Si-COAT® 570hs™ High Voltage Insulator Coating

(high solids)
INTRODUCTION
sq. m per liter 2,0
Si-COAT® 570hs™ High Voltage Insulator Coating (HVIC) [high solids] is a room
temperature vulcanizing (RTV) silicone product that contains less solvent than regular sq. m per kg 1,6
Si-COAT® 570™ HVIC. Unlike competitive products, it is supplied ready-to-use without
the need of additional thinning or excessive mixing/shaking before use. Si-COAT®
570hs™ HVIC is based on extensive research and development work that lead to the Allow appropriate loss factor:
award of a patent. The basis of the Si-COAT® 570hs™ patent is the optimally-sized Practical Coverage = Theoretical Coverage x [100% - Loss%].
alumina trihydrate (ATH) particle and the optimum concentration of the ATH ingredient,
discovered by the engineers and chemists at CSL Silicones Inc. The presence of ATH Practical Application Thickness Guidance:
in the formulation of the HVIC is necessary to protect the coating from the damaging 380 microns ± 100 microns, in accordance with IEEE Std 1523TM-2002 (IEEE Guide for
effects of tracking under high electrical activity along the surface of the coating. It is the Application, Maintenance, and Evaluation of Room Temperature Vulcanizing (RTV)
essential that the ATH particle be optimally-sized and in an optimum concentration in Silicone Rubber Coatings for Outdoor Ceramic Insulators)
order to promote long-term hydrophobicity of the coating.
Method of Application: Airless spray, brush or dip
The downside to the presence of ATH is the potential for the filler to settle during
storage and transportation. In order to alleviate the problem, competitive coatings rely Application Temperature Range:
on a very fine particle size ATH (below 1 micron diameter). However, this fine particle 41 to 140°F (5 to 60°C) [ambient]
size is far from the optimum size (13 microns) patented by CSL. By virtue of other key 41 to 266°F (5 to 130°C) [substrate]
ingredients and a unique manufacturing process, the engineers and chemists behind
Si-COAT® 570hs™ have achieved a finished product in which the larger ATH particle
will minimize settling. Hence, excessive agitation prior to application is also minimized, DRYING TIME:
making Si-COAT® 570hs™ one of the easiest HVICs to use.

Apart from its very long life and ease-of-use qualities, Si-COAT® 570hs™ was the first Skin-over Time 20-25 minutes nominal*
to introduce the benefit of strong adhesion to the insulator surface. It is ideally suited
Tack-free Time 30-40 minutes nominal*
for unprimed application to glass, porcelain and polymer (silicone and EPDM) insulators
under all voltage conditions from distribution to very high voltage. Over its greater than Cure Through 6 hours nominal*
15 years of service history, Si-COAT® 570hs™ has distinguished itself from its competition
by virtue of flawless performance without a single failure of any type. That is far more Full Physical Characteristics 7 days nominal*
than any competitor can claim of their HVIC. *At standard conditions [77oF (25oC) and 50% relative humidity – 10 mils wet film thick-
ness]
For ultimate suppression of leakage current and an untarnished service life greater than
that of any other HVIC, turn to Si-COAT® 570hs™ by CSL Silicones Inc. REGULATORY DATA
Flash Point 100°F (38°C)
PRODUCT DESCRIPTION
A single component, RTV, moisture cure, high-build polysiloxane coating providing VOC 1.7 lb/US gallon (200 g/liter), nominal
excellent long-term hydrophobicity, hydrophobicity recovery, electrical characteristics Product Weight 10.6 lb/US gallon (1.27 kg/liter), nominal
and UV tolerance leading to suppression of leakage current, reduction of pollution
related flashover risk and a long service life.
PHYSICAL PROPERTIES
INTENDED USES (Typical properties - values not to be used as specifications)
Suitable for use on both new insulators and old insulators to be refurbished. Can be
Uncured
used, unprimed, on a variety of insulator substrates including glass, porcelain, HTV
silicone, LSR type silicone and EPDM. Appearance Thick Paint

