Ac Pune MFL37347416 01 240308 00 Im Web
Ac Pune MFL37347416 01 240308 00 Im Web
INSTALLATION MANUAL
AIR CONDITIONER
Read this owner's manual thoroughly before operating the
appliance and keep it handy for reference at all times.
ENGLISH
Duct
www.lg.com
MFL37347416
Rev.01_030824 Copyright © 2023-2024 LG Electronics Inc. All Rights Reserved.
TABLE OF CONTENTS This manual may contain images or
content that may be different from the
model you purchased.
This manual is subject to revision by the
manufacturer.
SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USE...........................................................3
WARNING ............................................................................................................4
CAUTION .............................................................................................................5
INSTALLATION
Location Selection ..............................................................................................7
Minimum Floor Area........................................................................................10
Indoor Unit Installation...................................................................................12
Electrical Wiring Work .....................................................................................20
Drain Piping ......................................................................................................23
After Installation
Air Purge ...........................................................................................................29
SAFETY INSTRUCTIONS 3
SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USE
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The following safety guidelines are intended to prevent unforeseen
risks or damage from unsafe or incorrect operation of the appliance.
The guidelines are separated into 'WARNING' and 'CAUTION' as
described below.
Safety Messages
WARNING
WARNING
• To reduce the risk of explosion, fire, death, electric shock, injury or
scalding to persons when installing this product, follow basic
precautions, including the following:
Installation
• Do not install it yourself (customer).
- Incomplete installation could cause injury due to fire, electric shock,
the unit falling or a leakage of water. Consult the dealer from whom
you purchased the unit or special installer.
• Perform the installation securely referring to the installation manual.
- Incomplete installation could cause a personal injury due to fire,
electric shock, the unit falling or a leakage of water.
• Install the unit securely in a place which can bear the weight of the
unit.
- When installed in an insufficient strong place, the unit could fall
causing injured.
SAFETY INSTRUCTIONS 5
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shock.
• Use the specified wires to connect the indoor and the outdoor units
securely and attach the wires firmly to the terminal board connecting
sections so the stress of the wire is not applied to the sections.
- Incomplete connecting and fixing could cause fire.
• Attach the electrical part cover to the indoor unit and the service
panel to the outdoor unit securely.
- If the electrical part cover if the indoor unit and/or the service panel
if the outdoor unit are not attached securely, it could result in a fire
or electric shock due to dust, water, etc.
• Check that the refrigerant gas do not leak after installation is
completed.
• Be sure to use the part provided or specified parts for the installation
work.
- The use of defective parts could cause an injury or leakage of water
due to a fire, electric shock, the unit falling, etc.
CAUTION
CAUTION
• To reduce the risk of minor injury to persons, malfunction, or damage
to the product or property when installing this product, follow basic
precautions, including the following:
Installation
• Perform the drainage/piping work securely according to the
installation manual.
- If there is a defect in the drainage/piping work, water could drop
from the unit and household goods could be wet and damaged.
6 SAFETY INSTRUCTIONS
INSTALLATION
Location Selection d Front
e Front view
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Select the Best Location
• The place shall easily bear a load exceeding four CAUTION
times the indoor unit’s weight. • In case that the unit is installed near the sea, the
• The place shall be able to inspect the unit as the installation parts may be corroded by salt, The
figure. installation parts (and the unit) should be taken
appropriate anti-corrosion measures.
• The place where the unit shall be leveled.
• The place shall allow easy water
drainage.(Suitable dimension “H” is necessary to Inspection Hole Standard
get a slope to drain as figure.)
• The place shall easily connect with the outdoor Number Distance Remarks
unit. of between
inspectio False
• The place where the unit is not affected by an n hole ceiling &
electrical noise. Actual
• The place where air circulation in the room will ceiling
be good.
1 More Sufficient space in the
• There should not be any heat source or steam than 100 ceiling for servicing
near the unit. cm
(Unit: mm)
2 20 cm to Insufficient space.
