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Installation Manual - Classic - October 2024 - Low Res

The installation manual for Classic Weatherboards by Weathertex provides comprehensive guidelines for the installation of external cladding, including product information, fire-rated wall systems, and physical properties. It emphasizes the product's sustainability, durability, and ease of installation while detailing compliance with Australian building standards. The manual also includes safety precautions, handling instructions, and maintenance tips to ensure optimal performance and longevity of the weatherboards.

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Jonathan Yambao
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© © All Rights Reserved
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0% found this document useful (0 votes)
24 views28 pages

Installation Manual - Classic - October 2024 - Low Res

The installation manual for Classic Weatherboards by Weathertex provides comprehensive guidelines for the installation of external cladding, including product information, fire-rated wall systems, and physical properties. It emphasizes the product's sustainability, durability, and ease of installation while detailing compliance with Australian building standards. The manual also includes safety precautions, handling instructions, and maintenance tips to ensure optimal performance and longevity of the weatherboards.

Uploaded by

Jonathan Yambao
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

INSTALLATION MANUAL

CLASSIC WEATHERBOARDS

EX T ERNAL C LADDING
A better choice, naturally
Weathertex 1
Contents
Introduction 3
Accreditations 4
1 GENERAL INSTALLATION INFORMATION 5
1.1 Product Information 5
1.2 Fire Rated Wall Systems 6
1.3 Physical Properties 7
1.4 General Requirements 8-11
1.5 Painting: Pre-Primed 12
1.6 Maintenance 13
1.7 Cavity System 14-16
1.8 Energy Efficiency 17
2 CLASSIC WEATHERBOARDS / SHINGLES PLUS 18
2.1 Classic Weatherboards 18
2.2 Accessories 19-20
2.3 Fasteners 21-23
2.4 Installation 24-26
MANUFACTURERS WARRANTY 27

ALL OTHER WEATHERTEX PRODUCTS


To view and read all other Weathertex product installation manuals visit weathertex.com.au

Weathertex 2
Introduction
MADE IN AUSTRALIA SAFE
Family owned and manufactured in Low VOC. Meets Australian Building
the Hunter region, NSW since 1939. Standards. 100% natural product. No added
silica, glues, resins or formaldehydes.

TRUSTED STYLISH CHOICES


Weathertex is part of the Declare A wide selection of profiles available in
Label Program by the Living Future various styles, textures and sizes. Easy to
Institute Australia. This recognition incorporate the natural with primed profiles
highlights our commitment to product together to offer multiple design options.
transparency and sustainability.

SUSTAINABLE VALUE FOR MONEY


Better than zero carbon footprint No special tools required for cutting.
with Third Party Credentials - Lightweight product - reduces labour costs.
GreenTag certification, PhD, PEFC.
Low embodied energy.

DURABLE QUICK & EASY INSTALLATION


Termite Resistant. Warranty tried and Larger weatherboards for quick installation.
tested not to rot, split or crack for 9.5mm thickness and matching accessories
up to 25 years. 1000 kg/m3 product across all products making it easier to mix
density with a minimum 32MPa rating. multiple profiles within a project. Easier to
Watertight – mechanical flashing and paint than other materials on the market
joining accessories mean that sealant due to its smoother surface.
control joints are seldom required.

Weathertex 3
Accreditations
The CodeMark Certification Scheme (the Scheme) is a
voluntary third-party building product certification scheme
that authorises the use of new and innovative products in
specified circumstances in order to facilitate compliance with
Volumes One and Two of the NCC, also known as the Building
Code of Australia or BCA.

CodeMark provides confidence and certainty to regulatory


authorities and the market through the issue of a Certificate
of Conformity, which is one of several options available for
meeting the ‘evidence of suitability’ requirements of the BCA.

Our ‘Green’ Accreditations


A rigorous life-cycle evaluation has been conducted by Global
GreenTag International to determine the ‘environmental PRIMED RANGE
performance’ of our products. We are proud to announce IS GOLD GREENTAG
we have been the FIRST GLOBAL manufactured product to CERTIFIED.

receive their highest Platinum certification for our Natural


Range and a Gold certification for all our flat primed profiles.

Weathertex is now part of the Declare Label Program by the


Living Future Institute Australia. This recognition highlights our
commitment to product transparency and sustainability,
ensuring that our customers can make well-informed decisions
about the materials they use. By joining the Declare program,
we affirm that Weathertex products meet strict environmental
and health standards, allowing us to proudly declare: our
products are made from hardwood timber and paraffin wax,
without any added harmful chemicals such as formaldehydes,
resins, glues, or silica.

Weathertex sources timber from sustainably managed forests


and controlled sources audited under the Australian Forestry
Standard (AFS) and Certified by PEFC: the world’s largest forest
certification scheme.

Whether you are seeking timber cladding for a renovation,


extension, new home, or commercial application, Weathertex
PEFC
PEFC RESPONSIBLE
RESPONSIBLE
WOOD
WOOD
weatherboards and architectural panels offer an endless CERTIFIED
CERTIFIED CERTIFIED
CERTIFIED
variety of timber cladding solutions and styles. Promoting
Promoting
Sustainable
Sustainable This
This
product
product
is from
is from
Forest
Forest
Management
Management sustainably
sustainably
managed
managed
forests
forests
andand
controlled
controlled
sources.
sources. ISO 9001 Lic1864
SAI Global
A better choice, naturally.

Weathertex 4
1.1 Product Information
1.1.1 DIMENSIONS AND PACKAGING
TRADITIONAL WEATHERBOARDS LENGTH (mm) WIDTH (mm) UNITS PER PACK PACKWALL AREA m2

Classic 200 3660 197 144 103.8

Rusticated 3660 197 144 103.8

Shingles Plus 1196 225 120 32.3

1.1.2 WEATHERBOARD WALL COVERAGE TABLE


CLASSIC 200 RUSTICATED WALL SHINGLES

Weatherboard Width 200 200 225

Weatherboard Lap 20 25 40

NUMBER OF ROWS (R) WALL HEIGHT COVERAGE (mm)

Approximation = 177 x R + 20 = 172 x R + 25 = 185 x R + 40

1 197 197 225

2 374 369 410

3 551 541 595

4 728 713 780

5 905 885 965

6 1082 1057 1150

7 1259 1229 1335

8 1436 1401 1520

9 1613 1573 1705

10 1790 1745 1890

11 1967 1917 2075

12 2144 2089 2260

NOTES:
1. Manufacturing and installation tolerances apply
2. At the wall/eave intersection a timber cover strip or quad may be fixed for a tidy finish
3. Checking row height alignment around corners is important to avoid creep due to small differences in board tolerances and tightness of installation

1.1.3 NCC COMPLIANCE


Evidence of Suitability supporting the use of Weathertex to meet relevant Performance Requirements and Deemed-to-
Satisfy requirements are available. Please contact the Weathertex technical team (ph:1800 040 080) for relevant compliance
documentation or visit our website - weathertex.com.au.

Weathertex 5
1.2 Fire Rated Wall Systems
Weathertex has been assessed by an Accredited Testing Laboratory, that the attachment of Weathertex 9.5mm cladding
systems detailed in Table 1.2.1 over plasterboard timber and steel plasterboard lined walls, that has been either tested or
assessed to achieve an FRL up to and including 120/120/120, would not detrimentally affect the FRL of the underlying wall
system, if testing in accordance with AS 1530.4:2014.

1.2.1 TABLE - ALLOWABLE FIXING OPTIONS OVER PLASTERBOARD FRL SYSTEMS


UNDERLYING PLASTERBOARD SYSTEM

CLADDING SYSTEM TIMBER FRAMING STEEL FRAMING

Direct fix ✓ ✗
9.5mm Weathertex cavity system ✓ ✗
20mm Pine batten cavity system ✓ ✓
35mm Pine batten cavity system ✓ ✓
45mm Pine batten cavity system ✓ ✓
Steel top hat (min 0.55 BMT G550) ✓ ✓

Fire rated wall systems are detailed by the relevant system manufacturer such as Knauf or CSR. Advise on the appropriate system
for your projectshould be sought from the manufacturer.
All walls must be designed for the applied loads. For load-bearing walls and walls subject to wind pressures, walls shall be
designed to the appropriate Australian Standards or construction manuals. Designers should consider Axial Capacity Reduction
(ACR) from charring or loss of steel strength due to heat. Guidance on structural design can be sought from the relevant FRL
system manufacturer.