Further suitable as a refresh coating over old silicone HVICs provided the old HVIC is Viscosity 2500 to 4000 cP
properly cleaned and still displays strong adhesion to the insulator surface.
Cure System Neutral, moisture cure
Can be used in a variety of pollution environments including, but not limited to, salt Cured At Standard Conditions* for 7 Days
spray, salt fog, industrial (cement dust, fly ash, carbon black, acid emissions, etc.) and
desert sand. 718.3 V/mil @ 21.3 mil
Dielectric Strength (ASTM D149)
(282.8 kV/cm @ 0.054 cm)
Designed for use in AC and DC systems, in substations of all voltage levels and on
>2.35 x 1012 Ω.in
transmission lines under all voltage conditions ranging from low distribution voltages to Volume Resistivity (ASTM D257)
(5.96 x 1016 Ω.cm)
very high transmission voltages.
Surface Resistivity (ASTM D257) 1.26 x 1016 Ω/□
May also be used on metal substrates to act as a high dielectric strength insulating
coating with excellent adhesion and long service life, as is typically required in railway at 100 Hz: 0,0234
Dissipation Factor (ASTM D150)
and other high voltage applications. at 100 kHz: 0,00586
at 100 Hz: 3.13
PRODUCT CHARACTERISTICS AND PRACTICAL INFORMATION Dielectric Constant (ASTM D150)
at 100 kHz: 3.05
Clay Gray or White. Custom colors may be available dependent
Color
on formulation requirements

Gloss Level Semi-gloss

75% by volume, nominal

Percent Solids
84% by weight, nominal

Theoretical 15.0 mil ± 4 mil (380 ± 100 microns) dry film thickness (DFT)
Thickness 20.0 ± 5 mil (500 ± 130 microns) wet film thickness (WFT)

Theoretical Coverage 15.0 mils (380 μ) DFT

sq. ft per US gal. 80,4
sq. ft per lb 7,6
 Cleaner: Naphtha or Odorless Mineral Spirits.
Tracking Wheel Withstand (CEA LWIWG-01) >1,000 hrs
Track: 186 sec. Work Stoppages & Restarts: Work stoppages are not recommended with only partial
Dry Arc Resistance (ASTM D495) consumption of a container of Si-COAT® 570hs™. If work must stop after only a portion
Burnout: > 450 seg.
of a container of Si-COAT® 570hs™ is used, seal to minimize air and moisture contact
-40 a 480°F with the coating by covering the surface of the coating with a sheet of polyethylene
Temperature Stability
(-40 a 250°C) film, then reseal the container to be airtight.
1.33 x 10-5 in/in.°F
Thermal Expansion Coefficient Upon reopening the container to restart work, peel back the polyethylene film. If
(2.4 x 10-5 cm/cm.°C)
curing of the coating has occurred, use a utility knife to cut the cured coating away
1.70 x 10 BTU/hr.ft °F
-5
from the wall of the container. Peel away the cured layer of coating to expose fresh
Thermal Conductivity
(7.0 x 10-4 Cal/sec.cm.°C) coating underneath.
Loss Tangent at 100 Hz (ASTM D150) 0.0234 Clean-up: Do not allow material to remain in hoses, gun or spray equipment.
Static: 116.0 degrees Thoroughly flush all equipment with the following cleaner.
Water Repellency Angle (IEC 62073) Advancing: 114.0 degrees
Receding: 92.0 degrees Fully cured coating is environmentally benign (will not harm) and is suitable for landfill
disposal. However, always check local environmental regulations before disposal.
UV & Salt Fog Accelerated Weathering
No degradation
(IEC61109, 5,000 hours) RECOMMENDED SPRAY APPARATUS
Inclined Plane Tracking & Erosion Test (IEC Part Description Graco Part No.
PASS: 1A 4.5; 1B 4.5
60587)
2 gallon ASME 100% stainless steel pressure
Adhesion Testing (IEEE 957) Water Blast Test: PASS 236-156
tank with air-powered agitator
Adhesion Testing (CEA LWIWG-02) 100 hrs Boiling Water Test: PASS Gun/air dual regulation kit 235-042
*At standard conditions 77oF (25oC) and 50% relative humidity.
Fluid outlet strainer 240-418

