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9096940453-01 CPN Series

The document provides a spare parts list and safety precautions for the CPN 10, CPN 15, and CPN 20 air compressor units. It emphasizes the importance of following safety guidelines during installation, operation, and maintenance, and includes a detailed parts list for various components and service kits. Additionally, it specifies that only authorized parts should be used to avoid warranty issues.

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© © All Rights Reserved
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0% found this document useful (0 votes)
93 views44 pages

9096940453-01 CPN Series

The document provides a spare parts list and safety precautions for the CPN 10, CPN 15, and CPN 20 air compressor units. It emphasizes the importance of following safety guidelines during installation, operation, and maintenance, and includes a detailed parts list for various components and service kits. Additionally, it specifies that only authorized parts should be used to avoid warranty issues.

Uploaded by

NISHANT
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CPN 10, CPN 15, CPN 20

CPN 10, CPN 15, CPN 20 TCD

Spare Part list


OWNERSHIP DATA
Unittype:............................................................................ Owner's machine No.:...............................................................
Motortype:......................................................................... Unit Serial No.:..........................................................................
Deliverydate: ..................................................................... Motor serial No.: .......................................................................
Service Plan:..................................................................... First start-up date:

Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons: Service: ................................................................
Telex: .................................................................................. Parts ....................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.

When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.
Chicago Pneumatic

CPN 10, CPN 15, CPN 20


CPN 10, CPN 15, CPN 20 TCD

Parts List

Copyright 2014, Chicago Pneumatic, India.


Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.

Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.

2014 - 10

No. 9096 9404 53

www.cp.com
Parts list

4 9096 9404 53
Parts list

Table of contents

1 Service kits .................................................................................................. 6

2 Drive arrangement ........................................................................................ 8

3 Air system - Unloader assembly ................................................................. 12

4 Air flow - cooling system ............................................................................. 14

5 Oil system - Pack ....................................................................................... 16

6 Oil system - Full Feature ............................................................................. 20

7 Oil system - TCD ........................................................................................ 24

8 Air dryer ..................................................................................................... 28

9 Cubicle ....................................................................................................... 30

10 Bodywork Pack .......................................................................................... 32

11 Bodywork with Hood ................................................................................... 34

12 Bodywork with Dryer ................................................................................... 36

13 Bodywork - TCD ......................................................................................... 38

9096 9404 53 5
Parts list

6 9096 9404 53
Parts list

Service kits 1
Ref. Part number Qty Name Remarks

1 Oil (Roto-Inject Fluid)


2901 0245 01 Roto-Inject Fluid - 5 litres
2901 0522 00 Roto-Inject Fluid - 20 litres
2901 0045 01 Roto-Inject Fluid - 209 litres

2200 9023 56 Kit 2000 Hours Air-Oil Filters


6211 4739 50 1 Air filter element
6211 4725 50 1 Oil filter

2200 9023 54 Kit 4000 Hours Air-Oil Filters, Oil separator


6211 4739 50 1 Air filter element
6211 4725 50 1 Oil filter
6221 3728 50 1 Oil-air separator

9096 9404 73 Kit 8000 Hours


6211 4739 50 1 Air filter element
6211 4725 50 1 Oil filter
6221 3728 50 1 Oil-air separator
2200 9009 43 1 Suction unit kit
2901 1095 00 1 Thermostatic valve / min. Pressure valve kit\

Belts details

Pressure 50 Hz
H.P
(bar) Item No. Qty.
8 0367 0100 56 2
10
10 0367 0100 57 2
8 0367 0100 56 2
15 10 0367 0100 57 2
13 2202 8841 05 2
8 2202 8841 05 2
20 10 2202 8841 05 2
13 0367 0100 58 2

9096 9404 53 7
Parts list

4110
5050

1030

1010
3120

3110
2010
2020

2050
2030

3140
3150 2040
2030
2040 2060
3140
3150
3010 3030
3020
2070
2160
3130
2080 3020 3040
3060

