accuracy and
long term performance
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MicroCentric
Air Cylinders & 5C Air Collet Closers
MicroCentric LDZ Air Cylinders feature a high performance precision rotary air bearing assembly. The air
bearing incorporates a hardened steel journal and a housing supported by high speed ball bearings. This
advanced design is combined with MicroCentric's precision manufacturing capability to produce a line of air
cylinders of unmatched performance and reliability.
Air cylinders offer fine adjustment of draw tube force to prevent distortion of workpieces during clamping as
compared to hydraulic actuators.
LDZ Air Cylinders can be adapted to all machine spindle and rotary table configurations to actuate jaw and
collet chucks. Spindle mounting plates and draw tubes are quoted on request.
Air Cylinder Models
Standard Thru Hole 42mm Thru Hole Adjustable Draw Tube
• 6", 8" and 10" diameter models • 8" and 10" diameter models • Adjustable draw tube to install
• 1.062" (27mm) thru hole • 1.655" (42mm) thru hole collet and set tension
• 6” model rated to 6,000 rpm • 8” model rated to 5,000 rpm • 6” model with 5C draw tube
• Clamping force up to 5,200 lbs • Clamping force up to 5,050 lbs • 1.062” thru hole
(2,360 kg) (2,290 kg) • Rated to 6,000 rpm
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MicroCentric
High Precision Diaphragm Chucks
MicroCentric MBS Chucks are ideal for production turning, grinding, and milling applications, as well as
clamping delicate workpieces with minimum distortion. MBS chucks require no maintenance and are espe-
cially suited to abrasive and highly contaminated environments since there are no exposed moving parts. MBS
chucks are available in self-contained and draw tube actuated models.
MBS Chuck Features
• Repeating Accuracy to .0001" (0.002mm) TIR
• Low maintenance, no lubrication required, and no
exposed moving parts to wear out or become
contaminated by chips and swarf
• Double acting for both OD and ID clamping
• Pull back clamping action
• Adjustable clamping force to minimize distortion
of thin-walled workpieces
• High-Low clamping capability
• 6 jaw configuration standard; 2, 3 and 4 jaw
models available
• sizes from 3” to 12” diameter
MBS Chuck Models
Rotating Self-Contained Stationary Self-Contained Draw Tube Actuated
Self-contained design with built-in Self-contained design with built-in Actuated by an external hydraulic
air cylinder for rotating applications. air cylinder for stationary applications. or pneumatic cylinder mounted to
Actuated by an air tube assembly Air is supplied through ports the rear of the machine spindle.
with rotary union through machine on OD of chuck body or back cover. Modular design that includes a
spindle. spindle mounting plate and draw
tube adapter.
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MicroCentric
Special Turnkey Workholding Systems
In addition to offering a wide range of standard workholding products, MicroCentric also specializes in design-
ing and building custom engineered workholding systems for specific workpiece and machine applications.
Our technical salesmen and engineers work with you to design special top jaws, special configuration collets,
part stops, ejectors, as well as other custom tooling. We can also modify standard chuck models or design
completely special chucks and workholding fixtures to meet your specific application requirements.
The Process - Proposal, Design, Manufacture . . . . .
Email MicroCentric your workpiece drawings and/or process sheets with machine specifications and a descrip-
tion of the machining operation. One of our application engineers will contact you to review your application
and will then develop a detailed quotation of the proposed workholding system. Then upon receipt of an order,
a project engineer will design the workholding system and submit detailed layout drawings for design approval
prior to manufacture. After the design is approved, our skilled tool makers will manufacture and run off the
complete workholding system. Installation is quoted upon request.
Performance Guarantee . . . . .
MicroCentric fully guarantees each special turnkey workholding system to perform to agreed upon accuracy
and specifications. MicroCentric’s superior engineering, quality manufacturing and advanced workholding
technology are your assurance that the system we supply will be the finest system available from any source
for your application.
3 Jaw Air Chuck with special PD 2 Jaw Air Chuck with special
clamping top jaws and part stop top jaws and part locator
Face clamping chuck with
hydraulically actuated locking
part locators and supports
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MicroCentric
MicroCentric Corp • 25 So. Terminal Drive, Plainview, NY 11803 • USA
Tel: 516-349-7220 • Fax: 516-349-9354 • e-mail: [email protected]
1-800-573-1139
www.MicroCentric.com
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