SURFACE PREPARATION & CLEANLINESS HVLP (High Volume, Low Pressure) spray
All surfaces to be coated should be free of dirt, dust, grease, oil, release agents, curing gun complete with 0.042 in. (1.067 mm) fluid 239-560
compounds, and other foreign matter including frost, water and microscopic con- nozzle
densed moisture. In addition, prior to applying the coating, all surfaces must be dry. Air spray gun complete with 0.110 in. (2.794
Such precaution will ensure proper adhesion of the Si-COAT® 570hs™ coating to the 239-545
mm) fluid nozzle
insulator surface.
Fluid hose assembly, nylon tube, neoprene
205-142
High-pressure water washing is the suggested method for cleaning the insulator sur- cover 25 ft. (7.6 m) length, 3/8 in. (9.5 mm) ID
face. The suggested pressure washing parameters are 3,000 psi @ 8 – 10 gallons per Air hose assembly, BUNA-N tube, neoprene
minute (210 kg/cm2 @ 30 – 40 liters per minute). Insulators contaminated with cemen- cover 25 ft. (7.6 m) length, 5/16 in. (7.9 mm) 210-867
titious material should be cleaned with a dry abrasive cleaner such as crushed corncob ID
or walnut shells mixed with limestone.
Polyethylene tank liner (20 per case) 112-632
For insulators covered in silicone or hydrocarbon grease, remove the bulk of the grease
Air line desiccant dryer 106-493
with a dry abrasive cleaner as above, or by hand wiping with a rag. Once the bulk of the
grease has been removed, the surface should be wiped clean using an oil-free solvent Air line filter 106-149
such as acetone. Isopropyl alcohol is suggested for the final wipe and coating should
commence once the insulators are dry. Air line filter 239-601

If for whatever reason the Si-COAT® 570hs™ application is delayed after cleaning of the Repair kit for HVLP gun needle/nozzle 239-595
insulator, the insulator must be re-cleaned. Graco gun repair kits for spray guns 237-398

COATING APPLICATION Tips for airless spray gun

Mixing: Si-COAT® 570hs™ is supplied as a one-part, ready-to-use coating. It is normal, (‘xxx’ refers to the last three part numbers of 286-xxx
however, during shipment or extended storage, for carrier solvent to rise to the top Graco tips)
of the container. Upon opening of the container, mix by power agitator until an even
consistency of coating is obtained. PRODUCT CHARACTERISTICS
Application: All surfaces should be clean and dry prior to application. The coating Level of sheen and surface finish is dependent on application method. Avoid using a com-
should be applied in a manner that prevents runs, sags, drips, spills, etc. and that bination of application methods whenever possible. Best results in terms of gloss and
completely covers surfaces without holidays. The temperature of the surface to be appearance will always be obtained with airless spray.
coated should be between 41 and 122°F (5 and 50°C) and environmental temperature
should be at least 5°F (3°C) above the dew point prior to and during application. If over coating Si-COAT® 570hs™ after weathering or ageing, ensure the coating is fully
All areas particularly prone to corrosion such as the caps and pins of insulator discs can cleaned to remove all surface contamination such as dust, grease, oil, salt crystals, traffic
also be coated to provide added protection and a uniform monolithic surface. fumes, etc. before application of a further coat of Si-COAT® 570hs™.
The insulator should be coated with a minimum 10.0 mils (254 microns) DFT of Si-
COAT® 570hs™. The average DFT of Si-COAT® 570hs™ is 15 mils (380 microns) and the This product must only be thinned using the recommended thinners. The use of alternate
maximum advisable DFT is 50 mils (1,270 microns). thinners may inhibit the curing mehcanism of the coating.