4120 7010

6020

3050
1020

3150 3140
2090

7020 7030
3070 3080

8 9096 9404 53
Parts list

Drive arrangement 2
Ref. Part number Qty Name Remarks

1010 1 Motor
2202 8643 00 CPN 10 15 HP
2202 8643 00 CPN 15 15 HP
2202 8704 00 CPN 20 20 HP
1020 2 Spacer
9096 9528 00 CPN 10 15 HP
9096 9528 00 CPN 15 15 HP
9096 9528 10 CPN 20 20 HP
1030 1 Decal
9096 9947 61 CPN 10 15 HP
9096 9947 61 CPN 15 15 HP
9096 9947 62 CPN 20 20 HP
2010 2 Hex.bolt
0147 1328 00 CPN 10 Pack
0147 1328 00 CPN 15 Pack
0147 1363 03 CPN 20 Pack
0147 1328 00 CPN 10 FF
0147 1328 00 CPN 15 FF
0147 1363 03 CPN 20 FF
2020 2 Washer
0300 8019 00 CPN 10 Pack
0300 8019 00 CPN 15 Pack
0300 0274 17 CPN 20 Pack
0300 8019 00 CPN 10 FF
0300 8019 00 CPN 15 FF
0300 0274 17 CPN 20 FF
2030 2 Buffer
0392 1100 41 CPN 10 Pack
0392 1100 41 CPN 15 Pack
0392 1100 39 CPN 20 Pack
0392 1100 22 CPN 10 FF
0392 1100 22 CPN 15 FF
0392 1100 39 CPN 20 FF
2040 1616 3286 00 2 Plain washer
2050 2202 7214 00 1 Motor support
2060 1 Damper plate
9096 9947 85 CPN 10 Pack
9096 9947 85 CPN 15 Pack
2070 0147 1169 03 2 Hex.bolt
2080 0216 1100 33 2 Screw
2090 0333 3227 00 2 Spring washer
2160 0301 2315 00 2 Plain washer
3010 9096 9947 90 1 Element support plate
3020 0300 8019 00 6 Washer
3030 0215 0010 34 2 Screw
3040 0211 1328 00 4 Screw
3050 0392 1100 38 2 Buffer
3060 0333 3100 17 2 Washer
3070 0333 3100 17 1 Washer
3080 0211 1102 19 1 Screw
3110 0337 0009 57 1 Parallel key
3120 0346 1002 03 1 Clamp
3130 2202 9901 00 1 Motor support
3140 0147 1362 03 4 Hex.bolt
3150 0333 4232 00 4 Washer

9096 9404 53 9
Parts list

4110
5050

1030

1010
3120

3110
2010
2020

2050
2030

3140
3150 2040
2030
2040 2060
3140
3150
3010 3030
3020
2070
2160
3130
2080 3020 3040
3060

4120 7010

6020

3050
1020

3150 3140
2090

7020 7030
3070 3080

10 9096 9404 53
Parts list

Drive arrangement 2
Ref. Part number Qty Name Remarks

4110 1616 6575 83 1 Ois


4120 0663 2102 00 1 O-ring
5050 1089 0637 16 1 Temp switch
6020 0211 1964 85 1 Screw
7010 1 Pulley screw
2202 7044 01 CPN 10 8bar(e)
2202 2513 35 CPN 10 10bar(e)
2202 2500 88 CPN 15 8bar(e)
2202 7044 02 CPN 15 10bar(e)
2202 2500 90 CPN 15 13bar(e) Pack
2202 2500 88 CPN 20 8bar(e)
2202 7044 02 CPN 20 10bar(e)
2202 2500 90 CPN 20 13bar(e) Pack
7020 1 Pulley motor
2202 7032 02 CPN 10 8bar(e)
2202 7032 02 CPN 10 10bar(e)
2202 7032 04 CPN 15 8bar(e)
2202 7032 04 CPN 15 10bar(e)
2202 7032 04 CPN 15 13bar(e) Pack
2202 7032 01 CPN 20 8bar(e)
2202 7032 01 CPN 20 10bar(e)
2202 7032 01 CPN 20 13bar(e) Pack
7030 2 Belt
0367 0100 56 CPN 10 8bar(e)
0367 0100 57 CPN 10 10bar(e)
0367 0100 56 CPN 15 8bar(e)
0367 0100 57 CPN 15 10bar(e)
2202 8841 05 CPN 15 13bar(e) Pack
2202 8841 05 CPN 20 8bar(e)
2202 8841 05 CPN 20 10bar(e)
0367 0100 58 CPN 20 13bar(e) Pack
3150 0333 4232 00 4 Washer

9096 9404 53 11
Parts list

12 9096 9404 53
Parts list

Air system - Unloader assembly 3


Ref. Part number Qty Name Remarks

1010 0211 1326 03 4 Screw


1020 0333 2174 19 4 Washer
1030 2200 5997 53 1 Solenoid valve
1040 2200 9009 43 1 Suction unit kit
1050 2205 1057 00 1 Pipe
1080 2200 9009 53 1 Unloader kit

9096 9404 53 13
Parts list

1020 1030

1010
1040 1035

14 9096 9404 53
Parts list

Air flow - Cooling system 4


Ref. Part number Qty Name Remarks

1010 1 Fan
2202 9880 05 CPN 10
2202 9880 03 CPN 15
2202 9880 01 CPN 20
1020 1 Fan duct
2202 7029 00 CPN 10
9096 9947 20 CPN 15
2202 7029 00 CPN 20
1030 0147 1170 03 4 Hex.bol
1035 0147 1405 03 1 Hex.bolt
1040 0333 3237 00 1 Lock washer

9096 9404 53 15
Parts list

5
5050
5080 5100

5060 5010

6020

2030 4020
4030

5040 4040
4010
5090 4050

5070 5030
7040

2020
2050
7031
2040
7032 2090
2110
2091
7032 2120
2010 3020
3010
5070
2180
7030
6010

2160
2150
2052
2053
7010
7031
8050 7031 7032
6040 7032
6030
2070
1010
2080
2093 2100 2170
2060
2190
2094