Standard installation requirements in this installation guide apply to the installation of the Weathertex external cladding
component. Fastener lengths must be increased by the thickness of all packing materials used between the structural frame
and Weathertex.

Insulation EXAMPLE FRL SYSTEM DESCRIPTION


(Wall batts) (60/60/60 Outside only)

EXTERNAL WALL SIDE


10mm standard Vapour • Weathertex 9.5mm Cladding
plasterboard permeable • Vapour permeable membrane
membrane • 1 layer 16mm FIRE WETSTOP

CAVITY INFILL:
• R2.5 GW Wall Batts

16mm fire
wet stop INTERNAL WALL SIDE
• 1 layer of 10mm STANDARD
Weathertex Plasterboard

Weathertex 6
1.3 Physical Properties
WEATHERTEX WEATHERBOARDS AND ARCHITECTURAL PANELS.
Weathertex weatherboards and architectural panels have been comprehensively tested to Australian and International
Standards for verification of compliance to the Building Code of Australia.

MATERIAL DURABILITY PROPERTIES


The Product Specification Standard for Weathertex is AS/NZS1859.4 - Wet Processed Fibreboard for Exterior Conditions (HB.E).

PROPERTY STANDARD RESULT REQUIREMENT


Dimensions AS NZS 4266.1 PASS ±2mm/m
Density AS NZS 4266.1 1000 kg/m3 > 750 kg/m3
Surface Density (weight) 9.69kg/m2
Bending Strength AS NZS 4266.1 32 MPa > 20 MPa
Modulus of Elasticity AS NZS 4266.1 4500 MPa > 2900 MPa
Equilibrium Moisture Content AS NZS 4266.1 7.5% 7.5% ± 1% @ Factory gate
Dimensional Stability – 0.16% change in face dimensions over
AS/NZS 4266.1 N/A
Hygro-Expansivity the range of 35%-80% relative humidity

AS NZS 4266.1 - 24 < 2% Swell 8% Max.


Moisture Resistance
Hour submersion < 6% Absorption 12.5% Max.

THERMAL AND ACOUSTIC PROPERTIES

PROPERTY 9.5MM COMPONENT VALUE WEATHERTEX SYSTEM


Thermal Conductivity 0.22 W/mK
Where thermal and acoustically rated walls are required:
Thermal Resistance 0.04 m2K/W Weathertex can be used as part of wall systems to meet
your specific performance requirements.
Acoustic Properties (Rw) System Dependant

FIRE PROPERTIES

PROPERTY STANDARD RESULT REQUIREMENT


BCA: Vol. 1 - G5D3
Bushfire Attack Level (BAL) AS 3959 Up to and including BAL 19
BCA: Vol. 2 - H7D4

Average Specific Extinction Area AS/NZS 3837 38.7 m2/kg BCA: Vol. 1 - S7C4

Material Group Number AS/NZS 5637.1 Group 3 BCA: Vol. 1 - S7C4

Ignitability : 12
Spread of Flame: 5
Early Fire Hazard Indices AS 1530.3 BCA: Vo1. 1 - S7C4
Heat Evolved : 4
Smoke Developed: 2
Systems up to 120/120/120
Fire Resistance Level (FRL) AS1530.4 BCA: Vol. 1 - S5C24
available

Combustibility BCA: Vol 1 - C1.1 Type C Compliant* BCA: Vol 1 - S5C24

* A class 2,3 or 9c building with a rise in storeys of 2 may be of type C construction it requirements of C2D6 are satisfied.

MISCELLANEOUS PROPERTIES

Formaldehyde Classification AS/NZS 4266.16 Test Method: <0.07 mg/L – Emission Class Super EO

Weathertex contains no silica, resins, binders or added formaldehydes and the results above confirm the amount
naturally present in hardwood timber is negligible and well below the acceptance level of 1.0mg/L (E1).

Weathertex 7
1.4 General Requirements
The following installation instructions and guides are in addition to local and state regulations and the requirements of the
National Construction Code (NCC). Weathertex provides construction detail drawings which should be used in conjunction
with the instructions in this installation manual.

NOTE: All diagrams in this installation manual are for demonstration purposes only. Diagrams may omit some components for
clarity.

Deviation from standard applications and requirements detailed in this Installation Manual or supplementary Weathertex
Construction Details may void the manufacturer's product warranty. The product specific installation instructions in this manual
are applicable to steel and timber frames for both direct fix and cavity systems. Preparation steps must be followed for direct
fix to timber frame, ventilated cavity construction and steel frame construction.

1.4.1 STORAGE AND HANDLING

Weathertex products should be stored flat, under cover and on timber bearers spaced at maximum 600mm centres. When
storing Weathertex outside, keep the stack clear of the ground and cover with waterproof materials to prevent water staining.
NOTE: Weathertex factory stretch wrap is not designed to keep stored product weatherproof and should not be relied upon
for primary weather protection.

Anodised aluminium products should be stored in a dry and flat position away from any potentially corrosive or incompatible
materials. Timber or soft bearers at a distance no more than one metre apart should be used to support the product. Continuous
exposure to moisture will promote corrosion. Metal edges and cut corners of the product can be sharp and may cause personal
injury if not handled safely. Wear eye protection, gloves and protect skin when possible and when cutting avoid air borne metal
fragments.

1.4.2 CUTTING AND WORKING WITH WEATHERTEX

Weathertex products are easy to cut and shape with a normal hand or power saw. Weathertex may be stacked two or three
high for multiple cutting. Where required, edges may be trimmed with a smoothing plane or sandpaper. Holes are easily drilled
with high speed drills or clean cutter bits. For best results break cut edges with a 2mm chamfer. Clean all dust from flashing as
work progressed, as it may mix with water and create a brown runoff. Cut edges, holes and countersinks must be re-primed with
a high quality tannin blocking exterior timber primer (water or solvent based). Excluding our Natural range.

The normal health and safety precautions should be taken when working with wood panel products. Machining equipment
should be fitted with dust collection devices and used in well ventilated areas. Follow good hygienic and housekeeping
practices. Wood dust can be vacuumed, shovelled or swept to avoid accumulation. If dust levels exceed Safe Work Australia
Standards the wearing of a dust mask (AS 1715 and AS 1716) and safety glasses (AS 1337) is recommended. Storage and work
areas should be adequately ventilated.

A Safety Data Sheet is available for download on the Weathertex website: weathertex.com.au

1.4.3 SITE, FOUNDATION AND FRAMING


Foundation design must comply with AS 2870 ‘Residential Slabs and Footings - Construction’ and the National Construction Code
(NCC). Timber or steel frames shall comply with the NCC. Where applicable, timber frames shall be constructed in accordance
with Australian Standard 1684 - Residential Timber - Framed Construction. Steel frames must be erected in accordance with
the manufacturer’s requirements. Frames shall be straight and true with studs at a maximum of 600mm centres. Timber shall be
seasoned, as unseasoned timber is prone to shrinkage and can cause sheets and frames to move.

Weathertex 8
1.4.4 GROUND CLEARANCES

Lower framing timbers must be isolated from ground moisture by suitable damp-proof courses (DPC) or termite shielding.
Similarly, cladding must not be placed in direct contact with masonry, brickwork or concrete. Where necessary, use strips of
Alcor to isolate the materials. The bottom edge of Weathertex must be kept clear of surfaces in accordance with Table 1.4.4.
Weathertex must not be installed in wet areas or where it comes in contact with standing water, and must allow for free flowing
ventilation & drainage.

Table 1.4.4: Ground Clearance from base of cladding to Finished Floor Level1

Product Impermeable ground2 Unsealed Ground3

Pre-Primed 50mm 150mm

Natural 100mm 225mm

1. Greater clearance may be required to comply with local building regulations, including but not limited to Termite Protection
Provisions. For Termite Protection Provisions please see ‘Weathertex and Termite protection’ in section 1.4.9.
2. Impermeable ground (paved or concrete) The grade of adjacent finished ground must slope away from the building to
avoid the possibility of water accumulation. Typically this is a minimum slope of 50mm over the first metre, however please
refer to the minimum slope required from local building codes and regulations
3. Unsealed ground is any other case other than impermeable ground
4. Weatherboards must extend a minimum of 50mm below the bearer or lowest horizontal part of the of suspended floor
framing for a suspended floor system.

