QY

QY Series Air-Powered Test Stand

OPERATION& MAINTENANCE

MANUAL

YANCHENG SANYI PETROCHEMICAL MACHINERY CO., LTD.

18 (TEL) 0515 86314488

ADD: 18 Jian Yang Road (FAX) 0515 86314499
Jianhu Jiangsu 224751 Http://www.ycsanyi.com
People’s Republic of China E-mail:[email protected]
 QY

SM

18

0515-6390448 6314488

0515-6314499

Http://www.ycsanyi.com www.sanyi.com www.sanyi.cn

E-mail: [email protected]
 QY 140 AJ

A J

MPa

Q Y

Kg
MPa MPa
1:51 1 32
QY140 0.7 305
1:236 1 140
1:51 1 32
QY140J 0.7 1 310
1:236 1 140
1:51 2 32
QY140AJ 0.7 1 400
1:236 2 140

1 8
 01 11
02 12
03 13
04 14
05 15
06 16
07 17
08 18
09 19
10 20
21

1 AC200V/50Hz
2
3 18N•m

1 05 10# 20#

2 8
3 06 1MPa 10kgf/cm2
4 16 16
17 16 16
15 17
5 14 13 18

6 03
7 18 06 A/B 2 03
07
19 19

06
8 18 14
9 14 18 07
06 06

10 07 06 07

06 06

11 06 18

3 8
4 8
 OPERATION MANUAL
FOR

QY Series Air-Powered Test Stand

YANCHENG SANYI PETROCHEMICAL MACHINERY CO., LTD.

Add #18 Jianyang Road, Jianhu County, Jiangsu Province, 224751

Tel 0515-6390448 6314488 Fax 0515-6314499
Http://www.ycsanyi.com www.sanyi.com.cn www.sanyi.cn
E-mail: [email protected]

Preface
The air-powered test stand is a modern test equipment that our company design and manufacture by
combining the working principles of the air-powered test stands imported from abroad and the actual
conditions in our country.

Features
The air-powered test stand uses compressed air as power source and uses air-powered pumps as
pressure supply. Air source pressure is proportional to output hydraulic pressure Corresponding hydraulic
pressure to be tested can be obtained by adjusting air source pressure. When air source pressure and
hydraulic pressure are in a state of balance, the air-powered pump will discontinue to apply pressure and
output hydraulic pressure equal to preset pressure will be reached and become steady so that the rate of
pressure rise can be controlled by controlling air input. Therefore, the test stand is characterized by
explosion-proof performance, adjustable output pressure, controllable rate of pressure rise, small size, light
weight, easy operation, reliable properties and extensive purposes. It is specially suitable to the high
pressure tests and ultra-high pressure tests for the pressure-containing equipments used in drilling and
production projects in oilfields, such as blowout equipments, valves, pipelines, connectors, pressure vessels,
and so on, and also it is designed for use as test facilities in scientific research departments and inspection
departments.

Purpose
The air-powered test stand is designed to hydrostatically test all pressure-containing vessels used in
petroleum and chemical projects, such as blowout prevents, valves, pipelines and boilers. The pump can be
used as pressure supply for the control system of the BOP.

Explanation of Type
QY - 140 AJ

A double-pump, J Automatic recorder, if omitted, it does not exist.

Working Pressure MPa

Q Air-powered Y Hydraulic Test

Conventional Product Parameter Table

Automatic
Air-Powered Air Sour Pressure Working Pressure Weight
Type Printing
Pump Equipped (Maximum) MPa (Maximum) MPa (kg)
Recorder
1:51 1 pc. 32
QY140J 0.7 1 pc. 310
1:236 1 pc. 140
1:51 2 pc. 32
QY140AJ 0.7 1 pc. 400
1:236 2 pc. 140

Working Principles of Products

QY140AJ Test Stand

Page 1 of 10
 Interface
for Air Inlet

Interface
for Water Inlet Low-pressure High-pressure Low-pressure High-pressure
Pump Pump Pump Pump