Airless Spray: Recommended - Tip sizes to range from 17 to 21 thou (432 to 533 Do not apply to substrate temperatures below 41°F (5°C).
micron) with a 6 to 10 inch (15 to 25 cm) fan at 1 ft (30 cm) distance. Pump pressure
ratio of 40:1. Total output fluid pressure at spray tip not less than 2,000 psi (141 kg/ When applying Si-COAT® 570hs™ in confined spaces ensure adequate ventilation and/or
cm2). Minimum 1/2 inch (1.3 cm) ID, maximum 50 ft (15 m) length spray line. See respiratory equipment is available. Consult the Si-COAT® 570hs™ SDS for further details.
recommended spray apparatus in Section 9.
Condensation occurring during or immediately following application may result in a
Dip: Suitable - Constant nitrogen purge should be used over liquid surface in container matte finish.
to avoid formation of skins while dipping. Rotate insulators after dipping to avoid
formation of drip marks. Generally, higher DFT is achieved. Thinning may be necessary. Si-COAT® 570hs™ has excellent tolerance to airborne chemical exposure. When severe
chemical or solvent splashing/pooling is likely to occur, please contact CSL Silicones Inc.
Brush: Suitable - Generally, 10 to 15 mil (254 to 381 micron) DFT can be achieved. for information regarding suitability.

Thinner: Naphtha or Odorless Mineral Spirits. It is recommended, however, that Si- SAFETY PRECAUTIONS
COAT® 570hs™ be used at the viscosity supplied. If product is thinned, do not exceed This product is intended for use only by professional applicators in industrial situations
local environmental legislation. in accordance with the advice given in this document, the Si-COAT® 570hs™ Safety Data
 Sheet (SDS) and the container(s), and should not be used without reference to the SDS
that CSL Silicones Inc. has provided to its customers.
All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards &
regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust
and fumes may be emitted that will require the use of appropriate personal protective
equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult CSL Silicones Inc. for
further advice.

PACKAGING*

Size (unit) Product Volume Net Weight Shipping Weight

1 US gal 1.0 US gal (3.8 L) 10.6 lb (4.8 kg) 12.1 lb (5.5 kg)
5 US gal 5.0 US gal (18.9 L) 52.9 lb (24.0 kg) 57.3 lb (26.0 kg)
*For availability of other package sizes, please contact CSL Silicones Inc.

STORAGE
Shelf Life: 12 months from date of manufacture in the original unopened container below
90°F (32°C). Subject to re-inspection thereafter. Store in dry, shaded conditions away
from sources of heat or ignition.

If your country or region experience high temperatures, CSL strongly recommends

storing the coating material in an air-conditioned dry area, away from sources of heat or
ignition, preferably below 73°F (23°C).

Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this document without first obtaining written
confirmation from CSL Silicones Inc. as to the suitability of the product for the intended purpose does so at his/her own risk. The information contained herein has been prepared in good faith to comply with applicable
federal and provincial (state) law(s). However, no warranty of any kind is given or implied and CSL Silicones Inc. will not be responsible for any damages, losses or injuries that may result from the use of any information
contained herein. While CSL endeavors to ensure all advice it gives about the product (whether in this document or otherwise) is correct, we have no control over either the quality or condition of the substrate or the
many factors affecting the use and ap-plication of the product. Therefore, unless CSL specifically agrees in writing to do so, it does not accept any liability whatsoever or howsoever arising for the performance of the
product, or for any consequential loss or damage arising out of the use of the product. Any warranty, if given or specific Terms & Conditions of Sale are contained in CSL’s Terms & Conditions of Sale, a copy of which
can be obtained upon request. The information contained herein is liable to modification from time-to-time in light of experience and CSL’s policy of continuous product improvement. It is the user’s responsibility to
check that this document is current prior to using the product. This document must not be used for specification writing.

CSL Silicones Inc.

144 Woodlawn Rd. W.
Si-COAT® 570hs™ Reviewed 2024-11-27
Guelph, ON N1H 1B5 Internal Use | Publication CSL570HSP24.11
Canada All trademarks registered. All rights reserved.

T +1 519.836.9044
TF + 1 800.265.2753
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