1.4.5 LENGTH OF WALL REQUIREMENTS

For continuous walls less than 11m, all product specific joining methods may be used on continuous walls greater than 11m,
traditional, traditional & aluminium joining methods must only be used. For continuous walls greater than 11m long, engineers/
designers must assess additional requirements for frame and cladding control joints, alternatively please call Weathertex (Ph
1800 040 080) for additional advice.

1.4.6 MOISTURE MANAGEMENT AND FLASHING


Weathertex weatherboards are intended for use as internal and external cladding in standard stud wall systems. It is the
responsibility of the Designer or Specifier to identify moisture related risks associated with any particular building design. Wall
construction and design must effectively manage moisture, considering both the interior and exterior environments of the
building, particularly in buildings that have a high risk of wind driven rain or are artificially heated or cooled. Adequate design
of ventilation, flashings and moisture management systems must ensure that the wall cavity and the back of the Weathertex
board will remain dry at all times.

In addition, all wall openings, penetrations, junctions, vertical and horizontal joins, connections, window heads, sills and jambs
or other components, must incorporate appropriate NCC complying flashing for waterproofing to prevent moisture exposure
on the back of the Weathertex. Flashing materials and methods must comply with the requirements of Weathertex, and where
flashing materials are not specified by Weathertex refer to the Australian Standards &/or NCC. Failure to appropriately flash all
penetrations will void the Weathertex Manufacturer’s Warranty.

On walls projecting from the roof line in upper storey construction, keep the bottom edge of Weathertex cladding 50mm clear
of the lower storey roof claddings. Weatherproof with an approved flashing. For product specific details please refer to the
relevant construction details on weathertex.com.au.

Unless specified flashing must have a minimum 15 degree fall away from the cladding, and the Weathertex must be installed
with a minimum 10mm gap between the Weathertex and the flashing. Weathertex, under no circumstances permits the
installation of the drip edge into any horizontal channel or accessory such as End Stops or U channels (slotted or unslotted).

Weathertex 9
1.4 General Requirements
1.4.7 WALL SARKING REQUIREMENTS
Vapour permeable membrane must be used under all Weathertex external wall systems. The vapour permeable membrane
allows for the controlled escape of vapour from within the building whilst restricting the ingress of liquid moisture.

Weathertex recommends the use of Vapour permeable membrane in conjunction with the Weathertex Cavity Installation
System to provide the best protection against condensation problems such as mould, timber rot, corrosion and loss of thermal
resistance. Resources such as the ABCB Condensation Handbook and NATSPEC offer general information on condensation
principles.

NOTE: Soft compressible products such as insulation installed directly between the front of the wall studs and Weathertex
cladding is not compatible with Weathertex products and will void the product warranty.

SARKING REQUIREMENTS FOR CLIMATE ZONES 2 - 8

Material Standard AS/NZS 4200.1


Installation Standard AS 4200.2
MANDATORY PROPERTIES
Vapour Resistance Class 4
Water Barrier Passing AS/NZS 4201.4
Flammability index Not more than 5

*sarking products are unsuitable if classed as a ‘Non-water Barrier’ as per AS/NZS 4200.1 clause 5.3.5. and will void the
Weathertex product warranty.

1.4.8 RECOMMENDED VAPOUR PERMEABLE MEMBRANE PRODUCTS


The permeability and vapour resistance of materials should be considered in the context of their application. The designers/
architects/engineer should consider strategies to mitigate condensation risks in the design with relevance to local climate
conditions. Suitable membrane products for moisture control in hot wet and humid conditions (Climate Zone 1) should be
discussed with the membrane manufacturer.

Recommended accessories required for AS 4200.2 installation are Waterproofing tapes such as Bradford Enviroseal™ HighTack
Adhesive Tape & Pro clima TESCON EXTORA® or equivalent, and Sill tapes such as Enviroseal™ Proctorwrap SLS Flexi Tape & Pro
clima TESCON EXTOSEAL® or equivalent.

Product: Enviroseal Proctor


TM

TM

Residential
TECHNICAL (RW) OR
DATASHEET
TECHNICAL DATASHEET(CW)
Commercial
Revision level B Revision level B

EnvirosealProctorWrap
Enviroseal ProctorWrap
Product: Ametalin
VapourTech Wall ®

Residential
Residential Wall (RW)
Wall (RW)
Residential & Commercial

VAPOUR PERMEABLE MEMBRANE


VAPOUR PERMEABLE MEMBRANE Product:
Enviroseal™ ProctorWrap™ Residential Wall (RW) is a light duty vapour permeable wall wrap designed for use in Thermakraft
residential timber and steel frame wall construction. Watergate
Enviroseal™ ProctorWrap™ Residential Wall (RW) is a light duty vapour permeable wall Plus
wrap designed for use in
residential DESCRIPTION
PRODUCT timber and steel frame wall construction.
Enviroseal™ ProctorWrap™ RW is a triple layer polyolefin non-woven textile. The high water vapour permeability of
PRODUCT
Enviroseal™ DESCRIPTION
ProctorWrap™ RW allows for the controlled escape of water vapour from within the building whilst restricting
Enviroseal™
the ProctorWrap™
ingress of liquid RW is
moisture, helping toaprotect
triple the
layer polyolefin
building fabric non-woven
and insulationtextile. The high water
from condensation vapour permeability of
and related

1.4.9
problems
Enviroseal™
KEY BENEFITS
the ingress
CONSTRUCTION DETAILS
such ProctorWrap™
as mould, timber rot,
RWcorrosion and
allows for loss
the of thermal escape
controlled resistance.
of water vapour from within the building whilst restricting
of liquid moisture, helping to protect the building fabric and insulation from condensation and related
problems such
High water as mould, timber rot, corrosion and loss of Non-perforated
resistance thermal resistance.
Please
KEY refer
BENEFITS
Air-tight tocombination
(in the Weathertex
with taping) website for the complete
Light weight and easysuite of construction details for all products and
to handle

applications.
High
Soft Scan
waterreduce
facings QR code
resistance
flapping noise to view online. Non-perforated

Air-tightSIZES
STANDARD (in combination with taping)
& PACKAGING Light weight and easy to handle
Weathertex
WIDTH (mm) 10 LENGTH (m) m PER ROLL
Soft facings reduce flapping noise
2
WEIGHT PER ROLL ROLLS PER PALLET PRODUCT CODE
1500mm 50m 75m2 7.9kg 35 118153
1.4.10 WEATHERTEX AND TERMITE PROTECTION

The NCC specified the requirements for termite barriers. All of these
requirements must be satisfied. Where the exposed slab edge is used as
a part of the termite barrier system, a minimum of 75mm of the exposed
slab edge must be visible to permit ready detection of termite entry.

Weathertex currently provides a warranty which protects against


a variety of conditions including (but not exclusive of) the product
supplied being fit for purpose, and will not rot, split or crack. In addition BLACKBUTT STANDARD RED WEATHERTEX
to this, Weathertex is warranted against termite attack, provided the HARDWOOD MAHOGANY

following conditions are adhered to.

Samples
A termite mitigation plan complying with all local, state and federal removed
requirements and best-practice guidelines must be in place and from Termite Test
maintained from the time that the Weathertex is delivered to site and after 2.5 years
for the life of the product. Provided that the plan and its maintenance exposure
can be demonstrated, the normal Weathertex warranty at the time of
purchase will apply to the Weathertex.

1.4.11 NATURAL PRODUCTS (SHINGLES)


The Weathertex Natural Range are uncoated hardwood timber products that will fade to a rustic grey with UV exposure just
like raw timber.
NOTE: Varnishes, oils & clear coats are not suitable for external applications of Weathertex products. They do not provide
adequate UV protection, their inflexibility can result in cracking/crazing and when externally exposed can cause irregular
and blotchy surface aesthetics. It is the customer’s responsibility to confirm coating suitability from the coating manufacturer.

SURFACE PREPARATION - CLEANING & WASHING:


After installation, prepare the surface by removing dust and contaminants with an Oxalic Acid based timber cleaner solution.
A soft broom or cloth may be used to gently scrub all surfaces. Wash down with fresh water and allow to completely dry. Not
allowing the board to dry before coating is a common cause of coating failure. Failure to properly prepare the surface may
result in poor adhesion and may void the coating manufacturer’s warranty. Never use high pressure washers as this can cause
coating or even board damage and water ingress into the wall cavity.