Reservoir

Interface for
High-pressure Outlet

Illustrative Diagram

Note: The following instruction refers the above illustration and the table below.
1 Interface for Air Inlet 11 Non-return Valve for Inlet
2 Water & Air Filter 12 Non-return Valve for Outlet
High-pressure Globe Valve
3 Air Regulator 13
used for opening
4 Pressure Gauge for Air 14 Interface for High-pressure Outlet
5 Oil Atomizer 15 Interface for Water Inlet
6 Globe Valve for Air Source 16 Ball Valve for Water
7 Air Cylinder for Low-pressure Pump 17 Filter for Water
8 Air Cylinder for High-pressure Pump 18 Globe Valve for Relief high-pressure
9 Low-pressure Pump 19 High-pressure Gauge
10 High-pressure Pump 20 Pressure Transducer
21 Printing Recorder

Points of Attention
1. The power used for the printing recorder is AC200V/50Hz. It is necessary to ground wire in order to
ensure personal safety during using this recorder.
2. The printing recorder only can be used in non-explosion proof environment or during non-explosion
proof period.
3. High-pressure globe valve is a cone valve and its closing torque shall not be more than 18N•m. The
correct method of operation is to release pressure first and then close the valve if its leakage occurs
during pressure rising. Excessive torque will damage the valve core to shorten the valve’s service life,
it should be avoided.

Page 2 of 10
 Operating Procedures See Illustrative Diagram
1. Add lubricating oil into the oil atomizer . Use 10# or 20# machine oil in southern parts of China and
use anti-freezing machine oil or low-freezing hydraulic oil in winter in the northern parts of China.
2. Fill the reservoir with hydraulic oil or emulsified oil.
3. Close the globe valve [06] for air source 4 pcs. or 2 pcs. and connect this set to air source whose
2
pressure is not more than 1 MPa (10kgf/cm ).
4. If hydraulic oil is used as test fluid, close the globe valve [16] upper and open the globe valve [16]
lower to permit free flow of hydraulic oil from the reservoir to the filter [17]. If clean water is used
as test fluid, close the globe valve [16] lower and open the globe valve [16] upper to permit free
flow of clean water from the suction port [15] to the filter [17].
5. If hydraulic oil is used as test fluid, blank off the outlet [14] for pressure test and the relief port, open the
globe valve [13] and the globe valve [18], and connect the outlet of the pump s to the reservoir so as to
taske back the hydraulic oil. If clean water is used as test fluid, drain away the water through the relief
outlet.
6. To close the air regulator [03], rotate its hand wheel counterclockwise to enable the spring inside this
valve to be in a free state.
7. Close the relief valve [18], open the globe valve [06] for air source 2 pcs. of A/B group or all , and
rotate the hand wheel of the air regulator [03] clockwise until the low-pressure air cylinder [07] can only
run a little. Continue to slowly rotate the hand wheel of the air regulator [03] clockwise and observe the
change of the high pressure gauge [10] readings. When the value shown on the high pressure gauge [10]
is equal to preset pressure of the vessel being tested and become steady (At this moment this air-powered
pump stops running because air source pressure and hydraulic pressure are in a state of balance), lock the
nut of the hand wheel of the air regulator [03], close the globe valve [06] of the low-pressure air cylinder
[07].
8. Open the relief valve [18] to release pressure, and remove the bull plug from the outlet [14] for pressure
test.
9. Connect the vessel to the interface [14] for high-pressure outlet through the pipelines for pressure test,
close the globe valve for relief high-pressure , and open the globe valve for air source of the
air cylinder for low-pressure pump to charge the vessel being tested with test fluids. After air in
both the vessel being tested and pipelines is drained up, close the globe valve for air source and
blank off the exhaust port of the vessel being tested.
10. Open the globe valve [06] of the low-pressure air cylinder [07] slowly to allow this air cylinder to run.
Charge the vessel being tested with test fluid to make pressure inside it rise, and check all connecting
positions for sealing. Close the globe valve [06] of the low-pressure air cylinder [07] and release
pressure if leakage occurs. Reopen the globe valve [06] of the low-pressure air cylinder [07] to raise
pressure after leakage is eliminated. When pressure rises to the extent that the low-pressure air cylinder
stops running (It results from the balance between air source pressure and hydraulic pressure, but the
globe valve [06] of the low-pressure air cylinder [07] shall not be closed.), open the globe valve [06] of
the high-pressure air cylinder [08] slowly to make pressure rise to preset value, hold pressure and
observe the vessel being tested.
11. After the pressure test is complete, close the globe valve [06] and open the relief valve [18] to release
pressure.