2170
2051
2191

2130 2140

2092
2092

2016 2015

16 9096 9404 53
Parts list

Oil system - Pack 5


Ref. Part number Qty Name Remarks

1010 2202 7035 01 1 Separator


2010 2202 9992 03 1 Therm.valve&mpv
2015 1503 2531 00 1 Ball valve
2016 2205 4335 01 1 Elbow
2020 6211 4725 50 1 Filter oil
2030 6221 3728 50 1 Separator oil
2040 0333 3100 17 2 Washer
2050 0211 1328 00 4 Screw
2051 0216 1325 00 4 Screw
2052 0147 1405 03 2 Hex.bolt
2053 0333 3237 00 2 Lock washer
2060 0333 4232 00 2 Washer
2070 0301 2335 00 4 Plain washer
2080 0211 1325 03 2 Screw
2090 0686 3115 55 1 Plug
2091 0661 1000 40 1 Seal washer
2092 0686 4204 00 2 Plug
2093 0661 1000 27 2 Seal washer
2094 0661 1000 30 2 Seal washer
2100 9096 9149 60 1 Sight glass
2110 2205 4335 01 1 Elbow
2120 0581 1228 04 1 Elbow coupling
2130 9096 9533 01 1 Ball valve
2140 0583 8120 22 1 Elbow coupling
2150 0661 1000 40 1 Seal washer
2160 2202 2608 45 1 Plug
2170 0661 1000 27 2 Seal washer
2180 0627 5100 05 1 Pressure screw
2190 0686 3115 55 1 Plug
2191 0661 1000 40 1 Seal washer
3010 0661 1000 38 1 Seal washer
3020 9096 9064 35 1 Safety valve
4010 <<< >>> 1 Unloader assembly
4020 6211 4738 00 1 Filter housing
6211 4739 00 • 1 Filter element
4030 0347 6130 00 1 Hose clamp
4040 0211 1325 03 4 Screw
4050 0301 2335 00 4 Washer
5010 0603 4300 05 1 Hexagon nipple
5030 0571 0035 76 1 Nipple
5040 9096 9947 97 1 Nipple
5050 2205 4335 01 1 Elbow
5060 0661 1000 38 1 Seal washer
5070 0661 1000 39 2 Seal washer
5080 0661 1000 42 1 Seal washer
5090 0661 1000 44 1 Seal washer
5100 0823 0050 09 1 Non return valve
6010 9097 5008 75 1 Hose assembly
6020 9096 9947 86 1 Flexible
6030 2250 4983 00 1 Nipple
6040 0661 1000 44 1 Seal washer
7010 1 Oil cooler
9096 9947 87 CPN 10 8bar(e) Pack
9096 9947 87 CPN 10 10bar(e) Pack
9096 9947 87 CPN 15 8bar(e) Pack

9096 9404 53 17
Parts list

5
5050
5080 5100

5060 5010

6020

2030 4020
4030

5040 4040
4010
5090 4050

5070 5030
7040

2020
2050
7031
2040
7032 2090
2110
2091
7032 2120
2010 3020
3010
5070
2180
7030
6010

2160
2150
2052
2053
7010
7031
8050 7031 7032
6040 7032
6030
2070
1010
2080
2093 2100 2170
2060
2190
2094

2170
2051
2191

2130 2140

2092
2092

2016 2015

18 9096 9404 53
Parts list

Oil system - Pack 5


Ref. Part number Qty Name Remarks

9096 9947 87 CPN 15 10bar(e) Pack


9096 9947 87 CPN 15 13bar(e) Pack
9096 9947 88 CPN 20 8bar(e) Pack
9096 9947 88 CPN 20 10bar(e) Pack
9096 9947 88 CPN 20 13bar(e) Pack
7030 1 Hose assembly
9097 5008 71 CPN 10 8bar(e) Pack
9097 5008 71 CPN 10 10bar(e) Pack
9097 5008 71 CPN 15 8bar(e) Pack
9097 5008 71 CPN 15 10bar(e) Pack
9097 5008 71 CPN 15 13bar(e) Pack
9097 5008 71 CPN 20 8bar(e) Pack
9097 5008 71 CPN 20 10bar(e) Pack
9097 5008 71 CPN 20 13bar(e) Pack
7031 0571 0035 96 4 Nipple
7032 0663 3125 00 4 O-ring
7040 1 Hose assembly
0574 9910 75 CPN 10 8bar(e) Pack
0574 9910 75 CPN 10 10bar(e) Pack
0574 9910 75 CPN 15 8bar(e) Pack
0574 9910 75 CPN 15 10bar(e) Pack
0574 9910 75 CPN 15 13bar(e) Pack
0574 9910 75 CPN 20 8bar(e) Pack
0574 9910 75 CPN 20 10bar(e) Pack
0574 9910 75 CPN 20 13bar(e) Pack
8050 1079 9905 49 1 Lable

9096 9404 53 19
Parts list

6020

4020
5080
5060 5010 4030

5050 4040
5040 5090 5100 4050
2030 4010

2020
7031 2090 5070 5030
2050
2040

7032 2110
2091
7031 7032 2120
2010 3010
5070
3020
2160 2180
2150 6010
6040 7040
6030 7010
2070