STAINING:
Apply 2-3 coats minimum of a recommended water based deck stain in accordance with the staining manufacturer’s
application instructions. It is best to brush apply staining to ensure proper penetration into the woodsman featured surface.
Cutting in should be performed after the first coat is applied to avoid a dry-line border in the finish. Weathertex Natural may
also be left to lighten before staining for different colour results. Staining providers offer a wide range of colours that may be
used and a test sample should always be performed to confirm colour expectations and performance before staining.

WEATHERTEX LEFT NATURAL (UNCOATED):


Left to weather naturally by the sun, the uncoated timber will lighten and “grey off” over time similar to raw hardwood.
Manufactured with a mixture of native Australian eucalypt species, the original colour and greying process can vary due to
the seasonal variation of harvesting areas.
The degree and speed of colour change will depend on the intensity of UV and moisture exposure. The design of the installation
must allow for consistency of sun & moisture exposure as shade lines caused by other features or differential moisture exposure
will result in colour variation and inconsistent weathering patterns. When allowed to weather naturally some small black spots
on the surface may become more visible. This is carbon which is inherent within raw timber and the manufacturing process.
These small black spots are not mould and will not affect the performance or longevity of the product.

NOTE: Natural Products are composed of unsealed natural hardwood timber which may occasionally exhibit tannin bleeding.
Consideration must be taken if installing unsealed Weathertex products above porous or light coloured features.
Weathertex 11
1.5 Painting: Pre-Primed
1.5.1 PRE-PRIMED PRODUCTS

PRIMER:
Weathertex factory primer is designed to be painted within 60 days of installation. Failure to do so can result in poor topcoat
adhesion and will void warranty. Lightly sand any nibs or blemishes which have occurred during fixing. Cut edges, holes and
countersinks must be re-primed with high quality tannin blocking exterior timber primer (water or solvent based). A spray primer
is the most efficient method. It is also good practice to prime any timber mouldings, including corner stops and trims.

Trimtec aluminium accessories are protected by an anodised coating and can be left unpainted if desired. Due to their smooth
surface, aluminium accessories should be etch primed if a topcoat is to be applied.

SURFACE PREPARATION - CLEANING & WASHING:


Clean surface of primed Weathertex products using a soft broom or soft lint-free cloth and wash down with sugar soap to remove
salt, dirt, dust and grease or airborne contaminates. Do not vigorously scrub the surface nor use an abrasive or strong cleaning
agent as you may burnish the paint surface and mark the primer finish. Wash down with fresh water and dry the surface with
one final wipe using a soft dry lint-free cloth in the direction of the paint flow. Do not use high pressure washers as this can cause
coating damage and water ingress into the wall cavity.

Not allowing the Weathertex to dry before painting is a common cause of paint failure. Failure to clean the surface may result
in poor adhesion with topcoat and may void warranty.

1.5.2 PAINTING PRE-PRIMED PRODUCTS

PAINTING:
The primed surface of Weathertex products are suitable for the application of exterior grade water or solvent based topcoat
paint systems. It is recommended to apply selected coating to a test area to confirm suitability. If compatibility of the selected
topcoat is an issue, the surface may be primed with a suitable tannin blocking exterior primer per the coating manufacturer’s
recommendation before painting. Contact the paint manufacturer for advice or information.

When top coating, apply a minimum of two coats of paint in accordance with the paint manufacturer instructions for mixing,
film build, coverage and drying between coats. Temperature and wet weather will affect curing of coatings and consideration
of site conditions at the time of painting is essential to ensure proper curing and adhesion. Paint additives may adversely affect
the coating adhesion and durability and should only be used with the endorsement of the coating manufacturer.

PAINT COLOUR:
Weathertex hardboard products have 50 years proven durability in the harshest of climate zones. While there is no restriction on
the vast array of colours to paint your home, it is important to understand the effect paint colours can have on the performance
of construction products.

As Weathertex is a timber product, its dimensions will expand and contract with changes in moisture content. Dark paint
colours can allow surfaces in warmer climates to become very hot in direct sunlight leading to loss of moisture and subsequent
shrinkage of the weatherboard. Selection of light paint colours with high Light Reflectance Values (LRV) will lead to better
thermal efficiency of the building, improve the maintenance cycles of paint coatings and sealants while minimising the thermal
expansion and contraction of all construction components. With darker paint colours we recommend prepainting the ends of
the weatherboard prior to installation of joining/corner accessories.

NOTE: Weathertex Classic Shingles Plus Natural can be stained or left to naturally lighten with UV exposure. For details on staining
or uncoated natural Weathertex, please refer to the Selflok installation manual or call customer service on 1800 040 080. These
details must be followed for the Weathertex Manufacturer’s Warranty to apply. This is only permitted for Natural Weathertex
products.

Weathertex 12
1.6 Maintenance
1.6.1 PRE-PRIMED PRODUCTS
The extent and nature of maintenance will depend on the geographical location and exposure of the installation. Regularly
wash the painted surface with mild soapy water to remove dirt and grime to improve the performance of the coating. Never
use high pressure washers as this can cause coating damage and water ingress into the wall cavity.

Thoroughly inspect topcoat paint work at the end of year 1 and repair areas of damage/coating breakdown according to
the original paint specification or approved equivalent. Repeat inspection process at year 5 and based on the results of this
condition survey make a decision on future maintenance actions, which may include touch up/repair of areas or a full re-coat.

Additional basic maintenance tasks include but are not limited to; controlling vegetation and garden beds close to the
installation, keeping gutters and pipes clear, addressing potential moisture damage due to overflows and replacement of
penetrations, flashings and sealants used in installation as required.

Generally, exterior surface coatings deteriorate by chalking rather than flaking. When repainting becomes necessary and the
surface is unbroken, remove loose chalk by lightly sanding and follow the preparation steps above. Reapply new coatings in
accordance with the paint manufacturer’s instructions.

1.6.2 STAINED NATURAL WEATHERTEX (SHINGLES)


The extent and nature of maintenance will depend on the geographical location and exposure of the installation to UV and
moisture. Stained Weathertex must be periodically cleaned in accordance with the coating manufacturers maintenance
instructions, which may be a yearly clean with an oxalic acid based timber cleaner. Do not use high pressure washers as this
can cause coating damage and water ingress into the wall cavity.

Thoroughly inspect any coatings at the end of year 1 and repair areas of damage/coating breakdown. Repeat inspection
process at year 3 and based on the results of this condition survey make a decision on future maintenance actions, which may
include touch up/repair of areas or a full single coat.

Generally, semi-transparent decking stains and controlled erosion stains are softer and less UV resistant than regular exterior
paint resulting in a 3 - 5 year recoating cycle. When re-coating becomes necessary follow the preparation and coating steps
above. A darker / more opaque stain colour may be required in time to maintain the desired colour of the boards.

1.6.3 UNSEALED NATURAL WEATHERTEX (SHINGLES)

For unsealed Weathertex, the extent and nature of maintenance will depend on the geographical location and exposure of
the installation to UV & moisture. It will also depend on the desired look of the unsealed product by the client.
Unsealed Weathertex may be left unmaintained for a rustic faded unsealed timber look. We note that this may lead to dark
markings from environmental conditions and lead to an inconsistent weathered look.

However, if you are after a more consistent weatherted look, we recommend a periodic clean with an oxalic acid based
timber cleaner. Prepare the surface by removing dust and contaminants with an Oxalic Acid based timber cleaner solution in
accordance with the timber cleaner manufacturers instructions. A soft broom or cloth may be used to gently scrub all surfaces.
Wash down with fresh water and allow to completely dry.

Recently built, The board shows The boards are STAINING:


this shows the signs of lightening. now very light, Stain in the
beginning colour and are about same direction
of Weathertex to begin to that the boards
Natural boards. be restored. run eg. Vertical
for vertical
cladding.

NOTE: Rate of fading may vary from above photos depending on environmental factors.

Weathertex 13
1.7 Cavity System
1.7.1 STEEL FRAMES

The following information applies to Weathertex installed on minimum 0.55 BMT steel frames. Installing Weathertex onto a steel
frame is generally similar to installing Weathertex on a timber frame. There is however some differences of which the installer
must be aware and the following section outlines the technical information unique to steel frame installation.