Page 3 of 10
Assembly Drawing

Page 4 of 10
 QY

SM

18

0515-6390448 6314488

0515-6314499

Http://www.ycsanyi.com www.sanyi.com www.sanyi.cn

E-mail: [email protected]
 QY 140 AJ

A J

MPa

Q Y

Kg
MPa MPa
1:51 1 32
QY140 0.7 305
1:236 1 140
1:51 1 32
QY140J 0.7 1 310
1:236 1 140
1:51 2 32
QY140AJ 0.7 1 400
1:236 2 140

1 8
 01 11
02 12
03 13
04 14
05 15
06 16
07 17
08 18
09 19
10 20
21

1 AC200V/50Hz
2
3 18N•m

2 8
2 06
06
3 10

5 4 5

3 8
7 15-20

8 02

1 5 1

2 ID19X15m 1 3/4″

3 ID25.4X15m 1 1″

ID6X15m
4 1
15000Psi(105MPa)
6/10
ID10X15m 1/2NPT/ M27X2
5 1 M27X2
10000Psi(70MPa)

M27X2

6 M20X1.5/ M27X2 1 1 15X2.5 O

M27X2 M27X2

7 1/2NPT/ M27X2 1 1 15X2.5 O 1/2NPT

1/2NPT

1
M27X2/ M27X2
15X2.5 O
8 2
M27X2

4 8
 1 DN 5mm/PN 140MPa 1 M20X1.5

2 DN 5mm/PN 32MPa 1

3 O 15X2.5 8

4 O X1.5 4

5 O X3.5 4

6 O 25X3.1 4

7 O 30X3.5 4

8 V 13X 23X7 4

9 V X X10 4

10 18X 8X5 2

395 G1/2 0.7MPa

3 3
1.9M 2M
1.6M3

1.6M3 1 51 12.7L
2.8MPa 10.85L/ 2M3/ 15L/

5 8
 MAINTENANCE MANUAL

FOR

QY Series Air-Powered Test Stand

YANCHENG SANYI PETROCHEMICAL MACHINERY CO., LTD.

Add #18 Jianyang Road, Jianhu County, Jiangsu Province, 224751

Tel 0515-6390448 6314488 Fax 0515-6314499
Http://www.ycsanyi.com www.sanyi.com.cn www.sanyi.cn
E-mail: [email protected]
 Preface
The air-powered test stand is a modern test equipment that our company design and manufacture by
combining the working principles of the air-powered test stands imported from abroad and the actual
conditions in our country.

Features
The air-powered test stand uses compressed air as power source and uses air-powered pumps as
pressure supply. Air source pressure is proportional to output hydraulic pressure Corresponding hydraulic
pressure to be tested can be obtained by adjusting air source pressure. When air source pressure and
hydraulic pressure are in a state of balance, the air-powered pump will discontinue to apply pressure and
output hydraulic pressure equal to preset pressure will be reached and become steady so that the rate of
pressure rise can be controlled by controlling air input. Therefore, the test stand is characterized by
explosion-proof performance, adjustable output pressure, controllable rate of pressure rise, small size, light
weight, easy operation, reliable properties and extensive purposes. It is specially suitable to the high
pressure tests and ultra-high pressure tests for the pressure-containing equipments used in drilling and
production projects in oilfields, such as blowout equipments, valves, pipelines, connectors, pressure vessels,
and so on, and also it is designed for use as test facilities in scientific research departments and inspection
departments.

Purpose
The air-powered test stand is designed to hydrostatically test all pressure-containing vessels used in
petroleum and chemical projects, such as blowout prevents, valves, pipelines and boilers. The pump can be
used as pressure supply for the control system of the BOP.

Explanation of Type
QY - 140 AJ

A double-pump, J Automatic recorder, if omitted, it does not exist.

Working Pressure MPa

Q Air-powered Y Hydraulic Test

Conventional Product Parameter Table

Automatic
Air-Powered Air Sour Pressure Working Pressure Weight
Type Printing
Pump Equipped (Maximum) MPa (Maximum) MPa (kg)
Recorder
1:51 1 pc. 32
QY140J 0.7 1 pc. 310
1:236 1 pc. 140
1:51 2 pc. 32
QY140AJ 0.7 1 pc. 400
1:236 2 pc. 140

Working Principles of Products

QY140AJ Test Stand

Page 1 of 10
 Interface
for Air Inlet

Interface
for Water Inlet Low-pressure High-pressure Low-pressure High-pressure
Pump Pump Pump Pump

