9096940453-01 CPN Series
9096940453-01 CPN Series
Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons: Service: ................................................................
Telex: .................................................................................. Parts ....................................................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.
When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.
Chicago Pneumatic
Parts List
Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
2014 - 10
www.cp.com
Parts list
4 9096 9404 53
Parts list
Table of contents
9 Cubicle ....................................................................................................... 30
9096 9404 53 5
Parts list
6 9096 9404 53
Parts list
Service kits 1
Ref. Part number Qty Name Remarks
Belts details
Pressure 50 Hz
H.P
(bar) Item No. Qty.
8 0367 0100 56 2
10
10 0367 0100 57 2
8 0367 0100 56 2
15 10 0367 0100 57 2
13 2202 8841 05 2
8 2202 8841 05 2
20 10 2202 8841 05 2
13 0367 0100 58 2
9096 9404 53 7
Parts list
4110
5050
1030
1010
3120
3110
2010
2020
2050
2030
3140
3150 2040
2030
2040 2060
3140
3150
3010 3030
3020
2070
2160
3130
2080 3020 3040
3060
4120 7010
6020
3050
1020
3150 3140
2090
7020 7030
3070 3080
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Parts list
Drive arrangement 2
Ref. Part number Qty Name Remarks
1010 1 Motor
2202 8643 00 CPN 10 15 HP
2202 8643 00 CPN 15 15 HP
2202 8704 00 CPN 20 20 HP
1020 2 Spacer
9096 9528 00 CPN 10 15 HP
9096 9528 00 CPN 15 15 HP
9096 9528 10 CPN 20 20 HP
1030 1 Decal
9096 9947 61 CPN 10 15 HP
9096 9947 61 CPN 15 15 HP
9096 9947 62 CPN 20 20 HP
2010 2 Hex.bolt
0147 1328 00 CPN 10 Pack
0147 1328 00 CPN 15 Pack
0147 1363 03 CPN 20 Pack
0147 1328 00 CPN 10 FF
0147 1328 00 CPN 15 FF
0147 1363 03 CPN 20 FF
2020 2 Washer
0300 8019 00 CPN 10 Pack
0300 8019 00 CPN 15 Pack
0300 0274 17 CPN 20 Pack
0300 8019 00 CPN 10 FF
0300 8019 00 CPN 15 FF
0300 0274 17 CPN 20 FF
2030 2 Buffer
0392 1100 41 CPN 10 Pack
0392 1100 41 CPN 15 Pack
0392 1100 39 CPN 20 Pack
0392 1100 22 CPN 10 FF
0392 1100 22 CPN 15 FF
0392 1100 39 CPN 20 FF
2040 1616 3286 00 2 Plain washer
2050 2202 7214 00 1 Motor support
2060 1 Damper plate
9096 9947 85 CPN 10 Pack
9096 9947 85 CPN 15 Pack
2070 0147 1169 03 2 Hex.bolt
2080 0216 1100 33 2 Screw
2090 0333 3227 00 2 Spring washer
2160 0301 2315 00 2 Plain washer
3010 9096 9947 90 1 Element support plate
3020 0300 8019 00 6 Washer
3030 0215 0010 34 2 Screw
3040 0211 1328 00 4 Screw
3050 0392 1100 38 2 Buffer
3060 0333 3100 17 2 Washer
3070 0333 3100 17 1 Washer
3080 0211 1102 19 1 Screw
3110 0337 0009 57 1 Parallel key
3120 0346 1002 03 1 Clamp
3130 2202 9901 00 1 Motor support
3140 0147 1362 03 4 Hex.bolt
3150 0333 4232 00 4 Washer
9096 9404 53 9
Parts list
4110
5050
1030
1010