1.7.2 STEEL FRAME THERMAL BREAK REQUIREMENTS


The NCC has a mandatory requirement for Sole Occupancy Units of Class 2 buildings, Class 4 buildings, Class 10a buildings with
a conditioned space and Class 1 buildings to meet Energy Efficiency Deem to Satisfy Requirements. It is also best practice to
increase the energy efficiency of a building. In accordance with the NCC a rigid thermal break with R-value no less than 0.2
must be installed between the Weathertex external cladding and the metal framing members to separate both elements.

1.7.3 STEEL FRAME RECOMMENDED THERMAL BREAKS


A suitable membrane must be installed between the steel frame and battens; see section on Wall Sarking Requirements. The
membrane must be held in place temporarily, using suitable fasteners or the timber battens (if applicable), before Weathertex
is installed. Battens shall be wide enough to cover the face of the frame. For example if 90x45mm steel frame is chosen, the
battens shall be 20x45mm at suitable length. Battens are to be installed over all studs. Below list of approved thermal breaks.

Non-structural 20mm softwood timber battens — are easily installed to provide a suitable thermal break between Weathertex
and a steel frame.

Final fixings will hold battens firmly in place but they must be temporarily fixed to the frame at 600mm centres before the cladding
can be installed.

Alternative Rigid minimum R0.2 Thermal breaks—Extruded polystyrene strips, thermal break ventilated strips are an alternative
to softwood timber battens for a thermal break solution. The extruded polystyrene strips shall be minimum 12mm deep.

Nails or screws cannot be used to secure expanded polystyrene strips to the frame. Instead, double-sided adhesive tape or
construction adhesive is suitable to hold the strips in place on the frame. Final fixings will hold extruded polystyrene strips firmly
in place.

Structural 35-45mm timber battens—Structural H3 MGP10 timber battens can be structurally installed over the studs please
contact Weathertex Customer Support team on 1800 040 080 or [email protected] for vertical structural batten
attachment details.

1.7.4 STEEL FRAME FASTENERS


Appropriate fasteners must be used when installing onto steel frames. Stainless steel fasteners are not suitable for steel frame
ceramic coated screws are a great alternative for our Natural product range. Alternatively structural timber battens can be
installed over the frame to allow direct fix fastening. See the Fasteners Section and in relevant product section to select the
correct fastener.

1.7.5 TIMBER FRAME—CAVITY SYSTEM BENEFITS


To provide the best protection for your wall against moisture and mould related problems Weathertex highly recommends the
use of a cavity fixing system. Fixing over the Weathertex cavity system provides the best defence for your internal lining, frame,
insulation and cladding against sick home syndrome. A cavity system creates a space within the wall that allows airflow to
remove any moisture that accumulates in this space either from wind driven rain or condensation.

1.7.6 TIMBER FRAME—CAVITY SYSTEM PREPARATION


Minimum requirements for fasteners must be followed when installing the Weathertex Cavity System. See the Fasteners Section
when selecting appropriate fasteners. A suitable membrane must be installed between the timber frame and battens; see
section on Wall Sarking Requirements. The membrane can be secured by the timber battens as they are installed along a wall.
Care should be taken when installing bulk insulation to ensure the stud cavity is not over-filled. Over filling the stud cavity with bulk
insulation will impinge in the cavity created by the cavity battens and hence reduce its effectiveness, and may void warranty.

Weathertex 14
1.7.7 TIMBER FRAME WEATHERTEX CAVITY BATTENS

Cavity battens provide the separation between the membrane on the wall frame and the cladding. Weathertex provides
and recommends the use of Weathertex Cavity Battens which are 1220 x 45 x 9.5mm, larger structural/non structural timber
battens or vent strips. Check your local regulations and/or certifiers for recommended batten thickness. Cavity battens must
be fastened to framework at a maximum of 600mm centres. Butt-join the stud battens leaving a 5mm gap.
When using cavity battens fastener lengths should be increased to accommodate the batten thickness. Refer to wind tables
for further information. Refer to Weathertex Cavity Fix Construction Details when installing Weathertex cavity battens.

1.7.8 TIMBER AND STEEL FRAME CAVITY CLOSER

To protect against vermin and other material entering the cavity, the base of the cavity must be sealed using the Weathertex
Large or Small Cavity Closer. A cavity closer must be installed at the base of the wall and above window heads and inter-storey
flashings. The bottom of each batten is inserted into the cavity closer.
• Use 20mm Large Cavity Closer when using 20mm softwood timber thermal break battens (Steel Frame).
• Use 10mm Small Cavity Closer when using polystyrene thermal break strips (Steel Frame) and Weathertex cavity battens
(timber Frame).
• Use 35mm XL cavity closer when using 35mm structural timber battens.
• Custom Cavity Closer are to be used for battens over 35mm with 3mm slots every 20mm.
Fix the cavity closer to the base plate at 300mm centres. Butt-join cavity closers with max 2mm gap as required and ensure the
closers are fixed in a straight, level line. It is important that the openings in the cavity closer are kept clear and unobstructed to
allow free drainage and ventilation of the cavity.

20mm Pine 12mm


Thermal Polystyrene
Break Thermal
Break

9.5mm Cavity
9.5mm Cavity Batten
Classic Batten

Classic
Classic
Classic

Large Cavity Large Cavity


Small Cavity Large Cavity
Closer Closer
Closer Closer

20mm Pine 12mm Polystyrene 9.5mm Cavity 9.5mm Cavity


Thermal Break Classic Thermal Break Classic Batten Classic Batten Classic

1.7.9 TIMBER AND STEEL FRAME


If horizontal battens are required to be installed over the noggins, base and top plates, ensure proper drainage and ensure
air pockets are not created. Horizontal battens must be installed flush with the front of the vertical battens. There are multiple
options for horizontal supports.
• Timber batten/extruded polystyrene strips installed 50mm short each end of vertical stud on a 5 degree angle
• Small packers behind fasteners tilted at a minimum 5 degrees slope to allow drainage (see cavity spacer)
• Castellated Timber battens
• Ventilated battens

Weathertex 15
1.7 Cavity System
*Sarking and fasteners
omitted for clarity

50mm

5o Angle

Ventilated battens—installed as Timber Castellated batten Cavity spacer installed on a minimum


per manufacturers instructions 5° angle with a 50mm gap between
stud batten and spacer

1.7.10 STEP BY STEP

Step 1:
Install suitable membrane
(see wall sarking
requirements section 1.4.7

Step 2:
Install cavity closer
at base of wall (see
section 1.8.8)
Step 4
Install chosen
horizontal support if Step 3
required. Install chosen cavity
(see section 1.8.9) battens on studs (see
section 1.8.3)

Ensure required
ground clearance
is maintained (see
section 1.4.4)

Once the wall has been battened out as per cavity construction details, Weathertex’s product specific standard fixing
instructions shall be followed to install the cladding on to the frame.
Weathertex 16
1.8 Energy Efficiency
As is the case for all external lightweight cladding, Weathertex plays a small part in the thermal calculations. The following
thermal rating examples are achieved using Weathertex standard systems with R2.0-R2.5 rated insulation. Higher R values can
be achieved by using higher rated insulation, e.g. R2.7.

WALL CONFIGURATION RT (m2.K/W)

EXTERNAL LINING FRAME INTERNAL LINING WINTER SUMMER

90x45mm Timber
Vapour Permeable
Frame @ 600mm
Membrane 10mm Plasterboard 2.09 1.95
Centres
Weathertex Cladding
R2.0 Batts

70x35mm Timber
Vapour Permeable
Frame @ 450mm
Membrane 10mm Plasterboard 1.98 1.89
Centres
Weathertex Cladding
R2.0 Batts

Vapour Permeable 90x45mm Timber


Membrane Frame @ 600mm
10mm Plasterboard 2.29 2.13
20mm Timber Cavity Batten Centres
Weathertex Cladding R2.0 Batts

Vapour Permeable 70x35mm Timber


Membrane Frame @ 450mm
10mm Plasterboard 2.20 2.09
20mm Timber Cavity Batten Centres
Weathertex Cladding R2.0 Batts

Vapour Permeable
Membrane 70x35mm Steel Frame
12mm Polystrene Thermal @ 450mm Centres 10mm Plasterboard 1.74 1.68
Break R2.0 Batts
Weathertex Cladding

Vapour Permeable
70x35mm Steel Frame
Membrane
@ 450mm Centres 10mm Plasterboard 1.93 1.84
35mm Structural Timber Batten
R2.0 Batts
Weathertex Cladding

16mm Fire Rated Plasterboard 90x45mm Timber


Vapour Permeable Frame @ 600mm
10mm Plasterboard 2.73 2.59
Membrane Centres
Weathertex Cladding R2.5 Batts

Weathertex 17
2.1 CLASSIC Weatherboards
2.1.1 CLASSIC WEATHERBOARD BENEFITS
Classic weatherboards are the more affordable lapping weatherboard system requiring traditional or aluminium joining.
Weathertex Classic weatherboards are truly an Australian classic. Choose Smooth or Ruff-Sawn surface finishes to create
a clean, smart-looking home. They blend perfectly with other building materials providing limitless design and decorative
solutions.