2052
2053 9050
7030
2093 2100 2080
2190 2060
2094

2170 1010
2170
2051 2130 2140
2191
8050 8040
8030
2092 2092

2016 2015

20 9096 9404 53
Parts list

Oil system - Full Feature 6


Ref. Part number Qty Name Remarks

1010 2202 7035 01 1 Separator


2010 2202 9992 03 1 Therm.valve&mpv
2015 1503 2531 00 1 Ball valve
2016 2205 4335 01 1 Elbow
2020 6211 4725 50 1 Filter oil
2030 6221 3728 50 1 Separator oil
2040 0333 3100 17 2 Washer
2050 0211 1328 00 4 Screw
2051 0216 1325 00 4 Screw
2052 0147 1405 03 2 Hex.bolt
2053 0333 3237 00 2 Lock washer
2060 0333 4232 00 2 Washer
2070 0301 2335 00 4 Plain washer
2080 0211 1325 03 2 Screw
2090 0686 3115 55 1 Plug
2091 0661 1000 40 1 Seal washer
2092 0686 4204 00 2 Plug
2093 0661 1000 27 2 Seal washer
2094 0661 1000 30 2 Seal washer
2100 9096 9149 60 1 Sight glass
2110 2205 4335 01 1 Elbow
2120 0581 1228 04 1 Elbow coupling
2130 9096 9533 01 1 Ball valve
2140 0583 8120 22 1 Elbow coupling
2150 0661 1000 40 1 Seal washer
2160 2202 2608 45 1 Plug
2170 0661 1000 27 2 Seal washer
2180 0627 5100 05 1 Pressure screw
2190 0686 3115 55 1 Plug
2191 0661 1000 40 1 Seal washer
3010 0661 1000 38 1 Seal washer
3020 9096 9064 35 1 Safety valve
4010 <<< >>> 1 Unloader
4020 6211 4738 00 1 Filter housing
6211 4739 00 • 1 Filter element
4030 0347 6130 00 1 Hose clamp
4040 0211 1325 03 4 Screw
4050 0301 2335 00 4 Washer
5010 0603 4300 05 1 Hexagon nipple
5030 0571 0035 76 1 Nipple
5040 9096 9947 97 1 Nipple
5050 2205 4335 01 1 Elbow
5060 0661 1000 38 1 Seal washer
5070 0661 1000 39 2 Seal washer
5080 0661 1000 42 1 Seal washer
5090 0661 1000 44 1 Seal washer
5100 0823 0050 09 1 Non return valve
6010 9097 5008 75 1 Hose assembly
6020 9096 9947 86 1 Flexible
6030 2250 4983 00 1 Nipple
6040 0661 1000 44 1 Seal washer
7010 1 Combi cooler
9096 9947 89 CPN 10 8bar(e) FF
9096 9947 89 CPN 10 10bar(e) FF

9096 9404 53 21
Parts list

6020

4020
5080
5060 5010 4030

5050 4040
5040 5090 5100 4050
2030 4010

2020
7031 2090 5070 5030
2050
2040

7032 2110
2091
7031 7032 2120
2010 3010
5070
3020
2160 2180
2150 6010
6040 7040
6030 7010
2070

2052
2053 9050
7030
2093 2100 2080
2190 2060
2094

2170 1010
2170
2051 2130 2140
2191
8050 8040
8030
2092 2092

2016 2015

22 9096 9404 53
Parts list

Oil system - Full Feature 6


Ref. Part number Qty Name Remarks

9096 9947 89 CPN 15 8bar(e) FF


9096 9947 89 CPN 15 10bar(e) FF
9096 9947 89 CPN 15 13bar(e) FF
9096 9947 89 CPN 20 8bar(e) FF
9096 9947 89 CPN 20 10bar(e) FF
9096 9947 89 CPN 20 13bar(e) FF
7030 1 Hose assembly
0574 8001 31 CPN 10 8bar(e) FF
0574 8001 31 CPN 10 10bar(e) FF
0574 8001 31 CPN 15 8bar(e) FF
0574 8001 31 CPN 15 10bar(e) FF
0574 8001 31 CPN 15 13bar(e) FF
0574 8001 31 CPN 20 8bar(e) FF
0574 8001 31 CPN 20 10bar(e) FF
0574 8001 31 CPN 20 13bar(e) FF
7031 0571 0035 96 4 Nipple
7032 0663 3125 00 4 O-ring
7040 1 Hose assembly
0574 8001 32 CPN 10 8bar(e) FF
0574 8001 32 CPN 10 10bar(e) FF
0574 8001 32 CPN 15 8bar(e) FF
0574 8001 32 CPN 15 10bar(e) FF
0574 8001 32 CPN 15 13bar(e) FF
0574 8001 32 CPN 20 8bar(e) FF
0574 8001 32 CPN 20 10bar(e) FF
0574 8001 32 CPN 20 13bar(e) FF
8030 1 Cooler plate
9096 9947 22 CPN 10 8bar(e) FF
9096 9947 22 CPN 10 10bar(e) FF
9096 9947 22 CPN 15 8bar(e) FF
9096 9947 22 CPN 15 10bar(e) FF
9096 9947 22 CPN 15 13bar(e) FF
8040 4 Hex.bolt
0147 1323 03 CPN 10 8bar(e) FF
0147 1323 03 CPN 10 10bar(e) FF
0147 1323 03 CPN 15 8bar(e) FF
0147 1323 03 CPN 15 10bar(e) FF
0147 1323 03 CPN 15 13bar(e) FF
0147 1323 03 CPN 20 8bar(e) FF
0147 1323 03 CPN 20 10bar(e) FF
0147 1323 03 CPN 20 13bar(e) FF
9050 4 Plain washer
0301 2335 00 CPN 10 8bar(e) FF
0301 2335 00 CPN 10 10bar(e) FF
0301 2335 00 CPN 15 8bar(e) FF
0301 2335 00 CPN 15 10bar(e) FF
0301 2335 00 CPN 15 13bar(e) FF
0301 2335 00 CPN 20 8bar(e) FF
0301 2335 00 CPN 20 10bar(e) FF
0301 2335 00 CPN 20 13bar(e) FF
9050 1079 9905 49 1 Lable