100 cm Difficult for serving
Outdoor Unit
• If an awning is built over the unit to prevent
direct sunlight or rain exposure, be careful that
heat radiation from the condenser is not
restricted.
• There should not be any animals or plants which
could be affected by hot air discharged.
a Top view
b Inspection hole (600 x 600)
c Control box
8 INSTALLATION
a Sunroof
b Fence of obstacles
c More than 50 cm
d More than 100 cm
INSTALLATION 9
Indoor unit 1 1
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Outdoor unit 1 1
Max. 50 50
Max. 30 30
• Capacity is based on standard length and maximum allowance length is on the basis of reliability.
a Indoor unit
b Outdoor unit
10 INSTALLATION
A min
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3 77.22 3 8.58 3 5.74
C
E
D
(G)
F
I
a Drainage hole
Model
Dimension (mm)
ZB-Q66LRA0 ZB-Q102L8A0
A 1291 1625
B 1230 1562
C 360 491.2
D 57.5 81.4
E 590 688
F 30 30
G 130 294
H 1005 1220
I 232 304
• Slope of about 5-8 mm is to be provided at the drain hole side of the indoor unit for proper drainage.
• After installation the slope can be measured using a sprit level.
INSTALLATION 13
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NOTE
• Dirty or clogged coils will reduce the operating efficiency of the system and cause higher operating
costs.
Indoor Unit Installation • Install the unit leaning to a drainage hole side as
a figure for easy water drainage.
A
B
C
E
D
(G)
F
I
H
H 380 460
ODU 1 1
H 834 1380
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CAUTION
• Install declination of the indoor unit is very
important for the drain of the duct type air
conditioner.
• Minimum thickness of the insulation for the
connecting pipe shall be 5 mm.
CAUTION
• Tighten the nut and bolt to prevent unit falling.
Front of View
• Insert the set anchor and washer onto the • The unit must be horizontal or declined to the
suspension bolts for locking the suspension drain hose connected when finished installation.
bolts on the ceiling.
• Mount the suspension bolts to the set anchor
firmly.
• Secure the installation plates onto the
suspension bolts (adjust level roughly) using
nuts, washers and spring washers.
a Ceiling
b Drainage hole
5.5 TR/8.5 TR
A Set anchor
e Drainage hole
Indoor unit
Refrigerant Pipe
• Drill the piping hole with 70 mm dia, hole core • Insulate gas side pipe
drill. • No insulation of liquid pipe
• Piping hole should be slightly slant to the
outdoor side.
a Gas side
NOTE
• Filter driers, recommended to be used with the
unit, are to be fitted in the liquid line using flare
nuts, near the respective indoor units at a
position where they are accessable for serving.
a Indoor
b Wall
c Outdoor
INSTALLATION 17
• The direction of flow of the refrigerant must display is difficult to see. (The standard height is
match the flow direction indicator on the filter 1.2 ~ 1.5 m high)
driers. Routing of the remote control cord
• Keep the remote control cord away from the
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refrigerant piping and drain piping.
• To protect the remote control cord from
electrical noise, place the cord at least 5 cm away
from other power cables. (Audio equipment,
television set, etc)
a Direction of the flow refrigerant
• If the remote control cord is secured to a wall,
b Liquid line (To the evaporator) provide a trap at the top of the cord to prevent
c Filter drier water droplets from running.
i Lower notch
• Make a slit (Part A) at the top side of the remote • Add refrigerant if piping is over 15 m.
control box by nipper. - See the Piping Length and the Elevation.
• Rout the cord as shown in the following figure. In
this case, push the cord into the around of case
(Part B).
• Hook the remote control unit on the under plate.
INSTALLATION 19
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d Face of wall
Electrical Wiring Work • Use the cord clamper to fix the cord.
Wiring Connection
Perform the electrical wiring work according to the
electrical wiring connection.
• All wiring must comply with local requirements.
• Select a power source that is capable of
supplying the current required by the air
conditioner.
• Use a recognized circuit breaker between the
power source and the unit.