Features & Benefits


• Durable with a 25 year warranty on Classic 200, and 10 years on Shingles Plus
• Off stud joining option enables minimal waste and less timber stud layout
• Suits a wide range of home designs and styles
• Value option - perfect for renovations on a tight budget
• Can be cut with standard carpentry tools

2.1.2 CLASSIC PRODUCT RANGE

Weathertex Classic product range include smooth and featured surface boards for lapped applications:

CLASSIC CLASSIC CLASSIC RUSTICATED PEFC


CERTIFIED
SMOOTH RUFF-SAWN SMOOTH
Width: 200 Width: 200mm Width: 200mm Promoting Sustainable
Forest Management

Weatherboards are 3660 mm in length and 9.5 mm in thickness.

RESPONSIBLE WOOD
CERTIFIED
This product is from
sustainably managed
forests and controlled
sources.

PEFC
CERTIFIED
Promoting Sustainable
CLASSIC CLASSIC Forest Management
SHINGLES PLUS SHINGLES PLUS
SMOOTH NATURAL
Width: 225mm Width: 225mm

Shingles Plus are 1196 mm in length, 225 mm width and 9.5 mm in thickness.
RESPONSIBLE WOOD
CERTIFIED
This product is from
To view Weathertex product sustainably managed
forests and controlled
codes scan QR code. sources.

Weathertex 18
2.2 Accessories
2.2.1 WEATHERTEX ACCESSORIES *Made from Polycarbonate/ABS

For traditional joining of


TRADITIONAL OFF STUD Available in 200 Smooth &
Classic 200 Smooth,
JOINER Woodgrain.
Classic 200 Ruff-Sawn

300mm, 190mm 190mm


3660mm Smooth Woodgrain
Smooth
For: Classic Rusticated
RUSTICATED JOINERS Available in 200 Smooth
200 Smooth

2.2.2 TRIMTEC ACCESSORIES *Made from anodised aluminium

PRODUCT PRODUCT IMAGE LINE DRAWING DIMENSION

c
L = 3000mm
a = 27mm
LARGE EXTERNAL CORNER
b = 21mm
a b c = 35mm

L = 3000mm
a = 4mm
LARGE INTERNAL CORNER b a
b = 21mm
c = 35mm

a
L = 3660mm
a = 27mm
LARGE END STOP
c b = 21mm
c = 45mm

b L = 3660, 3050,
WEATHERGROOVE JOINER 2745mm
(To be cut to 205mm lengths for c a a = 12mm
Shingles Plus joiners) b = 5mm
c = 50mm

c
L = 190mm
a = 48mm
CORNER SOAKER 200MM a b b = 48mm
c = 10mm
* *base dimension

Weathertex 19
2.2 Accessories
2.2.2 TRIMTEC ACCESSORIES *Made from anodised aluminium

PRODUCT PRODUCT IMAGE LINE DRAWING DIMENSION

L = 3000mm
LARGE LONG b a = 27mm
a
VERTICAL JOINER b = 70mm

LARGE CORNER PLUG Use with Large External corner

L = 3660mm
a = 20.9mm
INTERNAL COMBO CORNER
c b e b = 10.7mm
a= Primelok/Classic
c = 58.3mm
b= Weathergroove/Selflok/Rubix
a d = 48.3mm
e = 4mm
d

L = 3660mm
a b a = 27.3mm
EXTERNAL COMBO CORNER e
b = 20.9mm
b= Primelok/Classic
c = 10.7mm
c= Weathergroove/Selflok/Rubix c
d d = 35mm
e = 45mm

2.2.3 CAVITY WALL SYSTEM (Optional)

CAVITY CLOSER CAVITY BATTENS

L = 1830mm 1220mm x 45mm


a = XL 35mm 9.5mm thickness
= Lrg 20mm b For all cavity
= Sml 10mm constructions
b = 50mm
a

Weathertex 20
2.3 Fasteners
Refer to the Wind Tables below when selecting a fastener. For wind ratings above N4 and C2 please contact Weathertex
Technical on (ph: 1800 040 080).
Installers must assure themselves that the appearance of the selected fastener is suitable for the intended use. Generally,
head sizes in excess of 6mm or T and D head shaped nails may not produce a satisfactory finish on face fixed profiles.

2.3.1 RESIDENTIAL WIND TABLE - AS 4055 WIND CLASSIFICATION


Maximum Stud Spacing

Within 1200mm
Non-Cyclonic General Areas
Product Frame Fasteners Cyclonic Wind of building
Wind of Walls
edges

Classic 200 / MGP10 Timber


50mm x 2.5mm
Classic 200 Minimum + N1, N2, N3, N4 C1, C2 600 600*
Ring Shank Nail
Rusticated Direct Fix

N1, N2, N3 C1 600 600

MGP10 Timber
Classic 50mm x 2.5mm
Minimum +
Shingles Plus Ring Shank Nail
Direct Fix

N4 C2 600 450

SCROOZ 8g x
42mm FibreFix
0.55mm/G550
Cement Board
Classic 200 / Steel Minimum
Screw
Classic 200 thickness + N1, N2, N3, N4 C1, C2 600 600*
Product Code:
Rusticated 12mm thermal
FFSC0842T
break
Pre-drilling
required

SCROOZ 8g x N1, N2, N3 C1 600 600


42mm FibreFix
0.55mm/G550
Cement Board
Steel Minimum
Classic Screw
thickness +
Shingles Plus Product Code:
12mm thermal
FFSC0842T
break
Pre-drilling
required N4 C2 600 450

*450mm centres needed for Classic 200 Rusticated

Weathertex 21
2.3 Fasteners
Note: Serviceability Limit State (SLS) wind
2.3.2 COMMERCIAL WIND TABLE - AS/NZS 1170.2 WIND LOADS pressures are limited to +1 kPa, -1.5 kPa for
V2.2.1/FV1.1 Weatherproofing.

Design Wind Pressure Maximum Stud


Product Frame Fasteners
(Ultimate) kPa Spacing

1.5* 600

4** 450
Classic 200 / Classic MGP10 Timber 50mm x 2.5mm Ring
200 Rusticated Minimum + Direct Fix Shank Nail
4 400

5.5 300

1.5 600

3.5 450
MGP10 Timber 50mm x 2.5mm Ring
Classic Shingles Plus
Minimum + Direct Fix Shank Nail
4 400

5 300

1.5* 600
SCROOZ 8g x 42mm
FibreFix Cement Board 3.5** 450
0.55mm/G550 Steel
Classic 200 / Classic Screw
Minimum thickness +
200 Rusticated Product Code:
12mm thermal break 4 400
FFSC0842T
Pre-drilling required
5.5 300

1.5 600
SCROOZ 8g x 42mm
FibreFix Cement Board 3.5 450
0.55mm/G550 Steel
Screw
Classic Shingles Plus Minimum thickness +
Product Code:
12mm thermal break 4 400
FFSC0842T
Pre-drilling required
5 300

*Reduce to 1kPa for Classic 200 Rusticated **Reduce to 3kPa for Classic 200 Rusticated

Fastener Notes:
• Wind classification results have been conducted allowing for maximum packing distances specified in the tables. The fastener length
must be increased to accommodate for the thickness of larger battens and/or additional packing materials to ensure the same
penetration into the structural subframe.
• The above tables are relevant for off stud joining methods for timber and steel frames.
• The spans of the cladding shall be continuous spans of 2 spans or greater. Simply supported spans are not permitted.
• Span/150 serviceability limit state deflection criteria.
• All fasteners must be galvanised or suitably coated to resist corrosion for external application (Australian Standard AS 3566, Class 3
for screws). When installed in high corrosion zones such as coastal locations, fasteners (nails and screws) must be made of materials
appropriate to the desired life of the system and geographical location. Stainless Steel Nails and Class 4 Screws may be necessary in
these zones. The advice of the fastener supplier should be sought.
• Stainless steel fasteners required if leaving Classic Shingles Plus Natural unsealed or stained.