9096 9404 53 23
Parts list

2020
2030
2010 2040
4050 2050
4080
4100
4060 4070 4030
4010 5040
6010
4040
6020 4090

6021
6022
1020
1030

6032 1090
1050
1040
1110 1091 1120
5011

3010
5050
3020
5011 1010
6021 7010
6032
6022 4070
1160
1150 1180

1080
6030 8030
1070
6040 1100 1093
1060

1130
1140
7030

7040

3030

7050
1092

1016
1015

24 9096 9404 53
Parts list

Oil system - TCD 7


Ref. Part number Qty Name Remarks

1010 2202 9992 03 1 Therm.valve&mpv


1015 1503 2531 00 1 Ball valve
1016 1503 2565 41 1 Elbow
1020 6211 4725 50 1 Oil filter
1030 6221 3728 50 1 Separator
1040 0333 3100 17 2 Washer
1050 0211 1328 00 4 Screw
1051 0216 1325 00 4 Screw
1060 0333 4232 00 2 Washer
1070 0301 2335 00 4 Plain washer
1080 0211 1325 03 2 Screw
1090 0686 3115 55 1 Hex. socket plug
1091 0661 1000 40 1 Seal washer
1092 0686 4204 00 1 Hex.plug
1093 0661 1000 27 2 Seal washer
1100 2200 7599 10 1 Sight glass
1110 2205 4335 01 1 Male elbow
1120 0581 1228 04 1 Elbow coupling
1130 9096 9533 01 1 Ball valve
1140 0583 8120 22 1 Elbow coupling
1150 0661 1000 40 1 Seal washer
1160 2202 2608 45 1 Plug
1180 0627 5100 05 1 Pressure screw
2010 <<< >>> 1 Unloader
2020 6211 4738 00 1 Filter housing
6211 4739 00 • 1 Filter element
2030 0347 6113 00 1 Hose clip+screw
2040 0211 1325 03 4 Screw
2050 0301 2335 00 4 Plain washer
3010 0661 1000 38 1 Seal washer
3020 2202 7215 02 1 Safety valve
3030 1 Safety valve
2202 8891 03 CPN 10 8bar(e)
2202 8891 03 CPN 10 10bar(e)
2202 8891 03 CPN 15 8bar(e)
2202 8891 03 CPN 15 10bar(e)
2202 8891 02 CPN 15 13bar(e)
2202 8891 03 CPN 20 8bar(e)
2202 8891 03 CPN 20 10bar(e)
2202 8891 02 CPN 20 13bar(e)
4010 0603 4300 05 1 Hexagon nipple
4030 0571 0035 76 1 Nipple
4040 9096 9947 97 1 Extention nipple
4050 2205 4335 01 1 Male elbow
4060 0661 1000 38 1 Seal washer
4070 0661 1000 39 2 Seal washer
4080 0661 1000 42 1 Seal washer
4090 0661 1000 44 1 Seal washer
4100 0823 0050 09 1 Non return valve
5010 0574 8001 47 1 Hose assembly
5011 1079 5840 15 2 Fitting
5040 9096 9947 92 1 Pipe assembly
5050 9096 9947 95 1 Pipe assembly
6010 9097 5008 75 1 Hose assembly
6020 9096 9947 86 1 Hose assembly

9096 9404 53 25
Parts list

2020
2030
2010 2040
4050 2050
4080
4100
4060 4070 4030
4010 5040
6010
4040
6020 4090

6021
6022
1020
1030

6032 1090
1050
1040
1110 1091 1120
5011

3010
5050
3020
5011 1010
6021 7010
6032
6022 4070
1160
1150 1180

1080
6030 8030
1070
6040 1100 1093
1060

1130
1140
7030

7040

3030

7050
1092

1016
1015

26 9096 9404 53
Parts list

Oil system - TCD 7


Ref. Part number Qty Name Remarks

6021 2250 4983 00 1 Hex.nipple


6022 0661 1000 44 1 Seal washer
6030 0574 8001 31 1 Hose
6032 0663 3125 00 4 O-ring
6040 0574 8001 32 1 Hose
6050 0070 6002 10 AR Nylon tube
6060 0070 6002 04 AR Plastic tube
6070 0070 6002 03 AR Plastic tube
7010 9096 9947 89 1 Combi cooler
7030 0147 1323 03 4 Hex.bolt
7040 0301 2335 00 4 Plain washer
7050 9096 9947 22 1 Cooler cover plate
8030 9097 5040 60 1 Decal instruct.
9010 1089 0389 03 1 Pressure switch
9020 0603 5103 03 1 Hexagon nipple
9030 0564 0000 24 1 Tee pipe coupling
9040 9096 9918 00 1 Pressure gauge
9050 1089 0637 16 1 Temp switch
9070 0603 4100 17 1 Hex.nipple