A disconnection device to adequately disconnect
all supply lines must be fitted.
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Installation of PI485
Fix the PI485 PCB as shown in below images.
• For detailed installation method refer to PI485
Installation Manual.
5.5TR
22 INSTALLATION
8.5TR
INSTALLATION 23
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Preparation of Piping
3 Putting nut on
Main cause of gas leakage is defect in flaring work.
Carry out correct flaring work in the following • Remove flare nuts attached to indoor and
procedure. outdoor units, than put them on pipe/tube
having completed burr removal. (Not
possible to put them on after flaring work)
1 Cut the pipes and the cable.
• Use the accessory piping kit or the pipes
purchased locally.
• Measure the distance between the indoor
and the outdoor unit.
• Cut the pipes a little longer than measured
distance.
• Cut the cable 1.5 m longer than the pipe
length. a Copper tube
b Flare nut
4 Flare work
• Carry out flaring work using flaring tool as
shown below.
a Copper tube
b Slanted
c Uneven
d Rough
2 Burrs removal
• Completely remove all burrs from the cut a Bar
cross section of pipe/tube.
b Copper pipe
• Put the end of the copper tube/pipe to
downward direction as you remove burrs in c Clamp handle
order to avoid to let burrs drop in the tubing.
d Red arrow mark
e Cone
f Yoke
g Handle
24 INSTALLATION
a Water enters
6 Pipe bending
b Plaster enters
Annealed copper pipe with small diameter
(Ø6.35 or Ø9.52) can be easily bent manually.
In this case, secure large R (radius) for the bend CAUTION
section and gradually bend pipe. If annealed • This procedure is designed to prevent formation
copper pipe is large in diameter (Ø12.7, Ø15.88 of oxidation file by filling piping with inert gas.
INSTALLATION 25
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• When supplying inert gas, be sure to open one
end of piping.
12.7 (1/2) 5.5
d Torque wrench
26 INSTALLATION
8.5 6.0
3 Refix the cover control to the original position
The connecting cable connected to the indoor with the screw.
and outdoor unit should be with the following
5.5TR
specifications
WARNING
• Make sure that the screws of the terminal are
free from looseness.
Clamping of cables
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wet or moist.
• The following troubles would be caused by
voltage drop-down
- Vibration of a magnetic switch, damage on the
contact point there of, fuse breaking,
disturbance to the normal function of a
overload protection device.
- Proper starting power is not given to the
compressor.
• Appliance must be grounded.
- To minimize the risk of electric shock, you
must always plug into a grounded outlet.
- Do not cut or remove the grounding.
NOTE
• The images shown are for illustration purposes
only and may not be an exact representation of Form the pipings
the product. In case of the outdoor unit being installed
below position of the indoor unit.
CAUTION
• After the confirmation of the above conditions,
prepare the wiring as follows:
• Never fail to have an individual power
specialized for the air conditioner. As for the
method of wiring, be guided by the circuit
diagram pasted on the inside of control box
cover.
• Provide a circuit breaker switch between power
source and the unit.
• The screw which fasten the wiring in the casing
of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during
the course of transportation.
Check them and make sure that they are all
tightly fastened. (If they are loose, it could give
rise to burn-out of the wires.)
• Specification of power source 1 Wrap the connecting portion of indoor unit
• Confirm that electrical capacity is sufficient. with the insulation material and secure it with
two plastic bands. (for the right pipings)
• Be sure that the starting voltage is maintained at
• If you want to connect an additional drain
more than 90 percent of the rated voltage
hose, the end of the drain-outlet should
marked on the name plate.
28 INSTALLATION
NOTE
• The images shown are for illustration purposes
only and may not be an exact representation of
the product.
After Installation 29
After Installation
Air Purge 7 Disconnect the charge hose and fit the nut to
the service port. (Tightening torque: 1.8 kg.m)
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Air Purge of the Connecting
Pipes and the Indoor Unit
The air which contains moisture remaining in the
refrigeration cycle may cause a malfunction on the
compressor.