Weathertex 22
2.3.3 FASTENER FINISHES

Screw
Flush fixed
countersunk 2mm Face fixed nail Flush fixed Overdriven nail Under driven nail
countersunk screw
and filled

     

2.3.4 FILLING 2MM COUNTERSUNK SCREW HOLES


(Recommended for Smooth Profiles only)
When countersinking screws, these must be pre-drilled countersunk 2mm below the board surface and filled with a high
quality proprietary grade, flexible paintable filler.

When using a smart-bit style countersinking tool; the gauge of the screw must match the gauge of the tool to prevent
movement issues. Screw holes should be spray primed after screwing with a solvent or water based primer and given adequate
time to dry. Filler should be sanded and area re-primed prior to painting with a solvent or water based primer.

Weathertex recommends nail fixing when painting with dark paint colours (LRV 40% and lower) as dark colours lead to
additional movement of construction components where filler may be prone to moving and becoming visible.

Failure of the product to hold its adhesive bond, is due to its inability to key to a surface. It is the responsibility of the builder/
installer to ensure that there is a good surface to bond to and the filler meets aesthetic expectations. Weathertex recommends
a test area to confirm suitability.

*Refer to the Weathertex website for filler specifications, & please confirm with the filler manufacturer that the chosen filler is compatible with your specific project.
**Non-flexible single pot & epoxy based fillers are not suitable and may crack and fail with movement of construction components.

Weathertex 23
2.4 INSTALL: Classic
The following product specific product installation instructions are applicable for both direct fix (timber frame) and cavity fix
(timber and steel frame). Installation instructions in this section are to be used in conjunction with information and requirements
given in previous sections and the national and state building codes.

2.4.1 BASE OF THE WALL & FRAME PREPARATION


Check and straighten sub-structures as required. Establish ground clearance and weatherboard overhang requirements.
For cavity installation see cavity systems/steel frames (section 1.7). For direct fix install wall sarking prior to installation, refer to
AS 4200.2. Install appropriate flashing at the base of the frame to ensure separation of Weathertex from any concrete slabs.

2.4.2 CLASSIC WEATHERBOARDS INSTALLATION


Establish a horizontal datum around the perimeter of the building, Suitable membrane
measure wall height from the datum to establish the number of (Refer to wall sarking
weatherboard rows required. Minimum overlap of 20mm for Classic and requirements section
a minimum overlap of 25mm for Rusticated boards. 1.4.7)

Fixing 12mm from


bottom edge
First Row: Fix a 35mm x 9.5mm strip of Weathertex weatherboard 5mm up
from datum. Level the bottom edge of the weatherboard to the datum
Min 20mm overlap
line. Fasten the bottom edge through the weathertex strip into the frame.
Classic and 25mm
Fit joiners as work proceeds.
Rusticated

Alcor flashing for


Successive Rows: Use the storey rod, lap gauge or joiner to position
separation from
weatherboards and maintain uniform rows. Check rows for level, a laps
masonry
fasten through weatherboards into stud . One fastener per stud located
12mm from bottom edge and the ends of the board. Row heights around 35mm strip of
corners should be checked as work progresses to prevent creep. Weathertex

Datum 5mm
Please refer to construction details found on the Weathertex website for Ground clearance
all window, doors and penetrations. (Refer to general
requirements section
1.4.4)

2.4.3 SHINGLES PLUS INSTALLATION


Shingles are the only product in the Weathertex Natural range that Suitable membrane
Weathertex permits painting. If you are painting the shingles you will (Refer to wall sarking
need to use a high quality tannin blocking exterior timber primer (water requirements section
or solvent based) to prime the shingles and any cut edges. 1.5.7)

Fixing 30mm from


First Row: Set a horizontal datum line to align the first row. Allow a minimum bottom edge
overlap of 40mm. Fix a 35mm x 9.5mm strip of Weathertex 25mm up from
the datum. Level the bottom edge of the board with the datum line. 40mm minimum
Fasten the bottom edge through the Weathertex strip into the timber overlap
framing. Cut Weathergroove joiner into 205mm joiners, fit these joiners Suitable sealant in
as work proceeds. Where weathertightness is required add a bead of groove
suitable sealant in each groove where the next row overlaps. overlap

35mm strip of
Successive Rows: Use the storey rod or lap gauge to position
Weathertex
weatherboards and maintain uniform rows. Check rows for level. At
laps, fasten through both Shingles into the stud. Use one fastener per 25mm
stud, located at least 30mm from bottom edges and 12mm from ends. Datum
Fasteners per fastening guide for classic boards.
Ground clearance (Refer
Please refer to construction details found on the Weathertex website for to General Requirements
all window, doors and penetrations. section (1.4.4)
Weathertex 24
2.4.4 CONSTRUCTION DETAILS
For Classic Direct Fix or Cavity installation method details refer to:
Weathertex Direct Fix Construction – Classic Australia 13 May 2022 (220513 CDCLD)
Weathertex Cavity Construction – Classic Australia 13 May 2022 (220513 CDCLC)

2.4.5 JOINING DETAILS


To accommodate movement, Weathertex’s joining methods have been designed to provide the correct spacing between
adjoining boards, and cover changes in dimensions of the product for specific wall lengths. Refer to length of wall requirements
when choosing a joining method. Any cut ends must be primed with a high quality tannin blocking exterior timber primer (water
or solvent based).

2.4.5.1 JOINING: CLASSIC WEATHERBOARDS


Form joins between weatherboard ends using the relevant joiners for the selected profile - refer to the Accessories Section.
Stagger joins randomly or brick lay throughout the wall with joins being formed midway between the studs. When fitting the
joiner, bring the ends into moderate contact with the splayed edges or nibs within the joiner. Do not force ends tightly together.
It is advisable to prepaint board ends when using Traditional Joiners to avoid white lines either side of the Accessory after possible
contraction of construction components in dry conditions. Simply cut joiners to fit at window heads, sills and eaves as required.

NOTES:
1. Do not penetrate PC/ABS joiners with fixings during the installation process. This may cause the joiner to crack after the
installation. Where necessary predrill the fixing position through the joiner prior to fixing.
2. On the first row of Weathertex Classic Rusticated, remove leg gauge from the back of the joiner
3. For continuous walls over 11m long refer to length of wall requirements (1.4.5).

Traditional Off
Stud joiner

Fastener 12mm up
from the bottom
edge

Weathertex 25
2.4 INSTALL: Classic
2.4.5.2 JOINING: CLASSIC WEATHERBOARDS – LARGE LONG VERTICAL JOINER

For quick and sleek installation, align weatherboards to form Flat head nail at
1200mm centres
a single vertical control joint using the Trimtec Large Long
Vertical Joiner. It is advisable to prepaint board ends when Large Long
using Long Vertical Joiners to avoid white lines either side Vertical Joiner
of the Accessory after possible contraction of construction
components in dry conditions.
Joiner must be positioned on a double stud.
Joiner may be etch primed and painted or left as the original Fastener 12mm
up from the
uncoated anodised aluminium finish. bottom edge
1. Attach the aluminium joiner to the stud frame through
the back flange at 1200mm centres with a flat head nail.
2. Nibs in the joiner provide correct control joint spacing. Do
not install tight to the nibs.
3. Board may be slightly bowed to fit between two vertical
joiners or slid in place from the top before fastening off.

2.4.5.3 JOINING: SHINGLES PLUS

Form joins between weatherboard ends using the 205mm


cut lengths of Weathergroove joiner - refer to the Accessories Suitable sealant
Section. Add a small bead of polyurethane sealant/adhesive
Weathergroove joiner
at the top of the joiner under the lap to ensure that the joiner
(Cut to 205mm length)
cannot slip. Stagger joins randomly or brick lay throughout
the wall with joins being formed midway between the studs.
Simply cut joiners to fit at window heads, sills and eaves as
required.