9096 9404 53 27
Parts list

1240

1350
1340 1030
1330

1300 1010
1130 1140 1420

1120
1410

1290
1110 1090
1100
1360

1240
1240

1370

1160
1180
1320
1310

1400
1190
1200
1250 1210
1380 1230
1390
1050 1080 1040 1240

1020
1170

1060
1440
1280 1260

28 9096 9404 53
Parts list

Air dryer 8
Ref. Part number Qty Name Remarks

1010 2202 9151 81 1 Crankcase


1020 2202 9159 01 1 Front panel
1030 2202 9157 01 1 Rear panel
1040 2202 9164 00 1 Stirrup
1050 1617 1551 58 1 Rele
1060 1617 1550 71 1 Over protector
1070 1617 1549 17 1 Start capacitor
1080 1624 9123 06 1 Compressor
1090 2202 7605 01 1 Snup-ON
1100 2200 5997 43 1 Check valve
1110 2202 7620 01 1 Condenser coil
1120 2202 7621 01 1 Protection
1130 2202 7623 01 1 Fan
1140 2202 7622 01 1 Fan motor
1160 0348 0110 03 1 Anchor
1170 2200 7199 53 9 Screw
1180 2202 8922 82 1 Exchanger assembly
1190 2202 8930 00 1 Insulation set
1200 0300 0274 64 2 Washer
1210 0291 1128 15 2 Nut
1220 2202 8924 00 1 Gasket
1230 2202 8895 01 1 Pipe
1240 0129 3270 42 19 Blind rivet
1250 0663 9096 00 1 O-ring
1260 2202 7547 03 1 Condensate drain
1270 0070 6002 49 AR Plastic tube
1280 9828 4200 35 1 Electric cables
1290 2202 9155 80 1 Pipe
1300 2202 7324 04 1 By-pass valve
1310 2202 7584 02 1 Capillary tube
1320 2202 7569 02 1 Filter-dryer
1330 1624 2217 00 1 Power switch
1340 2202 2608 91 1 Thermometer
1350 2202 9215 01 1 Silk-screen printing
1360 2202 9174 00 1 Stirrup
1370 1079 9926 99 1 Label
1380 0989 4220 08 1 Grommet
1390 0698 5141 21 1 Cable gland
1400 0697 9809 53 1 Nut
1410 0266 2108 00 1 Nut
1420 0333 4220 00 1 Washer
1430 0017 9862 67 AR Tape
1440 0348 0101 20 9 Cable tie
1450 2202 7587 01 AR Tape

9096 9404 53 29
Parts list

F1 F2 F3
T1

xt6;PVC CHANNEL

RT UN ON
RLY

K1 K2 K25

xt6;PVC CHANNEL

K21 K23 K22

F21
[A]

R Y B N

30 9096 9404 53
Parts list

Cubicle 9
Ref. Part number Qty Name Remarks

1 Cubicle
9097 5037 04 CPN 10
9097 5037 04 CPN 15
9097 5037 05 CPN 20
K21 & K23 1089 9601 60 • 2 AC Contactor
K22 • 1 AC Contactor
1089 9601 56 CPN 10
1089 9601 56 CPN 15
K22 • 1 AC Contactor
1089 9601 58 CPN 20
F21 • 1 Overload Relay
1089 9664 86 CPN 10
1089 9664 86 CPN 15
F21 • 1 Overload Relay
1089 9664 87 CPN 20
K1-K2 9097 5037 62 • 2 Control Relay
K1-K2 9097 5037 65 • 2 Control Relay Base
RT 9097 5037 63 • 1 Star Delta Timer
UN 9097 5037 64 • 1 Unload Timer
F1-F2-F3 1089 0591 11 • 3 Fuse Link
F1-F2-F3 • 3 Fuse Holder
K25 9096 9482 02 • 1 Phase Sequence Relay
Datalabel-loose
9095 2942 00 • 1 Datalabel
- 1079 9925 69 • 1 Label
- 1088 1001 01 • 1 Label
TR 9097 5037 61 • 1 Transformer
S3 1089 0727 01 • 1 Emergency stop
S3 1089 0727 03 • 1 Contact block
S1 1089 0362 86 • 1 Start/Stop Push Button
S2 1089 0263 08 • 1 Emergency Stop PB
1X0:R,Y,B,N • 4 Terminal
- • 1 End Plate
1X4 • 6 Terminal
1X4 • 1 End Plate
1X3 • 2 Earth terminals
- • 2 End Clamp
H 1089 0642 11 • 1 Hourmeter
WH-Loose 0697 9809 22 • 1 Lock Nut