3120
3110
2010
2020
2050
2030
3140
3150 2040
2030
2040 2060
3140
3150
3010 3030
3020
2070
2160
3130
2080 3020 3040
3060
4120 7010
6020
3050
1020
3150 3140
2090
7020 7030
3070 3080
10 9096 9404 53
Parts list
Drive arrangement 2
Ref. Part number Qty Name Remarks
9096 9404 53 11
Parts list
12 9096 9404 53
Parts list
9096 9404 53 13
Parts list
1020 1030
1010
1040 1035
14 9096 9404 53
Parts list
1010 1 Fan
2202 9880 05 CPN 10
2202 9880 03 CPN 15
2202 9880 01 CPN 20
1020 1 Fan duct
2202 7029 00 CPN 10
9096 9947 20 CPN 15
2202 7029 00 CPN 20
1030 0147 1170 03 4 Hex.bol
1035 0147 1405 03 1 Hex.bolt
1040 0333 3237 00 1 Lock washer
9096 9404 53 15
Parts list
5
5050
5080 5100
5060 5010
6020
2030 4020
4030
5040 4040
4010
5090 4050
5070 5030
7040
2020
2050
7031
2040
7032 2090
2110
2091
7032 2120
2010 3020
3010
5070
2180
7030
6010
2160
2150
2052
2053
7010
7031
8050 7031 7032
6040 7032
6030
2070
1010
2080
2093 2100 2170
2060
2190
2094
2170
2051
2191
2130 2140
2092
2092
2016 2015
16 9096 9404 53
Parts list
9096 9404 53 17
Parts list
5
5050
5080 5100
5060 5010
6020
2030 4020
4030
5040 4040
4010
5090 4050
5070 5030
7040
2020
2050
7031
2040
7032 2090
2110
2091
7032 2120
2010 3020
3010
5070
2180
7030
6010
2160
2150
2052
2053
7010
7031
8050 7031 7032
6040 7032
6030
2070
1010
2080
2093 2100 2170
2060
2190
2094
2170
2051
2191
2130 2140
2092
2092
2016 2015
18 9096 9404 53
Parts list
9096 9404 53 19
Parts list
6020
4020
5080
5060 5010 4030
5050 4040
5040 5090 5100 4050
2030 4010
2020
7031 2090 5070 5030
2050
2040
7032 2110
2091
7031 7032 2120
2010 3010
5070
3020
2160 2180
2150 6010
6040 7040
6030 7010
2070
2052
2053 9050
7030
2093 2100 2080
2190 2060
2094
2170 1010
2170
2051 2130 2140
2191
8050 8040
8030
2092 2092
2016 2015
20 9096 9404 53
Parts list
9096 9404 53 21
Parts list
6020
4020
5080
5060 5010 4030
5050 4040
5040 5090 5100 4050
2030 4010
2020
7031 2090 5070 5030
2050
2040
7032 2110
2091
7031 7032 2120
2010 3010
5070
3020
2160 2180
2150 6010
6040 7040
6030 7010
2070
2052
2053 9050
7030
2093 2100 2080
2190 2060
2094
2170 1010
2170
2051 2130 2140
2191
8050 8040
8030
2092 2092
2016 2015
22 9096 9404 53
Parts list
9096 9404 53 23
Parts list
2020
2030
2010 2040
4050 2050
4080
4100
4060 4070 4030
4010 5040
6010
4040
6020 4090
6021
6022
1020
1030
6032 1090
1050
1040
1110 1091 1120
5011
3010
5050
3020
5011 1010
6021 7010
6032
6022 4070
1160
1150 1180
1080
6030 8030
1070
6040 1100 1093
1060
1130
1140
7030
7040
3030
7050
1092
1016
1015
24 9096 9404 53
Parts list
9096 9404 53 25
Parts list
2020
2030
2010 2040
4050 2050
4080
4100
4060 4070 4030
4010 5040
6010
4040
6020 4090
6021
6022
1020
1030
6032 1090
1050
1040
1110 1091 1120
5011
3010
5050
3020
5011 1010
6021 7010
6032
6022 4070
1160
1150 1180
1080
6030 8030
1070
6040 1100 1093
1060
1130
1140
7030
7040
3030
7050
1092
1016
1015