Reservoir

Interface for
High-pressure Outlet

Illustrative Diagram

Note: The following instruction refers the above illustration and the table below.
1 Interface for Air Inlet 11 Non-return Valve for Inlet
2 Water & Air Filter 12 Non-return Valve for Outlet
High-pressure Globe Valve
3 Air Regulator 13
used for opening
4 Pressure Gauge for Air 14 Interface for High-pressure Outlet
5 Oil Atomizer 15 Interface for Water Inlet
6 Globe Valve for Air Source 16 Ball Valve for Water
7 Air Cylinder for Low-pressure Pump 17 Filter for Water
8 Air Cylinder for High-pressure Pump 18 Globe Valve for Relief high-pressure
9 Low-pressure Pump 19 High-pressure Gauge
10 High-pressure Pump 20 Pressure Transducer
21 Printing Recorder

Points of Attention
1. The power used for the printing recorder is AC200V/50Hz. It is necessary to ground wire in order to
ensure personal safety during using this recorder.
2. The printing recorder only can be used in non-explosion proof environment or during non-explosion
proof period.
3. High-pressure globe valve is a cone valve and its closing torque shall not be more than 18N•m. The
correct method of operation is to release pressure first and then close the valve if its leakage occurs
during pressure rising. Excessive torque will damage the valve core to shorten the valve’s service life,
it should be avoided.

Page 2 of 10
 Points Of Attention and Maintenance See Assembly Drawing
1. Prior to hydrostatic test for the vessel, drain away air in the vessel and in the coupling pipes. It is
necessary to perform high pressure test and ultra-high pressure test for the vessel, as to do so will make
pressure rise steadily as well as safely.

Page 3 of 10
 Assembly Drawing

2. The smaller the volume of the vessel being tested is, the slower the rate of the pressure rise shall be,
which means that the opening of the globe valve for air source of the air cylinder for
low-pressure pump or the globe valve for air source of the air cylinder for high-pressure
pump shall be smaller, as rapid pressure rise will damage the vessel being tested.
3. During testing, the operator must observe the change of the high-pressure gauge readings and
check whether the leakage occurs on all connecting positions. If problems are detected, immediately stop
the pump and release pressure to solve them.
4. The high pressure air-powered pump, which is not used for increasing the pump discharge, only acts as
the pressurizer. Therefore, while the vessel being tested is being charged with test fluids, this pump shall
stop running so as to avoid damage to its hydraulic cylinder packing.
5. When clean water is used as the test fluid, blank off the outlet for pressure test according to both item 4
and item 5 of the operating procedures after the pressure test is complete or before you get off work. To
avoid corrosion resulting from a long-period water stay in this set, run the air-powered pump for one
minute and then cycle hydraulic oil or emulsified oil in the reservoir to clear away water.
6. To prolong the service life of the air regulator, rotate its hand wheel counterclockwise to enable the
spring inside this valve to be in a free state.
7. There must be lubricating oil in the Oil Atomizer in order to lubricate air-powered pumps. The
adjusted oil value shall be 15 20 drops/per minute. Oil can be injected into the oil cup only on
condition that there is no pressure in the oil cup.
8. Drain away water remaining in the water & air Filter in time. Drain and clean the filter flask with
mineral oil, and then dry the filter flask with low pressure air. Be careful not to clean the filter flask with
acetone, acetaldehyde, acetate and toluene, as these solutions will damage the filter flask.
9. Be sure to keep test fluids used in this set clean, frequently clean the oil reservoir and the filter screen,
and also frequently clean the filter screen of the liquid filter [21]. If test fluids are contaminated, damage
to valve seals of this set will occur so as to affect their service performances.
10. Being a low pressure valve, the three-way cock valve [17] shall be checked whether it is in the proper
position (See item 4 and item 5 specified in the Operating Procedures) before the relief valve is opened,
as danger will occur if high pressure liquid enter the three-way cock valve when it is closed.

Accessories and spare parts

Accessories List

No. Name Size Qty. Remark

Paper for
1 5pcs. 1 pc. in printer
recorder

One end with a 3/4″ quick adapt, and another

2 Hose for air ID19X15m 1pc.
end prepared by customer.

Page 4 of 10
 One end with a 1″ quick adapt, and another
3 Hose for water ID25.4X15m 1 pc.
end prepared by customer.

