DIESEL GENERATOR 2250KVA CATERPILLAR REPAIRING BOQ
Item Type of Work Part Number image if any Unit Unit Cost Total Cost
1- REPAIR OF CATERPILLAR 3516 ALTERNATOR MOTOR
Complete rewinding of the exciter rotor and stator windings, including removal
of old windings, inspection of core laminations, replacement of insulation
a materials, and application of new windings with high-grade copper wire.Varnish 20R7272 1 930000 930000
impregnation and curing,Reassembly and testing for insulation resistance,
continuity, and functionality.
b Flexible cable single core 95mm total 260 feet 260 1100 286000
Complete rewinding of the alternator stator, including stripping of old windings,
core inspection, insulation replacement, and re-winding with new copper wire
c as per OEM specifications.Curing and reassembly of stator with precise 1 1075000 1075000
alignment. Comprehensive testing for phase balance, insulation resistance, and
operational performance
Supply and installation of a new Automatic Voltage Regulator (AVR) compatible
d with the Caterpillar alternator, including all necessary connections and 314-7755 1 85000 85000
calibrations.
2- Supply, Installation, and Testing of Engine Harness Wire
Provision and installation of a new engine harness wire, including all necessary
jacks and connectors for seamless integration with the ECM and injectors. This
includes all associated wiring, terminals, and protective sleeving to ensure
a reliable performance.High-quality engine harness wire compatible with the 1 432000 432000
specific Caterpillar engine model.OEM or equivalent connectors for ECM and
injector connections. Protective sleeving and securing components to safeguard
against wear and tear.
3- Supply of Engine Inspection Plates, Water Body Assembly and Gaskits
Provision of high-quality engine inspection plates, including all necessary
a fasteners for secure installation.ncludes all necessary bolts, washers, and sealing 1N2914 1 8 20000 160000
components for proper installation.
Supply of a complete water body assembly, including housing, impeller, seals,
and other related components. water body assembly compatible with the
b 1 190000 190000
engine specifications.ll components to meet or exceed OEM standards for
performance and longevity
Supply of a comprehensive set of gaskets for the engine, including head gaskets,
c valve cover gaskets, intake/exhaust manifold gaskets, and any other required 1 82000 82000
gaskets. ( COMPLETE KIT)
4- Supply of Complete Turbocharger
Provision of a complete turbocharger assembly, including all necessary
components for direct installation and optimal engine performance. Includes
turbocharger housing, compressor wheel, turbine wheel, wastegate actuator,
a and all internal components.Provision of associated installation hardware such 210-2742 2 378000 756000
as gaskets, bolts, oil lines, and clamps.urbocharger assembly to be balanced and
tested to ensure it meets or exceeds manufacturer’s specifications for boost
pressure and efficiency.
5- Supply of Caterpillar PWM Card
Provision of a genuine or OEM-equivalent Caterpillar PWM (Pulse Width
Modulation) card, designed for precise control of engine functions.ncludes
necessary connectors and mounting hardware.Card to be pre-tested for
a 40-2175-00 1 162000 162000
functionality and reliability, ensuring proper integration with the existing engine
control system.Documentation and support for installation and configuration as
per manufacturer guidelines
6- Supply and Installation of Wiring with Jacks from Alternator to Main Panel:
Provision and installation of high-grade wiring, including all necessary jacks and
a connectors, to establish a reliable electrical connection from the alternator to 1 189000 189000
the main control panel.
7- Supply of Main End Bearing for Engine
Provision of a high-quality main end bearing specifically designed for the engine
a 1 162000 162000
model, ensuring proper fit and reliable performance.
8- Generator, Canopy , washing repaint & lock work
Comprehensive service covering the cleaning, repainting, and maintenance of
a the generator and canopy, including lock work for security and operational 1 108000 108000
efficiency.
9- Supply of Caterpillar Self-Starter Motor
Provision of a high-quality main end bearing specifically designed for the engine
a 0R2697 2 162000 324000
model, ensuring proper fit and reliable performance.
10- Engine Routine Maintenance work
a Air Filter 2 45000 90000
b Fuel Filter 4 8000 32000
c Oil Filters 2 8500 17000
d Engine Oil 260 1400 364000
11- Supply, installation of Engine Sensors
a MPU Sensor 2 64800 129600
b Temperature Sensor 1 64800 64800
12- Service of fuel injectors (Pressure Testing +Performance Evaluation+Kit Replacement)
Comprehensive service of fuel injectors, including pressure testing at 3300 psi
and replacement of injector kits to ensure optimal performance and reliability.se
calibrated testing equipment to ensure accurate pressure readings and proper
injector operation.Assess injector spray patterns, atomization, and flow
rates.Identify any deviations or faults in injector performance.Disassemble fuel
injectors and replace old or worn internal components with new injector
kits.The new kits to include seals, O-rings, nozzle tips, and other necessary parts
a 20R0850 16 54000 864000
for complete refurbishment.Install refurbished injectors back into the engine
and secure all connections.Perform a final pressure test and functional check of
the serviced injectors to ensure they meet operational standards.Verify that
injectors are working correctly under load conditions and are free from leaks or
other issues.This covers the complete scope of testing and servicing fuel
injectors, ensuring that all necessary procedures are followed for optimal
injector performance and reliability
13- Valve Lashing and Tappet Work with Replacement of New Valves and Push Rods
a Air intake vale supply 16 15000 240000
b Exhaust Valve 16 15000 240000
c Engine push Rods 5 12000 60000
14- Transportation, crane, fixing, testing and labor charges
Charges for transporting the engine or components to and from the service
location. Charges for crane rental and operation, if required for lifting and
positioning heavy engine components. Charges for skilled labor involved in
a performing the valve lashing, tappet work, and component 1 540000 540000
replacement.Charges for any additional fixing or repairs required during the
service.Charges for testing the engine after service to ensure all adjustments
and replacements are correctly implemented
TOTAL CHARGES OF COMPLETE BOQ 7582400
GST 17 % 1289008
TOTAL CHARGES OF COMPLETE BOQ 8871408