26 9096 9404 53
Parts list
9096 9404 53 27
Parts list
1240
1350
1340 1030
1330
1300 1010
1130 1140 1420
1120
1410
1290
1110 1090
1100
1360
1240
1240
1370
1160
1180
1320
1310
1400
1190
1200
1250 1210
1380 1230
1390
1050 1080 1040 1240
1020
1170
1060
1440
1280 1260
28 9096 9404 53
Parts list
Air dryer 8
Ref. Part number Qty Name Remarks
9096 9404 53 29
Parts list
F1 F2 F3
T1
xt6;PVC CHANNEL
RT UN ON
RLY
K1 K2 K25
xt6;PVC CHANNEL
F21
[A]
R Y B N
30 9096 9404 53
Parts list
Cubicle 9
Ref. Part number Qty Name Remarks
1 Cubicle
9097 5037 04 CPN 10
9097 5037 04 CPN 15
9097 5037 05 CPN 20
K21 & K23 1089 9601 60 • 2 AC Contactor
K22 • 1 AC Contactor
1089 9601 56 CPN 10
1089 9601 56 CPN 15
K22 • 1 AC Contactor
1089 9601 58 CPN 20
F21 • 1 Overload Relay
1089 9664 86 CPN 10
1089 9664 86 CPN 15
F21 • 1 Overload Relay
1089 9664 87 CPN 20
K1-K2 9097 5037 62 • 2 Control Relay
K1-K2 9097 5037 65 • 2 Control Relay Base
RT 9097 5037 63 • 1 Star Delta Timer
UN 9097 5037 64 • 1 Unload Timer
F1-F2-F3 1089 0591 11 • 3 Fuse Link
F1-F2-F3 • 3 Fuse Holder
K25 9096 9482 02 • 1 Phase Sequence Relay
Datalabel-loose
9095 2942 00 • 1 Datalabel
- 1079 9925 69 • 1 Label
- 1088 1001 01 • 1 Label
TR 9097 5037 61 • 1 Transformer
S3 1089 0727 01 • 1 Emergency stop
S3 1089 0727 03 • 1 Contact block
S1 1089 0362 86 • 1 Start/Stop Push Button
S2 1089 0263 08 • 1 Emergency Stop PB
1X0:R,Y,B,N • 4 Terminal
- • 1 End Plate
1X4 • 6 Terminal
1X4 • 1 End Plate
1X3 • 2 Earth terminals
- • 2 End Clamp
H 1089 0642 11 • 1 Hourmeter
WH-Loose 0697 9809 22 • 1 Lock Nut
9096 9404 53 31
Parts list
10
1070
1090 1091 1020
1040 1030
8085 1080
1160 1100
1050
4010 4011
8070
8120
8110
1130 1010 1120
3070
8030
1110
3010
3020 6030 6040
3030 7030 4011
5030
3040
8025 8020
2010
6020 6010
6050 6030
32 9096 9404 53
Parts list
Bodywork Pack 10
Ref. Part number Qty Name Remarks
9096 9404 53 33
Parts list
11
1150
1100
1070
1140
1090 1091
1091 1100
1020
1060 1030
4011 1040 1050 1100
1080 1160
8040
4010
8085
1130 8070
3070 8120
8110 1120
8030
1110
1010
8025 8020
2010
6020 6010
6050 6030
34 9096 9404 53
Parts list
9096 9404 53 35
Parts list
12
1170
1100 1070
1180
1080
1091 1091 1100
1160
1020 1130
1055
1030
2011 4120
4110
1010
1150
1120 1110
2010
2011
1140
1051
1053 3030 3040
1054
4030
4025 4020
3040 3030
36 9096 9404 53
Parts list
9096 9404 53 37
Parts list
13
1170
1100
1031
1160 1020
1080
1091
1070
1091 1100
1130
1055
5050 5040
1100
1050
1090
1040 1091
5085
1053
1051
5070
1140 5120
1054
1030
1010 5110
1150
1120 1110
4040
2010 4030
2020 2040
2030
3010
5025
5020
4030
4040
38 9096 9404 53
Parts list
Bodywork - TCD 13
Ref. Part number Qty Name Remarks
9096 9404 53 39
Parts list
Notes:
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9096 9404 53 41
Parts list
Notes:
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