High pressure ID6X15m Head end connecting with

4 1 pc.
hose assembly 15000Psi(105MPa) Both end with

6/10 hose terminal

High pressure ID10X15m adapt and end connected with 1/2NPT/

5 1 pc.
hose assembly 10000Psi(70MPa) M27X2 nut M27X2

Connected with M27X2 nut in high pressure

Adapt for oulet hose assembly, and 1pc. 15X2.5 O

6 M20X1.5/ M27X2 1pc.
of pump ring installed in the middle installed

in the outlet tee of pressure test stand

M27X2 male screw connected with M27X2

nut in high pressure hose assembly, 1pc.

Adapt for 15X2.5 O ring installed in the middle, and

7 1/2NPT/ M27X2 1pc.
pressure test port 1/2NPT male screw connected with 1/2NPT

female screw in pressure test flange of

customer.

M27X2/ M27X2 Installed between two high pressure hose

Double pin for provided only in case assemblies, 1pc. 15X2.5 O-ring installed in

8 high pressure the coustomer needs more 2pcs. each end, and connected to M27X2 nut on

assembly than 2 high-pressure hose hose assembly end. It’s only working under

assemblies the pressure of low pressure hose assembly.

Spare Parts List

No. Name Size Qty. Remark

Stainless steel high

1 DN 5mm/PN 140MPa 1pc. Female screw end M20X1.5
pressure globe valve

2 Stainless steel low DN 5mm/PN 32MPa 1pc. Screw end

Page 5 of 10
 pressure non-return

valve

Installed between adapt of pump outlet or

3 O Ring 15X2.5 8pcs. adapt of pressure test port and adapt of

high pressure hose assembly

4 O Ring X1.5 4pcs. Used in non-return valve

5 O Ring X3.5 4pcs. Used in non-return valve

6 O Ring 25X3.1 4pcs. Used in non-return valve

Installed between adapt connected with

7 O Ring 30X3.5 4pcs. high pump and adapt connected with low

pump

8 V-type packing 13X 23X7 4pcs. Used in high pressure pump

9 V-type packing X X10 4pcs. Used in high pressure pump

Used in stainless steel high pressure globe

10 V-type packing 11X 5X3.5 2pcs.
valve

Maximum Air Consumption and Matching Compressor Machine

The air consumption is determined by the reciprocating frequency per minute of the backing
air-powered pump. With the air source pressure in a state of steadiness, the reciprocating frequency of the
pump is determined by output hydraulic pressure. The air consumption of this pump will reach the peak
when the air source pressure is adjusted to be highest to discharge liquid without load. As the hydraulic
pressure inside the vessel is rising, the reciprocating motion speed of the pump gradually becomes low until
air source pressure and the hydraulic pressure is in a state of balance, after which the pump stops running
and the air consumption is zero. However, the air source powering this pump is supplied via the air
regulator which is used for limiting the air flow, so the maximum air consumption of the pump is the
maximum allowable air flow of the air regulator. The 395 series G1/2 4000 air regulator used in this set is
manufactured by Shanghai Pneumatic Elements Factory. The allowable air flow of the air regulator is 1.9
M3/per minute when output pressure is 0.7 MPa. It can match the compressor machine whose discharge is
2M3/per minute, but it is still reasonable to match it with the compressor machine whose discharge is
1.6M3/per minute if you think it will not take the air-powered pump a long time to discharge liquid without
load (because a few of test pieces have small size). The compressor machine whose discharge is smaller
can also be used if this set is usually used for testing vessels of small size.
When the compressor machine of 1.6M3/per minute and the air-powered pump of 1:51 are used
together for pressure test, it is found that the pump discharge without load and the pump discharge with
load of 2.8MPa are respectively 12.7L/per minute and 10.85L/per minute. The pump discharge without
load can be up to 15L/per minute if the compressor machine of 2M3/per minute is used.