Weathertex 26
MANUFACTURER’S WARRANTY be valid within the relevant warranty period, then the remedy provided
by Weathertex will be limited to either of the following (where possible)
1. Weathertex Pty Ltd A.B.N 67 084 713 986 (“Weathertex”) warrants that the as chosen by Weathertex:
Products supplied are of first quality, free from material defect in
materials, design and workmanship, and in conformity with the technical (a) Weathertex replacing the Products provided the claim is accepted by
specifications detailed in the published Weathertex Installation Guide Weathertex and subject to such replacement Products being available in the
that is current at the date of purchase. This statutory warranty applies manufacturing inventory at the time the claim is accepted by Weathertex.
for a period of 12 months from the date of purchase in addition to the Otherwise, Weathertex will provide such replacement Products when they
following clauses. become available.
2. Natural Board - Weathertex warrants that its Natural (Brown) Board (b) Weathertex repairing the Products provided the claim is accepted by
Products will not rot, split or crack for a period of 10 (ten) years from the Weathertex.
date of purchase when installed and maintained in accordance with
Weathertex’s current published materials. 10. Should the Purchaser’s warranty claim made under clause 3 be valid,
then the remedy provided by Weathertex will be limited to Weathertex
Pre Primed Classic Shingles Plus, EcoWall and Rubix Panel - Weathertex replacing the Accessory Products provided the claim is accepted by
warrants that its EcoWall Products will not rot, split or crack for a period Weathertex and subject to such replacement Accessory Products being
of 10 (ten) years from the date of purchase when installed and main- available in the manufacturing inventory at the time the claim is accepted
tained in accordance with Weathertex’s current published materials. by Weathertex. Otherwise, Weathertex will provide such replacement
Accessory Products when they become available.
Pre Primed Board - Weathertex warrants that its pre primed board
Products will not rot, split or crack for a period of 25 (twenty-five) years 11. The Purchaser is not entitled to any other remedies (that is apart from the
from the date of purchase when prepared, installed and maintained in remedies detailed in clauses 8 and 9) with respect to a warranty claim
accordance with Weathertex’s current published materials. under clauses 1, 2 or 3.
3. A reference to Products in these warranty terms and conditions does 12. This warranty cannot be relied upon by any other person and is not
not include accessory products listed “Accessories” in the Weathertex transferable.
Price List (“Accessory Products”). Weathertex warrants that the
Accessory Products will be free from defect in material and workman- 13. Any replacement works will be conducted in accordance with the Building
ship for a period of 7 years from the date of purchase. For the purposes Codes and Regulations, Standards, and Council/Authority Regulator
of clarity, the warranties provided in clause 1 and 2 do not apply to requirements applicable at the time of construction. Where the Building
Accessory Products. Codes and Regulations, Standards, and Council/ Authority Regulator
requirements have changed after the Products were purchased,
4. The benefits to the purchaser given by the warranties set out in clauses Weathertex will not be responsible for any costs associated with ensuring
1 to 3 are in addition to other rights and remedies of the purchaser under that the replacement works comply with the updated Building Codes
Australian Consumer Law in relation to the Weathertex products and and Regulations, Standards, and Council/Authority Regulator requirements.
accessories.
14. Where an approved claim requires re-coating of the Products the
CONDITIONS OF THE WARRANTY Purchaser acknowledges and agrees to accept minor colour variations
between the existing or original colour and the re-coated replacement
5. The warranties provided in clauses 1, 2 and 3 are only available to the Products or rectification areas.
original purchaser (“Purchaser”) who provides Weathertex with proof
of purchase and who makes the claim in writing within 30 days from 15. Except as provided for in these terms and to the fullest extent permitted by
the point in time when the defect becomes apparent or should have law, all terms, statements, warranties and conditions whether express,
become apparent. implied, statutory or otherwise, relating to the Products, the Accessory
Products, the subject matter of these terms or to these terms generally are
6. Weathertex will not be liable for any warranty claims made under claus- excluded. Nothing contained herein excludes or modifies any rights the
es 1 and 2 if any of the following apply: Purchaser may have under the Australian Competition and Consumer
(a) the Products are not installed used or maintained in accordance Act 2010 (or equivalent in other countries as determined by Weathertex
with applicable instructions and/or specifications, including installation in its sole discretion).
and site conditions provided by Weathertex (including the published DISCLAIMER
Weathertex Installation Guide that is current at the date of purchase);
16. Recommendations made by Weathertex are based on good building
(b) the building in which the Products are installed does not comply practice and are not a complete statement of all relevant data. As the
with all relevant Building Codes and Regulations, Standards, and installation of the Products is influenced by and relies on factors outside the
Council/Authority/Regulator requirements; control of Weathertex, Weathertex assumes no responsibility for works/
(c) the Purchaser has not complied with any service instructions which systems used in connection with the installation of the Products and their
Weathertex may give or any subsequent request as to a modification suitability to satisfy relevant Building Codes and Regulations, Standards,
of the Products which Weathertex may make from time to time in and Council/Authority /Regulator requirements.
writing; 17. Unless specifically stated otherwise, the warranties under clauses 1, 2 and
(d) the defect is caused by the use of materials, parts or accessory 3 apply only to Weathertex products purchased and installed according
products that are not supplied, recommended, or approved by Weath- to the Weathertex Installation Guide in Australia, New Zealand and the
ertex; Weathertex International Installation Guide.

(e) the Products are not maintained, prepared or installed by AUSTRALIAN CONSUMER LAW
authorised installation contractors in circumstances where Weathertex has 18. Our goods come with guarantees that cannot be excluded under the
directed the Purchaser to ensure that the Products are maintained, Australian Consumer Law. You are entitled to a replacement or refund for
prepared or installed by such authorised installation contractors; or a major failure and compensation for any other reasonably foreseeable
(f) the repair, rectification or replacement of the Products is required as loss or damage. You are also entitled to have the goods repaired or re-
a result of normal wear and tear or necessitated in whole or in part by placed if the goods fail to be of acceptable quality and the failure does
the fault or negligence of any person other than Weathertex. not amount to a major failure.

7. Further to clause 6 and without limiting clause 6, Weathertex under MAKING WARRANTY CLAIMS
no circumstances will be liable for any claims, damages, or defects 19. The claimant (being the Purchaser) must make all warranty claims in
arising from or in any way attributable to: writing. The claimant must be the original purchaser of the Weathertex
(a) acts of God, fire, flood or other severe weather conditions or unusu- product and must retain the purchase receipt (in relation to the purchase of
al climatic conditions; the product) as proof of purchase. Proof of purchase must be provided to
Weathertex as part of the warranty claim.
(b) performance of paint/coatings applied to the Products;
Warranty claims (and claims for reasonable costs and expenses in mak-
(c) development of any algae, bacteria or fungi on the Products ing the claim as referred to in clause 18) can be addressed to Weather-
(whether on the exposed or unexposed surfaces); tex by post, fax or via e-mail as follows:

(d) poor workmanship; or The Manager


Weathertex Pty Ltd
(e) any other losses or damages (whether direct or indirect) including PO Box 21
property damage or personal injury, consequential loss, economic loss Raymond Terrace NSW 2324
or loss of profits arising in contract or negligence. Phone 1800 040 080
Fax 1800 647 926
8. The Product is subject to natural variation in finish and presentation as
E-mail [email protected]
a result of the manufacturing process. The purchaser / builder / installer
must ensure the Product meets aesthetic expectations prior to 20. Weathertex will respond to all warranty claims. This response may
installation. Subject to the terms and conditions of this warranty, after include an inspection by a Weathertex representative of the installed Prod-
installation of the Product, Weathertex is not liable for claims arising from uct. The claimant will bear all costs and expenses of making the claim.
aesthetic surface variations if such variations were, or would upon However reasonable costs and expenses will be reimbursed to the claim-
reasonable inspection have been apparent prior to the installation. ant in the event that the claim is accepted by Weathertex.
REMEDIES As of 14th August 2020.
9. Should the Purchaser’s warranty claim made under clauses 1 and/or 2

Weathertex 27
Classic Smooth

CONTACT WEATHERTEX FOR INFORMATION OR ADVICE


1800 040 080 | weathertex.com.au
Weathertex® is made in Australia by When specifying or installing Weathertex products, please make certain that you
have the most current installation manual and technical information. To view the
Weathertex Pty Ltd ABN 67 084 713 986
latest installation manual, scan the QR Code or visit weathertex.com.au

PO Box 21, Raymond Terrace NSW 2324 UPDATED 14TH OCTOBER 2024 VERSION CC141024
Weathertex 28

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