9096 9404 53 31
Parts list

10

Refer this diagram for 2203 0054 00

1070
1090 1091 1020

1091 1100 1060

1040 1030
8085 1080
1160 1100
1050

4010 4011
8070
8120
8110
1130 1010 1120
3070
8030

1110

3010
3020 6030 6040
3030 7030 4011
5030
3040

8025 8020
2010
6020 6010

6050 6030

32 9096 9404 53
Parts list

Bodywork Pack 10
Ref. Part number Qty Name Remarks

1010 9096 9947 50 1 Frame


1020 2202 9883 16 1 Plate
1030 1 Panel cubicle
9096 9947 40 CPN 10
9096 9947 40 CPN 15
9096 9947 70 CPN 20
1040 9096 9947 11 1 Control panel
1050 2202 9884 97 1 Front panel
1060 2202 9900 00 1 Stirrup
1070 2202 9904 00 1 Belt shield
1080 0147 1169 03 6 Hex.bolt
1090 0147 1169 03 3 Hex.bolt
1091 0301 2321 00 9 Plain washer
1100 0147 1246 00 16 Hex.bolt
1110 1088 0803 25 1 Grommet
1120 0216 1957 86 4 Screw
1130 0300 8019 00 3 Washer
1160 0301 2315 00 9 Plain washer
2010 1 Vessel
2202 7805 16 11 bar
9096 9947 55 13 bar
3010 1 Pressure switch
2200 6006 82 11 bar
1089 0389 03 13 bar
3020 0603 5103 03 1 Hexagon nipple
3030 0564 0000 24 1 Tee pipe coupling
3040 9096 9918 00 1 Pressure gauge
3070 1 Hex.nipple
0603 4102 00 11 bar
0603 4100 17 13 bar
4010 0574 8001 47 1 Hose assembly
4011 1079 5840 15 1 Fitting
5030 0661 1000 40 1 Seal washer
6010 9095 3013 00 1 Adaptor
6020 0852 0010 21 1 Ball valve
6030 0661 1000 33 2 Seal washer
6040 0686 3716 29 1 Hex.plug
6050 0661 1000 27 1 Seal washer
7030 2202 8891 03 1 Safety valve
8020 1079 9931 29 1 Label
8025 9096 9270 10 1 Decal
8030 9097 5040 60 1 Decal
8060 9828 4993 00 1 Lable
8070 2202 9999 01 1 Label
8080 2203 0054 00 1 Decal
8085 9096 9946 64 1 Decal
8110 9096 9074 10 1 Data plate
8120 0129 3107 00 4 Blind rivet

9096 9404 53 33
Parts list

11

Refer this diagram for 2203 0054 00 &


2202 2512 93

1150
1100

1070
1140

1090 1091
1091 1100

1020

1060 1030
4011 1040 1050 1100
1080 1160
8040

4010
8085

1130 8070
3070 8120
8110 1120
8030

1110

1010

7030 6030 6040


3010 4011
3020
3030
5030
3040

8025 8020
2010
6020 6010

6050 6030

34 9096 9404 53
Parts list

Bodywork with Hood 11


Ref. Part number Qty Name Remarks

1010 9096 9947 50 1 Frame


1020 2202 9883 16 1 Cooler plate
1030 1 Panel cubicle
9096 9947 40 CPN 10
9096 9947 40 CPN 15
9096 9947 70 CPN 20
1040 9096 9947 11 1 Control panel
1050 2202 9884 97 1 Front panel
1060 2202 9900 00 1 Stirrup
1070 2202 9904 00 1 Belt shield
1080 0147 1169 03 6 Hex.bolt
1090 0147 1169 03 3 Hex.bolt
1091 0301 2321 00 9 Plain washer
1100 0147 1246 00 16 Hex.bolt
1110 1088 0803 25 1 Grommet
1120 0216 1957 86 4 Screw
1130 0300 8019 00 3 Washer
1140 9096 9947 80 1 Hood
1150 9096 9947 75 1 Hood cover
1160 0301 2315 00 9 Plain washer
2010 1 Vessel
2202 7805 16 11 bar
9096 9947 55 13 bar
3010 1 Pressure switch
2200 6006 82 11 bar
1089 0389 03 13 bar
3020 0603 5103 03 1 Hexagon nipple
3030 0564 0000 24 1 Tee pipe coupling
3040 9096 9918 00 1 Pressure gauge
3070 1 Hex.nipple
0603 4102 00 11 bar
0603 4100 17 13 bar
4010 0574 8001 47 1 Hose assembly
4011 1079 5840 15 1 Fitting
5030 0661 1000 40 1 Seal washer
6010 9095 3013 00 1 Adaptor
6020 0852 0010 21 1 Ball valve
6030 0661 1000 33 2 Seal washer
6040 0686 3716 29 1 Hex.plug
6050 0661 1000 27 1 Seal washer
7030 2202 8891 03 1 Safety valve
8020 1079 9931 29 1 Label
8025 9096 9270 10 1 Decal
8030 9097 5040 60 1 Decal
8040 2202 2512 93 1 Label
8060 9828 4993 00 1 Lable
8070 2202 9999 01 1 Label
8080 2203 0054 00 1 Decal
8085 9096 9946 64 1 Decal
8110 9096 9074 10 1 Data plate
8120 0129 3107 00 4 Blind rivet