Page 6 of 10
 QY

SM

18

0515-6390448 6314488

0515-6314499

Http://www.ycsanyi.com www.sanyi.com www.sanyi.cn

E-mail: [email protected]
 QY 140 AJ

A J

MPa

Q Y

Kg
MPa MPa
1:51 1 32
QY140 0.7 305
1:236 1 140
1:51 1 32
QY140J 0.7 1 310
1:236 1 140
1:51 2 32
QY140AJ 0.7 1 400
1:236 2 140

1 8
 01 11
02 12
03 13
04 14
05 15
06 16
07 17
08 18
09 19
10 20
21

1 AC200V/50Hz
2
3 18N•m

2 8
 QY140J QY140AJ

01 140J 140AJ 1 1

02 / 32MPa/140MPa 1 2

03 / 1 2

04 1 1

3 8
05 160MPa 1 1

06 / / AF5000/AL5000 1 1

07 140J 140AJ 1 1

08 R1000 1 1 QY140 QY140A

09 8 12

10 3 5

11 1/2″ 10 12 1/2NPT

12 1/2″ 4 5 1/2NPT

13 1/2″ 7 17 1/2NPT

14 1/2″ 2 4

15 1/2″ 1 3 1/2NPT

16 DN 5mm/PN 140MPa 2 4

17 DN 10mm/PN 32MPa 1 2

18 1/2″ 1 2

19 1/2″ 1 2 1/2NPT

20 1/2″ 1 2

21 1 2

22 1″ 3 3 2 1

23 1″ 1 2

24 1″ 3 5

25 DN25mm/PN 2.5MPa 1 1

26 1″ 9 12

27 1 1

28 DN 5mm/PN 140MPa 3 4 M20X1.5

29 / DN 5mm/PN 140MPa 2 2 M20X1.5

30 1 1

31 1″ 1 1

32 3/4″ 1 1

4 8
 PARTS MANUAL

FOR

QY Series Air-Powered Test Stand

YANCHENG SANYI PETROCHEMICAL MACHINERY CO., LTD.

Add #18 Jianyang Road, Jianhu County, Jiangsu Province, 224751

Tel 0515-6390448 6314488 Fax 0515-6314499
Http://www.ycsanyi.com www.sanyi.com.cn www.sanyi.cn
E-mail: [email protected]
 Preface
The air-powered test stand is a modern test equipment that our company design and manufacture by
combining the working principles of the air-powered test stands imported from abroad and the actual
conditions in our country.

Features
The air-powered test stand uses compressed air as power source and uses air-powered pumps as
pressure supply. Air source pressure is proportional to output hydraulic pressure Corresponding hydraulic
pressure to be tested can be obtained by adjusting air source pressure. When air source pressure and
hydraulic pressure are in a state of balance, the air-powered pump will discontinue to apply pressure and
output hydraulic pressure equal to preset pressure will be reached and become steady so that the rate of
pressure rise can be controlled by controlling air input. Therefore, the test stand is characterized by
explosion-proof performance, adjustable output pressure, controllable rate of pressure rise, small size, light
weight, easy operation, reliable properties and extensive purposes. It is specially suitable to the high
pressure tests and ultra-high pressure tests for the pressure-containing equipments used in drilling and
production projects in oilfields, such as blowout equipments, valves, pipelines, connectors, pressure vessels,
and so on, and also it is designed for use as test facilities in scientific research departments and inspection
departments.

Purpose
The air-powered test stand is designed to hydrostatically test all pressure-containing vessels used in
petroleum and chemical projects, such as blowout prevents, valves, pipelines and boilers. The pump can be
used as pressure supply for the control system of the BOP.

Explanation of Type
QY - 140 AJ

A double-pump, J Automatic recorder, if omitted, it does not exist.

Working Pressure MPa

Q Air-powered Y Hydraulic Test

Conventional Product Parameter Table

Automatic
Air-Powered Air Sour Pressure Working Pressure Weight
Type Printing
Pump Equipped (Maximum) MPa (Maximum) MPa (kg)
Recorder
1:51 1 pc. 32
QY140J 0.7 1 pc. 310
1:236 1 pc. 140
1:51 2 pc. 32
QY140AJ 0.7 1 pc. 400
1:236 2 pc. 140

Working Principles of Products

QY140AJ Test Stand

Page 1 of 10
 Interface
for Air Inlet

Interface
for Water Inlet Low-pressure High-pressure Low-pressure High-pressure
Pump Pump Pump Pump