9096 9404 53 35
Parts list

12

Refer this diagram for 2203 0054 00

1170
1100 1070
1180

1080
1091 1091 1100
1160
1020 1130
1055
1030

1040 1090 1100


4040 4085 1091 1050
4070

2011 4120

4110
1010
1150

1120 1110

2010
2011
1140
1051
1053 3030 3040

1054
4030

4025 4020
3040 3030

36 9096 9404 53
Parts list

Bodywork with Dryer 12


Ref. Part number Qty Name Remarks

1010 9096 9947 45 1 Frame


1020 9096 9947 98 1 Top panel
1030 9096 9947 42 1 Panel cubicle
1040 9096 9947 11 1 Control panel
1050 9096 9947 15 1 Front panel
1051 10 Plain washer
0301 2321 00 CPN 10
0301 2321 00 CPN 15
1053 6 Hex.nut
0266 2108 00 CPN 10
0266 2108 00 CPN 15
1054 0211 1325 00 3 Hex.socket
1055 0301 2335 00 3 Plain washer
1070 2202 9904 00 1 Belt shield
1080 0147 1169 03 6 Hex.bolt
1090 0147 1169 03 3 Hex.bolt
1091 0301 2321 00 9 Plain washer
1100 0147 1246 00 16 Hex.bolt
1110 1088 0803 25 1 Grommet
1120 0216 1957 86 4 Screw
1130 0211 1325 03 3 Screw
1140 0300 8019 00 3 Washer
1150 1088 0803 07 1 Grommet
1160 9096 9947 80 1 Hood
1170 9096 9947 75 1 Hood cover
1180 0301 2315 00 9 Plain washer
2010 0574 8001 47 1 Hose assembly
2011 1079 5840 15 1 Fitting
3030 0661 1000 33 2 Seal washer
3040 0686 3716 29 2 Hex.plug
4020 1079 9931 29 1 Label
4025 9096 9270 10 1 Decal
4030 9097 5040 60 1 Decal
4040 2202 2512 93 1 Label
4060 9828 4993 00 1 Label
4070 2202 9999 01 1 Label
4080 2203 0054 00 1 Decal
4085 9096 9946 64 1 Decal
4110 9096 9074 10 1 Data plate
4120 0129 3107 00 4 Blind rivet

9096 9404 53 37
Parts list

13

1170
1100
1031
1160 1020

1080
1091

1070

1091 1100

1130
1055

5050 5040

1100
1050
1090
1040 1091
5085
1053
1051
5070
1140 5120
1054
1030
1010 5110

1150

1120 1110

4040
2010 4030
2020 2040
2030

3010

5025
5020
4030
4040

38 9096 9404 53
Parts list

Bodywork - TCD 13
Ref. Part number Qty Name Remarks

1010 9096 9947 45 1 Frame


1020 9096 9947 98 1 Top panel
1030 9096 9947 42 1 Panel cubicle ff aasy
1031 0301 2315 00 9 Plain washer
1040 9096 9947 11 1 Control panel
1050 9096 9947 15 1 Front panel ff assy
1051 1 Plain washer
0301 2321 00 CPN 20
1053 6 Hex.nut
0266 2108 00 CPN 20
1054 0211 1325 00 3 Screw
1055 0301 2335 00 3 Plain washer
1070 2202 9904 00 1 Belt shield
1080 0147 1169 03 6 Hex.bolt
1090 0147 1169 03 3 Hex.bolt
1091 0301 2321 00 9 Plain washer
1100 0147 1246 00 16 Hex.bolt
1110 1088 0803 25 1 Grommet
1120 0216 1957 86 4 Screw
1130 0211 1325 03 3 Screw
1140 0300 8019 00 3 Washer
1150 1088 0803 07 1 Gromet
1160 9096 9947 80 1 Hood
1170 9096 9947 75 1 Hood cover
2010 2200 6006 82 1 Pressure switch
2020 0603 5103 03 1 Hexagon nipple
2030 0564 0000 24 1 Tee pipe coupling
2040 9096 9918 00 1 Pressure gauge
2070 0603 4102 00 1 Hex.nipple
3010 1 Vessel
2202 7805 16 11 bar
9096 9947 55 13 bar
4030 0661 1000 33 2 Seal washer
4040 0686 3716 29 2 Hex.plug
5020 1079 9931 29 1 Label- air vessel safety
5025 9096 9270 10 1 Decal-inspection
5026 9096 9270 15 1 Instr. assembly
5030 9097 5040 60 1 Decal instruct.
5040 2202 2512 93 1 Label
5050 1079 9905 49 1 Lable
5060 9828 4993 00 1 Instr.purge every day
5070 2202 9999 01 1 Label
5080 2203 0054 00 1 Decal
5085 9096 9946 64 1 Lock out decal
5110 9096 9074 10 1 Data plate-compressor
5120 0129 3107 00 4 Blind rivet

9096 9404 53 39
Parts list

Notes:

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40 9096 9404 53
Parts list

Notes:

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9096 9404 53 41
Parts list

Notes:

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42 9096 9404 53

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