Reservoir

Interface for
High-pressure Outlet

Illustrative Diagram

Note: The following instruction refers the above illustration and the table below.
1 Interface for Air Inlet 11 Non-return Valve for Inlet
2 Water & Air Filter 12 Non-return Valve for Outlet
High-pressure Globe Valve
3 Air Regulator 13
used for opening
4 Pressure Gauge for Air 14 Interface for High-pressure Outlet
5 Oil Atomizer 15 Interface for Water Inlet
6 Globe Valve for Air Source 16 Ball Valve for Water
7 Air Cylinder for Low-pressure Pump 17 Filter for Water
8 Air Cylinder for High-pressure Pump 18 Globe Valve for Relief high-pressure
9 Low-pressure Pump 19 High-pressure Gauge
10 High-pressure Pump 20 Pressure Transducer
21 Printing Recorder

Points of Attention
1. The power used for the printing recorder is AC200V/50Hz. It is necessary to ground wire in order to
ensure personal safety during using this recorder.
2. The printing recorder only can be used in non-explosion proof environment or during non-explosion
proof period.
3. High-pressure globe valve is a cone valve and its closing torque shall not be more than 18N•m. The
correct method of operation is to release pressure first and then close the valve if its leakage occurs
during pressure rising. Excessive torque will damage the valve core to shorten the valve’s service life,
it should be avoided.

Page 2 of 10
 Assembly Drawing

Note: The above illustration is based on double-pump, the single-pump is only less than a set of pump and

Page 3 of 10
 fittings, details to see the follow table.
Qty.
No. Name Size Remark
QY140J QY140AJ

140J 140AJ 1pc. 1pc. Assembly

01 Framework
Fig. Fig

High/low pressure 32MPa/140MPa Respectively Respectively Pump Assembly

02
pump 1 set 2 sets

High/low pressure Respectively Respectively

03
air cylinder 1pc. 2pcs.

1pc. 1pc. Copper pipeline

04

160MPa 1pc. 1pc.

05

Air Filter / Oil Mist AF5000/AL5000 1set 1set Assembly

06 Lubricator / Air

Regulator

140J 140AJ 1pc. 1pc. Assembly, including

07 Water vessel
Fig. Fig. connectings and screw plugs

R1000 1set 1set Including pressure transducer, but

08 Printer & recorder it’s not included in

QY140&QY140A.

8pcs. 12pcs.
09

3pcs. 5pcs.
10

11 Steel pipe for air 1/2″ 10pcs. 12pcs. 1/2NPT male screw end

12 Union for air 1/2″ 4pcs. 5pcs. 1/2NPT female screw end

13 Elbow for air 1/2″ 7pcs. 17pcs. 1/2NPT female screw end

14 Globe valve for air 1/2″ 2pcs. 4pcs. Screw end, copper globe valve

Page 4 of 10
15 Tee for air 1/2″ 1pc. 3pcs. 1/2NPT female screw end

Non-return valve for DN 5mm/PN 2pcs. 4pcs. Screw end, stainless steel, high
16
outlet 140MPa pressure

Non-return valve for DN 10mm/PN 1pc. 2pcs. Screw end, stainless steel, low
17
inlet 32MPa pressure

Adapt for outlet of 1/2″ 1pc. 2pcs.

18
low pressure pump

1/2″ 1pc. 2pcs. 1/2NPT female screw end,

19 High pressure union
heavy-duty

Adapt for inlet of 1/2″ 1pc. 2pcs.

20
high pressure pump

Adapt for outlet of 1pc. 2pcs.

21
high pressure pump

1″ 3pcs. 3pcs. Screw end copper ball valve, and

22 Ball valve
2pcs. for water, 1pc. for air.

23 Tee for water 1″ 1pc. 2pcs.

24 Elbow for water 1″ 3pcs. 5pcs.

DN25mm/PN 1pc. 1pc. Screw end, copper filter

25 Filter for water
2.5MPa

26 Double pin for water 1″ 9pcs. 12pcs.

1pc. 1pc. Outlet interface for high pressure,

Adapt for outlet of
27 connected with adapt of hose for
pressure test stand
pressure test

DN 5mm/PN 3pcs. 4pcs. Female screw end, M20X1.5

28 Stainless steel tee
140MPa

High pressure globe DN 5mm/PN 2pcs. 2pcs. Female screw end M20X1.5

29 valve for 140MPa stainless steel

opening/relief

30 Relief pipeline 1pc. 1pc. Copper pipeline

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 Quick connecting for 1″ 1pc. 1pc. Inlet for water, connected with
31
water inlet adapt of hose for water

Quick connecting for 3/4″ 1pc. 1pc. Inlet for air, connected with
32
air inlet adapt of hose for air

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